Press-fit assembling mechanism and pipe fitting feeding and assembling system
By designing a pipe fitting loading and assembly system, synchronous processing of the side plates at both ends of the pipe fittings is solved, and the problems of many equipment and low efficiency in the existing technology are improved, and production efficiency and capacity are improved.
Patent Information
- Application Number
- CN202411679601.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-11-22
AI Technical Summary
The existing press fitting assembly mechanism can only assemble one end of the pipe fitting, resulting in the need to be processed in two times, which increases production time and equipment costs, and the number of equipment is large, resulting in inefficiency.
A pipe fitting loading assembly system is designed, including a sliding guide rail base, a left assembly mechanism and a right assembly mechanism. By synchronously processing the two ends of the pipe fitting, the inner and outer limit rings of the side plate are formed, and combined with the pipe fitting loading. The mechanism and the side plate loading mechanism realize the integration of multi-process equipment.
The synchronous processing of the side plates at both ends of the pipe fittings is achieved, which reduces production time and equipment quantity, reduces costs, and improves production efficiency and production capacity.
Smart Images

Figure CN119188233A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of assembly mechanisms, and in particular to a pressing assembly mechanism and a pipe feeding assembly system. Background Art
[0002] In the current production process, the existing press-fit assembly mechanism has obvious limitations. This mechanism only has the ability to stamp and assemble the side panel on one end of the pipe fitting, which has caused a series of problems in actual production. When the side panels need to be assembled on both ends of the pipe fitting, due to the single function of the mechanism, it has to be processed twice, that is, it needs to be completed through two independent processes. There is a time interval between the two processes, and each process requires preliminary work such as equipment debugging and material preparation, which undoubtedly greatly increases the time consumed by the entire production process, resulting in very low production efficiency.
[0003] In addition, from the perspective of each link of the processing, the steps of expanding the ends of the pipe fittings, installing the side panels, and sealing are implemented separately under the existing production mode. Each step requires special equipment to complete, which means that a large number of equipment with different functions are needed. The use of multiple equipment not only increases the cost of equipment procurement, but also requires more manpower, material and financial resources in equipment maintenance, maintenance, storage, etc. At the same time, the increase in the number of equipment also makes the layout of the production workshop more complicated, increasing the difficulty of production management. Therefore, from the perspective of reducing costs and improving efficiency, it is urgent to develop an integrated device for assembling side panels at both ends of pipe fittings. Through this device, the synchronous processing of each step of the side panel assembly at both ends of the pipe fittings can be realized, thereby effectively solving the current problems of high cost and low efficiency. Summary of the invention
[0004] An embodiment of the present application provides a pipe feeding and assembly system, which is used to solve the technical problem that the existing pressing assembly mechanism performs expansion, side panel installation and sealing on the end of the pipe separately, resulting in a large number of equipment and processes, and avoiding high costs and low efficiency.
[0005] An embodiment of the present application provides a pipe feeding assembly system, wherein the pressing assembly mechanism includes a sliding guide rail base, a left-side assembly mechanism and a right-side assembly mechanism, wherein the left-side assembly mechanism and the right-side assembly mechanism are symmetrically arranged on the sliding guide rail base, wherein the left-side assembly mechanism includes a left-side pipe clamping device, a left-side pipe expanding mechanism, a left-side side plate hanging mechanism and a left-side pipe sealing mechanism, wherein the right-side assembly mechanism includes a right-side pipe clamping device, a right-side pipe expanding mechanism, a right-side plate hanging mechanism and a right-side pipe sealing mechanism, and the left-side pipe clamping device and the right-side pipe clamping device are correspondingly arranged on a straight line.
[0006] In some embodiments, the left-side pipe fitting clamping device is used to clamp and fix the left end of the pipe fitting, and the right-side pipe fitting clamping device is used to clamp and fix the right end of the pipe fitting; the left-side pipe fitting expanding mechanism is used to form an inner limit ring on the left end of the pipe fitting when the right-side pipe fitting clamping device clamps and fixes the right end of the pipe fitting, the left-side side plate hanging mechanism is used to sleeve the side plate on the pipe fitting, and the left-side pipe fitting sealing mechanism is used to form an outer limit ring on the left end of the pipe fitting after the side plate is sleeved on the pipe fitting, so that the side plate is located between the inner limit ring and the outer limit ring; the right-side pipe fitting expanding mechanism is used to form an inner limit ring on the right end of the pipe fitting when the left-side pipe fitting clamping device clamps and fixes the left end of the pipe fitting, the right-side side plate hanging mechanism is used to sleeve the side plate on the pipe fitting, and the right-side pipe fitting sealing mechanism is used to form an outer limit ring on the right end of the pipe fitting after the side plate is sleeved on the pipe fitting, so that the side plate is located between the inner limit ring and the outer limit ring.
