Multi-printing-module three-dimensional printing stock different-surface printing method, device and equipment
Through the multi-print module three-dimensional printing method, the problems of low efficiency and poor quality of three-dimensional printing materials on one-sided printing are solved, and efficient and stable multi-faceted inkjet printing are achieved, reducing the number of flips and pollution risks, and improving the Print quality and adaptability.
Patent Information
- Application Number
- CN202310765634.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-27
- Publication Date
- 2024-12-27
AI Technical Summary
In the existing inkjet printing technology, the three-dimensional three-dimensional printing material adopts a single-sided printing method, resulting in low printing efficiency and poor printing quality, and manual flip operation is prone to contamination or damage.
采用多打印模组立体承印物异面打印方法,通过获取打印模组参数和立体承印物表面信息,计算打印参数,并利用多个喷墨模组同时喷墨打印多个表面,减少翻转次数,确保表面对位准确。
Improves printing efficiency, reduces pollution and damage caused by flips, ensures improvement in printing quality, simplifies operational processes, and adapts to the printing needs of complex shapes.
Smart Images

Figure CN119189526A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of inkjet printing, and in particular to a method, device and equipment for printing different surfaces of three-dimensional substrates using multiple printing modules. Background Art
[0002] Inkjet printing technology refers to the technology of spraying ink droplets evenly onto the substrate through the nozzle on the print head. Currently, the common substrates on the market are mostly two-dimensional planes. With the development of technology, some three-dimensional substrates also need to be inkjet printed on their different surfaces.
[0003] Currently, inkjet printing of three-dimensional substrates mostly adopts single-sided printing, that is, the three-dimensional substrate is laid flat on the printing platform, one surface is first inkjet printed, and then the other surface is manually flipped over and printed until the three-dimensional substrate is inkjet printed on all surfaces.
[0004] First, this single-sided printing method requires multiple flipping, which not only has low printing efficiency, but the multiple flipping operations are more likely to cause pollution or damage to the surface of the three-dimensional substrate that has been inkjet printed. Secondly, this manual flipping method has inaccurate factors due to human errors, such as position offset, rotation angle change, etc., which may lead to inaccurate alignment between the two surfaces. Inaccurate alignment will cause the ink layer to not connect, affecting the printing quality. Therefore, the problem of low printing efficiency and poor printing quality caused by the single-sided printing and manual multiple flipping methods used in the prior art needs to be solved urgently. Summary of the invention
[0005] In view of this, an embodiment of the present invention provides a method, device and equipment for printing three-dimensional substrates on different sides using multiple printing modules, so as to solve the problems in the prior art of low inkjet printing efficiency and poor printing quality caused by single-sided printing and multiple manual flipping of three-dimensional substrates.
[0006] In a first aspect, an embodiment of the present invention provides a method for printing different surfaces of a three-dimensional substrate using multiple printing modules, and the method is as follows:
[0007] Obtain printing module parameters and three-dimensional substrate surface information;
[0008] Obtaining printing parameters according to the printing module parameters and the surface information of the three-dimensional substrate;
[0009] Inkjet is applied to at least two surfaces of the three-dimensional substrate according to the printing parameters;
[0010] Among them, the printing module parameters include the number of printing modules and the position of each printing module; the three-dimensional substrate surface information includes the number of surfaces and the surface position; and the printing parameters include the corresponding relationship between the printing module and the three-dimensional substrate surface.
[0011] Furthermore, the step of performing inkjet printing on at least two surfaces of the three-dimensional substrate according to the printing parameters includes:
[0012] Controlling the first printing module to spray ink on the first surface of the three-dimensional substrate according to the printing parameters;
[0013] The second printing module is controlled according to the printing parameters to spray ink on the second surface of the three-dimensional substrate; wherein the first surface is adjacent to the second surface, and the ink spraying direction of the first printing module intersects with the ink spraying direction of the second printing module.
[0014] Furthermore, the step of performing inkjet printing on at least two surfaces of the three-dimensional substrate according to the printing parameters includes:
[0015] The third printing module is controlled according to the printing parameters to spray ink on the third surface of the three-dimensional substrate, wherein the third surface is adjacent to the first surface and / or the second surface.
[0016] Furthermore, after inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters, the method further comprises:
[0017] The first surface and the second surface of the three-dimensional substrate are first pre-cured.
[0018] Furthermore, after inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters, the method further comprises:
[0019] A second pre-curing is performed on the first surface, the second surface and the third surface of the three-dimensional substrate.
[0020] Furthermore, the step of performing inkjet printing on at least two surfaces of the three-dimensional substrate according to the printing parameters includes:
[0021] Controlling the first printing module to spray ink on the fourth surface of the flipped three-dimensional substrate according to the printing parameters;
[0022] The second printing module is controlled according to the printing parameters to spray ink on the fifth surface of the flipped three-dimensional substrate, wherein the fourth surface and the fifth surface are adjacent.
[0023] Furthermore, the step of performing inkjet printing on at least two surfaces of the three-dimensional substrate according to the printing parameters includes:
[0024] Controlling the fourth printing module to spray ink on the fourth surface of the three-dimensional substrate according to the printing parameters;
[0025] The fifth printing module is controlled according to the printing parameters to spray ink on the fifth surface of the three-dimensional substrate, wherein the ink spraying direction of the fourth printing module intersects with the ink spraying direction of the fifth printing module, and the fourth surface is adjacent to the fifth surface.
