Automatic liquid injection feeding and discharging machine for heat conduction pipe and automatic feeding and discharging method
By designing an automatic liquid filling loading and unloading machine, the automatic production of heat conduction pipes is achieved, which solves the problems of low production efficiency and inconsistency in quality caused by manual operations, improves production efficiency and product consistency, and reduces costs.
Patent Information
- Application Number
- CN202411143217.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2024-12-27
AI Technical Summary
Manual operation during the production process of existing products leads to high production load, low efficiency, inconsistent quality and high cost.
Design a heat conduction pipe automatic liquid filling and loading machine, including a mobile base, workbench, silo, liquid filling module, cutting module and cutting box, to realize automatic feeding, transporting and shaping of products through automated processes , liquid injection and discharge.
Improve production efficiency, save production costs, ensure consistency in product quality, and reduce manual operation needs.
Smart Images

Figure CN119190822A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automated processing, in particular to an automatic liquid injection loading and unloading machine for heat-conducting pipes and an automatic loading and unloading method. Background Art
[0002] In the existing product production process, shaping, alignment, liquid injection, and vacuuming are all done manually. Each worker is responsible for product transportation, alignment, liquid injection, vacuuming, and identifying defective products. The production load is high and the production efficiency is low. In addition, in the production process, due to manual operation, the quality qualification rate of the production will be lower than that of the production of automated equipment, and the consistency of the products will also be worse, which ultimately leads to high production costs. Summary of the invention
[0003] In order to solve the above problems, the present invention provides an automatic liquid injection loading and unloading machine for heat conduction pipes and an automatic loading and unloading method.
[0004] The technical solution of the present invention is: an automatic liquid injection loading and unloading machine for heat-conducting tubes, comprising a movable base, a workbench above the movable base, the workbench comprising a silo, a transport and liquid injection module, a second transport module, a material discharge module and a material discharge box, the automatic liquid injection loading and unloading machine is arranged at the front side of the vacuum machine when working, the silo is arranged at the right input end of the workbench, the silo provides products to be processed, the silo comprises a silo box body, a push plate, a push cylinder and a receiving platform, the push cylinder drives the push plate to push the product to the receiving platform; the transport and liquid injection module is arranged at the output end of the silo, grabs the product at the receiving platform, and the transport and liquid injection module transports, shapes and injects the product in the silo; the second transport module is arranged at the rear side of the workbench, the material discharge module is arranged at the output end of the second transport module, the material discharge box is arranged below the material discharge module, and the material discharge module discharges the product that has been vacuumed in the vacuum machine into the material discharge box.
[0005] Preferably, the top of the silo box body is a hollow feeding area, and the bottom of the feeding area is an inclined bottom plate. The front end of the silo box body is provided with a receiving platform, and the pushing plate is arranged between the receiving platform and the inclined bottom plate. The pushing cylinder is arranged at the lower front end of the silo box body and is fixed by a cylinder fixing plate, and the pushing cylinder is fixedly connected to the lower end of the pushing plate through a lifting plate. The lower part of the silo box body is also provided with a silo guide rail, and the two ends of the lifting plate are respectively slidably connected to the silo guide rail, and the action of the pushing cylinder drives the pushing plate to rise and fall along the silo guide rail to push the products in the silo box body onto the receiving platform.
[0006] As a further preferred embodiment, the material receiving platform includes a fixed material receiving platform and an adjustable material receiving platform. An adjustment plate is provided in the silo box body. The adjustable material receiving platform is fixedly connected to the adjustment plate, and the distance between the fixed material receiving platform and the adjustable material receiving platform is adjusted by adjusting the position of the adjustment plate. The silo also includes a hydraulic buffer, which is respectively arranged at the bottom end of the silo box body and the lifting plate. The hydraulic buffer is arranged at the bottom end of the silo box body for buffering when the lifting plate descends to the bottom, and the hydraulic buffer is arranged on the lifting plate for buffering when the lifting plate rises to the top.
[0007] Preferably, the transport and liquid injection module includes a first transport module, a feeding module and a shaping and liquid injection module. The first transport module is provided with a transfer rack, a grabbing robot and a robot driving device. The robot driving device drives the grabbing robot to move and transports the products on the receiving table of the material bin to the transport rack in sequence; the shaping and liquid injection module includes a clamping robot, a shaping device and a liquid injection device. The clamping robot clamps the products on the transport rack, the shaping device shapes the products, and the liquid injection device injects liquid into the products; the feeding module is arranged at the end of the first transport module, the feeding module includes a feeding rack, a feeding robot and a feeding driving device. The feeding driving device drives the feeding robot to move to grab the products on the first transport module and feed them into the vacuum machine.
[0008] As further preferred, the transfer rack includes a fixed transfer rack and an adjustable transfer rack, the fixed transfer rack is fixed to the workbench, the fixed transfer rack and the adjustable transfer rack are provided with a plurality of placement notches, and the placement notches on the two transfer racks are arranged corresponding to each other, the manipulator driving device includes a transfer lifting cylinder, a translation guide rail frame, a translation guide rail, a horizontal moving frame, a grabbing manipulator mounting plate and a translation cylinder, the translation guide rail frame is arranged parallel to the side of the fixed transfer rack, and the two ends of the translation guide rail frame are connected to the workbench through the transfer lifting cylinder, and the grabbing robot A horizontal moving frame is fixedly connected to the bottom of the hand mounting plate, and the horizontal moving frame is arranged above the translation guide rail frame. The translation cylinder connects the horizontal moving frame and the translation guide rail frame. The lower surface of the horizontal moving frame is slidably connected to the translation guide rail arranged on the upper surface of the translation guide rail frame. The action of the transfer lifting cylinder drives the translation guide rail frame to rise and fall, and the action of the translation cylinder drives the horizontal moving frame to drive the grabbing manipulator mounting plate to translate along the translation guide rail. A plurality of grabbing manipulators are arranged on the upper surface of the grabbing manipulator mounting plate; the spacing between the grabbing manipulators is the same as the spacing between the storage notches.
