Truck part machining device and method

Abstract

The invention discloses a truck part machining device and method. The truck part machining device comprises a base, a jacking air cylinder, a first sliding rail, a fixed hoop, a two-way screw rod, an X-direction adjusting base, a Y-direction adjusting base, a Z-direction adjusting base, an X-direction locking screw, a Y-direction locking screw, a Z-direction locking screw, a rotary disc, a locking groove, a plug pin, a hoop, a second sliding rail, an alignment bolt, a movable base, a fixed base and a mounting base. A part is aligned in the horizontal direction so that welding in the horizontal direction can be facilitated, an X-direction adjusting seat and a Y-direction adjusting seat are adjusted in a sliding mode to a proper position, a part hooped and fixed on a Z-direction adjusting seat is made to be close to a part in the horizontal direction, preliminary alignment is conducted on the part, and welding in the vertical direction is facilitated; and meanwhile, a worker can drive the jacking air cylinder, the lifting end of the fixing base can be conveniently adjusted to ascend, an inclination angle is formed, the operation angle of the worker is adjusted, and the fatigue feeling and spinal injury caused by long-time head lowering operation of the worker due to fixation of the working table face are relieved.

Description

Technical Field

[0001] The invention specifically relates to a truck parts processing device and method. Background Art

[0002] Trucks, also known as cargo trucks, include dump trucks, tractor trucks, off-road trucks for off-road and roadless areas, and various vehicles built for special needs. Refers to cars that are mainly used to transport goods, and sometimes also refers to cars that can tow other vehicles. They belong to the category of commercial vehicles. Generally, they can be divided into heavy and light according to the weight of the vehicle. Most trucks use diesel engines as their power source, but some light trucks use gasoline, LPG or natural gas.

[0003] However, there are many kinds of parts used in the production of trucks, such as bumpers, doors, fenders, body frame pillars, etc. In particular, body frame pillars also include frame crossbeams, frame cantilever beams, frame longitudinal beams, etc., which are often clamped and fixed with some clamping tools during production and processing, so that automated equipment or workers can perform assembly or welding and other processing operations;

[0004] However, since the processing positions of the body frame columns of truck parts are relatively diverse, workers are often required to adjust their positions. However, due to the size and weight of the parts, the movement and angle adjustment of the truck parts during the operation cause many inconveniences, affecting the efficiency of parts processing. Summary of the invention

[0005] The object of the present invention is to provide a truck parts processing device and method to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a truck parts processing device, comprising:

[0007] The mounting mechanism is used to form the overall mounting frame of the device, which includes a base, a fixed base and a movable base arranged in sequence from bottom to top, one end of the fixed base is a lifting end, and the other end is a fixed end, the fixed end of the fixed base is rotatably connected to the base, and the bottom end of the movable base is rotatably connected to the fixed base, and a mounting groove is arranged in the base;

[0008] A lifting drive member connected in the mounting groove of the base, used to drive the lifting end to move up and down, the lifting drive member being connected below the lifting end;

[0009] The alignment clamping mechanism is used for horizontal alignment adjustment clamping and vertical alignment adjustment clamping of required parts processing, and is connected to the movable seat.

[0010] Preferably, the alignment clamping mechanism includes a slide rail 1, a fixed hoop, a bidirectional screw, an X-axis adjustment seat, a Y-axis adjustment seat, an X-axis locking screw, a Y-axis locking screw, a turntable, a clamp, a slide rail 2 and a mounting seat, one end of the bidirectional screw is connected to a turntable, and the bidirectional screw is rotatably connected to the movable seat, the slide rail 1 is fixedly connected to the movable seat, and the slide rail 1 is symmetrically arranged on both sides of the bidirectional screw, the bidirectional screw is penetrated in the mounting seat, and the mounting seats are respectively threadedly connected to the bidirectional screw, a fixed hoop is fixed on the top of the mounting seat, and the fixed hoop and the clamp are threadedly connected by screws The bolt cooperates to fix the required parts, the X-direction adjustment seat is slidably connected to the slide rail 1, the X-direction adjustment seat is provided with a threaded through hole, the X-direction locking screw is threadedly connected to the X-direction adjustment seat, and one end of the X-direction locking screw abuts on the slide rail 1, the X-direction adjustment seat is provided with a slide rail 2, the slide rail 2 and the Y-direction adjustment seat are slidably connected, the Y-direction adjustment seat is in an "L" shape, and a fixed hoop is also provided on the vertical end of the Y-direction adjustment seat, the Y-direction adjustment seat is threadedly connected to the Y-direction locking screw through the threaded through hole, and one end of the Y-direction locking screw abuts on the slide rail 2 for fixation.

