High-precision sheet combining device for hollow glass processing

Abstract

The invention provides a high-precision sheet combining device for hollow glass processing, and mainly relates to the field of hollow glass sheet combining. A high-precision sheet combining device for hollow glass processing comprises a mounting base and a hollow glass pressing machine, an opening is formed in a side supporting frame, an XZ-axis displacement mechanism is arranged on the rear side of the side supporting frame, a Y-direction stretching mechanism is arranged on the XZ-axis displacement mechanism, and a positioning suction cup set penetrating through the opening is arranged at the front end of the Y-direction stretching mechanism; a transverse displacement mechanism is arranged on the front side of the mounting base, a vertical displacement mechanism is arranged on the transverse displacement mechanism, a stretching air cylinder is arranged on the vertical displacement mechanism, and a grabbing suction cup set is arranged on the stretching air cylinder; a press-fit frame is arranged on the opposite side of the hollow glass press-fit machine, a press-fit frame is arranged on the stretching sleeve, a stretching press-fit air cylinder is arranged between the press-fit frame and the press-fit frame, and a limiting groove is formed in the front side of the press-fit frame. The aluminum alloy frame bonding device has the beneficial effects that the bonding efficiency and the bonding effect of the aluminum alloy frame in the hollow glass lamination procedure can be improved, the overall machining efficiency is improved, and the defective frequency is reduced.

Description

Technical Field

[0001] The invention mainly relates to the field of hollow glass assembling, and in particular to a high-precision assembling device for hollow glass processing. Background Art

[0002] The step of joining hollow glass is to stick an aluminum alloy frame between two or three pieces of glass, and then press the three together by external force, and then send it to the gluing process to complete the sealant gluing operation on the edge. In the prior art, the production process of hollow glass can almost be completed automatically, but in the joining process, it is necessary to manually bond the aluminum alloy frame to the glass to complete the positioning and installation of the aluminum alloy frame. In the joining process of hollow glass of smaller size, the efficiency of this manual bonding method of aluminum alloy frame can also be guaranteed, but when the hollow glass of larger size is joined, since the aluminum alloy frame will deform under the action of its own gravity, it is easy to have misalignment problems when the aluminum alloy frame is bonded. The operator needs to repeatedly check and adjust the bonding area, resulting in low processing efficiency, which seriously restricts the smooth processing of the production line. At the same time, due to the uncertainty of this manual bonding, the quality consistency of the finished hollow glass is poor, and there is a certain probability that the hollow glass is not tightly sealed, the edges are not neat, and the defective frequency of the product is high. Summary of the invention

[0003] In order to solve the deficiencies of the prior art, the present invention provides a high-precision laminating device for hollow glass processing, which can improve the bonding efficiency and bonding effect of the aluminum alloy frame in the hollow glass laminating process, improve the overall processing efficiency, and reduce the defective frequency.

[0004] In order to achieve the above object, the present invention is implemented through the following technical solutions: A high-precision laminating device for hollow glass processing comprises a mounting seat and a hollow glass pressing machine, wherein the hollow glass pressing machine is arranged on the top of the mounting seat, and the hollow glass pressing machine comprises a side support frame and a plurality of conveying rollers, wherein a plurality of bearing wheels are arranged in an array on the side support frame, the conveying rollers are used to convey the glass, and the support frame is used to bear the glass; the side support frame has an opening, an XZ-axis displacement mechanism is arranged on the rear side of the side support frame, a Y-axis extension mechanism is arranged on the XZ-axis displacement mechanism, and a positioning suction cup group passing through the opening is arranged at the front end of the Y-axis extension mechanism; a support pad is arranged on the front side of the side support frame, and the support pad is used to support the edge portion of the rear side of the glass, and the downstream of the support pad Positioning sensors are arranged on one side and the top side; a lateral displacement mechanism is arranged on the front side of the mounting seat, a vertical displacement mechanism is arranged on the lateral displacement mechanism, an extension cylinder is arranged on the vertical displacement mechanism, and a grabbing suction cup group is arranged on the extension cylinder; a pressing frame is arranged on the opposite side of the insulating glass pressing machine, a plurality of extension sleeves are arranged on the pressing frame, a pressing frame is arranged on the extension sleeve, an extension pressing cylinder is arranged between the pressing frame and the pressing frame, a limiting groove is arranged on the front side of the pressing frame, the width of the limiting groove is adapted to the width of the aluminum alloy frame of the insulating glass, and when the aluminum alloy frame of the insulating glass is arranged in the limiting groove, the aluminum alloy frame of the insulating glass exceeds the limiting groove, and at least two clamping cylinders are arranged in the limiting groove.

