Integral altitude valve mounting structure integrating air supply function

Through the integrated height valve installation structure designed in one-piece molding, the problem of low positioning accuracy of the height valve and the additional air chamber interface is solved, ensuring smooth pipeline connection, simplifying the production process and improving production efficiency.

CN119196395APending Publication Date: 2024-12-27CRRC CHANGCHUN RAILWAY VEHICLES CO LTD
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Patent Information

Application Number
CN202411491520.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

Due to the limitations of the welding process, the existing height valve installation structure has low positioning accuracy between the height valve and the additional air chamber, which makes it difficult to connect the pipeline, and processing allowance needs to be reserved after welding, which increases the problem of cumbersome production processes and inefficient efficiency.

Method used

Design an integral height valve installation structure with integrated air supply function, in which the height valve mounting body and the additional air chamber connection are integrally formed, and the integrated design avoids overall processing after welding, ensures interface accuracy and simplifies the production process.

Benefits of technology

The precise positioning of the height valve and the additional air chamber interface is achieved, ensuring smooth pipeline connection, avoiding the cumbersome processes of overall processing after welding, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an integral altitude valve mounting structure integrating an air supply function. The integral altitude valve mounting structure comprises an integrally formed body, the body is provided with an altitude valve mounting body and an additional air chamber connecting body which is formed at one end of the altitude valve mounting body and extends towards one side; a height difference exists between the height valve mounting body and the additional air chamber connecting body; the additional air chamber connector is provided with an additional air chamber interface, and the additional air chamber interface is matched with an air hole reserved in an air spring additional air chamber on the corresponding side of the sleeper beam; and a height valve mounted on the height valve mounting body is communicated with the additional air chamber interface through a pipe fitting. According to the mounting structure, the altitude valve mounting body and the additional air chamber connecting body are integrally formed and designed, integral machining after welding is not needed, the connector precision can be guaranteed, and smooth pipeline connection is guaranteed; the problems that the height valve installation base and the additional air chamber connector are integrally machined along with the sleeper beam after being welded, so that production procedures are tedious, and efficiency is low are effectively solved.
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Description

Technical Field

[0001] The invention relates to the technical field of height valves, and in particular to an integral height valve installation structure with integrated air supply function. Background Art

[0002] Most existing bogies with bolsters use the bolster as an additional air chamber for the air spring. The height valve is installed on the bolster, and the height valve is connected to the additional air chamber interface on the bolster through a pipeline. Since the height valve mounting seat and the additional air chamber interface are independently welded on the bolster, the positioning accuracy between the height valve mounting seat and the additional air chamber interface cannot be guaranteed due to the limitations of the welding process itself, which often leads to difficulties in connecting the pipeline between the height valve and the additional air chamber. Especially when the height valve mounting seat and the additional air chamber interface are close, the installation quality cannot be guaranteed due to the short connecting pipeline and limited adjustment space.

[0003] At the same time, the height valve mounting seat and the additional air chamber interface are welded and processed together with the bolster. On the one hand, sufficient processing allowance needs to be reserved, and on the other hand, it will also cause cumbersome procedures and low production efficiency.

[0004] Therefore, based on the above technical problems, technicians in this field urgently need to develop an integrated height valve installation structure with integrated air supply function. Summary of the invention

[0005] The object of the present invention is to provide an integral height valve installation structure with integrated air supply function, which is intended to solve the problem of difficulty in pipe connection caused by low positioning accuracy of the height valve installation seat and the additional air chamber interface after welding, and to avoid the use of the height valve installation seat and the additional air chamber interface after welding and then being processed as a whole with the pillow beam, thereby resulting in cumbersome production processes and low efficiency.

[0006] In order to achieve the above object, the present invention provides the following technical solutions:

[0007] The present invention discloses an integrated height valve installation structure with integrated air supply function, which is fixed to the air spring additional air chambers on both sides of the bolster. The installation structure comprises:

[0008] One-piece body;

[0009] The main body comprises a height valve mounting body and an additional air chamber connecting body formed at one end of the height valve mounting body and extending toward one side;

[0010] There is a height difference between the height valve mounting body and the additional air chamber connecting body;

[0011] The additional air chamber connector is provided with an additional air chamber interface, and the additional air chamber interface cooperates with the air hole reserved for the additional air chamber of the air spring on the corresponding side of the bolster;

[0012] The height valve installed on the height valve installation body is communicated with the additional air chamber interface through a pipe fitting.