[0011] Preferably, a slide groove is provided on the Y-direction adjustment seat, the inner wall of the slide groove is slidably connected to the Z-direction adjustment seat, the Z-direction adjustment seat is also connected to a fixed hoop, the Z-direction adjustment seat is threadedly connected to a Z-direction locking screw, and the Z-direction locking screw abuts against the Y-direction adjustment seat.

[0012] Preferably, a screw hole is provided on the clamp, an alignment bolt is threadedly connected to the inner wall of the screw hole, and a rubber sleeve is provided at the bottom end of the alignment bolt.

[0013] Preferably, a plurality of latches are slidably connected to the fixed seat, a plurality of locking grooves are formed around the movable seat, and the latches are plugged into and matched with the locking grooves.

[0014] Preferably, the lifting drive assembly is a lifting cylinder.

[0015] A method for processing truck parts comprises the following steps:

[0016] S1. Determine the processing requirements and preliminarily locate the required parts;

[0017] If the required parts need to be processed for alignment in the horizontal direction, the fixed hoop (4) and the clamp (15) on the mounting seat (20) are respectively used to fix the required parts by bolts, and then step S2 is performed;

[0018] If the required parts need to be processed for alignment in the vertical direction, a fixed hoop (4) and a clamp (15) on the mounting seat (20) are used to fix one part, and then another part is fixed by using the Z-direction adjustment seat (8) which is also connected with the fixed hoop (4) and the clamp (15), and then step S3 is performed;

[0019] S2, processing in the horizontal direction;

[0020] The turntable (12) is rotated to make the mounting seats (20) approach each other, thereby aligning the parts in the horizontal direction. When the mounting seats (20) are in a suitable position, the turntable (12) is stopped to perform processing operations in the horizontal direction;

[0021] S21, according to the working comfort, the lifting cylinder can be driven to adjust the inclination angle of the fixing seat (19);

[0022] S22. According to the processing convenience requirement, the latch (14) can be removed, the movable seat (18) can be rotated to a suitable position, and then the latch (14) and the locking groove (13) can be plugged in and matched to lock the movable seat (18), so as to process the parts in all directions;

[0023] S3, processing in vertical direction;

[0024] The turntable (12) is rotated to move the mounting seat (20) to a suitable position, and then the X-axis adjustment seat (6) is slid to a suitable position, and the X-axis locking screw (9) is used to position the X-axis adjustment seat (6); then the Y-axis adjustment seat (7) is moved to a suitable position, and the Y-axis locking screw (10) is used to position the Y-axis adjustment seat (7); then the Z-axis adjustment seat (8) is moved to align the parts fixed on the Z-axis adjustment seat (8) with the parts on the mounting seat (20), and then the Z-axis locking screw (11) is used to position the Z-axis adjustment seat (8), and then the processing operation in the vertical direction is performed;

[0025] S31, according to the working comfort, the lifting cylinder can be driven to adjust the inclination angle of the fixing seat (19);

[0026] S32. According to the processing convenience requirement, the latch (14) can be removed, the movable seat (18) can be rotated to a suitable position, and then the latch (14) and the locking groove (13) can be plugged in and matched to lock the movable seat (18), so that the parts in all directions can be processed.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] By fixing the fixed hoop and the clamp together and rotating the turntable, the X-adjustable seats are brought close to each other, and then the parts are aligned in the horizontal direction to facilitate welding in the horizontal direction. The X-adjustable seats and the Y-adjustable seats are slid and adjusted to the appropriate position, so that the parts fixed by the clamps on the Z-adjustable seats are close to the horizontal parts, and they are preliminarily aligned to facilitate welding in the vertical direction. At the same time, the staff can drive the lifting cylinder to adjust the lifting end of the fixed seat to rise, form an inclination, adjust the angle of the staff during operation, and reduce the fatigue and spinal injury caused by the staff's long-term head-down operation due to the fixed work surface. At the same time, the movable seat can be rotated and positioned by the pin, so that the position where the parts need to be operated is more convenient to face the staff, which is convenient for the staff to perform processing operations such as installation and welding at different positions of the parts, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the present invention;

[0030] Figure 2 It is an overall schematic diagram of the present invention;

[0031] Figure 3 It is a schematic diagram of the inclination adjustment of the fixing seat of the present invention;