[0026] Furthermore, after inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters, the method further comprises:
[0027] The fourth surface and the fifth surface of the three-dimensional substrate are subjected to a third pre-curing.
[0028] In a second aspect, an embodiment of the present invention provides a multi-printing module three-dimensional substrate different-surface printing device, the device comprising:
[0029] An acquisition module is used to acquire printing module parameters and three-dimensional substrate surface information;
[0030] A processing module, used for obtaining printing parameters according to the printing module parameters and the surface information of the three-dimensional substrate;
[0031] An inkjet module, used for spraying ink on at least two surfaces of the three-dimensional substrate according to the printing parameters;
[0032] Among them, the printing module parameters include the number of printing modules and the position of each printing module; the three-dimensional substrate surface information includes the number of surfaces and the surface position; and the printing parameters include the corresponding relationship between the printing module and the three-dimensional substrate surface.
[0033] In a third aspect, an embodiment of the present invention provides a printing device, comprising: at least one processor, at least one memory, and computer program instructions stored in the memory, and the above method is implemented when the computer program instructions are executed by the processor.
[0034] In summary, the beneficial effects of the present invention are as follows: when the three-dimensional substrate is not flipped or rotated, at least two surfaces are inkjetted at a time, so that the printing efficiency is greatly improved; multiple surfaces to be printed are in a static printing state, which ensures printing stability, reduces problems such as misalignment of seams between surfaces caused by printing errors due to flipping, and improves printing quality; further, reducing the number of flipping and rotation times can greatly reduce pollution or damage to the surface that has been inkjet printed, and can improve printing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings required for use in the embodiment of the present invention will be briefly introduced below. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work, and these are all within the protection scope of the present invention.
[0036] Figure 1 It is a schematic diagram of the process of the method for printing different surfaces of three-dimensional substrates using multiple printing modules of the present invention;
[0037] Figure 2 This is a schematic diagram of the process of Embodiment 1 of the method for printing three-dimensional substrates on different surfaces using multiple printing modules of the present invention;
[0038] Figure 3 This is a schematic diagram of the process of Embodiment 2 of the method for printing three-dimensional substrates on different surfaces using multiple printing modules of the present invention;
[0039] Figure 4 This is a schematic flow chart of Embodiment 3 of the method for printing three-dimensional substrates on different surfaces using multiple printing modules of the present invention;
[0040] Figure 5 This is a schematic diagram of the printing platform and curing area of the present invention;
[0041] Figure 6 This is a schematic diagram of a three-dimensional substrate and a printing module on the first printing platform in direction A in Example 1 of the present invention;
[0042] Figure 7 This is a schematic diagram of a three-dimensional substrate and a printing module on the first printing platform in direction A in Example 2 of the present invention;
[0043] Figure 8 This is a schematic diagram of a three-dimensional substrate and a printing module on the second printing platform in direction A in Example 3 of the present invention;
[0044] Fig. 9 This is a schematic diagram of the positions of five printing modules on the same printing platform in Example 4 of the present invention;
[0045] Fig.10 It is a schematic diagram of the three-dimensional printed material of the present invention;
[0046] Fig.11 This is a schematic diagram of the structure of the device for printing three-dimensional substrates on different surfaces with multiple printing modules in Embodiment 5 of the present invention;
[0047] Fig.12 This is a schematic diagram of the structure of the printing device in Example 6 of the present invention. DETAILED DESCRIPTION
[0048] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and Examples. It should be understood that the specific embodiments described herein are only configured to explain the present invention and are not configured to limit the present invention. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by illustrating examples of the present invention.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "include..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0050] At present, inkjet printing for three-dimensional substrates mostly adopts single-sided printing, where the three-dimensional substrate is laid flat on the printing platform to first inkjet print one surface, and then manually flipped over to print the other surface until the three-dimensional substrate has completed inkjet printing on all surfaces. This single-sided printing method requires multiple flipping, which not only has low printing efficiency, but also makes it easier for multiple flipping operations to cause contamination or damage to the surface of the three-dimensional substrate that has been inkjet printed. In the field of inkjet printing of power batteries, since the power battery is composed of multiple battery cells arranged closely, in order to provide each battery cell with anti-friction, insulation and protection effects for the battery cell, it is necessary to spray ink on the surface of each battery cell and form an ink layer of uniform thickness.
[0051] In order to solve the problem of ink layer contamination or damage on the surface of battery cells due to multiple manual flipping, and to improve printing efficiency, please refer to Figure 1 The embodiment of the present invention provides a method for printing three-dimensional substrates on different surfaces using multiple printing modules, and the method is as follows:
[0052] S1: Obtain printing module parameters and three-dimensional substrate surface information;
[0053] S2: obtaining printing parameters according to the printing module parameters and the surface information of the three-dimensional substrate;
[0054] S3: inkjet at least two surfaces of the three-dimensional substrate according to the printing parameters;
[0055] Among them, the printing module parameters include the number of printing modules and the position of each printing module; the three-dimensional substrate surface information includes the number of surfaces and the surface position; and the printing parameters include the corresponding relationship between the printing module and the three-dimensional substrate surface.
