Efficient polishing device and method for valve body machining

By designing efficient polishing devices with multiple mechanisms, the problem of unstable clamping during valve body polishing is solved, and stable clamping and efficient polishing of valve bodies of different sizes is achieved.

CN119188568APending Publication Date: 2024-12-27SHANDONG GONGCHEN MASCH TECH CO LTD

Patent Information

Application Number
CN202411661752.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

In the prior art, in the process of polishing the valve body, unstable clamping leads to low polishing efficiency, and the valve body is prone to circumferential rotation, affecting the polishing quality.

Method used

An efficient polishing device including a base, a robotic arm, a lifting support mechanism, a downward pressure mechanism, a left and right adjustment mechanism and a front and rear adjustment mechanism is designed. The valve body height is adjusted by the lifting support mechanism, the downward pressure mechanism tightens the valve body, and the left and right adjustment mechanism is The front and rear adjustment mechanism ensures that the lock lever is aligned with the valve body bolt hole for stable clamping.

Benefits of technology

It realizes stable clamping of the valve body, avoids circumferential rotation, improves polishing efficiency and quality, and is suitable for valve bodies of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of polishing, in particular to an efficient polishing device and method for valve body machining, and the efficient polishing device for valve body machining comprises a base, two mechanical arms and two pieces of polishing equipment; the device further comprises a polishing assembly. The polishing assembly comprises a lifting supporting mechanism, a pressing mechanism, a left-right adjusting mechanism, a front-back adjusting mechanism, two mounting blocks and two locking rods. During use, the valve body is placed on the lifting supporting mechanism, the height position of the valve body is adjusted, the positions of the two locking rods are adjusted through the front-back adjusting mechanism, the valve body is adjusted through circumferential rotation, and the two locking rods are aligned to two bolt holes of a flange at the end of the valve body; the two locking rods are driven by the left adjusting mechanism and the right adjusting mechanism to be aligned and inserted into two bolt holes of a flange at the end of the valve body, the flange at the end of the valve body is clamped, the valve body cannot rotate in the circumferential direction, then the valve body is pressed tightly through the downward pressing mechanism, and therefore the valve body can be stably clamped to be polished.
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Description

Technical Field

[0001] The invention relates to the technical field of polishing, and in particular to a high-efficiency polishing device and method for valve body machining. Background Art

[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. According to their functions, they can be divided into shut-off valves, check valves, regulating valves, etc. During production, the valve body needs to be polished, and manual polishing is inefficient.

[0003] The prior art (CN105415156A) discloses a valve body flange polishing machine, wherein a support frame is fixed at the upper end of a base plate, a cylinder is installed at the upper end of the support frame, an upper positioning block is fixed at the lower end of the cylinder, a lower positioning block is fixed at the upper end of the base plate, a gear ring is fixed at the left and right parts of the support frame, a gear is meshed in the gear ring, a drive shaft is fixed on the inner wall of the gear, a motor is installed at the left and right ends of the support frame, a connecting plate is sleeved on the shaft of the motor, a through groove is provided on the drive shaft, a connecting pipe is sleeved on the outer wall of the drive shaft, a fastening bolt is provided on the outer wall of the connecting pipe, and a polishing wheel is fixed on the connecting pipe. The present invention has the advantages of simple structural design and convenient use, and the two end faces of the valve body are polished by the cooperation of the gear and the gear ring, thereby ensuring the polishing quality and polishing efficiency and reducing the production cost, and the distance between the polishing wheel and the valve body is controlled by the cooperation of the drive shaft and the connecting pipe, thereby improving the use efficiency of the device.

[0004] In the above manner, when fixing the valve body, the upper positioning block and the lower positioning block are closed to clamp the valve body, and then the two flange end faces of the valve body are polished. However, when the upper positioning block and the lower positioning block are closed to clamp the valve body, the valve body is easily subjected to force and rotates circumferentially during polishing, and the clamping is not stable enough, which easily affects the polishing process. Summary of the invention

[0005] The object of the present invention is to provide a highly efficient polishing device and method for valve body machining, which can stably clamp the valve body for polishing.