[0013] Furthermore, two circular holes are provided on the height valve mounting body;

[0014] The height valve mounting body is used to mount the height valve via two circular holes.

[0015] Furthermore, the mounting structure is fixed to the bolster by welding.

[0016] Furthermore, the inner space of the mounting structure is formed into a sealed space through the weld between the mounting structure and the periphery of the bolster.

[0017] Furthermore, the air spring additional air chamber is formed at both ends of the bolster in the length direction;

[0018] The lower part of the air spring additional air chamber of the bolster is connected to the air spring;

[0019] The vertical plate on the side of the additional air chamber of the air spring of the bolster is connected to the mounting structure, and the air hole is opened on the vertical plate.

[0020] Furthermore, when the height valve is installed on the height valve installation body through the circular hole, the air outlet of the height valve is located at the top and close to one side of the additional air chamber connecting body;

[0021] A pipe is connected between the air outlet and the additional air chamber interface of the additional air chamber connector.

[0022] Furthermore, an adjusting rod is provided at the lower portion of the height valve.

[0023] In the above technical solution, the present invention provides an integrated height valve installation structure with integrated air supply function, which has the following beneficial effects:

[0024] The installation structure of the present invention integrates the height valve installation body and the additional air chamber connecting body into an integrated design, which does not require overall processing after welding and can ensure the interface accuracy, thereby ensuring smooth pipeline connection; it effectively avoids the problem of using the height valve installation seat and the additional air chamber interface to be welded and then processed as a whole with the pillow beam, thereby causing cumbersome production processes and low efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. It is obvious that the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0026] Figure 1A schematic structural diagram of an integrated height valve installation structure with integrated air supply function disclosed in an embodiment of the present invention;

[0027] Figure 2 A schematic structural diagram of a bolster of an integrated height valve installation structure with integrated air supply function disclosed in an embodiment of the present invention;

[0028] Figure 3 A schematic diagram of the structure of an integrated height valve mounting structure with integrated air supply function disclosed in an embodiment of the present invention when the mounting structure is arranged on a bolster;

[0029] Figure 4 This is an enlarged view of the connection structure between the mounting structure and the bolster of an integral height valve mounting structure with integrated air supply function disclosed in an embodiment of the present invention.

[0030] Description of reference numerals:

[0031] 10. Installation structure;

[0032] 1. Height valve installation body; 2. Additional air chamber connection body;

[0033] 101, round hole; 201, additional air chamber interface;

[0034] 20. Pillow beam;

[0035] 21. Additional air chamber of air spring; 22. Air hole;

[0036] 30. Height valve;

[0037] 31. Adjusting rod; 32. Air outlet; 33. Pipe fitting. DETAILED DESCRIPTION

[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0039] See also Figures 1 to 4 As shown;

[0040] The present embodiment is an integrated height valve installation structure with integrated air supply function. The installation structure 10 is fixed to the air spring additional air chamber 21 on both sides of the bolster 20. The installation structure 10 includes:

[0041] One-piece body;

[0042] The main body comprises a height valve mounting body 1 and an additional air chamber connecting body 2 formed at one end of the height valve mounting body 1 and extending toward one side;

[0043] There is a height difference between the height valve mounting body 1 and the additional air chamber connecting body 2;

[0044] The additional air chamber connector 2 is provided with an additional air chamber interface 201, and the additional air chamber interface 201 cooperates with the air hole 22 reserved in the additional air chamber 21 of the air spring on the corresponding side of the bolster 20;

[0045] The altitude valve 30 installed on the altitude valve mounting body 1 is communicated with the additional air chamber interface 201 through a pipe fitting 33 .

[0046] Specifically, the present embodiment discloses an integral height valve installation structure with an integrated air supply function, wherein the height valve installation body 1 and the additional air chamber connection body 2 are integrally formed, and the height difference and the corresponding extension direction and extension length are designed according to the installation requirements. First, air spring additional air chambers 21 are formed at both ends of the length direction of the pillow beam 20 of the present embodiment, wherein the lower part of the air spring additional air chamber 21 of the pillow beam 20 is connected to the air spring, and the vertical plate on the side of the air spring additional air chamber 21 of the pillow beam 20 of the present embodiment is connected to the installation structure 10, and the vertical plate is provided with an air hole 22. The additional air chamber connection body 2 in the integrally formed installation structure 10 of the present embodiment is provided with an additional air chamber interface 201 that is opposite to and connected with the air hole 22. The height valve installation body 1 of the present embodiment is a structure for installing the height valve 30 after being fixed to the pillow beam 20. Therefore, in order to install the height valve 30, two circular holes 101 are opened on the height valve installation body 1. Since the height valve mounting body 1 and the additional air chamber connecting body 2 of the present embodiment are formed as one piece, no overall processing after welding is required, thus ensuring the interface accuracy and smooth pipeline connection.