[0009] As a further preferred embodiment, the first transport module also includes a transfer rack width adjusting device, through which the distance between the adjustable transfer rack and the fixed transfer rack can be adjusted; the transfer rack width adjusting device includes a length adjustment handwheel, a width adjustment screw rod and a width adjustment guide rail, the setting directions of the width adjustment guide rail and the width adjustment screw rod are perpendicular to the setting direction of the adjustable transfer rack, a width adjustment nut engaged with the width adjustment screw rod is fixedly provided on the adjustable transfer rack, and the adjustable transfer rack is simultaneously slidingly connected to the width adjustment guide rail, the length adjustment handwheel is fixedly connected to the width adjustment screw rod, and the rotation of the length adjustment handwheel drives the adjustable transfer rack to approach or move away from the fixed transfer rack; a push-lock type speed regulating valve is also provided at the placement notch on the adjustable transfer rack.
[0010] As further preferred, the shaping and injection module also includes a clamping manipulator mounting seat, a guide rail seat, a water tank, and an injection pump. The clamping manipulator mounting seat is arranged in parallel to the rear side of the first transport module, and the clamping manipulator mounting seat is provided with a through hole. The guide rail seat is vertically arranged to the clamping manipulator mounting seat. One end of the guide rail seat is fixedly connected to the clamping manipulator mounting seat, and a shaping movement plate is provided above the other end. A shaping device and a liquid injection device are respectively provided above the shaping movement plate. The shaping device includes a shaping plug and a tungsten rod. One end of the tungsten rod is fixedly connected to the shaping plug, and the other end passes through the through hole. The injection device includes an injection seat and an injection Liquid needle, one end of the injection needle is fixedly connected to the injection seat, and the other end passes through the through hole, and the water tank is connected to the injection needle through the injection pump, and the injection pump injects the liquid in the water tank into the injection needle. A clamping manipulator is provided on the side of the clamping manipulator mounting seat close to the first transport module, and the clamping manipulator is located at each through hole; the shaping injection module also includes a shaping drive device, including a shaping cylinder and a shaping guide rail, the shaping cylinder connects the shaping motion plate and the clamping manipulator mounting seat, the shaping guide rail is arranged above the guide rail seat, the shaping motion plate is slidably connected to the shaping guide rail, and the action of the shaping cylinder drives the shaping motion plate along the shaping guide rail to approach or move away from the clamping manipulator mounting seat.
[0011] As a further preferred embodiment, the feeding drive device includes a feeding displacement seat, a feeding cylinder, a feeding rotating platform, a feeding slide rail and a feeding L-frame. The feeding frame is vertically arranged at the end of the first conveying module, and the feeding displacement seat is movably arranged on the feeding frame. The cylinder body of the feeding cylinder is fixed on the feeding frame, and the output end of the feeding cylinder is fixedly connected to the feeding displacement seat. The feeding slide rail is arranged on both sides of the feeding cylinder, and the feeding displacement seat is slidably connected to the feeding slide rail. The action of the feeding cylinder drives the feeding displacement seat to rise and fall along the feeding slide rail; the feeding rotating platform is fixed on the feeding displacement seat, one end of the feeding L-frame is fixed to the output end of the feeding rotating platform, and the other end of the feeding L-frame is provided with a feeding robot.
[0012] Preferably, the second handling module includes a material unloading seat, a material unloading handling device and a servo slide, the servo slide is arranged on the rear side of the workbench, one end of the servo slide is the material unloading seat, the material unloading handling device is arranged at the output end of the servo slide, and the material unloading module is arranged on the material unloading seat; the material unloading handling device includes a first material unloading rotating platform, a material unloading fine-tuning cylinder, and a first material unloading manipulator mounting seat, the first material unloading rotating platform is fixedly connected to the output end of the servo slide, the material unloading fine-tuning cylinder is fixedly connected to the output end of the first material unloading rotating platform, the first material unloading manipulator mounting seat is fixedly connected to the output end of the material unloading fine-tuning cylinder, and the first material unloading manipulator mounting seat is provided with a first material unloading manipulator; the material unloading handling device includes a material unloading lifting cylinder, a material unloading plate seat, and a defective removal driving mechanism, and the material unloading plate seat is arranged on the The front side of the unloading seat is fixedly connected with the output end of the unloading lifting cylinder. The front side of the unloading seat is also provided with an unloading slide rail, and the unloading plate seat is slidably connected with the unloading slide rail; the defective discharge driving mechanism includes a defective discharge slide rail and a defective discharge cylinder; the unloading module includes a turning frame, a second unloading manipulator, a second unloading rotating platform and an unloading L frame; the defective cylinder and the defective discharge slide rail are both horizontally arranged, one end of the turning frame is fixedly connected with the defective discharge cylinder, and is slidably connected with the defective discharge slide rail, and the action of the defective discharge cylinder drives the turning frame to move along the defective discharge slide rail; the second unloading rotating platform is fixed to the other end of the turning frame, one end of the unloading L frame is fixedly connected to the output end of the second unloading rotating platform, and the second unloading manipulator is fixed to the other end of the unloading L frame; the unloading box includes a finished product area and a defective product area.
[0013] A method for automatically injecting and loading heat-conducting pipes, which uses an automatic injecting and loading machine for heat-conducting pipes, and the method includes the following steps:
[0014] A. The present invention is used in conjunction with a vacuum machine. The present invention is placed at the front side of the vacuum machine, and the products to be processed are sequentially placed into the silo box of the silo; the push plate pushes the products to be processed to the receiving table;
[0015] B. The first transport module takes out the products from the receiving table in sequence and arranges them on the transfer rack in sequence. The shaping and injection module shapes and injects liquids on the products arranged on the transfer rack in sequence.