[0006] To achieve the above-mentioned purpose, in a first aspect, the present invention provides a high-efficiency polishing device for valve body processing, comprising a base, two mechanical arms and two polishing devices; the two mechanical arms are respectively fixedly arranged on the top of the base; the two polishing devices are respectively arranged on one side of the two mechanical arms; Also included are polishing components; The polishing assembly includes a lifting support mechanism, a pressing mechanism, a left-right adjustment mechanism, a front-back adjustment mechanism, two mounting blocks and two locking rods; The lifting support mechanism is arranged on the base; the pressing mechanism is arranged on the base; the left and right adjustment mechanism is arranged on the base; the front and back adjustment mechanism is arranged on the left and right adjustment mechanism; the two mounting blocks are respectively arranged on the front and back adjustment mechanisms; the two locking rods are respectively fixedly arranged on one side of the two mounting blocks.

[0007] Wherein, the lifting support mechanism includes a plurality of first guide rods, a support block, a mounting frame, a first screw rod, a connecting plate and a first knob; A plurality of first guide rods are respectively slidably connected to the base and respectively pass through the base; the support block is fixedly set on the top of the plurality of first guide rods; the mounting bracket is fixedly set on the bottom of the base; the first screw rod is rotatably connected to the base and to the mounting bracket and passes through the mounting bracket; the connecting plate is respectively fixedly connected to the plurality of first guide rods and is threadedly connected to the first screw rod and is located at the bottom of the plurality of first guide rods; the first knob is fixedly set at the bottom of the first screw rod.

[0008] Wherein, the pressing mechanism comprises a support frame, a hydraulic cylinder, a connecting piece, two pressing blocks and two second guide rods; The support frame is fixedly arranged on the top of the base; the hydraulic cylinder is fixedly arranged on one side of the support frame; the connecting piece is fixedly arranged on the output end of the hydraulic cylinder; the two pressing blocks are respectively fixedly arranged on the bottom of the connecting piece; the two second guide rods are respectively fixedly connected to the connecting piece, and are respectively slidably connected to the support frame, and respectively pass through the support frame.

[0009] Wherein, the left-right adjustment mechanism comprises two vertical plates, two third guide rods, a sliding seat, a second screw rod and a driving member; The two vertical plates are respectively fixedly arranged on the top of the base; the two third guide rods are both fixedly arranged between the two vertical plates; the sliding seat is respectively slidably connected to the two third guide rods and is respectively penetrated by the two third guide rods; the second screw rod is respectively rotatably connected to the two vertical plates, and is threadedly connected to the sliding seat and passes through the sliding seat; the driving member is arranged on one side of the second screw rod.

[0010] Wherein, the driving member includes a mounting seat, a rotating shaft, a handle, a driving bevel gear and a driven bevel gear; The mounting seat is fixedly arranged on the top of the base; the rotating shaft is rotatably connected to the mounting seat and passes through the mounting seat; the handle is fixedly arranged on one side of the rotating shaft; the active bevel gear is fixedly arranged on one side of the rotating shaft; the driven bevel gear is fixedly arranged on one side of the second screw rod and meshes with the active bevel gear.

[0011] Wherein, the front-rear adjustment mechanism comprises a first guide rail, two first sliders, a first bidirectional screw rod and a second knob; The first guide rail is fixedly arranged on the top of the sliding seat; the two first sliding blocks are respectively slidably connected to the first guide rail, and are respectively fixedly connected to the two mounting blocks, and are respectively located at the bottom of the two mounting blocks; the first bidirectional screw rod is rotatably connected to the first guide rail, and are respectively threadedly connected to the two first sliding blocks, and respectively pass through the two first sliding blocks; the second knob is fixedly arranged on one side of the first bidirectional screw rod.

