Efficient and highly-integrated ALC wallboard construction device and installation method

Abstract

The invention provides a high-efficiency and high-integration construction device for an ALC wallboard and a mounting method. Firstly, a wallboard protection assembly is fixed to the ALC wallboard so as to ensure that the wallboard is not directly damaged when being stressed; one end of the connecting assembly is fixed to the wallboard protection assembly, the other end of the connecting assembly bypasses the sliding wheel and is connected to the winch, and basic fixing and installation preparation is completed. And the winch is started, the connecting assembly starts to wind, and the ALC wallboard which is horizontally placed is gradually dragged to be in a vertical state. In the process, the sliding wheels reduce friction and change the direction of the acting force, so that the wallboard can be stably transited to a vertical state. The ALC wallboard is controlled by the winch to move to the designated installation position, the wallboard protection assembly still keeps protecting the wallboard, and the wallboard is prevented from being damaged in the moving process. According to the efficient and high-integration construction device for the ALC wallboards, automatic and semi-automatic installation of the ALC wallboards is achieved, and damage caused by collision, extrusion and the like in the carrying and installation process of the ALC wallboards is effectively prevented through the wallboard protection assembly.

Description

Technical Field

[0001] The present application relates to the field of construction, and in particular to an ALC wall panel high-efficiency and high-integration construction device and installation method. Background Art

[0002] ALC wallboard, namely Autoclaved Lightweight Concrete Panel, is a lightweight, high-strength building wallboard, which is widely used in the exterior walls, interior walls, floors, roofs and other parts of buildings. It is a building material with a porous structure made by mixing siliceous materials (such as sand or fly ash) and calcium materials (such as lime and cement), adding an appropriate amount of foaming agent, and curing by autoclaving.

[0003] When installing ALC wall panels indoors, firstly, according to the design drawings, the ground, walls and ceiling are laid out to determine the installation position and seam lines of the ALC wall panels. Then, multiple people are used to carry the ALC wall panels to the installation location for installation and fixation.

[0004] Due to the porous structure inside and the large area, ALC wall panels are light in weight but brittle in surface. Especially during transportation and installation, they are easily damaged by collision and extrusion, which may lead to damage of edges or corners. The damaged ALC wall panels cannot be used and need to be re-ordered and installed, which is inconvenient for construction and seriously affects the progress of construction.

[0005] Secondly, two sets of tools are usually used during the installation of ALC wall panels. One set of tools is used for installation and positioning, and the other set of tools is used for caulking, plastering, and painting of the ALC wall panels, resulting in very low construction efficiency and inconvenience in construction. Summary of the invention

[0006] In view of this, it is necessary to provide an ALC wall panel high-efficiency and high-integration construction device and installation method to solve the above problems.

[0007] The embodiment of the present application provides an ALC wall panel high-efficiency and high-integration construction device, comprising:

[0008] A support assembly, comprising a support frame and a sliding wheel, wherein the sliding wheel is rotatably arranged at one end of the support frame away from the ground;

[0009] Wall panel protection assembly, installed on ALC wall panel, used to protect the wall panel;

[0010] A winch, arranged on the supporting assembly;

[0011] A connecting assembly, one end of which is fixed to the wallboard protection assembly, and the other end of which surrounds the sliding wheel and is arranged on the winch;

[0012] When installing the ALC wall panel, the wall panel protection assembly and the connection assembly are fixed on the ALC wall panel, and the winch is started so that the connection assembly moves the horizontally placed ALC wall panel to a vertical state, and moves it to an indoor installation position and fixes it.

[0013] In at least one embodiment of the present application, the connection component includes:

[0014] A secondary towing rope, one end of which is arranged on the wall panel protection assembly;

[0015] A connecting buckle, one end of which is detachably connected to the auxiliary towing rope;

[0016] A main towing rope, one end of which is connected to the connecting buckle away from the end of the auxiliary towing rope, and the other end of which is wrapped around the sliding wheel and arranged on the winch;

[0017] The winch is started to wind the main towing rope around the winch, so as to drag the horizontally placed ALC wall panel to a vertical state, and move the vertical ALC wall panel to an installation position.

[0018] In at least one embodiment of the present application, the wall panel protection assembly includes:

[0019] A sports trolley is detachably arranged at a corner of the ALC wall panel away from the supporting assembly;

[0020] The protective steel sleeve is detachably arranged at the corner of the ALC wall panel away from the moving trolley.

[0021] In at least one embodiment of the present application, one end of the auxiliary towing rope is arranged on the moving vehicle.

[0022] In at least one embodiment of the present application, the support frame also includes a mounting arm, the length direction of the mounting arm is arranged in the vertical direction, and the sliding wheel is arranged at one end of the mounting arm away from the ground, and the mounting arm is located on a side away from the winch and close to the wall panel protection assembly.

[0023] In at least one embodiment of the present application, a limiting portion is protruding from one end of the mounting arm close to the ground, a rubber pad is provided on the limiting portion, the sliding wheel is tangent to the outermost plane of the rubber pad, and the rubber pad is located on the side of the mounting arm away from the winch.