[0016] C. The loading module takes out the two products at the end of the transfer rack of the first handling module in turn and waits for further processing;
[0017] D. The unloading and handling device in the second handling module takes out the products processed in the vacuum machine while taking over the products from the loading module, swapping the positions of the two groups of products to complete the uploading and unloading of the products;
[0018] E. The unloading module takes over the products from the second handling module, and puts the good products into the finished product area and the defective products into the defective product area.
[0019] The beneficial effects of the present invention are as follows: the present invention realizes automatic feeding, transporting, shaping, liquid injection and conveying of the product to be processed to a vacuum machine for vacuuming, and finally automatic unloading, thereby improving production efficiency and saving production costs.
[0020] By using the present invention in conjunction with the existing vacuum machine, it is estimated that one worker can operate 6-10 devices at the same time, saving 3-5 workers in each shift, and increasing the production speed. The automated processing method ensures production quality and produces high consistency of finished products. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the stereoscopic structure of the present invention when used in conjunction with a vacuum machine.
[0022] Figure 2 It is a front view of the present invention when used in conjunction with a vacuum machine.
[0023] Figure 3 It is a left side view of the present invention when used in conjunction with a vacuum machine.
[0024] Figure 4 It is a top view of the present invention when used in conjunction with a vacuum machine.
[0025] Figure 5 It is the front view of the present invention.
[0026] Figure 6 It is a top view of the present invention.
[0027] Figure 7 It is a left side view of the present invention.
[0028] Figure 8 It is a schematic diagram of the three-dimensional structure of the silo in the present invention.
[0029] Fig. 9 It is a schematic diagram of the three-dimensional structure of the liquid transporting and injection module in the present invention.
[0030] Fig.10 It is a front view of the liquid injection module in the present invention.
[0031] Fig.11 It is a top view of the liquid transfer and injection module in the present invention.
[0032] Fig.12 It is a schematic diagram of the three-dimensional structure of the first transport module in the present invention.
[0033] Fig.13 It is a three-dimensional structural schematic diagram of the plastic surgery injection module in the present invention.
[0034] Fig.14 It is a three-dimensional structural schematic diagram of the feeding module in the present invention.
[0035] Fig.15 It is a schematic diagram of the three-dimensional structure of the second transport module in the present invention.
[0036] Fig.16 It is a schematic diagram of the partial three-dimensional structure of the second transport module in the present invention observed from the front side.
[0037] Fig.17 It is a schematic diagram of the partial three-dimensional structure of the second transport module in the present invention observed from the rear side.
[0038] Fig.18 It is a three-dimensional structural schematic diagram of the blanking module in the present invention.
[0039] Description of labels:
[0040] 100: Vacuum machine; 200: Automatic liquid injection loading and unloading machine;
[0041] 1: unloading module; 11: turning frame; 12: second unloading manipulator; 13: unloading L frame; 14: second unloading rotating platform;
[0042] 2: feeding module; 21: feeding rack; 22: feeding cylinder; 23: feeding displacement seat; 24: feeding rotating platform; 25: feeding slide rail; 26: feeding L rack; 27: feeding manipulator;
[0043] 3: Second handling module; 31: Unloading seat; 32: Unloading handling device; 33: Servo slide; 34: Unloading slide rail; 35: Unloading lifting cylinder; 36: Defective discharge cylinder; 37: Unloading plate seat; 38: Defective discharge slide rail; 39: First unloading manipulator; 310: First unloading manipulator mounting seat; 311: First unloading rotating platform; 312: Unloading fine-tuning cylinder;
[0044] 4: silo; 41: silo guide rail; 42: cylinder fixing plate; 43: push plate; 44: fixed receiving platform; 45: adjustable receiving platform; 46: inclined bottom plate; 47: adjustment plate; 48: silo box; 49: lifting plate; 410: hydraulic buffer; 411: push cylinder;
[0045] 5: Mobile base;
[0046] 6: First handling module; 61: Width adjustment rail; 62: Translation rail frame; 63: Transfer lifting cylinder; 64: Fixed transfer frame; 65: Translation rail; 66: Horizontal moving frame; 67: Grasping manipulator mounting plate; 68: Translation cylinder; 69: Grasping manipulator; 610: Push-lock type speed regulating valve; 611: Adjustment transfer frame; 612: Length adjustment hand wheel;
[0047] 7: unloading box; 71: finished product area; 72: defective product area;
[0048] 8: Plastic injection module; 81: Water tank; 82: Liquid injection pump; 83: Guide rail seat; 84: Plastic motion plate; 85: Liquid injection seat; 86: Plastic guide rail; 87: Plastic cylinder; 88: Liquid injection needle; 89: Plastic unblocking; 810: Tungsten rod; 811: Clamping manipulator; 812: Clamping manipulator mounting seat;
[0049] 9: Products. DETAILED DESCRIPTION
[0050] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0051] like Figure 1-18As shown, the present invention includes a mobile base 5, above which is a workbench, on which is a silo 4, a transport and injection module, a second transport module 3, a material discharge module 1 and a material discharge box 7. The automatic liquid injection loading and unloading machine 200 is arranged at the front side of the vacuum machine 100 when working, and the silo 4 is arranged at the right input end of the workbench. The silo 4 provides the product 9 to be processed. The silo 4 includes a silo box 48, a push plate 43, a push cylinder 411 and a receiving table. The push cylinder 411 drives The pushing plate 43 pushes the product 9 to the receiving table; the transport and injection module is arranged at the output end of the silo 4, grabs the product 9 at the receiving table, and the transport and injection module transfers, shapes, and injects the product 9 in the silo 4; the second transport module 3 is arranged on the rear side of the workbench, the unloading module 1 is arranged at the output end of the second transport module 3, and the unloading box 7 is arranged below the unloading module 1, and the unloading module 1 unloads the product 9 that has been vacuumed in the vacuum machine 100 into the unloading box 7.