[0047] Preferably, two circular holes 101 are provided on the height valve mounting body 1 of the present embodiment; the height valve mounting body 1 is used to mount the height valve 30 through the two circular holes 101 .

[0048] Preferably, the mounting structure 10 of this embodiment is fixed to the bolster 20 by welding.

[0049] In order to ensure sealing, the internal space of the mounting structure 10 of the present embodiment is formed into a sealed space by the welds formed around the mounting structure 10 and the bolster 20 .

[0050] Preferably, when the height valve 30 of this embodiment is installed on the height valve installation body 1 through the circular hole 101, the air outlet 31 of the height valve 30 is located at the top and close to the side of the additional air chamber connector 2; wherein, a pipe 33 is connected between the air outlet 31 and the additional air chamber interface 201 of the additional air chamber connector 2. The pipe 33 involved in this embodiment is composed of a straight pipe and an elbow, and the specifications and dimensions of the pipe 33 can be adjusted according to the actual connection requirements and length.

[0051] Preferably, the lower part of the height valve 30 of this embodiment is provided with an adjusting rod 31. The adjusting rod 31 can be used to control the air supply and exhaust of the additional air chamber 21.

[0052] In the above technical solution, the present invention provides an integrated height valve installation structure with integrated air supply function, which has the following beneficial effects:

[0053] The installation structure of the present invention integrates the height valve installation body 1 and the additional air chamber connecting body 2 into an integrated design, which does not require overall processing after welding, and can ensure the interface accuracy, ensuring smooth pipeline connection; it effectively avoids the problem of using the height valve mounting seat and the additional air chamber interface 201 for overall processing with the pillow beam 20 after welding, thereby causing cumbersome production processes and low efficiency.

[0054] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An integrated height valve installation structure with integrated air supply function, characterized in that: The mounting structure (10) is fixed to the air spring additional air chambers (21) on both sides of the bolster (20), and the mounting structure (10) comprises: One-piece body; The main body comprises a height valve mounting body (1) and an additional air chamber connecting body (2) formed at one end of the height valve mounting body (1) and extending toward one side; There is a height difference between the height valve mounting body (1) and the additional air chamber connecting body (2); The additional air chamber connecting body (2) is provided with an additional air chamber interface (201), and the additional air chamber interface (201) cooperates with an air hole (22) reserved in the additional air chamber (21) of the air spring on a corresponding side of the bolster (20); The altitude valve (30) installed on the altitude valve installation body (1) is connected to the additional air chamber interface (201) via a pipe (33).

2. The integrated height valve installation structure with integrated air supply function according to claim 1, characterized in that: The height valve mounting body (1) is provided with two circular holes (101); The height valve mounting body (1) is used to mount a height valve (30) via two circular holes (101).

3. The integral height valve installation structure with integrated air supply function according to claim 1, characterized in that: The mounting structure (10) is welded and fixed to the bolster (20).

4. The integral height valve installation structure with integrated air supply function according to claim 3, characterized in that: The internal space of the mounting structure (10) is formed into a sealed space by a weld between the mounting structure (10) and the circumference of the bolster (20).

5. The integral height valve installation structure with integrated air supply function according to claim 2, characterized in that: The air spring additional air chamber (21) is formed at both ends of the bolster (20) in the length direction; The lower part of the air spring additional air chamber (21) of the bolster (20) is connected to the air spring; The vertical plate on the side of the air spring additional air chamber (21) of the bolster (20) is connected to the mounting structure (10), and the vertical plate is provided with the air hole (22).

6. The integral height valve installation structure with integrated air supply function according to claim 5, characterized in that: When the altitude valve (30) is installed on the altitude valve installation body (1) through the circular hole (101), the air outlet (31) of the altitude valve (30) is located at the top and close to one side of the additional air chamber connecting body (2); A pipe (33) is connected between the air outlet (31) and the additional air chamber interface (201) of the additional air chamber connector (2).

7. The integral height valve installation structure with integrated air supply function according to claim 6, characterized in that: The lower part of the height valve (30) is provided with an adjusting rod (31).