[0024] In at least one embodiment of the present application, the support assembly further comprises:

[0025] A support member, arranged at the bottom of the support frame;

[0026] The movable roller is arranged at the bottom of the supporting frame.

[0027] In at least one embodiment of the present application, the support assembly further comprises:

[0028] A lifting platform, arranged on the supporting frame;

[0029] A lifting assembly, one end of which is arranged on the support frame, and the other end of which is arranged on the lifting platform;

[0030] Wherein, the lifting assembly moves along the length direction of the mounting arm to drive the lifting platform to rise and fall.

[0031] In at least one embodiment of the present application, there are a plurality of support members, and the plurality of support members are respectively arranged at corners of the support frame, and the support members are threadedly connected to the support frame.

[0032] An installation method is applied to the ALC wall panel high-efficiency and high-integration construction device as described above, and the installation method comprises:

[0033] Install the wall panel protection components to both ends of the ALC wall panel close to the ground;

[0034] One end of the connecting assembly is installed on the end of the wall panel protection assembly away from the supporting frame, and the other end is wrapped around the sliding wheel and connected to the winch;

[0035] Start the winch, and the winch rotates to drive the connecting component to be partially wound on the winch to drag the ALC wall panel. The connecting component is shortened to drag the horizontally placed ALC wall panel to a vertical state, and the vertical ALC wall panel is moved to the installation position for fixation.

[0036] The implementation of the ALC wall panel high-efficiency and high-integration construction device and installation method of this embodiment will have at least the following beneficial effects:

[0037] The above-mentioned ALC wall panel high-efficiency and highly integrated construction device and installation method firstly fix the wall panel protection assembly to the ALC wall panel, especially the corners of the wall panel, to ensure that the panel will not be directly damaged when subjected to force.

[0038] Fix one end of the connecting assembly to the wall panel protection assembly, pass the other end around the sliding wheel and connect it to the winch to complete the basic fixing and installation preparation.

[0039] Start the winch, the connecting assembly begins to wind, and gradually drags the horizontal ALC wall panel to a vertical state. In this process, the sliding wheel reduces friction and changes the direction of the force, allowing the wall panel to smoothly transition to a vertical state.

[0040] The ALC wall panel is controlled by the winch to move to the designated installation position, and the wall panel protection assembly still protects the wall panel to prevent damage during the movement.

[0041] After the wall panel is moved to the installation location, it is further fixed and adjusted to complete the entire installation process.

[0042] The highly efficient and integrated ALC wall panel construction device realizes the automated and semi-automated installation of ALC wall panels, reduces dependence on manual labor and improves construction efficiency.

[0043] The wall panel protection assembly effectively prevents the ALC wall panels from being damaged by collision, extrusion, etc. during transportation and installation, prolongs the service life of the material, and reduces the cost and time of replacing damaged materials.

[0044] Precise control of the winch and connection components enables the ALC wall panels to be moved smoothly and accurately to the installation location, avoiding the errors and instabilities that may occur during traditional manual handling and installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 It is a structural diagram of the ALC wall panel high-efficiency and high-integrated construction device in the present invention;

[0046] Figure 2 for Figure 1 Partial structural diagram of the ALC wall panel high-efficiency and high-integrated construction device;

[0047] Figure 3 for Figure 2 Another angle structural diagram of the ALC wall panel high efficiency and high integration construction device;

[0048] Figure 4 It is a partial flow chart of the installation method in the present invention;

[0049] Figure 5 A flowchart of another part of the installation method of the present invention;

[0050] Figure 6 It is a schematic diagram after installation in the present invention.

[0051] Main component symbols

[0052] 100. ALC wall panel high efficiency and high integration construction device;

[0053] 110, support assembly; 111, support frame; 112, sliding wheel; 113, mounting arm; 114, rubber pad; 115, support member; 116, movable roller; 117, lifting platform; 118, lifting assembly; 119, limit part;

[0054] 120. Wall panel protection assembly; 121. Sports trolley; 122. Protective steel sleeve;

[0055] 130. Winch;

[0056] 140. Connecting assembly; 141. Auxiliary towing rope; 142. Main towing rope; 143. Connecting buckle;

[0057] 200. Limiter. DETAILED DESCRIPTION

[0058] The embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0059] It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a central component at the same time. When a component is considered to be "located on" another component, it may be directly located on the other component or there may be a central component at the same time. The terms "top", "bottom", "upper", "lower", "left", "right", "front", "back", and similar expressions used herein are for illustrative purposes only.

[0060] Some embodiments of the present application are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0061] The embodiment of the present application provides an ALC wall panel high efficiency and high integration construction device

[0062] 100, including:

[0063] The support assembly 110 comprises a support frame 111 and a sliding wheel 112, wherein the sliding wheel 112 is rotatably disposed at one end of the support frame 111 away from the ground;

[0064] A wall panel protection assembly 120 is mounted on the ALC wall panel to protect the wall panel;

[0065] A hoist 130 is provided on the support assembly 110;

[0066] A connecting assembly 140, one end of which is fixed to the wallboard protection assembly 120, and the other end of which surrounds the sliding wheel 112 and is disposed on the hoist 130;

[0067] When installing the ALC wall panel, the wall panel protection component 120 and the connection component 140 are fixed on the ALC wall panel, and the winch 130 is started so that the connection component 140 moves the horizontally placed ALC wall panel to a vertical state and moves it to an indoor installation position for fixation.