[0012] In a second aspect, the present invention further provides an efficient polishing method for valve body machining, comprising: Place the valve body onto the lifting support mechanism; The height position of the valve body is adjusted by the lifting support mechanism, and the positions of the two locking rods are adjusted by the front-back adjustment mechanism at the same time, and the valve body is adjusted by circumferential rotation, and finally the two locking rods are aligned with two bolt holes at the same height of the end flange of the valve body, and the two locking rods are driven by the left-right adjustment mechanism to be aligned and inserted into the two bolt holes of the end flange of the valve body; Start the pressing mechanism to press the valve body from the top; Start two robotic arms to drive two polishing devices to polish the end flange of the valve body.

[0013] The present invention provides a high-efficiency polishing device and method for valve body processing, wherein the lifting support mechanism is used to place the valve body and can lift and lower to adjust the height of the valve body; the pressing mechanism can press down to press the valve body tightly on the top of the lifting support mechanism; the left and right adjusting mechanism is used to drive the front and back adjusting mechanism, thereby driving the two mounting blocks to move left and right synchronously, and finally driving the two locking rods to move left and right synchronously; the front and back adjusting mechanism is used to drive the two mounting blocks to move in opposite directions synchronously in the front and back directions, so that the two locking rods can gradually approach or move away from each other synchronously; when in use, the valve body is placed on the lifting support mechanism; the height position of the valve body is adjusted by the lifting support mechanism, and the positions of the two locking rods are adjusted by the front and back adjusting mechanism, and the valve body is adjusted by circumferential rotation, so that the two locking rods are finally aligned with the ends of the valve body. Two of the bolt holes of the end flange are at the same height, and the two locking rods are driven by the left and right adjustment mechanism to align and insert into the two bolt holes of the end flange of the valve body; the pressing mechanism is started to press the valve body from the top; the two mechanical arms are started to drive the two polishing devices to polish the end flange of the valve body; using the above method, the lifting support mechanism can adjust the height of the valve body, and the front and rear positions of the two locking rods can also be adjusted, so that the two locking rods can be adjusted to insert into the bolt holes of the end flanges of valve bodies of different sizes, so that valve bodies of different sizes can be fixed for polishing; when fixing the valve body, the valve body is pressed by the pressing mechanism, and the two locking rods are inserted into the two bolt holes of the same height of the end flange of the valve body, and the end flange of the valve body is clamped, so that the valve body cannot rotate circumferentially, thereby stably clamping the valve body for polishing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0015] Figure 1 It is a schematic structural diagram of the first embodiment of the present invention.

[0016] Figure 2 It is a schematic structural diagram of another angle of the first embodiment of the present invention.

[0017] Figure 3 It is a front view of the first embodiment of the present invention.

[0018] Figure 4 It is a schematic structural diagram of another angle of the first embodiment of the present invention.

[0019] Figure 5 yes Figure 4 A partial enlargement of detail A.

[0020] Figure 6 It is a schematic diagram of the structure of the first embodiment of the present invention when in use.

[0021] Figure 7 It is a flowchart of the second embodiment of the present invention.

[0022] 1-base, 2-mechanical arm, 3-polishing equipment, 4-lifting support mechanism, 5-pressing mechanism, 6-left and right adjustment mechanism, 7-front and rear adjustment mechanism, 8-mounting block, 9-locking rod, 41-first guide rod, 42-support block, 43-mounting frame, 44-first screw rod, 45-connecting plate, 46-first knob, 51-support frame, 52-hydraulic cylinder, 53-connecting piece, 54-pressing block, 55-second guide rod, 61-vertical plate, 62-third guide rod, 63-sliding seat, 64-second screw rod, 65-driving piece, 71-first guide rail, 72-first slider, 73-first bidirectional screw rod, 74-second knob, 651-mounting seat, 652-rotating shaft, 653-handle, 654-active bevel gear, 655-driven bevel gear, 531-second guide rail, 532-second slider, 533-second bidirectional screw rod, 534-motor. DETAILED DESCRIPTION