[0005] The opening is a long hole, the positioning suction cup group is arranged linearly along the opening direction, and the support pad is disconnected at the opening position.

[0006] The height of the support pad is not lower than the height of the load-bearing wheel.

[0007] The XZ-axis displacement mechanism includes a pair of Z-axis slide rails arranged on the rear side of the side support frame, a Z-axis screw drive mechanism is arranged on one side of the Z-axis slide rail, an X-axis drive seat is slidably arranged on the Z-axis slide rail, an X-axis slide rail and an X-axis synchronous belt drive mechanism are arranged on the X-axis drive seat, a transverse shift seat is slidably arranged on the X-axis slide rail, and the Y-axis extension mechanism is arranged on the transverse shift seat.

[0008] The Z-axis slide rail is parallel to the side support frame, and the Y-axis extension mechanism is perpendicular to the side support frame.

[0009] The Y-axis extension mechanism is a slide cylinder, and the positioning suction cup group is fixedly connected to the front end of the piston rod of the slide cylinder.

[0010] The lateral displacement mechanism includes a lateral slide rail and a lateral synchronous belt mechanism, a lateral mounting seat is slidably arranged on the lateral slide rail, the vertical displacement mechanism includes a lifting sleeve and a lifting screw nut arranged on the lateral mounting seat, a lifting frame is slidably arranged in the lifting sleeve, a lifting screw matching the lifting screw nut is arranged in the middle of the lifting frame, a lifting screw motor for driving the lifting screw to rotate is arranged at the bottom of the lifting frame, the extension cylinder is a slide cylinder, the extension cylinder is arranged on the top of the lifting frame, the vertical displacement mechanism is parallel to the side support frame, and the extension cylinder is perpendicular to the side support frame.

[0011] The limiting groove is in a raised state on the pressing frame, and the top surface of the limiting groove is a soft structure.

[0012] A plurality of limiting platforms are arranged in the limiting groove.

[0013] Compared with the prior art, the beneficial effects of the present invention are: The present invention changes the structure of the existing pressing device for insulating glass production, and designs the process of manually placing the aluminum alloy frame of the insulating glass interlayer to be automatically pressed, thereby improving the efficiency of insulating glass closing. At the same time, the device is more effective for the installation of large insulating glass, and it can avoid the bending state of the aluminum alloy frame caused by the influence of gravity, thereby ensuring the shape and position tolerance of the aluminum alloy frame installation.

[0014] The present invention can support the adhesion position of the insulating glass and the aluminum alloy frame through the clamping and positioning of the suction cup and the bearing of the support pad, disperse the pressure of the pressing action, thereby avoiding the breakage of the insulating glass caused by the pressing action, and at the same time can also increase the pressing force to a certain extent, thereby improving the closing effect of the insulating glass.