[0068] Please refer to Figure 1-Figure 5 In this embodiment, first, the wall panel protection assembly 120 is fixed to the ALC wall panel, especially the corners of the wall panel, to ensure that the panel will not be directly damaged when subjected to force.

[0069] One end of the connecting component 140 is fixed to the wall panel protection component 120, and the other end is passed around the sliding wheel 112 and connected to the winch 130, thereby completing the basic fixing and installation preparation.

[0070] The hoist 130 is started, and the connecting assembly 140 begins to wind, gradually dragging the horizontally placed ALC wall panel to a vertical state. In this process, the sliding wheel 112 reduces friction and changes the direction of the force, so that the wall panel can smoothly transition to a vertical state.

[0071] The ALC wall panel is controlled by the winch 130 to move to the designated installation position, and the wall panel protection assembly 120 still maintains protection for the wall panel to prevent damage during the movement.

[0072] After the wall panel is moved to the installation location, it is further fixed and adjusted to complete the entire installation process.

[0073] ALC wall panel high efficiency and high integration construction device

[0074] 100 Achieved automated and semi-automated installation of ALC wall panels, reducing dependence on manual labor and improving construction efficiency.

[0075] The wall panel protection assembly 120 effectively prevents the ALC wall panel from being damaged due to collision, extrusion, etc. during transportation and installation, thereby extending the service life of the material and reducing the cost and time of replacing damaged materials.

[0076] Precise control of the winch 130 and the connection assembly 140 enables the ALC wall panels to be smoothly and accurately moved to the installation location, avoiding errors and instabilities that may occur during traditional manual handling and installation.

[0077] Since the device reduces manual operation during the transportation and installation of wall panels, it reduces the labor intensity and risk of injury of construction workers, greatly improving the safety of the construction site.

[0078] In at least one embodiment of the present application, the connection component 140 includes:

[0079] A secondary towing rope 141, one end of which is disposed on the wall panel protection assembly 120;

[0080] A connecting buckle 143, one end of which is detachably connected to the auxiliary towing rope 141;

[0081] A main towing rope 142, one end of which is connected to the end of the connecting buckle 143 away from the auxiliary towing rope 141, and the other end of which is wrapped around the sliding wheel 112 and is disposed on the winch 130;

[0082] The hoist 130 is started to wind the main towing rope 142 around the hoist 130 to drag the horizontally placed ALC wall panel to a vertical state, and move the vertically placed ALC wall panel to an installation position.

[0083] Please refer to Figure 1-Figure 6 In this embodiment, the auxiliary towing rope 141 is fixed to the wall panel protection assembly 120 and connected to the main towing rope 142 through the connecting buckle 143. The other end of the main towing rope 142 is connected to the winch 130 by rotating through the sliding wheel 112 to form a complete connection structure.

[0084] After the hoist 130 is started, the main towing rope 142 begins to wind, gradually pulling the wallboard. As the main towing rope 142 shortens, the auxiliary towing rope 141 and the wallboard protection assembly 120 are also subjected to corresponding forces, and the wallboard is towed from a horizontal state to a vertical state.

[0085] After the wallboard is vertical, the hoist 130 continues to apply a drag force to move the wallboard along the track of the sliding wheel 112 until it reaches the installation position accurately. At this time, the ALC wallboard can be fixed at the target position, and the connecting buckle 143 and the main towing rope 142 can be removed.

[0086] It should be noted that, through the combination of the auxiliary towing rope 141 and the main towing rope 142, the wall panel can be erected smoothly and quickly from a horizontal state, and the entire process realizes semi-automatic operation, which reduces manpower input and improves construction efficiency.

[0087] The auxiliary towing rope 141 is directly connected to the wall panel protection assembly 120 to ensure that the wall panel will not be damaged due to uneven force or collision during the towing process, especially for fragile materials such as ALC wall panels, the protective effect is significant.

[0088] The main towing rope 142 passes through the sliding wheel 112 and goes around to the winch 130, ensuring that the movement path of the ALC wall panel is stable and safe, and the towing force is evenly distributed, avoiding unstable factors that may occur during manual handling and reducing the risk of accidents.

[0089] It should be noted that the main towing rope 142 and the auxiliary towing rope 141 are flexible ropes, and the hoist 130 has a circular winch, which is used to wind up the main towing rope 142 or the auxiliary towing rope 141 .

[0090] The winch 130 is composed of a motor and a winch. The output end of the motor is fixedly connected to the winch. The rotation of the motor drives the winch to rotate, thereby realizing the reeling of the main towing rope 142 and the auxiliary towing rope 141.