[0023] The first embodiment of the present application is: See also Figure 1-Figure 6 ,in, Figure 1 It is a schematic structural diagram of the first embodiment of the present invention. Figure 2 It is a schematic structural diagram of another angle of the first embodiment of the present invention. Figure 3 It is a front view of the first embodiment of the present invention. Figure 4 It is a schematic structural diagram of another angle of the first embodiment of the present invention. Figure 5 yes Figure 4 A partial enlargement of detail A. Figure 6 It is a schematic diagram of the structure of the first embodiment of the present invention when in use.

[0024] The present invention provides a high-efficiency polishing device for valve body processing, comprising a base 1, two mechanical arms 2 and two polishing devices 3; further comprising a polishing assembly; the polishing assembly comprises a lifting support mechanism 4, a pressing mechanism 5, a left-right adjustment mechanism 6, a front-back adjustment mechanism 7, two mounting blocks 8 and two locking rods 9; the lifting support mechanism 4 comprises a plurality of first guide rods 41, a support block 42, a mounting frame 43, a first screw rod 44, a connecting plate 45 and a first knob 46; the pressing mechanism 5 comprises a supporting frame 51, a hydraulic cylinder 52, a connecting piece 53, two pressing blocks 54 and two second guide rods 55; The left-right adjustment mechanism 6 includes two vertical plates 61, two third guide rods 62, a sliding seat 63, a second screw rod 64 and a driving member 65; the driving member 65 includes a mounting seat 651, a rotating shaft 652, a handle 653, an active bevel gear 654 and a driven bevel gear 655; the front-back adjustment mechanism 7 includes a first guide rail 71, two first sliders 72, a first bidirectional screw rod 73 and a second knob 74; the connecting member 53 includes a second guide rail 531, two second sliders 532, a second bidirectional screw rod 533 and a motor 534; the above-mentioned scheme can stably clamp the valve body for polishing.

[0025] According to this specific embodiment, the two robotic arms 2 are fixedly arranged on the top of the base 1; the two polishing devices 3 are respectively arranged on one side of the two robotic arms 2; one polishing device 3 is arranged on each robotic arm 2, and the robotic arm 2 drives the polishing device 3 to polish the end face of the end flange of the valve body.

[0026] Furthermore, the lifting support mechanism 4 is arranged on the base 1; the pressing mechanism 5 is arranged on the base 1; the left and right adjustment mechanism 6 is arranged on the base 1; the front and rear adjustment mechanism 7 is arranged on the left and right adjustment mechanism 6; the two mounting blocks 8 are respectively arranged on the front and rear adjustment mechanism 7; and the two locking rods 9 are respectively fixedly arranged on one side of the two mounting blocks 8.