[0056] In this embodiment, each printing module includes at least one nozzle for inkjet. The printing parameters also include the distance between the printing module and the surface of the three-dimensional substrate, the ink output of the printing module, etc. The printing module is used for inkjet printing, and the number and position of the surface that needs inkjet are obtained by determining the number of printing modules and the positional relationship between the printing modules, and the printing module is matched with the surface one by one according to the information of the surface on the three-dimensional substrate, so that one printing module corresponds to one surface, and the positional relationship between the printing modules should correspond to the positional relationship between the surfaces. The above method has the following effects. The first point can improve the printing efficiency: optimize the configuration according to the shape and printing requirements of the three-dimensional substrate, and by reasonably arranging the printing module, multiple surfaces can be printed on a printing platform, reducing the number of flips and printing time, and improving the printing efficiency. The second point can improve the alignment accuracy: the surface information of the three-dimensional substrate gives the number and position of the surface. According to this information, the appropriate printing parameters can be determined, including alignment calibration and adjustment of the position of the printing module, to ensure the accurate alignment of each surface, so as to avoid offset or misalignment during the printing process and improve the printing quality. The third point is to improve the printing quality: by accurately setting the printing parameters, the consistency between multiple surfaces can be ensured. Secondly, by combining multiple printing modules to print multiple surfaces with inkjet and accurately setting the printing parameters, the ink layer transitioning between surfaces can be prevented from having seams, thereby improving the printing quality. The fourth point is to simplify the operation process: by obtaining the printing module parameters and the surface information of the three-dimensional substrate in advance, and determining the printing parameters based on this information, the printing operation process can be simplified. Operators can operate according to the pre-set parameters, reduce the time for debugging and adjustment, reduce the difficulty of operation, and improve printing efficiency. The fifth point is that it can be flexibly applied: the optimized printing parameter settings can better adapt to different types of three-dimensional substrates and printing requirements. By reasonably configuring the printing modules and surfaces, three-dimensional substrates with complex shapes or special requirements can be handled. This can expand the application field of printing technology and meet the needs of more different industries and fields.
[0057] Furthermore, the step of performing inkjet printing on at least two surfaces of the three-dimensional substrate according to the printing parameters includes:
[0058] S31: controlling the first printing module to spray ink on the first surface of the three-dimensional substrate according to the printing parameters;
[0059] S32: Controlling the second printing module to spray ink on the second surface of the three-dimensional substrate according to the printing parameters; wherein the first surface is adjacent to the second surface, and the ink spraying direction of the first printing module intersects with the ink spraying direction of the second printing module.
[0060] Embodiment 1:
[0061] like Figure 2 and Figure 6 In this embodiment, two printing modules with intersecting inkjet directions are set to spray ink on two adjacent surfaces, and the inkjet directions of the two printing modules intersect to form an angle of ≤90°. The printing order of the two printing modules is preferably printed simultaneously. The purpose of this setting is to improve the printing efficiency, and the two surfaces can be printed without turning over. Secondly, by setting the printing parameters, the position of the printing module is accurately adjusted. The simultaneous printing of the two printing modules can make the corners where the surfaces contact each other hang ink well, and there will be no problem of ink layer not being able to dock, thereby improving the printing quality. When the three-dimensional substrate is a battery cell, an electrode is provided on one side of the battery cell, which requires special treatment, so only five surfaces on the battery cell need to be printed. Furthermore, only the first printing module and the second printing module are used, and the printing process is to first spray ink on the two adjacent surfaces, then flip the battery cell, and after flipping, spray ink on the other two adjacent surfaces, and finally flip the battery again. After flipping, only the first printing module or the second printing module is enabled to spray ink on the remaining surface. Until the five surfaces to be printed on the three-dimensional substrate are printed.
[0062] Furthermore, after inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters, the method further comprises:
[0063] S41: performing a first pre-curing on the first surface and the second surface of the three-dimensional substrate.
[0064] In this embodiment, the first printing module and the second printing module are both equipped with pre-curing lamp beads. When the first surface and the second surface are ink-sprayed, the first surface and the second surface are pre-cured. The purpose of this arrangement is that the ink layer has been preliminarily dried after pre-curing, in preparation for subsequent flipping, and the damage or contamination of the ink layer caused by flipping is reduced. Similarly, after each ink-spraying is completed, the ink-sprayed surface is pre-cured, and when the five surfaces are ink-sprayed and pre-cured, a final curing is performed. Preferably, the final curing operation is performed after each pre-curing; that is, the three-dimensional substrate is firstly final-cured after pre-curing, and the three-dimensional substrate is flipped after the final curing, and then the flipped three-dimensional substrate is ink-sprayed, pre-cured, and finally cured until the five surfaces are ink-sprayed. The purpose of this arrangement is that the ink layer has been dry and firm after pre-curing and final curing before flipping, and the problem of damage to the ink layer caused by flipping is avoided to the greatest extent.
[0065] Furthermore, the step of performing inkjet printing on at least two surfaces of the three-dimensional substrate according to the printing parameters includes:
[0066] S311: controlling the first printing module to spray ink on the first surface of the three-dimensional substrate according to the printing parameters;
[0067] S312: Controlling the second printing module to spray ink on the second surface of the three-dimensional substrate according to the printing parameters; wherein the first surface is adjacent to the second surface, and the ink spraying direction of the first printing module intersects with the ink spraying direction of the second printing module.
[0068] S313: Controlling the third printing module to spray ink on the third surface of the three-dimensional substrate according to the printing parameters, wherein the third surface is adjacent to the first surface and / or the second surface.