[0007] In some embodiments, the left-side assembly mechanism and the right-side assembly mechanism are arranged in a mirror image; the left-side assembly mechanism and the right-side assembly mechanism both include an upper pressure block, an upper oil cylinder, a lower pressure block and a lower oil cylinder, the upper pressure block and the lower pressure block are arranged correspondingly, the upper oil cylinder is used to drive the upper pressure block to move up and down, and the lower oil cylinder is used to drive the lower pressure block to move up and down.
[0008] In some embodiments, the left-side assembly mechanism also includes a left punching drive mechanism, a left tool support and a left alignment movement mechanism. The pressing area between the upper pressing block and the lower pressing block clamps and fixes the left end of the pipe fitting. The left punching drive mechanism is arranged corresponding to the pressing area between the upper pressing block and the lower pressing block and is arranged on a straight line with the pipe fitting. The left-side pipe expanding mechanism, the left-side side plate hanging mechanism and the left-side pipe sealing mechanism are arranged on the left tool support. The left alignment movement mechanism drives the left tool support to move horizontally so that the left-side pipe expanding mechanism, the left-side side plate hanging mechanism and the left-side pipe sealing mechanism are respectively arranged corresponding to the left end of the pipe fitting.
[0009] In some embodiments, the right-side assembly mechanism also includes a right stamping drive mechanism, a right tool holder and a right alignment movement mechanism. The pressing area between the upper pressing block and the lower pressing block clamps and fixes the right end of the pipe fitting. The right stamping drive mechanism is arranged corresponding to the pressing area between the upper pressing block and the lower pressing block and is arranged on a straight line with the pipe fitting. The right-side pipe expanding mechanism, the right-side side plate hanging mechanism and the right-side pipe sealing mechanism are arranged on the right tool holder. The right alignment movement mechanism drives the right tool holder to move horizontally so that the right-side pipe expanding mechanism, the right-side plate hanging mechanism and the right-side pipe sealing mechanism are respectively arranged corresponding to the right end of the pipe fitting.
[0010] In some embodiments, a positioning holding mechanism is provided at the top of the left-side assembly mechanism and the right-side assembly mechanism, and the positioning holding mechanism includes a main oil cylinder and a tensioning base connected to each other, and the main oil cylinder and the tensioning base are respectively arranged at the top of the left-side assembly mechanism and the right-side assembly mechanism.
[0011] In some embodiments, the sliding guide rail base is provided with a left-side drive motor, a left-side sliding rail, a right-side drive motor and a right-side sliding rail; the left-side drive motor is provided on the left-side of the sliding guide rail base and drives the left-side sliding rail to slide; the left-side assembly mechanism is provided on the left-side sliding rail; the right-side drive motor is provided on the right-side of the sliding guide rail base and drives the right-side sliding rail to slide; and the right-side assembly mechanism is provided on the right-side sliding rail.
[0012] The present application also provides a pipe feeding and assembly system, which includes the above-mentioned pressing and assembly mechanism; The tube feeding assembly system further comprises a tube feeding mechanism; the tube feeding mechanism is arranged at the front side of the pressing assembly mechanism, and the tube feeding mechanism comprises a vehicle frame, a tube receiving mechanism, a tube moving bracket, a transverse slide rail and a longitudinal slide rail; wherein the tube receiving mechanism is arranged at the front end of the vehicle frame, the transverse slide rail and the longitudinal slide rail are arranged on the vehicle frame, the transverse slide rail is arranged horizontally, and the longitudinal slide rail is arranged vertically, the front end of the transverse slide rail corresponds to the tube receiving mechanism, and the rear end of the transverse slide rail corresponds to the bottom end of the longitudinal slide rail, the tube moving bracket is movably arranged on the transverse slide rail and the longitudinal slide rail, the tube receiving mechanism is used to receive the tube clamped by the round tube clamp of the tube feeding gripper, and transfer the tube to the tube moving bracket, the tube moving bracket carries the tube to move on the transverse slide rail and the longitudinal slide rail, and transfers the tube to the pressing assembly mechanism.
[0013] In some embodiments, the pipe fitting feeding and assembly system also includes a side panel feeding mechanism; the side panel feeding mechanism is arranged on the front side of the pressing assembly mechanism, the side panel feeding mechanism includes a side panel basket, a material quantity identification camera mechanism and a flipping mechanism, wherein the flipping mechanism is arranged on one side of the side panel basket, the material quantity identification camera mechanism is arranged above the side panel basket, the material quantity identification camera mechanism is used to identify the number of side panels in the side panel basket, and a leakage mechanism is provided at the bottom of the side panel basket. When the material quantity identification camera mechanism identifies that the number of side panels in the side panel basket exceeds the top surface of the side panel basket, the leakage mechanism is opened to leak part of the side panel, and the flipping mechanism is used to identify the front and back sides of the side panel grabbed by the feeding gripper from the side panel basket, and flip the side panel to the front side when the side panel is on the back side.
