A 3D detection device and method for connector

By introducing an extrusion focusing mechanism and an electric telescopic rod into the 3D detection equipment, the problem of light absorption and uneven lighting during dark connector detection is solved, and higher detection accuracy and production efficiency are achieved.

CN119198753BActive Publication Date: 2025-03-18SHENZHEN OVERSEA WIN TECH
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Patent Information

Application Number
CN202411707218.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-03-18
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

When existing 3D detection equipment detects dark connectors, the light is absorbed more and the reflected light signal is weak, resulting in a decrease in detection accuracy and the light cannot evenly illuminate all corners and pins of the connector, affecting the detection effect.

Method used

A 3D detection device including an extrusion focusing mechanism is designed, and a bidirectional screw drives a moving block to squeeze the translucent lens through an external motor to form a convex lens-like shape, focusing light into the inside of the dark connector, and adjusting the light source position through an electric telescopic rod to enhance the lighting of the pin area.

Benefits of technology

Improves detection accuracy, captures connector details and defects more accurately, enhances pin visibility and recognition, while improving detection speed and productivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of automated detection equipment, and specifically, is a 3D detection device and method for connectors, including a vibration collection device, the vibration collection device including a mobile trolley, a fixed clamp fixedly connected to the side of the mobile trolley, and a collecting cloth fixedly connected to the bottom of the fixed clamp. By synchronously rotating multiple groups of buffer plates in the direction of the tree trunk, branches scattered around the periphery of the tree trunk can be gathered to the middle of the tree, so that new plum fruits are within the protection range of the collecting cloth, thereby avoiding damage caused by the fruit falling to the ground and colliding during the collection process, further reducing the labor cost in the subsequent processing process, and improving the stability of the entire supply chain. At the same time, the transmission direction of the transmission belt is opposite to the rotation direction of the buffer plate, thereby reducing the damage to the branches caused by the friction between the buffer plate and the tree branches during rotation, thereby helping to reduce the occurrence and spread of tree diseases.
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Description

Technical Field

[0001] The present invention belongs to the technical field of automated detection equipment, and in particular relates to a 3D detection device and method for connectors. Background Art

[0002] One type of 3D inspection equipment used for connectors is a 3D visual inspection system, which can accurately present the geometric shape of connector pins in a non-contact manner, detect important information such as the height and position of the pins, detect connector defects in a timely manner, and effectively eliminate unqualified products.

[0003] In the prior art, the device is aimed at the connector to be inspected, and the surface of the connector is illuminated by a light-assisted system. The 3D camera module is then started to perform an all-round scan of the connector to obtain its 3D shape and size data. Finally, the inspection data is processed by the built-in analysis software of the device to evaluate the quality of the connector or detect whether there are any defects.

[0004] There are still some problems in the actual application of the above scheme. Although the existing device can complete the detection of connectors, when detecting dark-colored connectors, due to the dark surface color of dark-colored connectors, the light absorption capacity is strong, which will cause most of the light to be absorbed when projected onto the dark surface, and only a small part can be reflected back to the scanner's sensor. Therefore, when the reflected light signal received by the scanner is weak, the device cannot accurately capture all the details of the connector, resulting in a decrease in detection accuracy. At the same time, in order to make up for the lack of information caused by the weak reflected light signal, the 3D detection equipment requires a longer exposure time or multiple scans of the same area to collect sufficient data, which will slow down the detection speed and reduce production efficiency. Secondly, when some pins in the connector are gathered in the corner, the light cannot evenly illuminate every corner and every pin, which will cause some pins to be in the shadow and difficult to be accurately captured by the detection equipment.

[0005] To this end, the present invention provides a 3D detection device and method for a connector. Summary of the invention

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve the technical problem is as follows: a 3D detection device for a connector according to the present invention comprises a detection device, the detection device comprises a protective shell, a positioning clamp is fixedly arranged on the side of the protective shell, a connector is arranged on the upper part of the positioning clamp, an inner cavity is opened inside the protective shell, an electric guide rail is fixedly connected to the bottom of the inner cavity of the protective shell, a detection camera is slidably arranged inside the electric guide rail, and an extrusion focusing mechanism is arranged on the side of the protective shell;

[0008] The extrusion focusing mechanism includes a support frame fixedly arranged on the side of the protective shell, an external motor is fixedly arranged on the side of the support frame, a bidirectional lead screw is fixedly arranged on the output shaft of the external motor, two groups of moving blocks are arranged on the outer ring surface thread of the bidirectional lead screw, a light-transmitting mirror is rotatably arranged at the bottom of the moving block, and a light source is arranged inside the protective shell. The two groups of light-transmitting mirrors can be squeezed by the relative movement of the two groups of moving blocks, so that the inside of the dark connector can be focused, thereby increasing the intensity of the light fed back to the detection camera.