[0032] Figure 4 It is a schematic diagram of the rotation adjustment of the movable seat of the present invention;

[0033] In the figure: 1. base; 2. lifting cylinder; 3. slide rail 1; 4. fixed hoop; 5. bidirectional screw; 6. X-axis adjustment seat; 7. Y-axis adjustment seat; 8. Z-axis adjustment seat; 9. X-axis locking screw; 10. Y-axis locking screw; 11. Z-axis locking screw; 12. turntable; 13. locking slot; 14. latch; 15. clamp; 16. slide rail 2; 17. alignment bolt; 18. movable seat; 19. fixed seat; 20. mounting seat. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-Figure 4 The present invention provides a technical solution: a truck parts processing device and method, comprising:

[0036] The mounting mechanism is used to form the overall mounting frame of the device, which includes a base 1, a fixed base 19 and a movable base 18 arranged in sequence from bottom to top, one end of the fixed base 19 is a lifting end, and the other end is a fixed end, the fixed end of the fixed base 19 is rotatably connected to the base 1, and the bottom end of the movable base 18 is rotatably connected to the fixed base 19;

[0037] A lifting drive member connected to the base 1 and used to drive the lifting end to move up and down. The lifting drive member is connected below the lifting end;

[0038] The alignment clamping mechanism is used for horizontal alignment adjustment clamping and vertical alignment adjustment clamping of the required parts processing, and is connected to the movable seat 18.

[0039] In this embodiment, preferably, the alignment clamping mechanism includes a slide rail 3, a fixed hoop 4, a bidirectional screw 5, an X-axis adjustment seat 6, a Y-axis adjustment seat 7, an X-axis locking screw 9, a Y-axis locking screw 10, a turntable 12, a clamp 15, a slide rail 16 and a mounting seat 20, one end of the bidirectional screw 5 is connected to a turntable 17, and the bidirectional screw 5 is rotatably connected to the movable seat 18, the slide rail 3 is fixedly connected to the movable seat 18, and the slide rail 3 is symmetrically arranged on both sides of the bidirectional screw 5, the bidirectional screw 5 is penetrated in the mounting seat 20, and the mounting seat 20 is respectively threadedly connected to the bidirectional screw 5, and the fixed hoop 4 is fixed on the top of the mounting seat 20. The fixed hoop 4 and the holding hoop 15 are fixed with the required parts by bolts. The X-direction adjustment seat 6 is slidably connected to the slide rail 3. A threaded through hole is provided on the X-direction adjustment seat 6. The X-direction locking screw 9 is threadedly connected to the X-direction adjustment seat 6, and one end of the X-direction locking screw 9 abuts against the slide rail 3. The X-direction adjustment seat 6 is provided with a slide rail 2 16. The slide rail 2 16 is slidably connected to the Y-direction adjustment seat 7. The Y-direction adjustment seat 7 is in an "L" shape, and a fixed hoop 4 is also provided on the vertical end of the Y-direction adjustment seat 7. The Y-direction adjustment seat 7 is threadedly connected to the Y-direction locking screw 10 through a threaded through hole, and one end of the Y-direction locking screw 10 abuts against the slide rail 2 16 for fixation.

[0040] In this embodiment, preferably, a sliding groove is opened on the Y-direction adjustment seat 7, and the inner wall of the sliding groove is slidably connected to the Z-direction adjustment seat 8, the Z-direction adjustment seat 8 is also connected to the fixed hoop 4, the Z-direction adjustment seat 8 is threadedly connected to the Z-direction locking screw 11, and the Z-direction locking screw 11 abuts against the Y-direction adjustment seat 7.

[0041] In this embodiment, preferably, a screw hole is provided on the clamp 15 , an alignment bolt 17 is threadedly connected to the inner wall of the screw hole, and a rubber sleeve is provided at the bottom end of the alignment bolt 17 .

[0042] In this embodiment, preferably, a plurality of latches 14 are slidably connected to the fixed seat 19 , a plurality of locking grooves 13 are formed around the movable seat 18 , and the latches 14 are plugged and matched with the locking grooves 13 .

[0043] In this embodiment, preferably, the lifting drive assembly 3 is a lifting cylinder.