[0052] like Figure 8 As shown, in this embodiment, the top of the silo box 48 is a hollow feeding area, and the bottom of the feeding area is an inclined bottom plate 46. The front end of the silo box 48 is provided with a receiving platform, and the pushing plate 43 is arranged between the receiving platform and the inclined bottom plate 46. The pushing cylinder 411 is arranged at the lower front end of the silo box 48 and is fixed by a cylinder fixing plate 42, and the pushing cylinder 411 is fixedly connected to the lower end of the pushing plate 43 through a lifting plate 49. The lower part of the silo box 48 is also provided with a silo guide rail 41, and the two ends of the lifting plate 49 are respectively slidably connected to the silo guide rail 41. The action of the pushing cylinder 411 drives the pushing plate 43 to rise and fall along the silo guide rail 41, so as to push the product 9 in the silo box 48 onto the receiving platform.
[0053] In this embodiment, the material receiving platform includes a fixed material receiving platform 44 and an adjustable material receiving platform 45. An adjustment plate 47 is provided in the silo box body 48. The adjustable material receiving platform 45 is fixedly connected to the adjustment plate 47. The distance between the fixed material receiving platform 44 and the adjustable material receiving platform 45 is adjusted by adjusting the position of the adjustment plate 47. The silo 4 also includes a hydraulic buffer 410. The hydraulic buffer 410 is respectively arranged at the bottom end of the silo box body 48 and the lifting plate 49. The hydraulic buffer 410 is arranged at the bottom end of the silo box body 48 for buffering when the lifting plate 49 descends to the bottom. The hydraulic buffer 410 is arranged on the lifting plate 49 for buffering when the lifting plate 49 rises to the top.
[0054] In this embodiment, the lowering adjustment plate 47 is adjusted to an appropriate width according to the length of the product 9, and the product 9 is placed in the silo box 48. The inclined bottom plate 46 of the silo 4 allows the product 9 in the silo box 48 to roll along the inclined bottom plate 46 toward the receiving platform. When the pushing cylinder 411 is raised and lowered, the pushing plate 43 will push the front end product 9 upward to the receiving platform to wait for the first transport module 6 to grab it.
[0055] like Figure 9-11 As shown, in this embodiment, the transport and liquid injection module includes a first transport module 6, a feeding module 2 and a shaping and liquid injection module 8. The first transport module 6 is provided with a transfer frame, a grabbing robot 69 and a robot driving device. The robot driving device drives the grabbing robot 69 to move, and transports the products 9 on the receiving table of the silo 4 to the transport frame in sequence; the shaping and liquid injection module 8 includes a clamping robot 811, a shaping device, and a liquid injection device. The clamping robot 811 clamps the product 9 on the transport frame, the shaping device shapes the product 9, and the liquid injection device injects the product 9; the feeding module 2 is arranged at the end of the first transport module 6, and the feeding module 2 includes a feeding frame 21, a feeding robot 27, and a feeding driving device. The feeding driving device drives the feeding robot 27 to move to grab the product 9 on the first transport module 6 and feed it into the vacuum machine 100.
[0056] like Fig.12 As shown, in this embodiment, the transfer rack includes a fixed transfer rack 64 and an adjustable transfer rack 611, the fixed transfer rack 64 is fixed to the workbench, and a plurality of placement notches are provided on the fixed transfer rack 64 and the adjustable transfer rack 611, and the placement notches on the two transfer racks are arranged corresponding to each other, and the manipulator driving device includes a transfer lifting cylinder 63, a translation guide rail frame 62, a translation guide rail 65, a horizontal moving frame 66, a grabbing manipulator mounting plate 67 and a translation cylinder 68, the translation guide rail frame 62 is arranged parallel to the fixed transfer rack 64, and the two ends of the translation guide rail frame 62 are connected to the workbench through the transfer lifting cylinder 63, and the grabbing manipulator is installed A horizontal moving frame 66 is fixedly connected to the bottom of the plate 67, and the horizontal moving frame 66 is arranged above the translation guide frame 62. The translation cylinder 68 connects the horizontal moving frame 66 and the translation guide frame 62. The lower surface of the horizontal moving frame 66 is slidably connected to the translation guide rail 65 arranged on the upper surface of the translation guide frame 62. The action of the transfer lifting cylinder 63 drives the translation guide frame 62 to rise and fall. The action of the translation cylinder 68 drives the horizontal moving frame 66 to drive the grabbing manipulator mounting plate 67 to translate along the translation guide rail 65. A plurality of grabbing manipulators 69 are arranged on the upper surface of the grabbing manipulator mounting plate 67; the spacing between the grabbing manipulators 69 is the same as the spacing between the storage gaps.
[0057] In this embodiment, the first transport module 6 also includes a transfer frame width adjusting device, through which the transfer frame width adjusting device is adjusted to adjust the spacing between the transfer frame 611 and the fixed transfer frame 64; the transfer frame width adjusting device includes a length adjustment hand wheel 612, a width adjustment screw rod and a width adjustment guide rail 61, the setting direction of the width adjustment guide rail 61 and the width adjustment screw rod is perpendicular to the setting direction of the adjustment transfer frame 611, a width adjustment nut engaged with the width adjustment screw rod is fixedly provided on the adjustment transfer frame 611, and the adjustment transfer frame 611 is slidingly connected to the width adjustment guide rail 61 at the same time, and the length adjustment hand wheel 612 is fixedly connected to the width adjustment screw rod, and the rotation of the length adjustment hand wheel 612 drives the adjustment transfer frame 611 to approach or move away from the fixed transfer frame 64; a push-lock type speed regulating valve 610 is also provided at the placement notch on the adjustment transfer frame 611.