[0014] In some embodiments, the flipping mechanism includes a detection camera, a side panel placement plate, a U-shaped piece, a roller bearing follower, a side panel flipping plate, a rotating guide block and a flipping cylinder, wherein the side panel placement plate is arranged adjacent to the detection camera, the U-shaped piece is arranged around the side panel flipping plate, the U-shaped piece is located on the side away from the detection camera, the flipping cylinder is connected to the U-shaped piece, the roller bearing follower is installed on the U-shaped piece, the side panel flipping plate is connected to the roller bearing follower, the rotating guide block is located on one side of the side panel placement plate, the rotating guide block is provided with a flipping guide groove, the roller bearing The follower is connected by rolling along the flipping guide groove; the detection camera is used to identify the front and back sides of the side panel grabbed by the loading gripper from the side panel material basket, and the side panel placement plate is used to place the side panel fixed to the back side; when the flipping cylinder is extended, the side panel flipping plate is arranged parallel to the top of the side panel placement plate, and the side panel on the back side is clamped on the lower surface of the side panel flipping plate; when the flipping cylinder is retracted and stretched, the flipping cylinder drives the U-shaped part to move to the side away from the detection camera, and the roller bearing follower rolls along the flipping guide groove, driving the side panel flipping plate to flip so as to flip the side panel to the front side.
[0015] Compared with the prior art, the beneficial effects of the present application are as follows: by setting a sliding guide rail base, a left-side assembly mechanism and a right-side assembly mechanism, synchronous processing can be achieved when side panels are assembled on both ends of the pipe fitting, and an inner limit ring can be formed on either end of the pipe fitting at one time, a side panel can be mounted on the pipe fitting, and an outer limit ring can be formed on the end of the pipe fitting after the side panel is mounted on the pipe fitting, so that the side panel is located between the inner limit ring and the outer limit ring, and multiple process equipment is highly integrated, which avoids high costs, increases production efficiency, and improves production capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.
[0017] Figure 1 A schematic structural diagram of the press-fit assembly mechanism provided in an embodiment of the present application.
[0018] Figure 2 This is a first-perspective structural schematic diagram of the left side panel loading mechanism and the right side panel loading mechanism provided in an embodiment of the present application.
[0019] Figure 3 A second perspective structural schematic diagram of the left side panel loading mechanism and the right side panel loading mechanism provided in an embodiment of the present application.
[0020] Figure 4A schematic diagram of the structure of the pipe feeding mechanism provided in an embodiment of the present application.
[0021] Figure 5 A schematic diagram of the structure of the side plate loading mechanism provided in an embodiment of the present application.
[0022] Figure 6 A schematic structural diagram of the side panel flipping mechanism provided in an embodiment of the present application when the flipping cylinder is in an extended state.
[0023] Figure 7 A schematic structural diagram of the side panel flipping mechanism provided in an embodiment of the present application when the flip cylinder is in the middle position.
[0024] Figure 8 A schematic structural diagram of the side panel flipping mechanism provided in an embodiment of the present application when the flipping cylinder is in a retracted state.
[0025] Fig. 9 A schematic structural diagram of the side panel placement plate and the side panel flip plate clamped as the reverse side provided in an embodiment of the present application.
[0026] The markings in the figure are as follows: Pressing assembly mechanism 1, sliding guide rail base 11, left driving motor 111, left sliding rail 112, right driving motor 113, right sliding rail 114, left assembly mechanism 12, left pipe clamping device 121, left pipe expansion mechanism 122, left side plate hanging mechanism 123, left pipe sealing mechanism 124, right assembly mechanism 13, right pipe clamping device 131, right pipe expansion mechanism 132, right side plate hanging mechanism 133, right pipe sealing mechanism 134, left stamping drive mechanism 14, left tool support 15, left alignment moving mechanism 16, right stamping drive mechanism 17, right tool support 18, right alignment moving mechanism 19, alignment holding mechanism 2, main oil cylinder 21, tensioning base 22, side plate feeding mechanism 3, side plate material basket 31, material quantity recognition camera mechanism 32, flip machine Structure 33, leakage mechanism 34, side plate placing plate 41, side plate profiling support structure 411, side plate detector 412, U-shaped part 42, bottom plate 421, first connecting rod 422, second connecting rod 423, roller bearing follower 43, follower mounting block 431, roller bearing 432, side plate flip plate 44, first rotating shaft 441, second rotating shaft 442, side plate profiling clamping structure 443, rotating guide block 45, flip guide groove 451, flip cylinder 46, cylinder bracket 461, stretching rod 462, holding guide block 47, linear guide groove 471, detection camera 48, fixed plate 49, guide rod 410, pipe feeding mechanism 7, car body frame 71, pipe receiving mechanism 72, pipe moving bracket 73, transverse slide rail 74, longitudinal slide rail 75, upper pressure block 91, upper oil cylinder 92, lower pressure block 93, lower oil cylinder 94. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0028] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0029] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0030] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0031] For details, please refer to Figure 1 , Figure 2 , Figure 3In this embodiment, the pressing assembly mechanism 1 includes a sliding guide rail base 11, a left-side assembly mechanism 12 and a right-side assembly mechanism 13. The left-side assembly mechanism 12 and the right-side assembly mechanism 13 are symmetrically arranged on the sliding guide rail base 11. The left-side assembly mechanism 12 includes a left-side pipe clamping device 121, a left-side pipe expanding mechanism 122, a left-side side plate hanging mechanism 123 and a left-side pipe sealing mechanism 124. The right-side assembly mechanism 13 includes a right-side pipe clamping device 131, a right-side pipe expanding mechanism 132, a right-side plate hanging mechanism 133 and a right-side pipe sealing mechanism 134. The left-side pipe clamping device 121 and the right-side pipe clamping device 131 are correspondingly arranged on a straight line.