[0009] Preferably, the squeeze focusing mechanism includes a support frame, the external motor is fixedly arranged on the side of the support frame, the bidirectional lead screw is fixedly connected to the output shaft of the external motor, and the moving block is threadedly connected to the outer ring surface of the bidirectional lead screw.

[0010] Preferably, the moving blocks are provided in two groups, and the bidirectional screw rod can drive the two groups of moving blocks to perform simultaneous relative movement when rotating.

[0011] Preferably, a first guide block is fixedly connected to the side of the moving block, a first limiting groove is opened on the side of the support frame in the vertical direction, the first guide block is slidably connected to the inside of the first limiting groove, an end of the moving block away from the first guide block is fixedly connected to a sliding baffle, a light-transmitting mirror is rotatably provided at the bottom of the moving block, two groups of light-transmitting mirrors are provided, a guide block is fixedly connected to the side of the support frame, and an end of the guide block away from the support frame is between the two groups of light-transmitting mirrors.

[0012] Preferably, the first limiting groove can limit the two groups of movable blocks to make them move in a straight line. The two groups of light-transmitting mirrors are made of flexible materials. Two groups of guide blocks are provided. The setting of the two groups of guide blocks can ensure that the two groups of light-transmitting mirrors can form a double-sided convex lens effect when squeezed.

[0013] Preferably, the detection device is provided with an adjustment mechanism for adjusting the focusing position, the adjustment mechanism includes a limit frame, the limit frame is fixedly connected to the upper part of the detection camera, an electric telescopic rod is fixedly provided on the upper part of the detection camera, a light source is fixedly provided on the top of the electric telescopic rod, the light source is slidably connected to the limit frame, a second limit groove is opened on the lower side of the limit frame, and a cleaning plate is slidably connected inside the second limit groove.

[0014] Preferably, a conveyor belt is fixedly connected to the side of the cleaning plate, a rotating column is rotatably connected inside the conveyor belt, an inner cavity is opened at the bottom of the limit frame, the rotating column is rotatably connected to the side wall of the inner cavity of the limit frame, a trigger adjustment block is fixedly connected to the other side of the conveyor belt, and a third limiting groove is opened on the side of the limit frame away from the conveyor belt, and the trigger adjustment block is slidably connected inside the third limiting groove.

[0015] Preferably, the setting of the electric telescopic rod can drive the light source to move along the guide of the limit frame, so as to adjust the position of the light focus, and the second limit groove and the third limit groove can provide a limiting effect for the trigger adjustment block and the cleaning plate. When the trigger adjustment block is squeezed and moves downward, it will drive the cleaning plate to move upward through the transmission of the conveyor belt.

[0016] A 3D detection method for a connector, specifically:

[0017] Equipment preparation and debugging: Conduct a comprehensive inspection of the testing equipment before use, and install the corresponding testing software according to the equipment requirements;

[0018] Sample preparation and placement: Select the corresponding connector according to the test requirements, clean the connector, and place the connector on the positioning clamp after cleaning;

[0019] Operation implementation: Start the measurement program and start the light source to fill the connector with light. When encountering a dark connector, the two sets of external motors are driven to move towards each other through the rotation of the bidirectional screw rod, and the two sets of light-transmitting mirrors are squeezed to make the two sets of light-transmitting mirrors present a convex lens-like state, so as to focus the light inside the dark connector being tested;

[0020] Data Analysis: When the inspection is completed, the collected data will be processed and analyzed to evaluate the quality and performance of the connector and generate an analysis report for subsequent use.