[0027] In this embodiment, the lifting support mechanism 4 is used to place the valve body and can lift and lower to adjust the height of the valve body; the pressing mechanism 5 can press down to press the valve body against the top of the lifting support mechanism 4; the left and right adjusting mechanism 6 is used to drive the front and back adjusting mechanism 7, thereby driving the two mounting blocks 8 to move left and right synchronously, and finally driving the two locking rods 9 to move left and right synchronously; the front and back adjusting mechanism 7 is used to drive the two mounting blocks 8 to move in opposite directions synchronously in the front and back directions, so that the two locking rods 9 can gradually approach or move away synchronously; when in use, the valve body is placed on the lifting support mechanism 4; the height position of the valve body is adjusted by the lifting support mechanism 4, and the positions of the two locking rods 9 are adjusted by the front and back adjusting mechanism 7, and the valve body is adjusted by circumferential rotation, and finally the two locking rods 9 are aligned with one of the end flanges of the valve body. Two bolt holes at the same height are driven by the left and right adjustment mechanism 6 to align the two locking rods 9 and insert them into the two bolt holes of the valve body end flange; the pressing mechanism 5 is started to press the valve body from the top; the two mechanical arms 2 are started to drive the two polishing devices 3 to polish the valve body end flange; using the above method, the lifting support mechanism 4 can adjust the height of the valve body, and the front and rear positions of the two locking rods 9 can also be adjusted, so that the two locking rods 9 can be adjusted to be inserted into the bolt holes of the end flanges of valve bodies of different sizes, so that valve bodies of different sizes can be fixed for polishing; when fixing the valve body, the valve body is pressed by the pressing mechanism 5, and the two locking rods 9 are inserted into the two bolt holes of the same height of the valve body end flange to clamp the valve body end flange, so that the valve body cannot rotate circumferentially, thereby stably clamping the valve body for polishing. It should be noted that the length of the locking rod 9 is relatively short and will not completely pass through the bolt holes of the valve body end flange, and will not affect the polishing; after adjusting the height of the lifting support mechanism 4 and the front and rear positions of the two locking rods 9, there is no need to adjust the valve body of the same size later. You only need to rotate the valve body circumferentially so that the two bolt holes of the valve body end flange are aligned with the two locking rods 9, and then use the left and right adjustment mechanism 6 to insert the two locking rods 9 into the two bolt holes, and finally use the pressing mechanism 5 to press the valve body.

[0028] Furthermore, multiple first guide rods 41 are respectively slidably connected to the base 1 and respectively pass through the base 1; the support block 42 is fixedly set on the top of multiple first guide rods 41; the mounting frame 43 is fixedly set at the bottom of the base 1; the first screw rod 44 is rotatably connected to the base 1 and rotatably connected to the mounting frame 43, and passes through the mounting frame 43; the connecting plate 45 is respectively fixedly connected to multiple first guide rods 41, and is threadedly connected to the first screw rod 44, and is located at the bottom of multiple first guide rods 41; the first knob 46 is fixedly set at the bottom of the first screw rod 44.

[0029] In this embodiment, multiple first guide rods 41 guide the support block 42, and the support block 42 has a V-shaped groove for supporting valve bodies of different sizes. The mounting frame 43 is used to rotatably install the first screw rod 44. The first knob 46 is rotated to drive the first screw rod 44 to rotate. The first screw rod 44 drives the connecting plate 45. The connecting plate 45 drives the support block 42 to rise and fall through multiple first guide rods 41, thereby adjusting the height position of the valve body supported by the support block 42.

[0030] Furthermore, the support frame 51 is fixedly arranged on the top of the base 1; the hydraulic cylinder 52 is fixedly arranged on one side of the support frame 51; the connecting member 53 is fixedly arranged at the output end of the hydraulic cylinder 52; the two pressing blocks 54 are respectively fixedly arranged at the bottom of the connecting member 53; the two second guide rods 55 are respectively fixedly connected to the connecting member 53, and are respectively slidably connected to the support frame 51, and respectively pass through the support frame 51.

[0031] In this embodiment, the support frame 51 is used to install the hydraulic cylinder 52, the two second guide rods 55 are used to guide the connecting member 53, and the pressing block 54 has a V-shaped notch, which can be pressed down to clamp valve bodies of different sizes. When in use, the hydraulic cylinder 52 drives the connecting member 53 to move downward, and the connecting member 53 drives the two pressing blocks 54 to move downward, pressing the valve body tightly against the support block 42.

[0032] Furthermore, the two vertical plates 61 are respectively fixedly arranged on the top of the base 1; the two third guide rods 62 are both fixedly arranged between the two vertical plates 61; the sliding seat 63 is respectively slidably connected to the two third guide rods 62, and is respectively penetrated by the two third guide rods 62; the second screw rod 64 is respectively rotatably connected to the two vertical plates 61, and is threadedly connected to the sliding seat 63, and passes through the sliding seat 63; the driving member 65 is arranged on one side of the second screw rod 64.