[0032] The left pipe clamping device 121 is used to clamp and fix the left end of the pipe, and the right pipe clamping device 131 is used to clamp and fix the right end of the pipe; the left pipe expansion mechanism 122 is used to form an inner limit ring on the left end of the pipe when the right pipe clamping device 131 clamps and fixes the right end of the pipe, the left side plate hanging mechanism 123 is used to sleeve the side plate on the pipe, and the left pipe sealing mechanism 124 is used to form an outer limit ring on the left end of the pipe after the side plate is sleeved on the pipe. The right side pipe expansion mechanism 132 is used to form an inner limiting ring for the right end of the pipe when the left side pipe clamping device 121 clamps the left end of the pipe, the right side plate hanging mechanism 133 is used to sleeve the side plate on the pipe, and the right side pipe sealing mechanism 134 is used to form an outer limiting ring for the right end of the pipe after the side plate is sleeved on the pipe, so that the side plate is located between the inner limiting ring and the outer limiting ring.
[0033] See also Figure 1 , Figure 2 , Figure 3 In this embodiment, the left pipe clamping device 121 and the right pipe clamping device 131 are arranged in a mirror image; the left pipe clamping device 121 and the right pipe clamping device 131 both include an upper pressing block 91, an upper oil cylinder 92, a lower pressing block 93 and a lower oil cylinder 94. The upper pressing block 91 and the lower pressing block 93 are arranged correspondingly, the upper oil cylinder 92 is used to drive the upper pressing block 91 to move up and down, and the lower oil cylinder 94 is used to drive the lower pressing block 93 to move up and down. The left end of the pipe is clamped and fixed between the upper pressing block 91 and the lower pressing block 93 of the left assembly mechanism 12, and the right end of the pipe is clamped and fixed between the upper pressing block 91 and the lower pressing block 93 of the right assembly mechanism 13.
[0034] See also Figure 1 , Figure 2 , Figure 3The left-side assembly mechanism also includes a left punching drive mechanism 14, a left tool support 15 and a left alignment movement mechanism 16. The pressing area between the upper pressing block 91 and the lower pressing block 93 clamps and fixes the left end of the pipe fitting. The left punching drive mechanism 14 is arranged corresponding to the pressing area between the upper pressing block 91 and the lower pressing block 93 and is arranged on a straight line with the pipe fitting. The left-side pipe fitting expanding mechanism 122, the left-side side plate hanging mechanism 123 and the left-side pipe fitting sealing mechanism 124 are arranged on the left tool support 15. The left alignment movement mechanism 16 drives the left tool support 15 to move horizontally so that the left-side pipe fitting expanding mechanism 122, the left-side side plate hanging mechanism 123 and the left-side pipe fitting sealing mechanism 124 are respectively arranged corresponding to the left end of the pipe fitting.
[0035] The left-side pipe expanding mechanism 122 and the left-side pipe sealing mechanism 124 are both connected to the left punching drive mechanism 14 , and the left punching drive mechanism 14 provides power for punching pipes for the left-side pipe expanding mechanism 122 and the left-side pipe sealing mechanism 124 .
[0036] See also Figure 1 , Figure 2 , Figure 3 The right-side assembly mechanism also includes a right punching drive mechanism 17, a right tool support 18 and a right alignment movement mechanism 19. The pressing area between the upper pressing block 91 and the lower pressing block 93 clamps and fixes the right end of the pipe fitting. The right punching drive mechanism 17 is arranged corresponding to the pressing area between the upper pressing block 91 and the lower pressing block 93 and is arranged on a straight line with the pipe fitting. The right-side pipe fitting expanding mechanism 132, the right-side side plate hanging mechanism 133 and the right-side pipe fitting sealing mechanism 134 are arranged on the right tool support 18. The right alignment movement mechanism 19 drives the right tool support 18 to move horizontally so that the right-side pipe fitting expanding mechanism 132, the right-side side plate hanging mechanism 133 and the right-side pipe fitting sealing mechanism 134 are respectively arranged corresponding to the right end of the pipe fitting.
[0037] The right-side pipe expanding mechanism 132 and the right-side pipe sealing mechanism 134 are both connected to the right punching drive mechanism 17 , and the right punching drive mechanism 17 provides power for punching pipes for the right-side pipe expanding mechanism 132 and the right-side pipe sealing mechanism 134 .