[0058] In this embodiment, the distance between the transfer frame 611 and the fixed transfer frame 64 is adjusted by the transfer frame width adjustment device to adapt to the length of the product 9. During the production process, the lifting and lowering of the transfer lifting cylinder 63 drives the lifting and lowering of the translation guide frame 62, thereby driving the grabbing manipulator 69 to lift and lower in the vertical direction, and the translation cylinder 68 drives the translation of the grabbing manipulator mounting plate 67, thereby driving the grabbing manipulator 69 to translate in the horizontal direction, so as to realize the grabbing of the product 9 from the receiving table, or translate the product 9 between the placement gaps on the transfer frame to adapt to the shaping and injection actions of the shaping and injection module 8.
[0059] like Fig.13As shown, in this embodiment, the shaping and injection module 8 also includes a clamping manipulator mounting seat 812, a guide rail seat 83, a water tank 81, and an injection pump 82. The clamping manipulator mounting seat 812 is arranged in parallel to the rear side of the first transport module 6, and the clamping manipulator mounting seat 812 is provided with a through hole. The guide rail seat 83 is vertically arranged with the clamping manipulator mounting seat 812. One end of the guide rail seat 83 is fixedly connected to the clamping manipulator mounting seat 812, and a shaping movement plate 84 is provided above the other end. A shaping device and an injection device are respectively provided above the shaping movement plate 84. The shaping device includes a shaping plug 89 and a tungsten rod 810. One end of the tungsten rod 810 is fixedly connected to the shaping plug 89, and the other end passes through the through hole. The injection device includes an injection seat 85 and an injection needle 88. One end of the injection needle 88 is fixedly connected to the injection seat 85, and the other end passes through the through hole, and the water tank 81 is connected to the injection needle 88 through the injection pump 82, and the injection pump 82 injects the liquid in the water tank 81 into the injection needle 88. A clamping manipulator 811 is provided on the side of the clamping manipulator mounting seat 812 close to the first transport module 6, and the clamping manipulator 811 is located at each through hole; the shaping injection module 8 also includes a shaping drive device, including a shaping cylinder 87 and a shaping guide rail 86, the shaping cylinder 87 connects the shaping movement plate 84 and the clamping manipulator mounting seat 812, the shaping guide rail 86 is arranged above the guide rail seat 83, the shaping movement plate 84 is slidably connected to the shaping guide rail 86, and the action of the shaping cylinder 87 drives the shaping movement plate 84 along the shaping guide rail 86 to approach or move away from the clamping manipulator mounting seat 812.
[0060] In this embodiment, the shaping drive device drives the shaping moving plate 84 to drive the shaping device and the injection device to move closer to or away from the product 9. After the clamping manipulator 811 clamps the end of the product 9, the tungsten rod 810 shapes the product 9, and the injection needle 88 injects liquid into the product 9.
[0061] like Fig.14As shown, in this embodiment, the loading drive device includes a loading displacement seat 23, a loading cylinder 22, a loading rotating platform 24, a loading slide rail 25 and a loading L frame 26. The loading frame 21 is vertically arranged at the end of the first conveying module 6, and the loading displacement seat 23 is movably arranged on the loading frame 21. The cylinder body of the loading cylinder 22 is fixed on the loading frame 21, and the output end of the loading cylinder 22 is fixedly connected to the loading displacement seat 23. The loading slide rail 25 is arranged on both sides of the loading cylinder 22. The loading displacement seat 23 is slidably connected to the loading slide rail 25. The action of the loading cylinder 22 drives the loading displacement seat 23 to rise and fall along the loading slide rail 25; the loading rotating platform 24 is fixed on the loading displacement seat 23, one end of the loading L frame 26 is fixed to the output end of the loading rotating platform 24, and the other end of the loading L frame 26 is provided with a loading robot 27.
[0062] In this embodiment, the output end of the feeding cylinder 22 is extended to drive the feeding robot 27 to descend to pick up the material. After picking up the material, the output end of the feeding cylinder 22 is shortened, and the feeding robot 27 grabs the product 9 after alignment and injection and rises; the feeding rotating platform 24 rotates and waits for the material.
[0063] like Figure 15-18As shown, in this embodiment, the second handling module 3 includes a material unloading seat 31, a material unloading handling device 32 and a servo slide 33. The servo slide 33 is arranged on the rear side of the workbench, one end of the servo slide 33 is the material unloading seat 31, the material unloading handling device 32 is arranged at the output end of the servo slide 33, and the material unloading module 1 is arranged on the material unloading seat 31; the material unloading handling device 32 includes a first material unloading rotating platform 311, a material unloading fine-tuning cylinder 312, and a first material unloading manipulator mounting seat 310. The first material unloading rotating platform 31 1 is fixedly connected to the output end of the servo slide 33, the blanking fine-tuning cylinder 312 is fixedly connected to the output end of the first blanking rotating platform 311, the first blanking manipulator mounting seat 310 is fixedly connected to the output end of the blanking fine-tuning cylinder 312, and the first blanking manipulator mounting seat 310 is provided with a first blanking manipulator 39, the first blanking manipulator 39 includes two groups, one group is arranged on the inner side, and the other group is arranged on the outer side. The first blanking rotating platform 311 rotates to exchange the positions of the two groups of first blanking manipulators 39; The material handling device 32 includes a material lifting cylinder 35, a material plate seat 37, and a defect removal drive mechanism. The material plate seat 37 is arranged on the front side of the material seat 31 and is fixedly connected to the output end of the material lifting cylinder 35. The front side of the material seat 31 is also provided with a material slide rail 34, and the material plate seat 37 is slidably connected to the material slide rail 34; the defect removal drive mechanism includes a defect removal slide rail 38 and a defect removal cylinder 36; the material removal module 1 includes a turning frame 11, a second material removal manipulator 12, and a second material removal rotating The platform 14 and the unloading L frame 13; the defective removal cylinder 36 and the defective removal slide rail 38 are both arranged horizontally, one end of the turning frame 11 is fixedly connected to the defective removal cylinder 36, and is slidably connected to the defective removal slide rail 38, and the action of the defective removal cylinder 36 drives the turning frame 11 to move along the defective removal slide rail 38; the second unloading rotating platform 14 is fixed to the other end of the turning frame 11, one end of the unloading L frame 13 is fixedly connected to the output end of the second unloading rotating platform 14, and the second unloading manipulator 12 is fixed to the other end of the unloading L frame 13.