[0021] The operation is implemented specifically as follows: first, the connector is placed on the upper part of the positioning clamp for fixing, and then the detection camera and the electric telescopic rod are started. At this time, the light will shine on the connector through the two sets of uncompressed light-transmitting mirrors, and the external motor is started at the same time. At this time, the two sets of moving blocks connected to the external motor will move toward the middle of the two-way screw rod at the same time, and then drive the sliding baffle to move synchronously. During the movement, since the two sets of light-transmitting mirrors are made of flexible materials and are resisted by the guide blocks, they will protrude outward synchronously, thereby forming the effect of a double-sided convex lens, so that the interior of the dark connector can be focused.

[0022] The beneficial effects of the present invention are as follows:

[0023] 1. The present invention starts an external motor, and when the bidirectional screw rotates, it will drive the two groups of moving blocks to move synchronously. Since the first guide blocks are fixed on the sides of the two groups of moving blocks, and the first guide blocks slide inside the first limiting groove, the moving blocks limited by the first limiting groove will perform relative linear motion when the bidirectional screw rotates, and will squeeze the two groups of light-transmitting mirrors while moving. Due to the guide blocks arranged in the middle of the two groups of light-transmitting mirrors, it can avoid the situation that the two groups of light-transmitting mirrors bend inward when they are squeezed, so that the light emitted by the light source can be focused inside the dark connector. When the moving block moves, it will drive the sliding baffle fixed with it to move synchronously. During the movement, the sliding baffle will gradually unfold, so as to avoid the situation that the light is emitted outward when the two groups of light-transmitting mirrors are squeezed. At this time, the light can be gathered by bending the middle parts of the two groups of light-transmitting mirrors towards each other, so that more light can be guided to the inside of the connector, thereby improving the detection accuracy, which enables the detection personnel to more accurately judge the structure and material of the connector and whether there are defects.

[0024] 2. The present invention starts the electric telescopic rod and drives the light source fixed thereto to move along the guide of the limit frame through the electric telescopic rod, so as to adjust the position of the light source and then the position where the light is focused, so that the light is focused on the pin area, which can enhance the lighting intensity of the area, thereby improving the visibility and recognition of the pin. At the same time, when the detection is completed, the light source will return to the initial state driven by the electric telescopic rod. At this time, the electric telescopic rod will drive the light source to continue to move downward along the direction of the limit frame. When the bottom of the light source contacts the upper part of the trigger adjustment block, it will squeeze the trigger adjustment block to move along the guide of the third limit groove. When the trigger adjustment block moves, it will drive the conveyor belt to transmit, and drive the cleaning plate on the other side to move upward during the transmission. When the trigger adjustment block and the cleaning plate are on the same horizontal plane, the cleaning plate is tightly fitted with the light source lampshade. At this time, the electric telescopic rod will continue to move downward, and the synchronous cleaning plate will continue to move upward, so that the light source lampshade can be wiped, thereby improving the effect of the next detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention will be further described below in conjunction with the accompanying drawings.

[0026] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the present invention;

[0027] Figure 2 It is a schematic diagram of the structural relationship between the connector and the positioning clamp shown in the present invention;

[0028] Figure 3 It is a schematic diagram of the positional relationship structure of the detection device, the extrusion focusing mechanism and the adjustment mechanism shown in the present invention;

[0029] Figure 4 It is a front-view stereoscopic structural schematic diagram of the extrusion focusing mechanism shown in the present invention;

[0030] Figure 5 The present invention shows Figure 4 The enlarged structural diagram at A in the middle;

[0031] Figure 6 It is a rear-view stereoscopic structural schematic diagram of the squeeze focusing mechanism shown in the present invention;

[0032] Figure 7 It is a schematic diagram of the exploded structure of the extrusion focusing mechanism shown in the present invention;

[0033] Figure 8 It is a schematic diagram of the position structure of the detection camera and the adjustment mechanism shown in the present invention;

[0034] Fig. 9 It is a schematic diagram of the cross-sectional structure of the adjustment mechanism shown in the present invention;

[0035] Fig.10 The present invention shows Fig. 9 Enlarged structural diagram at B in the middle.