[0033] In this embodiment, the two vertical plates 61 are used to fix the third guide rods 62, the two third guide rods 62 are used to slide the sliding seat 63, the driving member 65 is used to drive the second screw rod 64 to rotate, the second screw rod 64 drives the sliding seat 63 to slide in the left and right directions, and finally drives the two locking rods 9 to slide synchronously in the left and right directions.

[0034] Furthermore, the mounting seat 651 is fixedly arranged on the top of the base 1; the rotating shaft 652 is rotatably connected to the mounting seat 651 and passes through the mounting seat 651; the handle 653 is fixedly arranged on one side of the rotating shaft 652; the driving bevel gear 654 is fixedly arranged on one side of the rotating shaft 652; the driven bevel gear 655 is fixedly arranged on one side of the second screw rod 64 and meshes with the driving bevel gear 654.

[0035] In this embodiment, the mounting seat 651 is used to rotatably mount the rotating shaft 652, and the handle 653 is rotated to drive the rotating shaft 652 to rotate, and the rotating shaft 652 drives the active bevel gear 654 to rotate, and the active bevel gear 654 drives the driven bevel gear 655 to rotate, and the driven bevel gear 655 drives the second screw rod 64 to rotate.

[0036] Furthermore, the first guide rail 71 is fixedly arranged on the top of the sliding seat 63; the two first sliding blocks 72 are respectively slidably connected to the first guide rail 71, and are respectively fixedly connected to the two mounting blocks 8, and are respectively located at the bottom of the two mounting blocks 8; the first bidirectional screw rod 73 is rotatably connected to the first guide rail 71, and are respectively threadedly connected to the two first sliding blocks 72, and respectively pass through the two first sliding blocks 72; the second knob 74 is fixedly arranged on one side of the first bidirectional screw rod 73.

[0037] In this embodiment, the first guide rail 71 is used to slide and install the two first sliders 72, and the first bidirectional screw rod 73 has two opposite threads. Therefore, rotating the first bidirectional screw rod 73 can drive the two first sliders 72 to slide in opposite directions in the front and rear directions, and finally drive the two locking rods 9 to move away from or closer to each other, which is used to adjust the front and rear positions of the two locking rods 9, and the second knob 74 is used to facilitate the rotation of the first bidirectional screw rod 73.

[0038] Furthermore, the second guide rail 531 is fixedly connected to the output end of the hydraulic cylinder 52, and is respectively fixedly connected to the two second guide rods 55, and is located at the bottom of the two second guide rods 55; the two second sliders 532 are respectively slidably connected to the second guide rail 531, and are respectively fixedly connected to the two pressure blocks 54, and are respectively located at the top of the two pressure blocks 54; the second bidirectional screw rod 533 is rotationally connected to the second guide rail 531, and is respectively threadedly connected to the two second sliders 532, and passes through the two second sliders 532; the motor 534 is fixedly arranged on one side of the second guide rail 531; the output end of the motor 534 is fixedly connected to the second bidirectional screw rod 533.

[0039] In this embodiment, the second guide rail 531 is used for slidingly installing the two second sliders 532, and the second bidirectional screw rod 533 has two opposite threads. Therefore, rotating the second bidirectional screw rod 533 can drive the two second sliders 532 to slide in opposite directions in the left and right directions, and finally drive the two pressing blocks 54 to move away from or approach each other, so that the two pressing blocks 54 can be suitable for valve bodies of different lengths; at the same time, when the two pressing blocks 54 are pressed down, the positions of the two pressing blocks 54 can be adjusted, so that the two pressing blocks 54 are respectively close to the flanges at both ends of the valve body, so that under the limitation of the two pressing blocks 54, the valve body is also stuck in the left and right directions, unable to move, and more stable; the motor 534 is used to drive the second bidirectional screw rod 533 to rotate.

