Production execution method and related equipment

Abstract

The invention provides a production execution method and related equipment, and relates to the field of automation. The production execution method comprises the steps of obtaining a standard operation process file; the standard operation process file comprises process steps required when a plurality of process devices in an industrial system produce a product together, and process conditions, parameters and a formula of each process step; decomposing the standard operation process file according to process equipment required for executing the standard operation process file to obtain sub-files corresponding to different process equipment; and respectively distributing each sub-file to respective corresponding process equipment, so that each process equipment performs configuration and execution according to the received sub-file. Through the production execution method, the situation of configuration errors of the process equipment in the production execution process can be reduced, and the configuration efficiency of the process equipment can be improved.

Description

Technical Field

[0001] The present application relates to the field of automation, and in particular, to a production execution method and related equipment. Background Art

[0002] At present, when using industrial systems for production, it is usually necessary to issue production work orders and formulas for the required products to operators. The production work orders list the process steps required to produce a product, the process conditions and parameters of each process step, and the formula includes the materials and proportions required to produce the product. After the operator obtains the production work order and formula, the operator configures each process equipment according to the production work order and formula, so that each process equipment prepares materials and configures the parameters and requirements of the process equipment according to the requirements of the production work order and formula, so as to accurately and safely carry out production.

[0003] The industrial system for producing the same product includes multiple process equipment. For example, the mixing system for manufacturing adhesives includes mixers, cooling equipment, dryers, etc. Production orders and formulas are usually paper documents, which are issued by production management personnel to operators. Operators configure process equipment according to the requirements of paper production orders and formulas. When there are many equipment in the same factory and the types of products produced are diverse, and the number of production orders and formulas is large, the distribution of production orders and formulas is prone to confusion and errors, which makes it easy for operators to configure different processes and different process equipment incorrectly when configuring each process equipment, resulting in abnormal products. Summary of the invention

[0004] In view of this, the present application aims to provide a production execution method and related equipment to improve the safety and accuracy of product production in multi-process and multi-process equipment scenarios.

[0005] First, an embodiment of the present application provides a production execution method, including: obtaining a standard operating procedure file; the standard operating procedure file includes the process steps, process conditions and parameters of each process step, and recipes required when multiple process equipment in an industrial system jointly produce a product; decomposing the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipment; distributing each of the sub-files to the corresponding process equipment, so that each of the process equipment is configured and executed according to the received sub-files.

[0006] In an embodiment of the present application, the information and recipes in the production work order, such as the process steps required when multiple process equipment in an industrial system jointly produce a product, the process conditions and parameters of each process step, etc., are concentrated in the same standard operating procedure file. As a result, there is no need to distribute the production work orders and recipes corresponding to different process equipment to operators separately, effectively reducing the distribution errors or misconfiguration of process equipment caused by too many production work orders and recipes. Furthermore, the machine decomposes the standard operating procedure file and distributes the decomposed sub-files, so that each process equipment can accurately obtain its corresponding sub-file, effectively reducing the conditions, parameters and recipes in the production work order where each process equipment is misconfigured, and improving the reliability of production. At the same time, there is no need for each operator to manually configure each process equipment, which can effectively improve the configuration efficiency of the process equipment, thereby improving the efficiency of production execution.

[0007] In one embodiment, the standard operating procedure file includes equipment identification of process equipment required to execute each process step; before decomposing the standard operating procedure file according to the process equipment required to execute the standard operating procedure file, the method also includes: determining the process equipment required to execute the standard operating procedure file according to the equipment identification in the standard operating procedure file.

[0008] The equipment identification of the process equipment that executes each process step can be configured in the standard operating procedure file. In the embodiment of the present application, through the equipment identification, the equipment required to be used can be accurately determined from the standard operating procedure file, and then the standard operating procedure file can be accurately distributed. At the same time, through the equipment identification, the process equipment that receives each sub-file of the standard operating procedure file can be clearly identified, so as to accurately distribute the sub-files, so that each process equipment can be accurately configured and execute production.

[0009] In one embodiment, the standard operating procedure document includes the material input and output conditions between each of the process equipment; before decomposing the standard operating procedure document according to the process equipment required to execute the standard operating procedure document, the method also includes: determining the process equipment required to execute the standard operating procedure document based on the material input and output conditions.

[0010] Some standard operating procedure documents may not clearly indicate the specific process equipment for executing each process step. If materials need to be transferred between different process equipment, the standard operating procedure documents must include the material input and output conditions between each of the process equipment. Therefore, in an embodiment of the present application, the process equipment required to execute the standard operating procedure document can be distinguished according to the material input and output conditions, thereby controlling each process equipment to be accurately configured and executed, reducing the difficulty of configuring the process equipment. Even if the process equipment for executing each process step is not clearly configured in the standard operating procedure document, the standard operating procedure document can be decomposed and each process equipment can be configured and executed according to the decomposed sub-files.