[0091] The connecting buckle 143 is a rope connecting buckle having two ends, one end of which is connected to the main towing rope 142 , and the other end of which is connected to the auxiliary towing rope 141 .

[0092] The auxiliary drag rope 141 is a part of the connecting assembly 140, and its function is to transmit the dragging force to the wall panel protection assembly 120. The auxiliary drag rope 141 is usually short and is directly fixed to the wall panel protection assembly 120 to ensure that the wall panel protection assembly 120 is always kept in the correct position during the entire dragging process to avoid damage to the wall panel.

[0093] During the dragging process of the wall panel, the auxiliary drag rope 141 transmits force through its connection point, so that the wall panel protection assembly 120 is firmly connected to the wall panel during the dragging process, ensuring that the wall panel will not be collided or squeezed due to looseness.

[0094] The connecting buckle 143 is an intermediary device connecting the auxiliary towing rope 141 and the main towing rope 142, and its function is to connect the two ropes in a detachable manner. The detachable design is easy to operate. In this embodiment, the detachable connection is winding, buckling, threaded connection, etc. In this embodiment, winding and tightening are used, so that construction workers can easily disassemble or reconnect in different processes.

[0095] The connecting buckle 143 connects the auxiliary towing rope 141 with the main towing rope 142, and the force of the wall panel protection assembly 120 and the main towing rope 142 is transmitted through the connecting point. At the same time, the connecting buckle 143 provides flexibility, and the auxiliary towing rope 141 can be quickly disassembled after the construction is completed.

[0096] After the hoist 130 is started, the main towing rope 142 is wound by the sliding wheel 112, gradually pulling up the ALC wall panel until the wall panel is erected from a horizontal position to a vertical state. In this process, the main towing rope 142 bears the main towing force to ensure that the whole operation is carried out smoothly.

[0097] Ensure that the ALC wall panel can be safely and stably dragged from a horizontal state to a vertical state. Through the cooperation of the sliding wheel 112, the main drag rope 142 can effectively reduce friction, improve installation accuracy, and ensure that the movement of the wall panel is stable and controllable.

[0098] In at least one embodiment of the present application, the wall panel protection assembly 120 includes:

[0099] The moving trolley 121 is detachably arranged at a corner of the ALC wall panel away from the supporting assembly 110;

[0100] The protective steel sleeve 122 is detachably arranged at the corner of the ALC wall panel away from the moving vehicle 121.

[0101] In at least one embodiment of the present application, one end of the auxiliary towing rope 141 is disposed on the moving vehicle 121 .

[0102] Please refer to Figure 1-Figure 6 In this embodiment, before installing the ALC wall panel, the moving trolley 121 and the protective steel sleeve 122 are first installed at the corners of the wall panel. The moving trolley 121 is responsible for supporting the weight of the wall panel and ensuring the smooth movement, and the protective steel sleeve 122 protects the corners of the wall panel from damage.

[0103] One end of the auxiliary towing rope 141 is connected to the moving trolley 121 to ensure that the moving trolley 121 can move smoothly during the towing process through the auxiliary towing rope 141. The main towing rope 142 is connected to the auxiliary towing rope 141 through the connecting buckle 143, and is connected to the winch 130 around the sliding wheel 112.

[0104] The hoist 130 is started, the drag rope begins to tighten, and the moving trolley 121 drives the wall panel to slide. Since the wall panel is wrapped by the protective steel sleeve 122, the corners of the wall panel are effectively protected during the whole moving process to avoid friction or collision.

[0105] The ALC wall panel is gradually dragged from a horizontal state to a vertical state, and is smoothly moved to the installation position under the support of the moving trolley 121. After the wall panel reaches the designated position, the moving trolley 121 and the protective steel sleeve 122 can be disassembled, and the wall panel is fixed.

[0106] The moving trolley 121 allows the wall panels to move smoothly during the dragging process, reducing the direct friction with the ground. This not only reduces the damage to the wall panels, but also makes the entire wall panel installation process smoother and reduces the difficulties caused by obstacles or uneven ground.

[0107] The provision of the protective steel sleeve 122 provides effective protection for the fragile corners of the wall panel, thereby avoiding damage to the corners due to collision, friction and other factors during the installation process.

[0108] By combining the auxiliary drag rope 141 with the moving trolley 121, the winch 130 can better control the movement of the wall panel, making the dragging process smoother and reducing common problems in manual handling, such as tilting or uneven force of the wall panel. In addition, the flexibility of the moving trolley 121 and the auxiliary drag rope 141 allows construction workers to quickly remove these auxiliary tools after installation, ensuring that subsequent construction can proceed quickly.

[0109] The risk of damage to the ALC wall panels is reduced, and the operation process during the installation is optimized. Through the synergy of the motion trolley 121, the towing rope and the steel sleeve, the construction workers can complete the installation work more safely and efficiently.

[0110] It should be noted that the moving trolley 121 has a mounting plate and rolling wheels connected to the mounting plate. The mounting plate is used to be installed on the side of the ALC wall panel away from the supporting assembly 110. The protective steel sleeve 122 is a concave-shaped steel sleeve, which is used to be installed at the corners of the ALC wall panel to protect the corners of the ALC wall panel to avoid damage caused by external impact during movement.