[0036] In the figure: 1. detection device; 101. protective housing; 102. positioning clamp; 103. connector; 104. electric guide rail; 105. detection camera;

[0037] 2. Squeeze focusing mechanism; 201. Support frame; 202. External motor; 203. Bidirectional screw rod; 204. Moving block; 205. First guide block; 206. First limit groove; 207. Sliding baffle; 208. Transparent mirror; 209. Guide block;

[0038] 3. Adjustment mechanism; 301. Limiting frame; 302. Electric telescopic rod; 303. Light source; 304. Second limiting slot; 305. Cleaning plate; 306. Rotating column; 307. Conveying belt; 308. Third limiting slot; 309. Trigger adjustment block. DETAILED DESCRIPTION

[0039] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0040] Embodiment 1

[0041] like Figures 1 to 9 As shown, one embodiment of the present invention is:

[0042] A 3D detection device for a connector, comprising a detection device 1, wherein the detection device 1 comprises a protective shell 101, a positioning clamp 102 is fixedly arranged on the side of the protective shell 101, a connector 103 is arranged on the upper part of the positioning clamp 102, an inner cavity is opened inside the protective shell 101, an electric guide rail 104 is fixedly connected to the bottom of the inner cavity of the protective shell 101, a detection camera 105 is slidably arranged inside the electric guide rail 104, and an extrusion focusing mechanism 2 is arranged on the side of the protective shell 101;

[0043] The squeezing focusing mechanism 2 includes a support frame 201 fixedly arranged on the side of the protective shell 101, an external motor 202 is fixedly arranged on the side of the support frame 201, a bidirectional screw rod 203 is fixedly arranged on the output shaft of the external motor 202, two groups of moving blocks 204 are threaded on the outer annular surface of the bidirectional screw rod 203, a light-transmitting mirror 208 is rotatably arranged at the bottom of the moving block 204, and a light source 303 is arranged inside the protective shell 101. The two groups of light-transmitting mirrors 208 can be squeezed by the relative movement of the two groups of moving blocks 204, so that the inside of the dark connector 103 can be focused.

[0044] Specifically, although the existing device can complete the detection of connectors, when detecting dark-colored connectors, since the surface of dark-colored connectors is darker in color and has a stronger ability to absorb light, most of the light will be absorbed when projected onto the dark surface, and only a small part can be reflected back to the sensor of the scanner. Therefore, when the reflected light signal received by the scanner is weak, the device cannot accurately capture all the details of the connector, resulting in reduced detection accuracy. At the same time, in order to compensate for the lack of information caused by the weak reflected light signal, the 3D detection device needs a longer exposure time or scans the same area multiple times to collect sufficient data, which will slow down the detection speed and reduce production efficiency.

[0045] Therefore, the present invention solves this problem by setting a certain structure. When inspection is required, the connector 103 is first placed on the positioning clamp 102 for positioning. At this time, the electric guide rail 104 fixedly set at the bottom of the inner cavity of the protective shell 101 will be started, and when started, it will drive the inspection camera 105 slidably connected therein to move synchronously and start the inspection camera 105 and the light source 303 before moving to inspect the connector 103. However, since the surface of the dark-colored connector is darker in color and has a stronger ability to absorb light, this will cause most of the light to be absorbed when it is projected onto the dark surface, and only a small part can be reflected back to the sensor of the scanner. Therefore, when the reflected light signal received by the scanner is weak, the device The device cannot accurately capture all the details of the connector, resulting in a decrease in detection accuracy. At this time, the external motor 202 fixed on the side of the support frame 201 is started to rotate its output shaft, and at the same time, it drives the bidirectional lead screw 203 fixed thereto to rotate synchronously. Since the two groups of moving blocks 204 are both threadedly connected to the outer ring surface of the bidirectional lead screw 203, the two groups of moving blocks 204 will be driven to move toward the middle of the bidirectional lead screw 203 when the bidirectional lead screw 203 rotates, and at the same time, the two groups of light-transmitting mirrors 208 are squeezed to form a convex lens-like state, so that the light inside the dark connector 103 can be gathered, and more light can be directed to the inside of the connector, thereby improving the detection accuracy.

[0046] like Figure 4 and Figure 7 As shown, the squeezing focusing mechanism 2 in this embodiment includes a support frame 201, the external motor 202 is fixedly arranged on the side of the support frame 201, the bidirectional screw rod 203 is fixedly connected to the output shaft of the external motor 202, and the moving block 204 is threadedly connected to the outer ring surface of the bidirectional screw rod 203.