[0064] In this embodiment, the output end of the servo slide 33 slides, and the unloading and handling device 32 moves horizontally to align with the unloading module 1 or the loading module 2. When aligning with the loading module 2, the product 9 is taken from the grip of the loading manipulator 27, and the first unloading rotating platform 311 rotates to load the product 9 into the vacuum machine 100. When unloading, the product 9 on the vacuum machine 100 is grabbed, the first unloading rotating platform 311 rotates, and the servo slide 33 rotates at the same time, sliding close to the unloading seat 31, aligning with the second unloading manipulator 12, and the second unloading manipulator 12 takes the product 9. The unloading lifting cylinder 35 drives the entire second unloading manipulator 12 to clamp the product 9 and move downward, the second unloading rotating platform 14 rotates, and the second unloading manipulator 12 clamps the product 9 and makes an action of putting down the product 9. If it is a qualified product, it is placed in the finished product area 71 of the unloading box 7. If it is an unqualified product, the bad discharge cylinder 36 is extended to place the product 9 into the bad product area 72 of the unloading box 7. The unloading box 7 includes a finished product area 71 and a bad product area 72 for storing finished products and bad products.
[0065] A method for automatically injecting and loading heat pipes: using an automatic injecting and loading machine for heat pipes, the method comprises the following steps:
[0066] A. The present invention is used in conjunction with a vacuum machine 100. The present invention is placed on the front side of the vacuum machine 100. Figure 1-4 As shown, the products to be processed 9 are sequentially placed into the silo box 48 of the silo 4; the pushing cylinder 411 drives the pushing plate 43 to push the products to be processed 9 to the receiving platform;
[0067] B. The grabbing manipulator 69 in the first transport module 6 sequentially takes out the products 9 from the receiving platform and sequentially arranges them on the transfer rack. The shaping and liquid injection module 8 sequentially shapes and injects liquid on the products 9 arranged on the transfer rack;
[0068] C. The loading module 2 takes out the two products 9 at the end of the transfer rack of the first transport module 6 in sequence and waits for further processing;
[0069] D. In the unloading and handling device 32 in the second handling module 3, the two first unloading manipulators 39 arranged on the inner side take out the products 9 processed in the vacuum machine 100, while the two first unloading manipulators 39 arranged on the outer side take the products 9 from the loading module 2, and the first unloading rotating platform 311 rotates to exchange the positions of the two groups of products 9, completing the uploading and unloading of the products 9;
[0070] E. The unloading module 1 receives the product 9 from the second transport module 3 , and the good products are placed in the finished product area 71 , and the defective products are placed in the defective product area 72 .
[0071] In the description of the specification of the present invention, it is necessary to understand that the terms "above", "right input end", "output end", "rear side", "below", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0072] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A heat transfer pipe automatic liquid injection loading and unloading machine, characterized in that The invention comprises a movable base (5), above which is a workbench, on which is a material bin (4), a liquid injection transport module, a second transport module (3), a material discharge module (1) and a material discharge box (7), wherein the automatic liquid injection loading and unloading machine (200) is arranged at the front side of the vacuum machine (100) when in operation, wherein the material bin (4) is arranged at the right input end of the workbench, wherein the material bin (4) provides products (9) to be processed, wherein the material bin (4) comprises a material bin box body (48), a material pusher plate (43), a material pusher cylinder (411) and a material receiving platform, wherein the material pusher cylinder (411) drives the material pusher plate (43) to push the product (9) to the receiving platform. The material table; the transport and liquid injection module is arranged at the output end of the material bin (4) to grab the product (9) at the receiving table, and the transport and liquid injection module includes a first transport module (6), a loading module (2) and a shaping and liquid injection module (8) to transfer, shape and inject liquid into the product (9) in the material bin (4); the second transport module (3) is arranged at the rear side of the workbench, the unloading module (1) is arranged at the output end of the second transport module (3), and the unloading box (7) is arranged below the unloading module (1), and the unloading module (1) unloads the product (9) that has been vacuumed in the vacuum machine (100) into the unloading box (7).
2. The automatic liquid injection loading and unloading machine for heat transfer pipes according to claim 1, characterized in that The top of the silo box (48) is a hollow feeding area, and the bottom of the feeding area is an inclined bottom plate (46). The front end of the silo box (48) is provided with a receiving platform, and the pushing plate (43) is arranged between the receiving platform and the inclined bottom plate (46). The pushing cylinder (411) is arranged at the lower front end of the silo box (48) and is fixed by a cylinder fixing plate (42). The pushing cylinder (411) is fixedly connected to the lower end of the pushing plate (43) through a lifting plate (49). The lower part of the silo box (48) is also provided with a silo guide rail (41). The two ends of the lifting plate (49) are respectively slidably connected to the silo guide rail (41). The action of the pushing cylinder (411) drives the pushing plate (43) to rise and fall along the silo guide rail (41) to push the product (9) in the silo box (48) onto the receiving platform.