[0069] S314: controlling the first printing module to spray ink on the fourth surface of the flipped three-dimensional printing object according to the printing parameters;
[0070] S315: Controlling the second printing module to spray ink on the fifth surface of the flipped three-dimensional substrate according to the printing parameters, wherein the fourth surface and the fifth surface are adjacent to each other.
[0071] Furthermore, after inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters, the method further comprises:
[0072] S42: performing a second pre-curing on the first surface, the second surface and the third surface of the three-dimensional substrate.
[0073] S43: performing a third pre-curing on the fourth surface and the fifth surface of the three-dimensional substrate.
[0074] Embodiment 2:
[0075] like Figure 3As shown, in this embodiment, the first printing module, the second printing module and the third printing module are first used to spray ink on the three surfaces of the three-dimensional substrate. When the three-dimensional substrate is not turned over, the number of printed surfaces is increased, the number of turns is reduced, and the printing efficiency is improved. The position of the printing module is adjusted by setting the printing parameters, and three printing modules are used to spray ink on the three surfaces. The corners between the surfaces can be well ink-hanging, which prevents the problem of multiple surface ink layers not being able to dock when the single-sided inkjet is sprayed, and improves the printing quality. After the first surface, the second surface and the third surface are ink-sprayed, the three-dimensional substrate is turned over, and the first printing module and the second printing module are used to spray ink on the remaining fourth surface and the fifth surface. The third surface is adjacent to the first surface and / or the second surface. When the third surface is adjacent to the first surface and the second surface, the first surface, the second surface and the third surface are in a mutually perpendicular positional relationship; when the third surface is adjacent to the first surface or the second surface, there is a situation where the second surface is adjacent to the first surface and the third surface, and the third surface is parallel to the first surface, or there is a situation where the third surface is adjacent to the first surface and the second surface, and the first surface is parallel to the second surface.
[0076] Preferably, after the first surface, the second surface and the third surface are all ink-sprayed, the three surfaces are pre-cured, and after the pre-curing, the three-dimensional substrate is turned over to spray ink on the remaining fourth surface and fifth surface, and after the ink-spraying of the fourth surface and the fifth surface is completed, the pre-curing is performed again, and finally the entire three-dimensional substrate is subjected to final curing. After the pre-curing, the ink layer can be initially fixed and dried to prevent contamination or damage to the ink-sprayed surface during the flipping. The final curing can completely fix and dry the ink layer to obtain a finished three-dimensional substrate.
[0077] Preferably, a final curing operation is added before turning over the three-dimensional substrate. Figure 5 , Figure 7 and Fig.10 , preferably, the first printing module is perpendicular to the second printing module, that is, the intersection angle is 90°, the third printing module is parallel to the first printing module, the first surface 1 is parallel to the third surface 3, the second surface 2 is perpendicular to the first surface 1 and the third surface 3 respectively, and the fourth surface 5 is perpendicular to the fifth surface 4. The first printing module, the second printing module and the third printing module are arranged on the first printing platform, and a first final curing area is arranged on one side of the first printing platform. When the three-dimensional substrate is a battery monomer, the inkjet curing process is as follows:
[0078] The first printing platform and the first final curing area are activated, the three-dimensional substrate, i.e., the battery cell, is fixed by being placed on the flip fixture and transported to the first printing platform by the transmission mechanism, and the first printing module, the second printing module, and the third printing module respectively perform the first inkjet corresponding to the first surface 1, the second surface 2, and the third surface 3, and each printing module is provided with a pre-curing lamp bead. After the inkjet is completed, the pre-curing lamp bead directly performs the first pre-curing. After the first pre-curing is completed, the battery cell is moved to the first final curing area by the transmission mechanism, and the first final curing is performed on the first surface 1, the second surface 2, and the third surface 3 after the inkjet is completed; at this time, the first final curing is completed, and the flip fixture is activated to flip the front side of the battery cell to the back side, that is, flip the second surface 2 upward to the fifth surface 4 upward, and then rotate the battery cell clockwise by 90° after flipping, so that the flipped battery cell is as shown in FIG. Figure 8 As shown, at this time, the transmission mechanism transports the flipped and rotated battery cell back to the first printing platform, and the first printing module and the second printing module respectively correspond to the fourth surface 5 and the fifth surface 4 for the second inkjet printing. After the second inkjet is completed, the second pre-curing is performed. After the second pre-curing, the battery cell is moved to the first final curing area for the second final curing. Since the sixth surface 6 is provided with electrodes, special treatment is required. Therefore, after the inkjet printing and curing of the first surface 1, the second surface 2, the third surface 3, the fourth surface 5 and the fifth surface 4 are completed, the inkjet printing process of a battery cell is completed. This setting can simplify the operation process, reduce the operation steps and manual intervention, and improve the simplicity and efficiency of the operation. Secondly, the alignment accuracy can be improved. First, the first printing module, the second printing module and the third printing module are used to perform the first inkjet on the first surface 1, the second surface 2 and the third surface 3. After the three-dimensional substrate is turned over, the first printing module and the second printing module are used to perform the second inkjet on the fourth surface 5 and the fifth surface 4. Both inkjet printings use the printing module on the first printing platform to perform inkjet printing, which can ensure that a high alignment accuracy is maintained, avoid printing deviations due to replacement of printing modules, and improve printing accuracy and consistency. Furthermore, the inkjet printing time can be reduced. The third printing module is set to be closed during the first final curing and the flipping of the flipping fixture. The first printing module and the second printing module are controlled to perform inkjet according to the printing parameters, which can reduce the waiting time in the entire production process, improve production efficiency, and shorten the delivery cycle.