[0015] The overall automation level of the present invention is higher, especially for large insulating glass that is difficult to assemble, the improved efficiency is more obvious, and the assembling quality and efficiency of the insulating glass can be significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Attached Figure 1 It is a schematic diagram of the stereoscopic viewing angle structure of the present invention; Attached Figure 2 It is a schematic diagram of the left-viewing perspective structure of the present invention; Attached Figure 3 It is a schematic diagram of the structure of the pressing machine of the present invention from the main viewing angle; Attached Figure 4 It is a schematic structural diagram of the first stereoscopic viewing angle of the laminating machine of the present invention; Attached Figure 5 It is a schematic structural diagram of the second stereoscopic viewing angle of the laminating machine of the present invention; Attached Figure 6 This is a schematic diagram of the main viewing angle structure of the compression frame of the present invention; Attached Figure 7 The present invention Figure 2 A partial enlarged structural diagram of the middle part; Attached Figure 8 The present invention Figure 4 A schematic diagram of the partially enlarged structure of the middle B part; Attached Fig. 9 The present invention Figure 5 Schematic diagram of the partially enlarged structure of part C in the middle.

[0017] Numbers shown in the accompanying drawings: 1, hollow glass pressing machine; 2, mounting seat; 3, XZ axis displacement mechanism; 4, Y-axis stretching mechanism; 5, lateral displacement mechanism; 6, vertical displacement mechanism; 7, pressing frame; 8, pressing frame; 11, side support frame; 12, conveying roller; 13, opening; 14, load-bearing wheel; 15, support pad; 31, Z axis slide rail; 32, Z axis lead screw drive mechanism; 33, X axis drive seat; 34, X axis slide rail; 35, X axis synchronous belt drive mechanism; 36, transverse seat; 41, positioning suction cup group; 51, transverse slide rail; 52, transverse synchronous belt mechanism; 53, transverse mounting seat; 61, stretching cylinder; 62, grabbing suction cup group; 63, lifting sleeve; 64, lifting screw nut; 65, lifting frame; 71, stretching sleeve; 72, stretching pressing cylinder; 81, limiting groove; 82, pressing cylinder; 83, limiting table. DETAILED DESCRIPTION

[0018] The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art may make various changes or modifications to the present invention, and these equivalent forms also fall within the scope limited by the application.

[0019] like Figure 1-9 As shown, the high-precision laminating device for hollow glass processing described in the present invention comprises a mounting seat 2 and a hollow glass pressing machine 1. The hollow glass pressing machine 1 is arranged on the top of the mounting seat 2. The mounting seat 2 serves as a supporting component and can stably support the hollow glass pressing machine 1. The hollow glass pressing machine 1 is integrally placed in the hollow glass production line, thereby realizing the assembly line automated processing of hollow glass.

[0020] The insulating glass pressing machine 1 includes a side support frame 11 and a plurality of conveying rollers 12. The side support frame 11 is arranged to be tilted to the rear side at a certain angle. The side support frame 11 is used to carry the glass. A plurality of bearing wheels 14 are arranged in an array on the side support frame 11. The bearing wheels 14 are used to carry the single glass of the insulating glass to reduce the friction between the insulating glass and the glass. The conveying rollers 12 are driven by a servo motor and are used to convey the glass.

[0021] The side support frame 11 has an opening 13, and the opening 13 is a long hole. The positioning suction cup group 41 is linearly arranged along the direction of the opening 13. An XZ-axis displacement mechanism 3 is arranged on the rear side of the side support frame 11. The XZ-axis displacement mechanism 3 includes a pair of Z-axis slide rails 31 arranged on the rear side of the side support frame 11, and the Z-axis slide rail 31 is arranged parallel to the side support frame 11. A Z-axis lead screw driving mechanism 32 is arranged on one side of the Z-axis slide rail 31, and an X-axis driving seat 33 is slidably arranged on the Z-axis slide rail 31. The X-axis driving seat 33 is driven by the Z-axis lead screw driving mechanism 32 to rise and fall along the Z-axis slide rail 31. An X-axis slide rail 34 and an X-axis synchronous belt driving mechanism 35 are arranged on the X-axis driving seat 33, and a transverse displacement seat 36 is slidably arranged on the X-axis slide rail 34. The transverse displacement seat 36 is driven by the X-axis synchronous belt driving mechanism 35 to slide horizontally along the X-axis slide rail 34. The XZ axis displacement mechanism 3 is provided with a Y direction stretching mechanism 4, the front end of which is provided with a positioning suction cup group 41 passing through the opening 13, and the Y direction stretching mechanism 4 is provided on the lateral displacement seat 36. The Y direction stretching mechanism 4 adopts a slide cylinder, and the positioning suction cup group 41 is fixedly connected to the front end of the piston rod of the slide cylinder. Through the extension of the slide cylinder, the glass can be grasped by the positioning suction cup group 41, and the glass can be driven by the XZ axis displacement mechanism 3 to realize the driving and positioning of the glass.