[0038] See also Figure 1In this embodiment, the top of the left assembly mechanism 12 and the right assembly mechanism 13 are provided with a positioning holding mechanism 2, and the positioning holding mechanism 2 includes a main oil cylinder 21 and a tensioning base 22 connected and arranged, and the main oil cylinder, the pipe feeding assembly system also includes a side plate feeding mechanism 3; and the tensioning base 22 are respectively arranged at the top of the left assembly mechanism 12 and the right assembly mechanism 13. The positioning holding mechanism 2 can keep the left assembly mechanism 12 and the right assembly mechanism 13 in a straight line, prevent the left pipe clamping device 121 and the right pipe clamping device 131 from being misaligned, and keep the left pipe clamping device 121 and the right pipe clamping device 131 correspondingly arranged in a straight line.
[0039] See also Figure 1 In this embodiment, the sliding guide rail base 11 is provided with a left driving motor 111, a left sliding rail 112, a right driving motor 113 and a right sliding rail 114. The left driving motor 111 is arranged on the left side of the sliding guide rail base 11 and drives the left sliding rail 112 to slide. The left assembly mechanism 12 is arranged on the left sliding rail 112. The right driving motor 113 is arranged on the right side of the sliding guide rail base 11 and drives the right sliding rail 114 to slide. The right assembly mechanism 13 is arranged on the right sliding rail 114.
[0040] An embodiment of the present application provides a pipe feeding and assembly system, comprising the pressing and assembly mechanism 1 described above.
[0041] See also Figure 4 In this embodiment, the pipe feeding assembly system further includes a pipe feeding mechanism 7. The pipe feeding mechanism 7 is arranged at the front side of the pressing assembly mechanism 1, and the pipe feeding mechanism 7 includes a vehicle frame 71, a pipe receiving mechanism 72, a pipe moving bracket 73, a transverse slide rail 74 and a longitudinal slide rail 75; wherein the pipe receiving mechanism 72 is arranged at the front end of the vehicle frame 71, the transverse slide rail 74 and the longitudinal slide rail 75 are arranged on the vehicle frame 71, the transverse slide rail 74 is arranged horizontally, the longitudinal slide rail 75 is arranged vertically, and the front end of the transverse slide rail 74 corresponds to the pipe receiving mechanism 72 is set, the rear end of the transverse slide rail 74 is set corresponding to the bottom end of the longitudinal slide rail 75, the pipe moving bracket 73 is movably set on the transverse slide rail 74 and the longitudinal slide rail 75, the pipe receiving mechanism 72 is used to receive the pipe clamped by the round pipe clamp of the pipe feeding gripper, and transfer the pipe to the pipe moving bracket 73, the pipe moving bracket 73 carries the pipe to move on the transverse slide rail 74 and the longitudinal slide rail 75, and transfers the pipe to the pressing assembly mechanism 1.
[0042] The pipe fitting feeding and assembly system further comprises a side plate feeding mechanism 3 ; wherein the side plate feeding mechanism 3 is arranged at the front side of the pressing and assembly mechanism 1 .
[0043] See also Figure 5 In the present embodiment, the side panel feeding mechanism 3 comprises a side panel material basket 31, a material quantity identification camera mechanism 32 and a flipping mechanism 33, wherein the flipping mechanism 33 is arranged on one side of the side panel material basket 31, and the material quantity identification camera mechanism 32 is arranged above the side panel material basket 31. The material quantity identification camera mechanism 32 is used to identify the number of side panels in the side panel material basket 31. A leakage mechanism 34 is provided at the bottom of the side panel material basket 31. When the material quantity identification camera mechanism 32 identifies that the number of side panels in the side panel material basket 31 exceeds the top surface of the side panel material basket 31, the leakage mechanism 34 is opened to leak part of the side panels. The flipping mechanism 33 is used to identify the front and back sides of the side panels grabbed by the loading gripper from the side panel material basket 31, and flip the side panels to the front side when the side panels are on the back side.
[0044] See also Figure 6 , Figure 7 , Figure 8 , Fig. 9 In this embodiment, the flip mechanism 33 includes a detection camera 48, a side panel placement plate 41, a U-shaped member 42, a roller bearing follower 43, a side panel flip plate 44, a rotation guide block 45 and a flip cylinder 46. The side panel placement plate 41 is arranged adjacent to the detection camera 48, the U-shaped member 42 is arranged around the side panel flip plate 44, the U-shaped member 42 is located on the side away from the detection camera 48, the flip cylinder 46 is connected to the U-shaped member 42, the roller bearing follower 43 is installed on the U-shaped member 42, the side panel flip plate 44 is connected to the roller bearing follower 43, the rotation guide block 45 is located on one side of the side panel placement plate 41, and the rotation guide block 45 is provided with a flip guide groove 45 1, the roller bearing follower 43 is connected by rolling along the flipping guide groove 451; the detection camera 48 is used to identify the front and back sides of the side panel grabbed by the loading gripper from the side panel basket 31, and the side panel placement plate 41 is used to place the side panel fixed to the back side; when the flip cylinder 46 is extended, the side panel flipping plate 44 is arranged parallel to the top of the side panel placement plate 41, and the side panel on the back side is clamped on the lower surface of the side panel flipping plate 44; when the flip cylinder 46 is retracted and stretched, the flip cylinder 46 drives the U-shaped part 42 to move to the side away from the detection camera 48, and the roller bearing follower 43 rolls along the flipping guide groove 451, driving the side panel flipping plate 44 to flip so as to flip the side panel to the front side.