[0044] A method for processing truck parts comprises the following steps:

[0045] S1. Determine the processing requirements and preliminarily locate the required parts;

[0046] If the required parts need to be processed for alignment in the horizontal direction, the fixed hoop (4) and the clamp (15) on the mounting seat (20) are respectively used to fix the required parts by bolts, and then step S2 is performed;

[0047] If the required parts need to be processed for alignment in the vertical direction, a fixed hoop (4) and a clamp (15) on the mounting seat (20) are used to fix one part, and then another part is fixed by using the Z-direction adjustment seat (8) which is also connected with the fixed hoop (4) and the clamp (15), and then step S3 is performed;

[0048] S2, processing in the horizontal direction;

[0049] The turntable (12) is rotated to make the mounting seats (20) approach each other, thereby aligning the parts in the horizontal direction. When the mounting seats (20) are in a suitable position, the turntable (12) is stopped to perform processing operations in the horizontal direction;

[0050] S21, according to the working comfort, the lifting cylinder can be driven to adjust the inclination angle of the fixing seat (19);

[0051] S22. According to the processing convenience requirement, the latch (14) can be removed, the movable seat (18) can be rotated to a suitable position, and then the latch (14) and the locking groove (13) can be plugged in and matched to lock the movable seat (18), so as to process the parts in all directions;

[0052] S3, processing in vertical direction;

[0053] The turntable (12) is rotated to move the mounting seat (20) to a suitable position, and then the X-axis adjustment seat (6) is slid to a suitable position, and the X-axis locking screw (9) is used to position the X-axis adjustment seat (6); then the Y-axis adjustment seat (7) is moved to a suitable position, and the Y-axis locking screw (10) is used to position the Y-axis adjustment seat (7); then the Z-axis adjustment seat (8) is moved to align the parts fixed on the Z-axis adjustment seat (8) with the parts on the mounting seat (20), and then the Z-axis locking screw (11) is used to position the Z-axis adjustment seat (8), and then the processing operation in the vertical direction is performed;

[0054] S31, according to the working comfort, the lifting cylinder can be driven to adjust the inclination angle of the fixing seat (19);

[0055] S32. According to the processing convenience requirement, the latch (14) can be removed, the movable seat (18) can be rotated to a suitable position, and then the latch (14) and the locking groove (13) can be plugged in and matched to lock the movable seat (18), so that the parts in all directions can be processed.

[0056] The working principle and use process of the present invention are as follows: when in use, the parts to be welded are fixed by the fixed hoop 4 and the clamp 15, and the turntable 12 is rotated to make the X-adjustable seats 6 close to each other, so that the parts are aligned in the horizontal direction, so as to facilitate the welding in the horizontal direction. When the X-adjustable seats 6 and the Y-adjustable seats 7 are slid and adjusted to a suitable position, the parts fixed by the clamp 15 on the Z-adjustable seat 8 are close to the horizontal parts, and they are preliminarily aligned to facilitate their processing in the vertical direction; at the same time, the staff can drive the jacking cylinder to adjust the lifting end of the fixed seat 19 to rise, form an inclination, adjust the angle of the staff during operation, and reduce the fatigue and spinal injury caused by the staff when the work table is fixed for a long time and bowing their heads; at the same time, the movable seat 18 can be rotated, and the pin 14 can be used to position the movable seat 18, so that the position where the parts need to be operated is more convenient to face the staff, which is convenient for the staff to install, splice and weld different positions of the parts.

[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A truck parts processing device, characterized in that: include: The mounting mechanism is used to form an overall mounting frame of the device, and comprises a base (1), a fixed base (19) and a movable base (18) which are arranged in sequence from bottom to top, wherein one end of the fixed base (19) is a lifting end and the other end is a fixed end, the fixed end of the fixed base (19) is rotatably connected to the base (1), and the bottom end of the movable base (18) is rotatably connected to the fixed base (19), and a mounting groove is arranged in the base (1); A lifting drive member connected in a mounting groove of the base (1) and used to drive the lifting end to move upward and downward, the lifting drive member being connected below the lifting end; The alignment clamping mechanism is used for horizontal alignment adjustment clamping and vertical alignment adjustment clamping of required parts processing, and is connected to a movable seat (18).