[0047] Specifically, when the dark connector 103 needs to be inspected, the external motor 202 is started. At this time, the output shaft of the external motor 202 will rotate, and at the same time, it will drive the bidirectional screw rod 203 fixed with its output shaft to rotate synchronously. Since the two groups of moving blocks 204 are respectively connected to the two ends of the bidirectional screw rod 203, when the bidirectional screw rod 203 rotates, it will drive the two groups of moving blocks 204 to move synchronously.

[0048] like Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, in this embodiment, the moving block 204 is fixedly connected to the first guide block 205 on the side, and the first limiting groove 206 is opened on the side of the support frame 201 in the vertical direction. The first guide block 205 is slidably connected to the inside of the first limiting groove 206, and the end of the moving block 204 away from the first guide block 205 is fixedly connected to the sliding baffle 207, and the bottom of the moving block 204 is rotatably provided with a light-transmitting mirror 208, and the light-transmitting mirror 208 is provided with two groups, and the side of the support frame 201 is fixedly connected to a guide block 209, and the end of the guide block 209 away from the support frame 201 is between the two groups of light-transmitting mirrors 208, and the top of the electric telescopic rod 302 is fixedly provided with a light source 303.

[0049] Specifically, when the bidirectional screw rod 203 rotates, it will drive the two groups of moving blocks 204 to move synchronously. Since the first guide blocks 205 are fixed on the sides of the two groups of moving blocks 204, and the first guide blocks 205 slide inside the first limiting groove 206, when the bidirectional screw rod 203 rotates, the moving blocks 204 limited by the first limiting groove 206 will perform relative linear motion, and will squeeze the two groups of light-transmitting mirrors 208 while moving. Due to the guide blocks 209 set in the middle of the two groups of light-transmitting mirrors 208, it can avoid the two groups of light-transmitting mirrors 208 from bending inward when being squeezed, so that The light emitted by the light source 303 is focused on the inside of the dark connector 103. When the moving block 204 moves, it will drive the sliding baffle 207 fixed thereto to move synchronously. During the movement, the sliding baffle 207 will gradually unfold, thereby preventing the light from being emitted outward when the two sets of light-transmitting mirrors 208 are squeezed. At this time, the light can be gathered by the bending of the middle parts of the two sets of light-transmitting mirrors 208 towards each other, and then more light can be directed to the inside of the connector, thereby improving the accuracy of detection. This enables inspectors to more accurately judge the structure and materials inside the connector and whether there are defects.

[0050] like Figure 3 and Figure 8 As shown, the detection device 1 described in this embodiment is internally provided with an adjustment mechanism 3 for adjusting the focus position, and the adjustment mechanism 3 includes a limit frame 301, and the limit frame 301 is fixedly connected to the upper part of the detection camera 105, and an electric telescopic rod 302 is fixedly provided on the upper part of the detection camera 105, and the light source 303 is slidably connected to the limit frame 301, and a second limit groove 304 is opened on the lower side of the limit frame 301, and a cleaning plate 305 is slidably connected inside the second limit groove 304.

[0051] like Fig. 9 and Fig.10As shown, in this embodiment, a conveyor belt 307 is fixedly connected to the side of the cleaning plate 305, and a rotating column 306 is rotatably connected inside the conveyor belt 307. An inner cavity is opened at the bottom of the limit frame 301, and the rotating column 306 is rotatably connected to the side wall of the inner cavity of the limit frame 301. A trigger adjustment block 309 is fixedly connected to the other side of the conveyor belt 307, and a third limiting groove 308 is opened on the side of the limit frame 301 away from the conveyor belt 307, and the trigger adjustment block 309 is slidably connected inside the third limiting groove 308.