3. The automatic liquid injection loading and unloading machine for heat transfer pipes according to claim 2 is characterized in that The material receiving platform includes a fixed material receiving platform (44) and an adjustable material receiving platform (45). An adjustment plate (47) is provided in the silo box body (48). The adjustable material receiving platform (45) is fixedly connected to the adjustment plate (47). The distance between the fixed material receiving platform (44) and the adjustable material receiving platform (45) is adjusted by adjusting the position of the adjustment plate (47). The silo (4) also includes a hydraulic buffer (410). The hydraulic buffer (410) is respectively arranged at the bottom end of the silo box body (48) and the lifting plate (49). The hydraulic buffer (410) is arranged at the bottom end of the silo box body (48) for buffering the lifting plate (49) when it descends to the bottom. The hydraulic buffer (410) is arranged on the lifting plate (49) for buffering when the lifting plate (49) rises to the top.
4. The automatic liquid injection loading and unloading machine for heat transfer pipes according to claim 1, characterized in that The first transport module (6) is provided with a transfer rack, a grabbing robot (69) and a robot driving device, the robot driving device drives the grabbing robot (69) to move, and transports the products (9) on the receiving table of the silo (4) to the transport rack in sequence; the shaping and injection module (8) comprises a clamping robot (811), a shaping device, and an injection device, the clamping robot (811) clamps the product (9) on the transport rack, the shaping device shapes the product (9), and the injection device injects the product (9); the loading module (2) is arranged at the end of the first transport module (6), the loading module (2) comprises a loading rack (21), a loading robot (27), and a loading driving device, the loading driving device drives the loading robot (27) to move to grab the product (9) on the first transport module (6) and load it into the vacuum machine (100).
5. The automatic liquid injection loading and unloading machine for heat transfer pipes according to claim 4, characterized in that The transfer rack comprises a fixed transfer rack (64) and an adjustable transfer rack (611), wherein the fixed transfer rack (64) is fixed to a workbench, and a plurality of placement notches are provided on the fixed transfer rack (64) and the adjustable transfer rack (611), and the placement notches on the two transfer racks are arranged corresponding to each other, and the manipulator driving device comprises a transfer lifting cylinder (63), a translation guide rail frame (62), a translation guide rail (65), a horizontal moving frame (66), a grabbing manipulator mounting plate (67) and a translation cylinder (68), wherein the translation guide rail frame (62) is arranged parallel to the side of the fixed transfer rack (64), and the two ends of the translation guide rail frame (62) are connected to the workbench through the transfer lifting cylinder (63), and the lower part of the grabbing manipulator mounting plate (67) is fixed A horizontal moving frame (66) is fixedly connected, the horizontal moving frame (66) is arranged above the translation guide frame (62), the translation cylinder (68) connects the horizontal moving frame (66) and the translation guide frame (62), the lower surface of the horizontal moving frame (66) is slidably connected to the translation guide rail (65) arranged on the upper surface of the translation guide frame (62), the movement of the transfer lifting cylinder (63) drives the translation guide frame (62) to move up and down, the movement of the translation cylinder (68) drives the horizontal moving frame (66) to drive the grabbing manipulator mounting plate (67) to move along the translation guide rail (65), and a plurality of grabbing manipulators (69) are arranged on the upper surface of the grabbing manipulator mounting plate (67); the spacing between the grabbing manipulators (69) is the same as the spacing between the placement gaps.
6. The automatic liquid injection loading and unloading machine for heat transfer pipes according to claim 5, characterized in that The first transport module (6) further comprises a transfer frame width adjustment device, through which the distance between the transfer frame (611) and the fixed transfer frame (64) is adjusted; the transfer frame width adjustment device comprises a length adjustment hand wheel (612), a width adjustment screw rod and a width adjustment guide rail (61); the setting directions of the width adjustment guide rail (61) and the width adjustment screw rod are perpendicular to the setting direction of the transfer frame (611); a width adjustment nut engaged with the width adjustment screw rod is fixedly provided on the transfer frame (611); the transfer frame (611) is slidably connected to the width adjustment guide rail (61); the length adjustment hand wheel (612) is fixedly connected to the width adjustment screw rod; the rotation of the length adjustment hand wheel (612) drives the transfer frame (611) to approach or move away from the fixed transfer frame (64); a push-lock type speed regulating valve (610) is also provided at the placement notch on the transfer frame (611).
7. The automatic liquid injection loading and unloading machine for heat transfer pipes according to claim 4, characterized in that The plastic surgery injection module (8) further comprises a clamping manipulator mounting seat (812), a guide rail seat (83), a water tank (81), and an injection pump (82); the clamping manipulator mounting seat (812) is arranged parallel to the rear side of the first transport module (6), and a through hole is provided on the clamping manipulator mounting seat (812); the guide rail seat (83) is arranged vertically to the clamping manipulator mounting seat (812); one end of the guide rail seat (83) is connected to the clamping manipulator mounting seat The tungsten rod (810) is fixedly connected to the seat (812), and a shaping movement plate (84) is provided above the other end. A shaping device and a liquid injection device are provided above the shaping movement plate (84). The shaping device includes a shaping plug (89) and a tungsten rod (810). One end of the tungsten rod (810) is fixedly connected to the shaping plug (89), and the other end passes through the through hole. The liquid injection device includes a liquid injection seat (85) and a liquid injection needle (88). One end of the liquid injection needle (88) is fixedly connected to the shaping plug (89), and the other end passes through the through hole. The injection seat (85) is fixedly connected, and the other end passes through the through hole, and the water tank (81) is connected to the injection needle (88) through the injection pump (82), and the injection pump (82) injects the liquid in the water tank (81) into the injection needle (88). A clamping manipulator (811) is provided on the side of the clamping manipulator mounting seat (812) close to the first transport module (6), and the clamping manipulator (811) is located at each through hole; the plastic injection module (8) also includes a plastic driving The device comprises a shaping cylinder (87) and a shaping guide rail (86), wherein the shaping cylinder (87) is connected to a shaping motion plate (84) and a clamping manipulator mounting seat (812), the shaping guide rail (86) is arranged above the guide rail seat (83), the shaping motion plate (84) is slidably connected to the shaping guide rail (86), and the movement of the shaping cylinder (87) drives the shaping motion plate (84) along the shaping guide rail (86) to approach or move away from the clamping manipulator mounting seat (812).