[0022] A support pad 15 is provided on the front of the side support frame 11, and the height of the support pad 15 is not lower than the height of the load-bearing wheel 14, so that the support pad 15 is more convenient to support the edge of the rear side of the glass, and the support pad 15 is disconnected at the opening 13. When the glass is grasped and positioned by the positioning suction cup group 41, the support pad 15 is used to support the glass, and when the pressing operation is performed, the pressure of the glass can be dispersed, thereby preventing the glass from breaking on the load-bearing wheel 14. Positioning sensors are provided on the downstream side and the top side of the support pad 15. When the glass triggers the positioning sensor, the XZ axis displacement mechanism 3 stops running and puts the glass in place.

[0023] A lateral displacement mechanism 5 is arranged at the front side of the mounting seat 2, and a vertical displacement mechanism 6 is arranged on the lateral displacement mechanism 5, and the vertical displacement mechanism 6 is parallel to the side support frame 11. An extension cylinder 61 is arranged on the vertical displacement mechanism 6, and a grabbing suction cup group 62 is arranged on the extension cylinder 61. The lateral displacement mechanism 5 includes a lateral slide rail 51 and a lateral synchronous belt mechanism 52. A lateral mounting seat 53 is slidably arranged on the lateral slide rail 51, and the lateral mounting seat 53 is driven by the lateral synchronous belt mechanism 52 to slide horizontally along the lateral slide rail 51. The vertical displacement mechanism 6 includes a pair of lifting sleeves 63 and a lifting screw nut 64 arranged on the lateral mounting seat 53, and a lifting frame 65 is slidably arranged in the lifting sleeve 63, and a lifting screw matched with the lifting screw nut 64 is arranged in the middle of the lifting frame 65. A lifting screw motor for driving the lifting screw to rotate is arranged at the bottom of the lifting frame 65, and the lifting screw can be driven to rotate by the driving of the lifting screw motor, and a stable lifting action is achieved in cooperation with the lifting screw nut 64. Through the cooperation of the lateral displacement mechanism 5 and the vertical displacement mechanism 6, the outer glass can be grabbed, driven to move and finally positioned to the pressing position for assembly. The extension cylinder 61 is a slide cylinder, which is arranged on the top of the lifting frame 65 and is arranged vertically to the side support frame 11. Through the extension action of the extension cylinder 61, the outer glass grabbed by the grabbing suction cup group 62 can be placed on the aluminum alloy frame that has been matched for adhesion.

[0024] A pressing frame 7 is arranged on the opposite side of the insulating glass pressing machine 1. The pressing frame 7 is arranged opposite to the insulating glass pressing machine 1 and is used for positioning and installing the aluminum alloy frame and the overall pressing operation of the insulating glass. A plurality of stretching sleeves 71 are arranged on the pressing frame 7. A pressing frame 8 is arranged on the stretching sleeve 71. The pressing frame 8 can be close to or away from the pressing frame 7 under the limit of the stretching sleeve 71, so as to realize the positioning and pressing action of the aluminum alloy frame. A stretching and pressing cylinder 72 is arranged between the pressing frame 7 and the pressing frame 8. The stretching and pressing cylinder 72 is the power source for the pressing action of the pressing frame 8. The stretching force of the stretching and pressing cylinder 72 is adjustable, which can adapt to the pressing action of insulating glass of different specifications with different requirements, and the pressing frame 8 can replace the mold according to the insulating glass of different specifications.