[0052] Specifically, when there are gathered pins in the corner of the dark connector 103, in the initial state, the light source 303 is located in the middle of the limit frame 301. At this time, the light source 303 and the protruding part formed by the two sets of light-transmitting mirrors 208 are on the same horizontal line. At this time, the electric telescopic rod 302 is started, and the electric telescopic rod 302 drives the light source 303 fixed thereto to move along the guide of the limit frame 301, so that the position of the light source 303 can be adjusted, and then the position where the light is focused can be adjusted, so that the light is focused on the pin area, which can enhance the lighting intensity of the area, thereby improving the visibility and recognition of the pins. At the same time, when the detection is completed, the light source 303 will return to the initial state driven by the electric telescopic rod 302. At this time, the electric telescopic rod 302 is driven to move the light source 303 fixed thereto. 02 will drive the light source 303 to continue to move downward along the direction of the limit frame 301. When the bottom of the light source 303 contacts the upper part of the trigger adjustment block 309, the trigger adjustment block 309 will be squeezed to move along the guide of the third limit groove 308. When the trigger adjustment block 309 moves, the conveyor belt 307 will be driven to transmit, and the cleaning plate 305 on the other side will be driven to move upward during the transmission. When the trigger adjustment block 309 and the cleaning plate 305 are on the same horizontal plane, the cleaning plate 305 and the lampshade of the light source 303 are tightly fitted. At this time, the electric telescopic rod 302 will continue to move downward, and the synchronous cleaning plate 305 will continue to move upward, so that the lampshade of the light source 303 can be wiped, thereby improving the effect of the next detection.

[0053] Embodiment 2

[0054] like Figures 1 to 9 As shown, compared with Example 1, another embodiment of the present invention is: a 3D detection method for a connector, the specific steps include:

[0055] Equipment preparation and debugging: Conduct a comprehensive inspection of the testing equipment before use, and install the corresponding testing software according to the equipment requirements;

[0056] Sample preparation and placement: According to the requirements of the test, select the corresponding connector 103, clean the connector 103, and place the connector 103 on the positioning clamp 102 after cleaning;

[0057] Operation implementation: Start the measurement program and start the light source 303 to fill the connector with light. When encountering a dark connector 103, the two sets of external motors 202 are driven to move toward each other through the rotation of the bidirectional screw rod 203, and the two sets of light-transmitting mirrors 208 are squeezed to make the two sets of light-transmitting mirrors 208 present a convex lens-like state, so that the light inside the dark connector 103 being tested can be focused;

[0058] Data Analysis: When the inspection is completed, the collected data will be processed and analyzed to evaluate the quality and performance of the connector and generate an analysis report for subsequent use.

[0059] The operation is implemented specifically as follows: first, the connector 103 is placed on the upper part of the positioning clamp 102 for fixing, and then the detection camera 105 and the electric telescopic rod 302 are started. At this time, the light will shine on the connector 103 through the two sets of uncompressed light-transmitting mirrors 208, and the external motor 202 is started at the same time. At this time, the two sets of moving blocks 204 connected to the external motor 202 will move toward the middle of the two-way screw rod 203 at the same time, and then drive the sliding baffle 207 to move synchronously. During the movement, since the two sets of light-transmitting mirrors 208 are made of flexible materials and are resisted by the guide block 209, they will protrude outward synchronously, thereby forming the effect of a double-sided convex lens, so that the interior of the dark-colored connector 103 can be focused.

[0060] Working principle: when the dark connector 103 needs to be inspected, the external motor 202 is started. At this time, the output shaft of the external motor 202 will rotate, and at the same time, it will drive the bidirectional screw rod 203 fixed with its output shaft to rotate synchronously. Since the two groups of moving blocks 204 are respectively connected to the two ends of the bidirectional screw rod 203, the two groups of moving blocks 204 will be driven to move synchronously when the bidirectional screw rod 203 rotates.

[0061] When the bidirectional screw rod 203 rotates, it will drive the two groups of moving blocks 204 to move synchronously. Since the first guide blocks 205 are fixed on the sides of the two groups of moving blocks 204, and the first guide blocks 205 slide inside the first limiting groove 206, when the bidirectional screw rod 203 rotates, the moving blocks 204 limited by the first limiting groove 206 will perform relative linear motion, and will squeeze the two groups of light-transmitting mirrors 208 while moving. Due to the guide blocks 209 set in the middle of the two groups of light-transmitting mirrors 208, it can avoid the two groups of light-transmitting mirrors 208 from bending inward when being squeezed, so that the light source can be The light emitted by 303 is focused on the inside of the dark connector 103. When the moving block 204 moves, it will drive the sliding baffle 207 fixed thereto to move synchronously. During the movement, the sliding baffle 207 will gradually unfold, thereby preventing the light from emitting outward when the two sets of light-transmitting mirrors 208 are squeezed. At this time, the light can be gathered by the bending of the middle parts of the two sets of light-transmitting mirrors 208 towards each other, and then more light can be directed to the inside of the connector, thereby improving the accuracy of detection, which enables the inspectors to more accurately judge the structure and materials inside the connector and whether there are defects.