[0040] The present embodiment describes a high-efficiency polishing device for valve body processing, wherein the lifting support mechanism 4 is used to place the valve body and can lift and lower to adjust the height of the valve body; the pressing mechanism 5 can press down to press the valve body tightly on the top of the lifting support mechanism 4; the left and right adjustment mechanism 6 is used to drive the front and back adjustment mechanism 7, thereby driving the two mounting blocks 8 to move left and right synchronously, and finally driving the two locking rods 9 to move left and right synchronously; the front and back adjustment mechanism 7 is used to drive the two mounting blocks 8 to move in opposite directions synchronously in the front and back directions, so that the two locking rods 9 can gradually approach or move away synchronously; when in use, the valve body is placed on the lifting support mechanism 4; the height position of the valve body is adjusted by the lifting support mechanism 4, and at the same time, the positions of the two locking rods 9 are adjusted by the front and back adjustment mechanism 7, and the valve body is adjusted by circumferential rotation, so that the two locking rods 9 are finally aligned Two of the bolt holes at the same height of the end flange of the valve body are driven by the left and right adjustment mechanism 6 to align and insert the two locking rods 9 into the two bolt holes of the end flange of the valve body; start the pressing mechanism 5 to press the valve body from the top; start the two mechanical arms 2 to drive the two polishing devices 3 to polish the end flange of the valve body; using the above method, the lifting support mechanism 4 can adjust the height of the valve body, and the front and rear positions of the two locking rods 9 can also be adjusted, so that the two locking rods 9 can be adjusted to insert into the bolt holes of the end flanges of valve bodies of different sizes, so that valve bodies of different sizes can be fixed for polishing; when fixing the valve body, the valve body is pressed by the pressing mechanism 5, and the two locking rods 9 are inserted into the two bolt holes at the same height of the end flange of the valve body to clamp the end flange of the valve body, so that the valve body cannot rotate circumferentially, so that the valve body can be stably clamped for polishing. It should be noted that the two locking rods 9 are inserted into two bolt holes at the same height, and generally the two bolt holes at the same height at the bottom are selected. Figure 6As shown, the valve body is placed on the support block 42, and the two locking rods 9 are aligned with the two bolt holes at the same height below the end flange of the valve body; if the diameter of the bolt hole is larger than the locking rod 9, the two locking rods 9 are adjusted to move away from each other so that the two locking rods 9 are respectively pressed against the inner wall of the bolt hole, and the end flange of the valve body can also be stuck and cannot rotate.

[0041] The second embodiment of the present application is: See also Figure 7 ,in, Figure 7 It is a flowchart of the second embodiment of the present invention.

[0042] The present invention provides an efficient polishing method for valve body machining, comprising: S1: placing the valve body on the lifting support mechanism 4; S2 adjusts the height position of the valve body through the lifting support mechanism 4, and at the same time adjusts the positions of the two locking rods 9 through the front and rear adjustment mechanism 7, and adjusts the valve body by circumferential rotation, and finally makes the two locking rods 9 align with two bolt holes at the same height of the end flange of the valve body, and drives the two locking rods 9 to align and insert into the two bolt holes of the end flange of the valve body through the left and right adjustment mechanism 6; S3 starts the pressing mechanism 5 to press the valve body from the top; S4 starts two mechanical arms 2, driving two polishing devices 3 to polish the end flanges of the valve body.

[0043] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An efficient polishing device for valve body processing, comprising a base, two mechanical arms and two polishing devices; the two mechanical arms are respectively fixed on the top of the base; the two polishing devices are respectively arranged on one side of the two mechanical arms; characterized in that: Also included are polishing components; The polishing assembly includes a lifting support mechanism, a pressing mechanism, a left-right adjustment mechanism, a front-back adjustment mechanism, two mounting blocks and two locking rods; The lifting support mechanism is arranged on the base; the pressing mechanism is arranged on the base; the left and right adjustment mechanism is arranged on the base; the front and back adjustment mechanism is arranged on the left and right adjustment mechanism; the two mounting blocks are respectively arranged on the front and back adjustment mechanisms; the two locking rods are respectively fixedly arranged on one side of the two mounting blocks.