[0111] In at least one embodiment of the present application, the support frame 111 also includes a mounting arm 113, the length direction of the mounting arm 113 is arranged in the vertical direction, and the sliding wheel 112 is arranged at one end of the mounting arm 113 away from the ground, and the mounting arm 113 is located on a side away from the winch 130 and close to the wall panel protection assembly 120.

[0112] In at least one embodiment of the present application, a rubber pad 114 is provided at one end of the mounting arm 113 close to the ground, and the rubber pad 114 is located on a side of the mounting arm 113 away from the hoist 130. A limiting portion 119 is protrudingly provided at one end of the mounting arm 113 close to the ground, and a rubber pad 114 is provided on the limiting portion 119. The sliding wheel 112 is tangent to the outermost plane of the rubber pad 114, and the rubber pad 114 is located on a side of the mounting arm 113 away from the hoist 130.

[0113] Please refer to Figure 1-Figure 6 In this embodiment, during the installation process, the mounting arm 113 is vertically fixed to the support frame 111, the sliding wheel 112 is installed at the top of the mounting arm 113, and the rubber pad 114 is fixed to the bottom of the mounting arm 113 near the ground. The mounting arm 113 is located at the far end of the winch 130, close to the side of the wall panel protection assembly 120.

[0114] After the ALC wall panel is placed horizontally, the connecting assembly 140 generates a drag force through the winch 130, so that the ALC wall panel gradually transitions from a horizontal state to a vertical state. During this process, the installation arm 113 guides the movement of the ALC wall panel to prevent the ALC wall panel from deviating from the dragging path.

[0115] The sliding wheel 112 ensures smooth movement of the wall panel during the dragging process, reduces friction, and ensures stable movement of the wall panel. As the wall panel gradually approaches the installation position, the rubber pad 114 contacts the ground, providing additional cushioning and protection, ensuring that the installation arm 113 and the wall panel will not be damaged due to excessive friction or collision.

[0116] The mounting arm 113 ensures that the path of the ALC wall panel is controlled during the installation process, preventing the wall panel from being offset or unstable, thereby improving the installation accuracy of the wall panel and reducing the construction error caused by the instability of the wall panel.

[0117] The combined use of the sliding wheel 112 and the rubber pad 114 not only reduces the friction between the wall panel and the ground and equipment during the dragging and erection process, but also reduces the collision and impact between the wall panel and the supporting assembly 110 through the buffering function of the rubber pad 114, thereby protecting the construction equipment and materials and extending their service life.

[0118] The mounting arm 113 ensures the smooth movement of the wall panel through vertical support, path control and buffer protection, avoiding safety hazards caused by uneven force. In addition, the mounting arm 113 and the rubber pad 114 effectively improve the efficiency of construction, making the wall panel more stable during transportation and installation, and easier to operate.

[0119] It should be noted that the bottom of the support frame 111 is surrounded by rectangular steel materials to form a fixed platform, and a rectangular steel plate perpendicular to the ground is arranged on one side close to the wall panel protection assembly 120 to form an installation arm 113, which is used to guide the lifting trajectory of the ALC wall panel, so that the ALC wall panel is lifted to the position where it needs to be installed indoors and is perpendicular to the top of the wall where it needs to be installed.

[0120] The rubber pad 114 can effectively buffer the contact between the mounting arm 113 and the ALC wallboard, preventing damage to the wallboard or the mounting arm 113 due to collision or severe friction, and is particularly suitable for precise operations during the installation process.

[0121] In at least one embodiment of the present application, the support assembly 110 further includes:

[0122] A support member 115 is provided at the bottom of the support frame 111;

[0123] The movable roller 116 is disposed at the bottom of the support frame 111 .

[0124] Please refer to Figure 1-Figure 6 In this embodiment, the support member 115 at the bottom of the support frame 111 is used in conjunction with the movable roller 116. In the initial state, the roller supports the entire support frame 111, so that it is stably placed on the ground.

[0125] When the support frame 111 needs to be moved to the wall panel installation position, the construction personnel push the support frame 111 through the rollers, which provide convenience for movement, and the support frame 111 can be flexibly moved to a predetermined position. The movable rollers 116 enable the support frame 111 to move smoothly on the ground, reducing the difficulty of manual handling.

[0126] After the support frame 111 reaches the predetermined position, the support frame 111 is fixed to the ground by the support member 115 to prevent the support frame 111 from accidentally moving during subsequent operations, thereby ensuring the stability of the support frame 111 and the ALC wall panel during the entire installation process.

[0127] The arrangement of the movable rollers 116 enables the entire support frame 111 to be easily moved at the construction site, reducing the inconvenience caused by the inability to move the traditional fixed support frame 111. Before the wall panels are installed, the support frame 111 can be quickly adjusted in position by the rollers, thereby improving the efficiency of the installation preparation work.