[0079] Preferably, the first printing module and the second printing module are perpendicular to each other, that is, the intersection angle is 90°, and the third printing module is parallel to the first printing module, and can print three surfaces perpendicular to each other on one corner of the three-dimensional substrate. After the three surfaces are ink-sprayed, the three-dimensional substrate is turned over, and then the first printing module and the second printing module are ink-sprayed on the remaining two surfaces. This arrangement can improve the adaptability of the printing module and can be used for more specifications of three-dimensional substrates. In order to further improve the printing efficiency, it is preferred that the first printing module, the second printing module, and the third printing module print the first surface, the second surface, and the third surface simultaneously, and the first printing module and the second printing module also print the fourth surface and the fifth surface simultaneously.
[0080] Furthermore, the step of performing inkjet printing on at least two surfaces of the three-dimensional substrate according to the printing parameters includes:
[0081] S321: controlling the first printing module to spray ink on the first surface of the three-dimensional substrate according to the printing parameters;
[0082] S322: Controlling the second printing module to spray ink on the second surface of the three-dimensional substrate according to the printing parameters; wherein the first surface is adjacent to the second surface, and the ink spraying direction of the first printing module intersects with the ink spraying direction of the second printing module.
[0083] S323: Controlling the third printing module to spray ink on the third surface of the three-dimensional substrate according to the printing parameters, wherein the third surface is adjacent to the first surface and / or the second surface.
[0084] S324: controlling the fourth printing module to spray ink on the fourth surface of the three-dimensional printing object according to the printing parameters;
[0085] S325: Controlling the fifth printing module to spray ink on the fifth surface of the three-dimensional substrate according to the printing parameters, wherein the ink spraying direction of the fourth printing module intersects with the ink spraying direction of the fifth printing module, and the fourth surface is adjacent to the fifth surface.
[0086] Furthermore, after inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters, the method further comprises:
[0087] S44: performing a second pre-curing on the first surface, the second surface and the third surface of the three-dimensional substrate.
[0088] S45: performing a third pre-curing on the fourth surface and the fifth surface of the three-dimensional substrate.
[0089] Embodiment 3:
[0090] See also Figure 4 In this embodiment, the first printing module, the second printing module and the third printing module are first used to spray ink on the first surface, the second surface and the third surface of the three-dimensional substrate. When the three-dimensional substrate is not turned over, the number of printed surfaces at one time is increased, the number of turning times is reduced, and the printing efficiency is improved. In addition, three printing modules are used to spray ink on the three surfaces. The positions of the printing modules are adjusted by setting printing parameters so that the corners between the back and the surface of the inkjet can be well ink-coated, and the problem of multiple surface ink layers not being able to dock when single-sided inkjet is applied is prevented, thereby improving the printing quality. After the inkjet on the first surface, the second surface and the third surface is completed, the three-dimensional substrate is turned over, and the fourth printing module and the fifth printing module are used to spray ink on the remaining fourth surface and fifth surface.
[0091] Preferably, after the first surface, the second surface and the third surface are all ink-sprayed, the three surfaces are pre-cured, and after the pre-curing, the three-dimensional substrate is turned over to ink-spray the remaining fourth surface and the fifth surface, and after the ink-spraying of the fourth surface and the fifth surface is completed, the pre-curing is performed again, and finally the entire three-dimensional substrate is subjected to a final curing. After the pre-curing, the ink layer can be initially fixed and dried to prevent contamination or damage to the ink-sprayed surface during the flipping. The final curing can completely fix and dry the ink layer to obtain a finished three-dimensional substrate.
[0092] Preferably, a final curing operation is added before turning over the three-dimensional substrate. Figure 5 , Figure 7 , Figure 8 and Fig.10 , preferably, the first printing module is perpendicular to the second printing module, the third printing module is parallel to the first printing module, the fourth printing module is perpendicular to the fifth printing module, the first surface 1 is parallel to the third surface 3, the second surface 2 is perpendicular to the first surface 1 and the third surface 3 respectively, and the fourth surface 5 is perpendicular to the fifth surface 4. The first printing module, the second printing module and the third printing module are arranged on the first printing platform, and a first final curing area is provided on one side of the first printing platform. The fourth printing module and the fifth printing module are arranged on the second printing platform, and a second final curing area is provided on one side of the second printing platform. When the three-dimensional substrate is a battery cell, the inkjet curing process is as follows:
[0093] The first printing platform, the second printing platform, the first final curing area and the second final curing area are activated, the three-dimensional substrate, i.e., the battery cell, is fixed by being placed on the flip fixture and transported to the first printing platform by the transmission mechanism, and the first printing module, the second printing module and the third printing module respectively perform the first inkjet printing corresponding to the first surface 1, the second surface 2 and the third surface 3, each printing module is provided with a pre-curing lamp bead, after the inkjet is completed, the pre-curing lamp bead directly performs the first pre-curing, after the first pre-curing is completed, the battery cell is moved to the first final curing area by the transmission mechanism, and the first final curing is performed on the printed first surface 1, the second surface 2 and the third surface 3; at this time, the first final curing is completed, and the flip fixture is activated to flip the front side of the battery cell to the back side, that is, flip the second surface 2 upward to the fifth surface 4 upward, and then rotate the battery cell clockwise by 90° after flipping, so that the flipped battery cell is as shown in FIG. Figure 8As shown, at this time, the battery cell after flipping and rotating is transported to the second printing platform by the transmission mechanism, and the fourth printing module and the fifth printing module