8. The automatic liquid injection loading and unloading machine for heat transfer pipes according to claim 4, characterized in that The feeding drive device comprises a feeding displacement seat (23), a feeding cylinder (22), a feeding rotating platform (24), a feeding slide rail (25) and a feeding L frame (26), wherein the feeding frame (21) is vertically arranged at the end of the first conveying module (6), the feeding displacement seat (23) is movably arranged on the feeding frame (21), the cylinder body of the feeding cylinder (22) is fixed on the feeding frame (21), the output end of the feeding cylinder (22) is fixedly connected to the feeding displacement seat (23), and the feeding frame (26) is provided with a feeding guide rail (25) and a feeding guide rail (26). The material slide rails (25) are arranged on both sides of the loading cylinder (22), the loading displacement seat (23) is slidably connected to the loading slide rails (25), and the action of the loading cylinder (22) drives the loading displacement seat (23) to move up and down along the loading slide rails (25); the loading rotating platform (24) is fixed on the loading displacement seat (23), one end of the loading L frame (26) is fixed to the output end of the loading rotating platform (24), and the other end of the loading L frame (26) is provided with a loading robot (27).
9. The automatic liquid injection loading and unloading machine for heat transfer pipes according to claim 1, characterized in that The second handling module (3) comprises a material unloading seat (31), a material unloading handling device (32) and a servo slide (33), wherein the servo slide (33) is arranged at the rear side of the workbench, one end of the servo slide (33) is the material unloading seat (31), the material unloading handling device (32) is arranged at the output end of the servo slide (33), and the material unloading module (1) is arranged on the material unloading seat (31); the material unloading handling device (32) comprises a first material unloading rotating platform (311), a material unloading fine-tuning cylinder (312), a first material unloading manipulator mounting seat (310), and the first material unloading rotating platform (311) is provided on the output end of the servo slide (33). The rotating platform (311) is fixedly connected to the output end of the servo slide (33), the blanking fine-tuning cylinder (312) is fixedly connected to the output end of the first blanking rotating platform (311), the first blanking manipulator mounting seat (310) is fixedly connected to the output end of the blanking fine-tuning cylinder (312), and the first blanking manipulator mounting seat (310) is provided with a first blanking manipulator (39); the blanking handling device (32) includes a blanking lifting cylinder (35), a blanking plate seat (37), and a defective removal drive mechanism, and the blanking plate seat (37) is arranged on the blanking seat (31) and is fixedly connected to the output end of the unloading lifting cylinder (35); the unloading seat (31) is also provided with an unloading slide rail (34) on the front side; the unloading plate seat (37) is slidably connected to the unloading slide rail (34); the defective discharge drive mechanism includes a defective discharge slide rail (38) and a defective discharge cylinder (36); the unloading module (1) includes a turning frame (11), a second unloading manipulator (12), a second unloading rotating platform (14) and an unloading L frame (13); the defective discharge cylinder (36) and the defective discharge slide rail (38) are both arranged horizontally. The turning frame (11) is arranged such that one end of the turning frame (11) is fixedly connected to the defective discharge cylinder (36) and is slidably connected to the defective discharge slide rail (38); the action of the defective discharge cylinder (36) drives the turning frame (11) to move along the defective discharge slide rail (38); the second material unloading rotating platform (14) is fixed to the other end of the turning frame (11); one end of the material unloading L frame (13) is fixedly connected to the output end of the second material unloading rotating platform (14); the second material unloading manipulator (12) is fixed to the other end of the material unloading L frame (13); the material unloading box (7) comprises a finished product area (71) and a defective product area (72).
10. A method for automatically filling and loading a heat transfer pipe, characterized in that The method adopts a heat transfer pipe automatic liquid injection loading and unloading machine (200) as claimed in any one of claims 1 to 9, and comprises the following steps: A. The present invention is used in conjunction with a vacuum machine (100). The present invention is placed at the front side of the vacuum machine (100), and the products to be processed (9) are sequentially placed into the silo box (48) of the silo (4); the push plate (43) pushes the products to be processed (9) to the receiving table; B. The first transport module (6) sequentially takes out the products (9) from the receiving platform and sequentially arranges them on the transfer rack, and the shaping and liquid injection module (8) sequentially shapes and injects liquid into the products (9) arranged on the transfer rack; C. The loading module (2) sequentially takes out the two products (9) at the end of the transfer rack of the first transport module (6) and waits for further processing; D. The unloading and transporting device (32) in the second transport module (3) takes out the products (9) processed in the vacuum machine (100) while receiving the products (9) from the loading module (2), exchanges the positions of the two groups of products (9), and completes the uploading and unloading of the products (9); E. The unloading module (1) receives the product (9) from the second transport module (3), and places the good products into the finished product area (71) and the bad products into the bad product area (72).
Citation Information
Patent Citations
Automatic water injection machine for heat pipe and water injection method thereof
CN113390278A
Full-automatic liquid injection and vacuumizing device for ultrathin vapor chamber
CN115593713A
Annular foam die cutting production line and automatic finished product separating device
CN215358742U
Automatic liquid injection and vacuum all-in-one machine
CN220884893U
Intelligent plate parts machining production line combining universal and special equipment
US20220347810A1