2. A high-efficiency polishing device for valve body processing as claimed in claim 1, characterized in that: The lifting support mechanism includes a plurality of first guide rods, a support block, a mounting frame, a first screw rod, a connecting plate and a first knob; A plurality of first guide rods are respectively slidably connected to the base and respectively pass through the base; the support block is fixedly set on the top of the plurality of first guide rods; the mounting bracket is fixedly set on the bottom of the base; the first screw rod is rotatably connected to the base and to the mounting bracket and passes through the mounting bracket; the connecting plate is respectively fixedly connected to the plurality of first guide rods and is threadedly connected to the first screw rod and is located at the bottom of the plurality of first guide rods; the first knob is fixedly set at the bottom of the first screw rod.

3. A high-efficiency polishing device for valve body processing as claimed in claim 2, characterized in that: The pressing mechanism comprises a support frame, a hydraulic cylinder, a connecting piece, two pressing blocks and two second guide rods; The support frame is fixedly arranged on the top of the base; the hydraulic cylinder is fixedly arranged on one side of the support frame; the connecting piece is fixedly arranged on the output end of the hydraulic cylinder; the two pressing blocks are respectively fixedly arranged on the bottom of the connecting piece; the two second guide rods are respectively fixedly connected to the connecting piece, and are respectively slidably connected to the support frame, and respectively pass through the support frame.

4. A high-efficiency polishing device for valve body processing as claimed in claim 3, characterized in that: The left-right adjustment mechanism comprises two vertical plates, two third guide rods, a sliding seat, a second screw rod and a driving member; The two vertical plates are respectively fixedly arranged on the top of the base; the two third guide rods are both fixedly arranged between the two vertical plates; the sliding seat is respectively slidably connected to the two third guide rods and is respectively penetrated by the two third guide rods; the second screw rod is respectively rotatably connected to the two vertical plates, and is threadedly connected to the sliding seat and passes through the sliding seat; the driving member is arranged on one side of the second screw rod.

5. The high-efficiency polishing device for valve body processing according to claim 4, characterized in that: The driving member includes a mounting seat, a rotating shaft, a handle, a driving bevel gear and a driven bevel gear; The mounting seat is fixedly arranged on the top of the base; the rotating shaft is rotatably connected to the mounting seat and passes through the mounting seat; the handle is fixedly arranged on one side of the rotating shaft; the active bevel gear is fixedly arranged on one side of the rotating shaft; the driven bevel gear is fixedly arranged on one side of the second screw rod and meshes with the active bevel gear.

6. A high-efficiency polishing device for valve body machining as claimed in claim 5, characterized in that: The front-rear adjustment mechanism comprises a first guide rail, two first sliders, a first bidirectional screw rod and a second knob; The first guide rail is fixedly arranged on the top of the sliding seat; the two first sliding blocks are respectively slidably connected to the first guide rail, and are respectively fixedly connected to the two mounting blocks, and are respectively located at the bottom of the two mounting blocks; the first bidirectional screw rod is rotatably connected to the first guide rail, and are respectively threadedly connected to the two first sliding blocks, and respectively pass through the two first sliding blocks; the second knob is fixedly arranged on one side of the first bidirectional screw rod.

7. An efficient polishing method for valve body machining, applied to an efficient polishing device for valve body machining as claimed in any one of claims 1 to 6, characterized in that: include: Place the valve body onto the lifting support mechanism; The height position of the valve body is adjusted by the lifting support mechanism, and the positions of the two locking rods are adjusted by the front-back adjustment mechanism at the same time, and the valve body is adjusted by circumferential rotation, and finally the two locking rods are aligned with two bolt holes at the same height of the end flange of the valve body, and the two locking rods are driven by the left-right adjustment mechanism to be aligned and inserted into the two bolt holes of the end flange of the valve body; Start the pressing mechanism to press the valve body from the top; Start two robotic arms to drive two polishing devices to polish the end flange of the valve body.

Citation Information

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