respectively correspond to the fourth surface 5 and the fifth surface 4 for the second inkjet printing. The fourth printing module and the fifth printing module are also provided with pre-curing lamp beads, so the second pre-curing is performed after the second inkjet is completed. After the second pre-curing, the battery cell is moved to the second final curing area for the second final curing. Since the sixth surface 6 is provided with electrodes, special treatment is required. Therefore, after the inkjet and curing of the first surface 1, the second surface 2, the third surface 3, the fourth surface 5 and the fifth surface 4 are completed, the inkjet printing process of one battery cell is completed. The advantage of such a setting is that the printing efficiency is further improved. Since the transmission mechanism transports the battery monomer in one direction through the first printing platform, the first final curing area, the second printing platform, and the second final curing area in sequence, when processing a large number of battery monomers, the first printing platform and the second printing platform can work at the same time, and the first final curing area and the second final curing area also work at the same time, forming an assembly line inkjet printing and curing process, which greatly shortens the time for the battery monomer to be transported back and forth to the first printing platform for inkjet printing, and shortens the printing cycle. Secondly, adding the fourth printing module and the fifth printing module can reduce the frequent use of the first printing module and the second printing module. The loss of the first printing module and the second printing module causes the inkjet effect of the first printing module and the inkjet effect of the second printing module and the third printing module deviates, thereby improving the life of the entire inkjet printing and curing equipment and improving the quality of three-sided simultaneous printing; further, using multiple printing platforms and printing modules during the printing process can disperse risks and failure rates. If a printing module fails, other printing modules can still continue to work and compensate for the failed printing module by setting it, reducing printing interruptions and downtime caused by the failure. Furthermore, the first printing platform and the second printing platform are activated at the same time. Since the printing parameters of the first printing platform and the second printing platform are fixed, the printing quality of the battery cells printed in the same batch can be guaranteed to be uniform.
[0094] Embodiment 4:
[0095] See also Fig. 9 In this embodiment, only one printing platform and one final curing area are started, and the five printing modules are arranged on the same printing platform. Fig.10As shown, four printing modules are controlled according to printing parameters to print the first surface 1, the second surface 2, the third surface 3 and the fifth surface 4 respectively, and the last printing module is controlled according to printing parameters to print the fourth surface 5. After printing, a pre-curing is performed, and after pre-curing, the battery cell is moved to the final curing area for final curing. The purpose of this setting is to complete the inkjet of five surfaces on a printing platform without flipping the three-dimensional substrate, further improve the printing efficiency, and avoid the problem of surface contamination or damage caused by the flipping operation. In this embodiment, the printing parameters need to be set. At this time, in addition to the corresponding relationship between the printing module and the surface, the printing parameters also include the distance between the printing module and the corresponding surface, the inkjet amount, the printing module adjustment distance, etc. By setting appropriate printing parameters, the printing quality is improved.
[0096] Embodiment 5:
[0097] See also Fig.11 The embodiment of the present invention provides a device for printing three-dimensional substrates on different surfaces with multiple printing modules, the device comprising:
[0098] An acquisition module 10 is used to acquire printing module parameters and three-dimensional substrate surface information;
[0099] A processing module 20, used to obtain printing parameters according to the printing module parameters and the surface information of the three-dimensional substrate;
[0100] The inkjet module 30 is used to spray ink on at least two surfaces of the three-dimensional substrate according to the printing parameters;
[0101] Among them, the printing module parameters include the number of printing modules and the position of each printing module; the three-dimensional substrate surface information includes the number of surfaces and the surface position; and the printing parameters include the corresponding relationship between the printing module and the three-dimensional substrate surface.
[0102] The inkjet module 30 includes:
[0103] S31: controlling the first printing module to spray ink on the first surface of the three-dimensional substrate according to the printing parameters;
[0104] S32: Controlling the second printing module to spray ink on the second surface of the three-dimensional substrate according to the printing parameters; wherein the first surface is adjacent to the second surface, and the ink spraying direction of the first printing module intersects with the ink spraying direction of the second printing module.
[0105] The inkjet module 30 further includes:
[0106] S311: controlling the first printing module to spray ink on the first surface of the three-dimensional substrate according to the printing parameters;
[0107] S312: Controlling the second printing module to spray ink on the second surface of the three-dimensional substrate according to the printing parameters; wherein the first surface is adjacent to the second surface, and the ink spraying direction of the first printing module intersects with the ink spraying direction of the second printing module.
[0108] S313: Controlling the third printing module to spray ink on the third surface of the three-dimensional substrate according to the printing parameters, wherein the third surface is adjacent to the first surface and / or the second surface.
[0109] S314: controlling the first printing module to spray ink on the fourth surface of the flipped three-dimensional printing object according to the printing parameters;
[0110] S315: Controlling the second printing module to spray ink on the fifth surface of the flipped three-dimensional substrate according to the printing parameters, wherein the fourth surface and the fifth surface are adjacent to each other.
[0111] The inkjet module 30 further includes:
[0112] S321: controlling the first printing module to spray ink on the first surface of the three-dimensional substrate according to the printing parameters;
[0113] S322: Controlling the second printing module to spray ink on the second surface of the three-dimensional substrate according to the printing parameters; wherein the first surface is adjacent to the second surface, and the ink spraying direction of the first printing module intersects with the ink spraying direction of the second printing module.