[0128] The support member 115 and the rollers ensure that the support frame 111 is flexible to move while providing sufficient support stability. The rollers roll, while the support member 115 provides continuous physical support and locking, ensuring that the support frame 111 does not tilt or slide when dragging and installing the wall panels.

[0129] The construction workers can easily move the support frame 111 through the movable roller 116, without relying on multiple people to carry or adjust, which significantly reduces the labor intensity. At the same time, the support member 115 ensures that the support frame 111 can still stably support the entire device after the movement is completed, reducing the need for manpower maintenance.

[0130] The support member 115 is fixed to the support frame 111 by means of threaded connection, and the height supported by the support member 115 can be adjusted by rotating the support member 115 .

[0131] The movable roller 116 is rotatably connected to the support frame 111 , and the movable roller 116 is cylindrical.

[0132] In at least one embodiment of the present application, the support assembly 110 further includes:

[0133] A lifting platform 117 is provided on the support frame 111;

[0134] A lifting assembly 118, one end of which is disposed on the support frame 111, and the other end of which is disposed on the lifting platform 117;

[0135] The lifting assembly 118 moves along the length direction of the mounting arm 113 to drive the lifting platform 117 to move up and down.

[0136] Please refer to Figure 1-Figure 6 In this embodiment, the construction workers stand on the lifting platform 117 to operate, and the ALC wall panel is lifted to a suitable position through the connection assembly 140 and the winch 130 system. The lifting platform 117 provides a liftable platform for the construction workers, allowing them to operate at different heights.

[0137] When the working height needs to be adjusted, the construction personnel drive the lifting platform 117 to rise and fall along the vertical direction of the installation arm 113 by operating the lifting assembly 118. The lifting platform 117 is smoothly lifted to the required height to ensure that the construction personnel can contact the wall panel and fix it.

[0138] The mounting arm 113 provides a vertical lifting path for the lifting platform 117 to prevent the platform from lateral deviation or instability during the lifting process. The construction workers perform precise operations on the ALC wall panels on the lifting platform 117 to ensure that the wall panels are fixed in the target position.

[0139] The lifting platform 117 enables construction workers to flexibly adjust the height on the platform, reducing the need for manual adjustments or frequent changes of positions, and significantly improving the efficiency of the wall panel installation process.

[0140] The stable platform provided by the lifting platform 117 and the path control of the installation arm 113 allow construction workers to work safely at heights, reducing the risks of working at heights. The smooth lifting of the lifting assembly 118 ensures the safety of the construction process.

[0141] Construction workers do not need to frequently move the platform or equipment up and down. Through the cooperation of the lifting platform 117 and the lifting assembly 118, the height adjustment required during the wall panel installation process becomes simpler and faster, reducing the labor intensity during the construction process.

[0142] It should be noted that the lifting platform 117 is a rectangular fence platform, and the lifting assembly 118 is a hydraulic lifting device arranged with cross arms.

[0143] The limiting portion 119 is in a protruding rectangular shape and is disposed perpendicular to the mounting arm 113 .

[0144] In at least one embodiment of the present application, there are a plurality of support members 115 , and the plurality of support members 115 are respectively disposed at corners of the support frame 111 , and the support members 115 are threadedly connected to the support frame 111 .

[0145] Please refer to Figure 1-Figure 6 In this embodiment, support members 115 are installed at four or more corners of the support frame 111, and the support members 115 are fixed to the support frame 111 by threaded connection. The construction personnel decide whether to adjust the height of the support members 115 according to the ground conditions of the construction site.

[0146] When the support frame 111 needs to be placed on an uneven ground, the construction personnel can adjust the height of the support member 115 by rotating the threaded portion thereof, so as to ensure that the support frame 111 can adapt to the ground at different heights, thereby keeping the support frame 111 level and stable.

[0147] The support member 115 is in contact with the ground, evenly distributing the load of the support frame 111 to ensure the stability of the equipment. At the same time, the distribution of multiple support members 115 enables the support frame 111 to withstand forces in different directions during installation, thereby maintaining overall stability.

[0148] A plurality of support members 115 are disposed at the corners of the support frame 111, providing multi-point support, making the support frame 111 more stable during installation, especially in the case of unevenness or under heavy load, the dispersed support points can provide better stability.

[0149] Through the threaded connection, the construction personnel can adjust the height of the support member 115 according to the specific conditions of the ground to ensure the level and stability of the support frame 111. This makes the adjustment process simpler and more accurate, and improves the flexibility of the construction process.

[0150] It should be noted that the support frame 111 is moved to the installation position to be fixed by the movable roller 116, so that the end face of the rubber pad 114 at the end of the limiting part 119 is aligned with the outer edge of the wall top at the installation position, and the support member 115 is adjusted so that the support member 115 fixes the support frame 111 on the ground.

[0151] It should be further explained that the sliding wheel 112 is tangent to the outermost plane of the rubber pad 114, so as to ensure the installation accuracy. The support frame 111 is moved to the installation position to be fixed through the movable roller 116, so that the end face of the rubber pad 114 at the end of the limiting part 119 is aligned with the outer edge of the wall top at the installation position, so that the subsequent ALC wall panel is flush with the installation position, thereby ensuring the installation accuracy.