[0045] Furthermore, the detection camera 48, the side panel placement plate 41, the U-shaped member 42 and the flip cylinder 46 are arranged in a straight line; the detection camera 48 is used to identify the front and back sides of the side panel grasped by the feeding gripper; when the flip cylinder 46 retracts, the flip cylinder 46 drives the U-shaped member 42 to move away from the detection camera 48. In this way, the detection camera 48 can effectively identify the front and back sides of the side panel grasped by the feeding gripper from the side panel material basket 31.
[0046] Furthermore, the U-shaped member 42 includes a base plate 421, a first connecting rod 422 and a second connecting rod 423, the first connecting rod 422 and the second connecting rod 423 are vertically connected on both sides of the base plate 421, the first connecting rod 422 is provided with a first through hole, and the second connecting rod 423 is provided with a second through hole; the first rotating shaft 441 and the second rotating shaft 442 are provided on both sides of the central axis direction of the side plate flip plate 44, the first rotating shaft 441 is rotatably arranged in the first through hole, and the second rotating shaft 442 is rotatably arranged in the second through hole; the first connecting rod 422 is arranged corresponding to the rotating guide block 45, and the first rotating shaft 441 is connected to the roller bearing follower 43.
[0047] Furthermore, the roller bearing follower 43 includes a follower mounting block 431 and a roller bearing 432, the first end of the follower mounting block 431 is connected to the first rotating shaft 441, the second end of the follower mounting block 431 is connected to the roller bearing 432, the axis of the roller bearing 432 is arranged parallel to the first rotating shaft 441 and spaced apart, the roller bearing 432 is rollingly connected along the flip guide groove 451, and the flip guide groove 451 is U-shaped; during the retraction process of the flip cylinder 46, the side plate flip plate 44 flips along the first rotating shaft 441 and the second rotating shaft 442.
[0048] Furthermore, the flipping mechanism 33 also includes a holding guide block 47 , and the holding guide block 47 is arranged corresponding to the second connecting rod 423 . The holding guide block 47 is provided with a linear guide groove 471 , and the second rotating shaft 442 is rotatably arranged in the linear guide groove 471 .
[0049] Furthermore, the holding guide block 47 is arranged in parallel with the rotating guide block 45 , the holding guide block 47 and the rotating guide block 45 have the same length, and the linear guide groove 471 and the flipping guide groove 451 have the same length.
[0050] Furthermore, the flipping mechanism 33 further includes a fixing plate 49 , on which the detection camera 48 , the side plate placement plate 41 , the rotating guide block 45 and the flipping cylinder 46 are fixed. The holding guide block 47 is also fixed on the fixing plate 49 .
[0051] Furthermore, the flipping mechanism 33 also includes two guide rods 410, the flipping cylinder 46 is provided with a cylinder bracket 461 and a stretching rod 462, the two guide rods 410 are connected to both sides of the U-shaped member 42, the guide rod 410 slides horizontally along the cylinder bracket 461, and the stretching rod 462 is arranged between the two guide rods 410.
[0052] Furthermore, the side panel placement plate 41 is provided with a side panel contour support structure 411 and a side panel detector 412 , and the side panel detector 412 is provided corresponding to the side panel contour support structure 411 .
[0053] Furthermore, the side panel flip plate 44 is provided with a side panel contour clamping structure 443, and the side panel contour clamping structure 443 is electrically connected to the side panel detector 412. When the side panel detector 412 detects that the side panel on the side panel contour support structure 411 is placed on the reverse side, the side panel contour clamping structure 443 clamps the reverse side panel.
[0054] When in use, the flipping cylinder 46 remains retracted, and the detection camera 48 is used to identify the front and back sides of the side panel grasped by the loading gripper. When the side panel grasped by the loading gripper is the front side, it is directly positioned and placed based on the shape of the side panel. When the side panel grasped by the loading gripper is the back side, the back side panel is placed on the side panel placement plate 41. When the side panel detector 412 detects the back side panel placed on the side panel contour support structure 411, the flipping cylinder 46 is extended to make the side panel flipping plate 44 parallel to the side panel placement plate 41, and the back side panel is clamped on the lower surface of the side panel flipping plate 44. The flipping cylinder 46 retracts to realize the flipping of the side panel flipping plate 44 to flip the side panel to the front side, which can cooperate with the loading gripper to grasp the front side panel, and then position and place it based on the shape of the side panel.