[0025] Specifically, a limiting groove 81 is provided on the front side of the pressing frame 8, and the width of the limiting groove 81 is adapted to the width of the aluminum alloy frame of the insulating glass. When the aluminum alloy frame of the insulating glass is set in the limiting groove 81, the aluminum alloy frame of the insulating glass exceeds the limiting groove 81. The limiting groove 81 is used to limit the aluminum alloy frame so that the aluminum alloy frame remains in a square state and does not bend or deform due to gravity. Further, in order to ensure the stable position of the aluminum alloy frame in the limiting groove 81, at least two clamping cylinders 82 are provided in the limiting groove 81. The limiting groove 81 can be in an intermittent state or a continuous frame, and the clamping cylinders 82 are provided on both sides of the limiting groove 81. Through the stretching action of the clamping cylinder 82, the aluminum alloy frame can be stably pressed against the limiting groove 81, thereby ensuring the stable clamping of the aluminum alloy frame.

[0026] Specifically, the limiting groove 81 is in a raised state on the pressing frame 8, so that the pressing frame 8 can avoid interference with the glass when the aluminum alloy frame is pressed. The top surface of the limiting groove 81 is a soft structure. After the outer glass is adhered to the aluminum alloy frame, the top surface of the limiting groove 81 can be used to press the outer glass tightly. The soft structure can avoid scratching the outer glass.

[0027] More specifically, a plurality of limiting platforms 83 are provided in the limiting groove 81 , and the limiting platforms 83 support the aluminum alloy frame, thereby preventing the bottom surface of the aluminum alloy frame from contacting the bottom surface of the limiting groove 81 , thereby ensuring that the glue on the bottom surface of the aluminum alloy frame will not be contaminated.

[0028] Specifically, when processing insulating glass, the cleaned glass is first transported through the insulating glass pressing machine 1. When the glass is transported to the opening 13, the Y-axis stretching mechanism 4 is stretched to grip the glass under negative pressure using the positioning suction cup group 41, and then the XZ-axis displacement mechanism 3 is used to transfer the glass to its position. At the same time, the aluminum alloy frame is placed in the limit groove 81, and the aluminum alloy frame is pressed onto the glass through the stretching action of the stretching and pressing cylinder 72, and adhered to the glass through the sealant on the aluminum alloy frame. Then, the stretching and pressing cylinder 72 drives the pressing frame 8 to reset, and another piece of glass is grabbed using the grabbing suction cup group 62. The glass is moved to the top of the aluminum alloy frame through the cooperation of the lateral displacement mechanism 5 and the vertical displacement mechanism 6, and the glass is adhered to the outside of the aluminum alloy frame through the stretching action of the stretching cylinder 61. Then the suction cup assembly 62 is reset, and the pressing frame 8 is extended again by extending the pressing cylinder 72, and the top surface of the limit groove 81 is used to press the outer glass, so that the two pieces of glass can be stably adhered to the aluminum alloy frame, completing the pressing of the insulating glass. The pressed insulating glass is transferred to the next gluing process for further processing.