[0152] Then install the moving trolley 121 to the installation corner at the bottom end of the ALC wall panel, install the protective steel sleeve 122 to the corner at the top end of the ALC wall panel, install one end of the auxiliary towing rope 141 on the moving trolley 121, and connect the other end to the main towing rope 142 through the connecting buckle 143. The end of the main towing rope 142 away from the auxiliary towing rope 141 passes around the sliding wheel 112 and is fixed to the winch 130.

[0153] The winch 130 is started, and the winch 130 begins to tighten the main towing rope 142, gradually dragging the ALC wall panel from a horizontal state to a vertical state. With the dragging of the main towing rope 142, the ALC wall panel is gradually erected.

[0154] The winch 130 continues to tighten the main drag rope 142, so that the ALC wall panel is gradually erected. When the top of the ALC wall panel exceeds the installation arm 113 of the support frame 111, the protective steel sleeve 122 at the top of the ALC wall panel is removed.

[0155] The winch 130 is continuously started and the winch 130 continues to tighten the main drag rope 142. When the ALC wall panel reaches the vertical position, the ALC wall panel abuts against the installation arm 113 to ensure that the ALC wall panel is accurately fixed at the installation position.

[0156] When the ALC wall panel is completely vertical and fixed, the winch 130 stops working, and the operator stands on the lifting platform 117, lifts it to the required height through the lifting assembly 118, and installs the limiter to the top of the ALC wall panel to ensure that the ALC wall panel will not be displaced.

[0157] Next, the connecting buckle 143 between the main towing rope and the auxiliary towing rope is untied to separate the main towing rope 142 and the auxiliary towing rope 141 .

[0158] Connect the end of the auxiliary towing rope away from the moving trolley 121 to the winch of the hoist 130 to prepare for the next operation.

[0159] It should be noted that one end of the auxiliary towing rope is connected to the sports lady 121, and the other end is connected to the winch of the hoist 130.

[0160] By starting the hoist 130, the auxiliary towing rope is towed using the top stopper 200 and the vertical mounting arm 113 as fixed fulcrums.

[0161] The auxiliary towing rope drags the panel angle moving trolley 121 at the bottom end of the ALC wall panel out from under the wall panel.

[0162] Then, workers use the lifting platform to cover the entire wall height range and complete the caulking and trimming of the wall panels.

[0163] After confirming that the ALC wall panels are installed, remove the necessary protection and auxiliary equipment.

[0164] ALC wall panel high efficiency and high integrated construction device

[0165] 100 and related equipment are moved to the installation position of the next ALC wall panel, and the above process is repeated to install the next ALC wall panel.

[0166] After completing the installation of all ALC wall panels, continue to use the ALC wall panel high efficiency and high integrated construction device

[0167] 100 Carry out subsequent construction work such as plastering and painting of ALC walls.

[0168] Integrating the lifting, protection, fixing and trimming of ALC wall panels into one system greatly improves construction efficiency and avoids the tedious operation of using multiple sets of tools.

[0169] The wall panel protection assembly 120 (such as the moving trolley 121 and the protective steel sleeve 122) effectively protects the wall panel from damage during the lifting and installation process, reducing the need for maintenance and replacement.

[0170] ALC wall panel high efficiency and high integration construction device

[0171] 100 is not only used for the installation of wall panels, but also for subsequent plastering and coating construction, which greatly shortens the construction period.

[0172] An installation method is applied to the ALC wall panel high-efficiency and high-integration construction device 100 as described above, and the installation method comprises:

[0173] Install the wall panel protection assembly 120 to both ends of the ALC wall panel close to the ground;

[0174] One end of the connecting assembly 140 is mounted on one end of the wall panel protection assembly 120 away from the support frame 111, and the other end surrounds the sliding wheel 112 and is connected to the winch 130;

[0175] Start the winch 130, and the winch 130 rotates to drive the connecting component 140 to be partially wound on the winch 130 to drag the ALC wall panel. The connecting component 140 is shortened to drag the horizontally placed ALC wall panel to a vertical state, and the vertical ALC wall panel is moved to the installation position for fixation.

[0176] Please refer to Figure 1-Figure 6 In this embodiment, first, the wall panel protection assembly 120 is fixed to the ALC wall panel, especially the corners of the wall panel, to ensure that the panel will not be directly damaged when subjected to force.

[0177] One end of the connecting component 140 is fixed to the wall panel protection component 120, and the other end is passed around the sliding wheel 112 and connected to the winch 130, thereby completing the basic fixing and installation preparation.

[0178] The hoist 130 is started, and the connecting assembly 140 begins to wind, gradually dragging the horizontally placed ALC wall panel to a vertical state. In this process, the sliding wheel 112 reduces friction and changes the direction of the force, so that the wall panel can smoothly transition to a vertical state.