[0055] The flipping mechanism 33 can place the reverse side panel on the side panel placement plate 41 when the flipping cylinder 46 retracts, and then the flipping cylinder 46 extends to clamp the reverse side panel on the lower surface of the side panel flipping plate 44. The flipping cylinder 46 retracts to flip the side panel flipping plate 44 to flip the side panel to the front, and can cooperate with the loading gripper to grab the front side panel, and then position and place the side panel based on its shape.
[0056] Compared with the prior art, the beneficial effects of the present application are as follows: by setting a sliding guide rail base, a left-side assembly mechanism and a right-side assembly mechanism, synchronous processing can be achieved when side panels are assembled on both ends of the pipe fitting, and an inner limit ring can be formed on either end of the pipe fitting at one time, a side panel can be mounted on the pipe fitting, and an outer limit ring can be formed on the end of the pipe fitting after the side panel is mounted on the pipe fitting, so that the side panel is located between the inner limit ring and the outer limit ring, and multiple process equipment is highly integrated, which avoids high costs, increases production efficiency, and improves production capacity.
[0057] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0058] The above is a detailed introduction to a pipe feeding and assembly system provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A press-fit assembly mechanism, characterized in that: The pressing assembly mechanism includes a sliding guide rail base, a left-side assembly mechanism and a right-side assembly mechanism, and the left-side assembly mechanism and the right-side assembly mechanism are symmetrically arranged on the sliding guide rail base. The left-side assembly mechanism includes a left-side pipe clamping device, a left-side pipe expanding mechanism, a left-side side plate hanging mechanism and a left-side pipe sealing mechanism. The right-side assembly mechanism includes a right-side pipe clamping device, a right-side pipe expanding mechanism, a right-side plate hanging mechanism and a right-side pipe sealing mechanism. The left-side pipe clamping device and the right-side pipe clamping device are correspondingly arranged on a straight line.
2. The press-fit assembly mechanism according to claim 1, characterized in that: The left-side pipe fitting clamping device is used to clamp and fix the left end of the pipe fitting, and the right-side pipe fitting clamping device is used to clamp and fix the right end of the pipe fitting; the left-side pipe fitting expanding mechanism is used to form an inner limiting ring on the left end of the pipe fitting when the right-side pipe fitting clamping device clamps and fixes the right end of the pipe fitting, the left-side side plate hanging mechanism is used to sleeve the side plate on the pipe fitting, and the left-side pipe fitting sealing mechanism is used to form an outer limiting ring on the left end of the pipe fitting after the side plate is sleeved on the pipe fitting, so that the side plate is located between the inner limiting ring and the outer limiting ring; the right-side pipe fitting expanding mechanism is used to form an inner limiting ring on the right end of the pipe fitting when the left-side pipe fitting clamping device clamps and fixes the left end of the pipe fitting, the right-side side plate hanging mechanism is used to sleeve the side plate on the pipe fitting, and the right-side pipe fitting sealing mechanism is used to form an outer limiting ring on the right end of the pipe fitting after the side plate is sleeved on the pipe fitting, so that the side plate is located between the inner limiting ring and the outer limiting ring.
3. The press-fit assembly mechanism according to claim 1, characterized in that: The left-side assembly mechanism and the right-side assembly mechanism are arranged in a mirror image; the left-side assembly mechanism and the right-side assembly mechanism both include an upper pressure block, an upper oil cylinder, a lower pressure block and a lower oil cylinder, the upper pressure block and the lower pressure block are arranged correspondingly, the upper oil cylinder is used to drive the upper pressure block to move up and down, and the lower oil cylinder is used to drive the lower pressure block to move up and down.
4. The press-fit assembly mechanism according to claim 3, characterized in that: The left-side assembly mechanism also includes a left punching drive mechanism, a left tool support and a left alignment movement mechanism. The pressing area between the upper pressing block and the lower pressing block clamps and fixes the left end of the pipe fitting. The left punching drive mechanism is arranged corresponding to the pressing area between the upper pressing block and the lower pressing block and is arranged on a straight line with the pipe fitting. The left-side pipe fitting expanding mechanism, the left-side side plate hanging mechanism and the left-side pipe fitting sealing mechanism are arranged on the left tool support. The left alignment movement mechanism drives the left tool support to move horizontally so that the left-side pipe fitting expanding mechanism, the left-side side plate hanging mechanism and the left-side pipe fitting sealing mechanism are respectively arranged corresponding to the left end of the pipe fitting.