2. A truck parts processing device according to claim 1, characterized in that: The alignment clamping mechanism comprises a slide rail (3), a fixed hoop (4), a bidirectional screw (5), an X-axis adjustment seat (6), a Y-axis adjustment seat (7), an X-axis locking screw (9), a Y-axis locking screw (10), a turntable (12), a clamp (15), a slide rail (16) and a mounting seat (20), one end of the bidirectional screw (5) is connected to a turntable (17), and the bidirectional screw (5) is rotatably connected to a movable seat (18), the slide rail (3) is fixedly connected to the movable seat (18), and the slide rail (3) is symmetrically arranged on both sides of the bidirectional screw (5), the bidirectional screw (5) is inserted into the mounting seat (20), and the mounting seat (20) is respectively threadedly connected to the bidirectional screw (5), and a fixed hoop (4) is fixed on the top of the mounting seat (20), The fixed hoop (4) and the holding hoop (15) are used to fix the required parts by bolts. The X-direction adjustment seat (6) is slidably connected to the first slide rail (3). The X-direction adjustment seat (6) is provided with a threaded through hole. The X-direction locking screw (9) is threadedly connected to the X-direction adjustment seat (6), and one end of the X-direction locking screw (9) abuts against the first slide rail (3). The X-direction adjustment seat (6) is provided with a second slide rail (16). The second slide rail (16) is slidably connected to the Y-direction adjustment seat (7). The Y-direction adjustment seat (7) is in an "L" shape, and a fixed hoop (4) is also provided on the vertical end of the Y-direction adjustment seat (7). The Y-direction adjustment seat (7) is threadedly connected to the Y-direction locking screw (10) through the threaded through hole, and one end of the Y-direction locking screw (10) abuts against the second slide rail (16) for fixing.

3. A truck parts processing device according to claim 2, characterized in that: The Y-direction adjustment seat (7) is provided with a slide groove, the inner wall of the slide groove is slidably connected to a Z-direction adjustment seat (8), the Z-direction adjustment seat (8) is also connected to a fixed hoop (4), the Z-direction adjustment seat (8) is threadedly connected to a Z-direction locking screw (11), and the Z-direction locking screw (11) abuts against the Y-direction adjustment seat (7).

4. A truck parts processing device according to claim 2, characterized in that: The clamp (15) is provided with a screw hole, the inner wall of the screw hole is threadedly connected with a positioning bolt (17), and the bottom end of the positioning bolt (17) is provided with a rubber sleeve.

5. A truck parts processing device according to claim 4, characterized in that: A plurality of latches (14) are slidably connected to the fixed seat (19), a plurality of locking grooves (13) are arranged around the movable seat (18), and the latches (14) are plugged into and matched with the locking grooves (13).

6. The truck parts processing device according to claim 1, characterized in that: The lifting drive component (3) is a lifting cylinder.

7. A method for processing truck parts, characterized in that: The following steps are involved: S1. Determine the processing requirements and preliminarily locate the required parts; If the required parts need to be processed for alignment in the horizontal direction, the fixed hoop (4) and the clamp (15) on the mounting seat (20) are respectively used to fix the required parts by bolts, and then step S2 is performed; If the required parts need to be processed for alignment in the vertical direction, a fixed hoop (4) and a clamp (15) on the mounting seat (20) are used to fix one part, and then another part is fixed by using the Z-direction adjustment seat (8) which is also connected with the fixed hoop (4) and the clamp (15), and then step S3 is performed; S2, processing in the horizontal direction; The turntable (12) is rotated to make the mounting seats (20) approach each other, thereby aligning the parts in the horizontal direction. When the mounting seats (20) are in a suitable position, the turntable (12) is stopped to perform processing operations in the horizontal direction; S21, according to the working comfort, the lifting cylinder can be driven to adjust the inclination angle of the fixing seat (19); S22. According to the processing convenience requirement, the latch (14) can be removed, the movable seat (18) can be rotated to a suitable position, and then the latch (14) and the locking groove (13) can be plugged in and matched to lock the movable seat (18), so as to process the parts in all directions; S3, processing in vertical direction; The turntable (12) is rotated to move the mounting seat (20) to a suitable position, and then the X-axis adjustment seat (6) is slid to a suitable position, and the X-axis locking screw (9) is used to position the X-axis adjustment seat (6); then the Y-axis adjustment seat (7) is moved to a suitable position, and the Y-axis locking screw (10) is used to position the Y-axis adjustment seat (7); then the Z-axis adjustment seat (8) is moved to align the parts fixed on the Z-axis adjustment seat (8) with the parts on the mounting seat (20), and then the Z-axis locking screw (11) is used to position the Z-axis adjustment seat (8), and then the processing operation in the vertical direction is performed; S31, according to the working comfort, the lifting cylinder can be driven to adjust the inclination angle of the fixing seat (19); S32. According to the processing convenience requirement, the latch (14) can be removed, the movable seat (18) can be rotated to a suitable position, and then the latch (14) and the locking groove (13) can be plugged in and matched to lock the movable seat (18), so that the parts in all directions can be processed.

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