[0062] When there are gathered pins in the corner of the dark connector 103, in the initial state, the light source 303 is located in the middle of the limit frame 301. At this time, the light source 303 and the protruding part formed by the two sets of light-transmitting mirrors 208 are on the same horizontal line. At this time, the electric telescopic rod 302 is started, and the electric telescopic rod 302 drives the light source 303 fixed thereto to move along the guide of the limit frame 301, so that the position of the light source 303 can be adjusted, and then the position where the light is focused can be adjusted, so that the light is focused on the pin area, which can enhance the lighting intensity of the area, thereby improving the visibility and recognition of the pins. At the same time, when the detection is completed, the light source 303 will return to the initial state driven by the electric telescopic rod 302. At this time, the electric telescopic rod 302 It will drive the light source 303 to continue to move downward along the direction of the limit frame 301. When the bottom of the light source 303 contacts the upper part of the trigger adjustment block 309, it will squeeze the trigger adjustment block 309 to move along the guide of the third limit groove 308. When the trigger adjustment block 309 moves, it will drive the conveyor belt 307 to transmit, and drive the cleaning plate 305 on the other side to move upward during the transmission. When the trigger adjustment block 309 and the cleaning plate 305 are on the same horizontal plane, the cleaning plate 305 and the lampshade of the light source 303 are tightly fitted. At this time, the electric telescopic rod 302 will continue to move downward, and the synchronous cleaning plate 305 will continue to move upward, so that the lampshade of the light source 303 can be wiped, thereby improving the effect of the next detection.

[0063] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A 3D detection device for a connector, comprising a detection device (1), the detection device (1) comprising a protective shell (101), a positioning gripper (102) fixedly arranged on the side of the protective shell (101), a connector (103) arranged on the upper part of the positioning gripper (102), an inner cavity opened inside the protective shell (101), an electric guide rail (104) fixedly connected to the bottom of the inner cavity of the protective shell (101), and a detection camera (105) slidably arranged inside the electric guide rail (104), characterized in that; A squeezing and focusing mechanism (2) is provided on the side of the protective housing (101); The squeezing and focusing mechanism (2) comprises a support frame (201) fixedly arranged on the side of the protective housing (101), an external motor (202) fixedly arranged on the side of the support frame (201), a bidirectional screw rod (203) fixedly arranged on the output shaft of the external motor (202), two groups of moving blocks (204) threadedly arranged on the outer annular surface of the bidirectional screw rod (203), a light-transmitting mirror (208) rotatably arranged at the bottom of the moving block (204), and a light source (303) arranged inside the protective housing (101), and the two groups of light-transmitting mirrors (208) can be squeezed by the two groups of moving blocks (204) moving towards each other, so that the inside of the dark connector (103) can be focused, thereby increasing the intensity of light fed back to the detection camera (105); The squeezing focusing mechanism (2) comprises a support frame (201), the external motor (202) is fixedly arranged on a side of the support frame (201), the bidirectional screw rod (203) is fixedly connected to an output shaft of the external motor (202), and the moving block (204) is threadedly connected to an outer annular surface of the bidirectional screw rod (203); The moving blocks (204) are provided in two groups, and the bidirectional screw rod (203) can drive the two groups of moving blocks (204) to perform simultaneous relative movement when rotating, thereby driving subsequent components to perform synchronous and equidistant movement; A first guide block (205) is fixedly connected to a side surface of the moving block (204); a first limiting groove (206) is provided on a side surface of the support frame (201) in a vertical direction; the first guide block (205) is slidably connected to the inside of the first limiting groove (206); an end of the moving block (204) away from the first guide block (205) is fixedly connected to a sliding baffle (207); a light-transmitting mirror (208) is rotatably provided at the bottom of the moving block (204); two groups of light-transmitting mirrors (208) are provided; a guide block (209) is fixedly connected to a side surface of the support frame (201); an end of the guide block (209) away from the support frame (201) is between the two groups of light-transmitting mirrors (208).