5. The press-fit assembly mechanism according to claim 4, characterized in that: The right-side assembly mechanism also includes a right punching drive mechanism, a right tool support and a right alignment movement mechanism. The pressing area between the upper pressing block and the lower pressing block clamps and fixes the right end of the pipe fitting. The right punching drive mechanism is arranged corresponding to the pressing area between the upper pressing block and the lower pressing block and is arranged on a straight line with the pipe fitting. The right-side pipe expanding mechanism, the right-side side plate hanging mechanism and the right-side pipe sealing mechanism are arranged on the right tool support. The right alignment movement mechanism drives the right tool support to move horizontally so that the right-side pipe expanding mechanism, the right-side side plate hanging mechanism and the right-side pipe sealing mechanism are respectively arranged corresponding to the right end of the pipe fitting.
6. The press-fit assembly mechanism according to claim 1, wherein: The top ends of the left-side assembly mechanism and the right-side assembly mechanism are provided with alignment and holding mechanisms, and the alignment and holding mechanisms include a main oil cylinder and a tensioning base which are connected and arranged, and the main oil cylinder and the tensioning base are respectively arranged at the top ends of the left-side assembly mechanism and the right-side assembly mechanism.
7. The press-fit assembly mechanism according to claim 1, wherein: The sliding guide rail base is provided with a left-side driving motor, a left-side sliding rail, a right-side driving motor and a right-side sliding rail. The left-side driving motor is arranged on the left side of the sliding guide rail base and drives the left-side sliding rail to slide. The left-side assembly mechanism is arranged on the left-side sliding rail. The right-side driving motor is arranged on the right side of the sliding guide rail base and drives the right-side sliding rail to slide. The right-side assembly mechanism is arranged on the right-side sliding rail.
8. A pipe fitting feeding and assembly system, characterized in that: A press-fit assembly mechanism comprising any one of claims 1 to 7; The tube feeding assembly system further comprises a tube feeding mechanism; the tube feeding mechanism is arranged at the front side of the pressing assembly mechanism, and the tube feeding mechanism comprises a vehicle frame, a tube receiving mechanism, a tube moving bracket, a transverse slide rail and a longitudinal slide rail; wherein the tube receiving mechanism is arranged at the front end of the vehicle frame, the transverse slide rail and the longitudinal slide rail are arranged on the vehicle frame, the transverse slide rail is arranged horizontally, and the longitudinal slide rail is arranged vertically, the front end of the transverse slide rail corresponds to the tube receiving mechanism, and the rear end of the transverse slide rail corresponds to the bottom end of the longitudinal slide rail, the tube moving bracket is movably arranged on the transverse slide rail and the longitudinal slide rail, the tube receiving mechanism is used to receive the tube clamped by the round tube clamp of the tube feeding gripper, and transfer the tube to the tube moving bracket, the tube moving bracket carries the tube to move on the transverse slide rail and the longitudinal slide rail, and transfers the tube to the pressing assembly mechanism.
9. The pipe fitting feeding and assembly system according to claim 8, characterized in that: It also includes a side panel loading mechanism; the side panel loading mechanism is arranged at the front side of the pressing and assembling mechanism, the side panel loading mechanism includes a side panel material basket, a material quantity identification camera mechanism and a flipping mechanism, wherein the flipping mechanism is arranged on one side of the side panel material basket, the material quantity identification camera mechanism is arranged above the side panel material basket, the material quantity identification camera mechanism is used to identify the number of side panels in the side panel material basket, and a leakage mechanism is provided at the bottom of the side panel material basket. When the material quantity identification camera mechanism identifies that the number of side panels in the side panel material basket exceeds the top surface of the side panel material basket, the leakage mechanism is opened to leak part of the side panel, and the flipping mechanism is used to identify the front and back sides of the side panel grabbed by the loading gripper from the side panel material basket, and flip the side panel to the front side when the side panel is on the back side.
10. The pipe fitting feeding and assembly system according to claim 9, characterized in that: The flipping mechanism includes a detection camera, a side panel placement plate, a U-shaped piece, a roller bearing follower, a side panel flipping plate, a rotating guide block and a flipping cylinder. The side panel placement plate is arranged adjacent to the detection camera. The U-shaped piece is arranged around the side panel flipping plate. The U-shaped piece is located on the side away from the detection camera. The flipping cylinder is connected to the U-shaped piece. The roller bearing follower is installed on the U-shaped piece. The side panel flipping plate is connected to the roller bearing follower. The rotating guide block is located on one side of the side panel placement plate. The rotating guide block is provided with a flipping guide groove. The roller bearing follower rotates along The flipping guide groove is rollingly connected; the detection camera is used to identify the front and back sides of the side panel grabbed by the loading gripper from the side panel material basket, and the side panel placement plate is used to place the side panel fixed to the back side; when the flipping cylinder is extended, the side panel flipping plate is arranged parallel to the top of the side panel placement plate, and the side panel on the back side is clamped on the lower surface of the side panel flipping plate; when the flipping cylinder is retracted and stretched, the flipping cylinder drives the U-shaped part to move to the side away from the detection camera, and the roller bearing follower rolls along the flipping guide groove, driving the side panel flipping plate to flip so as to flip the side panel to the front side.
Citation Information
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