[0114] S323: Controlling the third printing module to spray ink on the third surface of the three-dimensional substrate according to the printing parameters, wherein the third surface is adjacent to the first surface and / or the second surface.
[0115] S324: controlling the fourth printing module to spray ink on the fourth surface of the three-dimensional printing object according to the printing parameters;
[0116] S325: Controlling the fifth printing module to spray ink on the fifth surface of the three-dimensional substrate according to the printing parameters, wherein the ink spraying direction of the fourth printing module intersects with the ink spraying direction of the fifth printing module, and the fourth surface is adjacent to the fifth surface.
[0117] It should be noted that each module in the multi-printing module three-dimensional substrate different-surface printing device in this embodiment corresponds one-to-one to each step in the multi-printing module three-dimensional substrate different-surface printing method in the aforementioned embodiment. Therefore, the specific implementation of this embodiment can refer to the implementation of the aforementioned multi-printing module three-dimensional substrate different-surface printing method, which will not be repeated here.
[0118] Embodiment 6:
[0119] See also Fig.12 An embodiment of the present invention provides a printing device, comprising: at least one processor 401, at least one memory 402, and computer program instructions stored in the memory, and when the computer program instructions are executed by the processor, the method of the first aspect in the above embodiment is implemented.
[0120] In addition, combined Figure 1 The method for printing three-dimensional substrates on different surfaces using multiple printing modules in the embodiment of the present invention described above can be implemented by a printing device. Fig.12 A schematic diagram of the hardware structure of a printing device provided by an embodiment of the present invention is shown.
[0121] The printing device may include a processor and a memory storing computer program instructions.
[0122] Specifically, the processor 401 may include a central processing unit (CPU), or an application specific integrated circuit (ASIC), or may be configured to implement one or more integrated circuits of the embodiments of the present invention.
[0123] Memory 402 may include a large capacity memory for data or instructions. For example, but not limitation, memory may include a hard disk drive (HDD), a floppy disk drive, a flash memory, an optical disk, a magneto-optical disk, a magnetic tape, or a universal serial bus (USB) drive or a combination of two or more of these. In appropriate cases, memory 402 may include a removable or non-removable (or fixed) medium. In appropriate cases, memory 402 may be inside or outside a data processing device. In a specific embodiment, memory 402 is a non-volatile solid-state memory. In a specific embodiment, memory 402 includes a read-only memory (ROM). In appropriate cases, the ROM may be a mask-programmed ROM, a programmable ROM (PROM), an erasable PROM (EPROM), an electrically erasable PROM (EEPROM), an electrically rewritable ROM (EAROM) or a flash memory or a combination of two or more of these.
[0124] The processor 401 reads and executes the computer program instructions stored in the memory 402 to implement any one of the methods for printing three-dimensional substrates on different surfaces using multiple printing modules in the above embodiments.
[0125] In one example, the printing device may further include a communication interface 403 and a bus 410. Fig.12As shown, the processor 401, the memory 402, and the communication interface 403 are connected via a bus 410 and communicate with each other.
[0126] The communication interface 403 is mainly used to implement the communication between the modules, devices, monomers and / or equipment in the embodiment of the present invention.
[0127] Bus 410 includes hardware, software or both, and couples the components of the multi-printing module three-dimensional substrate different-surface printing device to each other. For example, but not limitation, bus 410 may include accelerated graphics port (AGP) or other graphics bus, enhanced industrial standard architecture (EISA) bus, front-end bus (FSB), hypertransport (HT) interconnection, industrial standard architecture (ISA) bus, infinite bandwidth interconnection, low pin count (LPC) bus, memory bus, micro channel architecture (MCA) bus, peripheral component interconnect (PCI) bus, PCI-Express (PCI-X) bus, serial advanced technology attachment (SATA) bus, video electronics standard association local (VLB) bus or other suitable bus or two or more of these combinations. In appropriate cases, bus 410 may include one or more buses. Although the embodiment of the present invention describes and shows a specific bus 410, the present invention considers any suitable bus or interconnection.
[0128] In summary, the method, device and equipment for printing three-dimensional substrates with different surfaces by multiple printing modules provided by the embodiments of the present invention can greatly improve the printing efficiency by printing at least two surfaces at a time; when the three-dimensional substrate is not flipped or rotated, the three surfaces are in a static printing state, and the printing stability is ensured by setting the printing parameters, which reduces the problems such as the misalignment of the seams between the surfaces due to the printing errors caused by flipping, and improves the printing quality; further, the number of flipping and rotation is reduced, which can greatly reduce the pollution or damage to the surface that has been completed by inkjet printing. Secondly, through four embodiments, the position and number of printing modules can be flexibly set to improve the adaptability of inkjet printing, and multiple printing modules can be flexibly switched to extend the service life of the printing modules, dispersing risks and failure rates. In the field of inkjet printing of power batteries, the method for printing three-dimensional substrates with different surfaces by multiple printing modules is used when printing battery cells, which can improve the printing efficiency of battery cells and reduce the problem of contamination and damage of the ink layer of the battery cells that has been inkjet printed due to multiple flipping, and improve the anti-friction effect of the ink layer of the battery cells.