Claims

1. A high-precision glass laminating device for processing hollow glass, comprising a mounting seat (2) and a hollow glass pressing machine (1), wherein the hollow glass pressing machine (1) is arranged on the top of the mounting seat (2), the hollow glass pressing machine (1) comprises a side support frame (11) and a plurality of conveying rollers (12), a plurality of bearing wheels (14) are arranged in an array on the side support frame (11), the conveying rollers (12) are used to convey glass, and the support frame (11) is used to bear glass; the characteristics are as follows: The side support frame (11) has an opening (13); an XZ-axis displacement mechanism (3) is arranged on the rear side of the side support frame (11); a Y-axis extension mechanism (4) is arranged on the XZ-axis displacement mechanism (3); a positioning suction cup group (41) passing through the opening (13) is arranged at the front end of the Y-axis extension mechanism (4); a support pad (15) is arranged on the front side of the side support frame (11); the support pad (15) is used to support the edge portion of the rear side of the glass; positioning sensors are arranged on the downstream side and the top side of the support pad (15); a lateral displacement mechanism (5) is arranged on the front side of the mounting seat (2); a vertical displacement mechanism (6) is arranged on the lateral displacement mechanism (5); and an extension mechanism (4) is arranged on the vertical displacement mechanism (6). An expansion cylinder (61), wherein a grabbing suction cup group (62) is arranged on the expansion cylinder (61); a pressing frame (7) is arranged on the opposite side of the insulating glass pressing machine (1), wherein a plurality of expansion sleeves (71) are arranged on the pressing frame (7), wherein a pressing frame (8) is arranged on the expansion sleeve (71), wherein an expansion pressing cylinder (72) is arranged between the pressing frame (7) and the pressing frame (8), wherein a limiting groove (81) is arranged on the front side of the pressing frame (8), wherein the width of the limiting groove (81) is adapted to the width of the aluminum alloy frame of the insulating glass, and when the aluminum alloy frame of the insulating glass is arranged in the limiting groove (81), the aluminum alloy frame of the insulating glass exceeds the limiting groove (81), and at least two pressing cylinders (82) are arranged in the limiting groove (81).

2. The high-precision glass assembling device for hollow glass processing according to claim 1, characterized in that: The opening (13) is a long hole, the positioning suction cup group (41) is arranged linearly along the direction of the opening (13), and the support pad (15) is disconnected at the position of the opening (13).

3. The high-precision glass assembling device for hollow glass processing according to claim 1, characterized in that: The height of the support pad (15) is not lower than the height of the load-bearing wheel (14).

4. The high-precision glass assembling device for hollow glass processing according to claim 1, characterized in that: The XZ-axis displacement mechanism (3) comprises a pair of Z-axis slide rails (31) arranged at the rear side of the side support frame (11); a Z-axis lead screw drive mechanism (32) is arranged on one side of the Z-axis slide rail (31); an X-axis drive seat (33) is slidably arranged on the Z-axis slide rail (31); an X-axis slide rail (34) and an X-axis synchronous belt drive mechanism (35) are arranged on the X-axis drive seat (33); a transverse shift seat (36) is slidably arranged on the X-axis slide rail (34); and the Y-axis extension mechanism (4) is arranged on the transverse shift seat (36).

5. The high-precision assembling device for hollow glass processing according to claim 4, characterized in that: The Z-axis slide rail (31) is parallel to the side support frame (11), and the Y-axis extension mechanism (4) is perpendicular to the side support frame (11).

6. The high-precision glass assembling device for hollow glass processing according to claim 1, characterized in that: The Y-axis extension mechanism (4) is a slide cylinder, and the positioning suction cup group (41) is fixedly connected to the front end of the piston rod of the slide cylinder.

7. The high-precision assembling device for hollow glass processing according to claim 1, characterized in that: The lateral displacement mechanism (5) comprises a lateral slide rail (51) and a lateral synchronous belt mechanism (52); a lateral mounting seat (53) is slidably arranged on the lateral slide rail (51); the vertical displacement mechanism (6) comprises a lifting sleeve (63) and a lifting screw nut (64) arranged on the lateral mounting seat (53); a lifting frame (65) is slidably arranged in the lifting sleeve (63); a lifting screw matched with the lifting screw nut (64) is arranged in the middle of the lifting frame (65); a lifting screw motor for driving the lifting screw to rotate is arranged at the bottom of the lifting frame (65); the extension cylinder (61) is a slide cylinder; the extension cylinder (61) is arranged on the top of the lifting frame (65); the vertical displacement mechanism (6) is parallel to the side support frame (11); and the extension cylinder (61) is perpendicular to the side support frame (11).

8. The high-precision assembling device for hollow glass processing according to claim 1, characterized in that: The limiting groove (81) is in a raised state on the pressing frame (8), and the top surface of the limiting groove (81) is a soft structure.

9. A high-precision assembling device for hollow glass processing according to any one of claims 1 to 8, characterized in that: A plurality of limit platforms (83) are arranged in the limit groove (81).

Images