[0179] The ALC wall panel is controlled by the winch 130 to move to the designated installation position, and the wall panel protection assembly 120 still maintains protection for the wall panel to prevent damage during the movement.

[0180] After the wall panel is moved to the installation location, it is further fixed and adjusted to complete the entire installation process.

[0181] ALC wall panel high efficiency and high integration construction device

[0182] 100 Achieved automated and semi-automated installation of ALC wall panels, reducing dependence on manual labor and improving construction efficiency.

[0183] The wall panel protection assembly 120 effectively prevents the ALC wall panel from being damaged due to collision, extrusion, etc. during transportation and installation, thereby extending the service life of the material and reducing the cost and time of replacing damaged materials.

[0184] Precise control of the winch 130 and the connection assembly 140 enables the ALC wall panels to be smoothly and accurately moved to the installation location, avoiding errors and instabilities that may occur during traditional manual handling and installation.

[0185] Since this device reduces manual operation during the transportation and installation of ALC wall panels, it reduces the labor intensity and risk of injury of construction workers, greatly improving the safety of the construction site.

[0186] The above is only an implementation method of the present application. It should be pointed out that a person skilled in the art can make improvements without departing from the inventive concept of the present application, but these improvements are within the scope of protection of the present application.

Claims

1. An ALC wall panel high efficiency and high integration construction device, characterized in that: include: A support assembly, comprising a support frame and a sliding wheel, wherein the sliding wheel is rotatably arranged at one end of the support frame away from the ground; Wall panel protection assembly, installed on ALC wall panel, used to protect the wall panel; A winch, arranged on the supporting assembly; A connecting assembly, one end of which is fixed to the wallboard protection assembly, and the other end of which surrounds the sliding wheel and is arranged on the winch; When installing the ALC wall panel, the wall panel protection assembly and the connection assembly are fixed on the ALC wall panel, and the winch is started so that the connection assembly moves the horizontally placed ALC wall panel to a vertical state, and moves it to an indoor installation position and fixes it.

2. The ALC wall panel high efficiency and high integration construction device according to claim 1 is characterized in that: The connection component comprises: A secondary towing rope, one end of which is arranged on the wall panel protection assembly; A connecting buckle, one end of which is detachably connected to the auxiliary towing rope; A main towing rope, one end of which is connected to the connecting buckle away from the end of the auxiliary towing rope, and the other end of which is wrapped around the sliding wheel and arranged on the winch; The winch is started to wind the main towing rope around the winch, so as to drag the horizontally placed ALC wall panel to a vertical state, and move the vertical ALC wall panel to an installation position.

3. The ALC wall panel high efficiency and high integration construction device according to claim 2 is characterized in that: The wall panel protection assembly comprises: A moving trolley is detachably arranged at a corner of the ALC wall panel away from the supporting assembly; The protective steel sleeve is detachably arranged at the corner of the ALC wall panel away from the moving trolley.

4. The ALC wall panel high efficiency and high integration construction device according to claim 3 is characterized in that: One end of the auxiliary towing rope is arranged on the moving vehicle.

5. The ALC wall panel high efficiency and high integration construction device according to claim 1 is characterized in that: The support frame also includes a mounting arm, the length direction of which is arranged in the vertical direction, and the sliding wheel is arranged at one end of the mounting arm away from the ground, and the mounting arm is located on a side away from the winch and close to the wall panel protection component.

6. The ALC wall panel high efficiency and high integration construction device according to claim 5 is characterized in that: A limiting portion is protruding from one end of the mounting arm close to the ground, a rubber pad is provided on the limiting portion, the sliding wheel is tangent to the outermost plane of the rubber pad, and the rubber pad is located on a side of the mounting arm away from the winch.

7. The ALC wall panel high efficiency and high integration construction device according to claim 5 is characterized in that: The support assembly also includes: A support member, disposed at the bottom of the support frame; The movable roller is arranged at the bottom of the supporting frame.

8. The ALC wall panel high efficiency and high integration construction device according to claim 5 is characterized in that: The support assembly also includes: A lifting platform, arranged on the supporting frame; A lifting assembly, one end of which is arranged on the support frame, and the other end of which is arranged on the lifting platform; Wherein, the lifting assembly moves along the length direction of the mounting arm to drive the lifting platform to rise and fall.

9. The ALC wall panel high efficiency and high integration construction device according to claim 7 is characterized in that: There are multiple support members, and the multiple support members are respectively arranged at the corners of the support frame, and the support members are threadedly connected to the support frame.

10. An installation method, applied to the ALC wall panel high efficiency and high integration construction device as described in claims 1-9, characterized in that: The installation method comprises: Install the wall panel protection components to both ends of the ALC wall panel close to the ground; One end of the connecting assembly is installed on the end of the wall panel protection assembly away from the supporting frame, and the other end is wrapped around the sliding wheel and connected to the winch; Start the winch, and the winch rotates to drive the connecting component to be partially wound on the winch to drag the ALC wall panel. The connecting component is shortened to drag the horizontally placed ALC wall panel to a vertical state, and the vertical ALC wall panel is moved to the installation position for fixation.

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