[0129] It should be clear that the present invention is not limited to the specific configuration and processing described above and shown in the figures. For the sake of simplicity, a detailed description of the known method is omitted here. In the above embodiments, several specific steps are described and shown as examples. However, the method process of the present invention is not limited to the specific steps described and shown, and those skilled in the art can make various changes, modifications and additions, or change the order between the steps after understanding the spirit of the present invention.
[0130] The functional blocks shown in the above-described block diagram can be implemented as hardware, software, firmware or a combination thereof. When implemented in hardware, it can be, for example, an electronic circuit, an application specific integrated circuit (ASIC), appropriate firmware, a plug-in, a function card, etc. When implemented in software, the elements of the present invention are programs or code segments that are used to perform the required tasks. The program or code segment can be stored in a machine-readable medium, or transmitted on a transmission medium or a communication link by a data signal carried in a carrier wave. "Machine-readable medium" can include any medium capable of storing or transmitting information. Examples of machine-readable media include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, optical fiber media, radio frequency (RF) links, etc. The code segment can be downloaded via a computer network such as the Internet, an intranet, etc.
[0131] It should also be noted that the exemplary embodiments mentioned in the present invention describe some methods or systems based on a series of steps or devices. However, the present invention is not limited to the order of the above steps, that is, the steps can be performed in the order mentioned in the embodiments, or in a different order from the embodiments, or several steps can be performed simultaneously.
[0132] The above is only a specific implementation of the present invention. Those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working processes of the systems, modules and monomers described above can refer to the corresponding processes in the aforementioned method embodiments, and will not be repeated here. It should be understood that the protection scope of the present invention is not limited to this. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be covered within the protection scope of the present invention.
Claims
1. A method for printing three-dimensional substrates on different surfaces using multiple printing modules, characterized in that: The method comprises: Obtain printing module parameters and three-dimensional substrate surface information; Obtaining printing parameters according to the printing module parameters and the surface information of the three-dimensional substrate; Inkjet is applied to at least two surfaces of the three-dimensional substrate according to the printing parameters; Among them, the printing module parameters include the number of printing modules and the position of each printing module; the three-dimensional substrate surface information includes the number of surfaces and the surface position; and the printing parameters include the corresponding relationship between the printing module and the three-dimensional substrate surface.
2. The method for printing three-dimensional substrates on different surfaces using multiple printing modules according to claim 1, characterized in that: The step of inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters comprises: Controlling the first printing module to spray ink on the first surface of the three-dimensional substrate according to the printing parameters; The second printing module is controlled according to the printing parameters to spray ink on the second surface of the three-dimensional substrate; wherein the first surface is adjacent to the second surface, and the ink spraying direction of the first printing module intersects with the ink spraying direction of the second printing module.
3. The method for printing three-dimensional substrates on different surfaces using multiple printing modules according to claim 2, characterized in that: The step of inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters comprises: The third printing module is controlled according to the printing parameters to spray ink on the third surface of the three-dimensional substrate, wherein the third surface is adjacent to the first surface and / or the second surface.
4. The method for printing three-dimensional substrates on different surfaces using multiple printing modules according to claim 2, characterized in that: The method further comprises, after inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters: The first surface and the second surface of the three-dimensional substrate are first pre-cured.
5. The method for printing three-dimensional substrates on different surfaces using multiple printing modules according to claim 3, characterized in that: The method further comprises, after inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters: A second pre-curing is performed on the first surface, the second surface and the third surface of the three-dimensional substrate.
6. The method for printing three-dimensional substrates on different surfaces using multiple printing modules according to claim 3, characterized in that: The step of inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters comprises: Controlling the first printing module to spray ink on the fourth surface of the flipped three-dimensional substrate according to the printing parameters; The second printing module is controlled according to the printing parameters to spray ink on the fifth surface of the flipped three-dimensional substrate, wherein the fourth surface and the fifth surface are adjacent.
7. The method for printing three-dimensional substrates on different surfaces using multiple printing modules according to claim 3, characterized in that: The step of inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters comprises: Controlling the fourth printing module to spray ink on the fourth surface of the three-dimensional substrate according to the printing parameters; The fifth printing module is controlled according to the printing parameters to spray ink on the fifth surface of the three-dimensional substrate, wherein the ink spraying direction of the fourth printing module intersects with the ink spraying direction of the fifth printing module, and the fourth surface is adjacent to the fifth surface.
8. The method for printing three-dimensional substrates on different surfaces using multiple printing modules according to claim 6 or 7, characterized in that: The method further comprises, after inkjetting at least two surfaces of the three-dimensional substrate according to the printing parameters: The fourth surface and the fifth surface of the three-dimensional substrate are subjected to a third pre-curing process.
9. A device for printing three-dimensional substrates on different surfaces with multiple printing modules, characterized in that: The device comprises: An acquisition module is used to obtain printing module parameters and three-dimensional substrate surface information; A processing module, used for obtaining printing parameters according to the printing module parameters and the surface information of the three-dimensional substrate; An inkjet module, used for spraying ink on at least two surfaces of the three-dimensional substrate according to the printing parameters; Among them, the printing module parameters include the number of printing modules and the position of each printing module; the three-dimensional substrate surface information includes the number of surfaces and the surface position; and the printing parameters include the corresponding relationship between the printing module and the three-dimensional substrate surface.
10. A printing device, characterized in that: include: At least one processor, at least one memory and computer program instructions stored in the memory, when the computer program instructions are executed by the processor, implement the method according to any one of claims 1 to 8.
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