2. A 3D detection device for a connector according to claim 1, characterized in that: The first limiting groove (206) can limit the two groups of moving blocks (204) so ​​that they can move in a straight line. The two groups of light-transmitting mirrors (208) are made of flexible material. Two groups of guide blocks (209) are provided. The two groups of guide blocks (209) can ensure that the two groups of light-transmitting mirrors (208) can form a double-sided convex lens effect when squeezed. By adjusting the degree of squeezing of the two groups of light-transmitting mirrors (208), the intensity of light focused into the connector (103) can be adjusted.

3. The 3D detection device for connectors according to claim 1, characterized in that: The detection device (1) is provided with an adjustment mechanism (3) for adjusting the focus position, the adjustment mechanism (3) comprising a limit frame (301), the limit frame (301) being fixedly connected to the upper part of the detection camera (105), the upper part of the detection camera (105) being fixedly provided with an electric telescopic rod (302), the top of the electric telescopic rod (302) being fixedly provided with a light source (303), the light source (303) being slidably connected to the limit frame (301), the lower side surface of the limit frame (301) being provided with a second limit groove (304), the interior of the second limit groove (304) being slidably connected with a cleaning plate (305).

4. A 3D detection device for a connector according to claim 3, characterized in that: A conveyor belt (307) is fixedly connected to the side of the cleaning plate (305), a rotating column (306) is rotatably connected inside the conveyor belt (307), an inner cavity is provided at the bottom of the limiting frame (301), the rotating column (306) is rotatably connected to the side wall of the inner cavity of the limiting frame (301), a trigger adjustment block (309) is fixedly connected to the other side of the conveyor belt (307), a third limiting groove (308) is provided on the side of the limiting frame (301) away from the conveyor belt (307), and the trigger adjustment block (309) is slidably connected inside the third limiting groove (308).

5. A 3D detection device for connectors according to claim 4, characterized in that: The arrangement of the electric telescopic rod (302) can drive the light source (303) to move along the guide of the limiting frame (301), thereby adjusting the position of light focus; the second limiting groove (304) and the third limiting groove (308) can provide a limiting function for the trigger adjustment block (309) and the cleaning plate (305); when the trigger adjustment block (309) is squeezed to move downward, the cleaning plate (305) is driven by the transmission belt (307) to move upward, thereby preventing the light source from being blocked during operation.

6. A 3D detection method for a connector, applied to a 3D detection device for a connector according to any one of claims 1 to 5, characterized in that: Specifically: Equipment preparation and debugging: Conduct a comprehensive inspection of the testing equipment before use, and install the corresponding testing software according to the equipment requirements; Sample preparation and placement: according to the requirements of the test, a corresponding connector (103) is selected, and the connector (103) is cleaned. After the cleaning is completed, the connector (103) is placed on the positioning clamp (102); Operation implementation: start the measurement program, and simultaneously start the light source (303) to supplement the connector with light. When encountering a dark connector (103), the two sets of external motors (202) are driven to move towards each other through the rotation of the bidirectional screw rod (203), and the two sets of light-transmitting mirrors (208) are squeezed, so that the two sets of light-transmitting mirrors (208) present a convex lens-like state, thereby focusing the light inside the dark connector (103) being detected; Data Analysis: When the inspection is completed, the collected data will be processed and analyzed to evaluate the quality and performance of the connector and generate an analysis report for subsequent use.

7. A 3D detection method for a connector according to claim 6, characterized in that: The operation is specifically implemented as follows: first, the connector (103) is placed on the upper part of the positioning clamp (102) for fixing, and then the detection camera (105) and the electric telescopic rod (302) are started. At this time, light will shine on the connector (103) through the two sets of uncompressed light-transmitting mirrors (208), and the external motor (202) is started at the same time. At this time, the two sets of moving blocks (204) connected to the external motor (202) will simultaneously move toward the middle of the bidirectional screw rod (203), and then drive the sliding baffle (207) to move synchronously. During the movement, since the two sets of light-transmitting mirrors (208) are made of flexible materials and are resisted by the guide block (209), they will protrude outward synchronously, thereby forming a double-sided convex lens effect, so that the inside of the dark connector (103) can be focused.

Citation Information

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