[0011] In one embodiment, after distributing each of the sub-files to the corresponding process equipment respectively, the method further includes: obtaining the production status of the industrial system; if the production status of the industrial system indicates that the industrial system is executing the production of a previous standard operating procedure file, then after waiting for each process equipment in the industrial system to complete the production of the previous standard operating procedure file, controlling each of the process equipment to execute according to the received sub-file.

[0012] In the embodiment of the present application, if the industrial system is currently in production, a new production process will be executed after the production is completed. In this way, the production can be ensured to be carried out safely and efficiently, and the mixing of materials from different batches can be avoided to affect the accuracy of production.

[0013] In one embodiment, after distributing each of the sub-files to the corresponding process equipment, the method further includes: obtaining the production status of the industrial system; if the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, then obtaining the production status of each of the process equipment; if the production status of any of the process equipment indicates that the process equipment is not in an execution state, then controlling the process equipment to adjust and prepare materials according to the sub-file corresponding to the process equipment.

[0014] In the embodiment of the present application, multiple process equipment are involved in the product production process, and materials are transmitted in the form of an assembly line. When the materials are transmitted to the subsequent process equipment, the previous process equipment is not in an execution state. At this time, the previous process equipment is controlled to execute the conditions, parameter adjustments and material preparation of the process steps for the next batch of production. As a result, production preparations for the next batch of products can be made in advance, so that when the next batch of products is produced, production preparations can be completed quickly and the production execution state can be entered, effectively improving the production efficiency of the products.

[0015] In one embodiment, the industrial system includes a unloading platform, a dryer, a cooling device, a metering tank and a mixer, and the product is an adhesive. After distributing each of the sub-files to their corresponding process equipment, the method further includes: if the material is dried in the dryer, the cooling device adjusts the temperature and pressure based on the sub-file corresponding to the cooling device.

[0016] During the production process of adhesives, some materials need to be obtained under a certain degree of dryness, temperature, and pressure. The drying of the materials and the adjustment of the temperature and pressure are respectively adjusted in the dryer and the cooling equipment. The dryer dries the materials and the temperature and pressure of the cooling equipment need to take a certain amount of time. Therefore, in the embodiments of the present application, the temperature and humidity of the cooling equipment can be adjusted while the dryer is drying the materials. Thus, after the materials are output from the dryer to the cooling equipment, there is no need to wait for the cooling equipment to adjust the temperature and humidity, thereby reducing waiting time and improving production efficiency.

[0017] In one embodiment, the production execution method is applied to a target process equipment, and the target process equipment is any process equipment in the industrial system. The distributing each of the sub-files to the corresponding process equipment includes: configuring and executing according to the sub-file corresponding to the target process equipment; distributing the remaining sub-files except the sub-file corresponding to the target process equipment to the corresponding process equipment, so that the process equipment except the target process equipment is configured and executed according to the sub-files received by each.

[0018] In an embodiment of the present application, the production execution method can be applied to any process equipment (i.e., target process equipment) in an industrial system, and the target process equipment completes the distribution of tasks required to be performed by other process equipment in the standard operating procedure file. As a result, there is no need to set up a separate control device, thereby reducing the cost of the entire industrial system.

[0019] In a second aspect, an embodiment of the present application provides a control device, which is applied to an industrial system, wherein the industrial system also includes a server and multiple process equipment; the control device includes a processor and a communication module, and the control device is respectively communicated with the server and each of the process equipment through the communication module; the processor is used to receive a standard operating procedure file provided by the server through the communication module; the standard operating procedure file includes the process steps, process conditions and parameters of each process step, and recipes required when multiple process equipment in the industrial system jointly produce a product; the processor is used to decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file, and obtain sub-files corresponding to different process equipment; the processor is also used to distribute each of the sub-files to the corresponding process equipment through the communication module, so as to control each of the process equipment to configure and execute according to the received sub-files.

[0020] In the third aspect, an embodiment of the present application provides a server, wherein the industrial system also includes multiple process equipment; the server includes: a processor, a memory and a communication module; the server is communicated with each of the process equipment through the communication module; the processor is used to obtain a standard operating procedure file pre-stored in the memory; the standard operating procedure file includes the process steps, process conditions and parameters of each process step and recipe required when multiple process equipment in the industrial system jointly produce a product; the processor is used to decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipment; the processor is also used to distribute each of the sub-files to the corresponding process equipment through the communication module, so as to control each of the process equipment to configure and execute according to the received sub-files.

[0021] In a fourth aspect, an embodiment of the present application provides a mixing system, which includes: a server and multiple process equipment; the multiple process equipment include: a mixer, a metering tank, a cooling device, a dryer and a unloading platform; the mixer is used to receive a standard operating procedure file provided by the server; and decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipment; the standard operating procedure file includes the process steps, process conditions and parameters of each process step and recipes required when multiple process equipment in an industrial system jointly produce a product; the mixer is also used to configure and execute according to its own corresponding sub-files, and distribute the sub-files corresponding to the metering tank, the cooling device, the dryer and the unloading platform, so that the metering tank, the cooling device, the dryer and the unloading platform are configured and executed according to the received sub-files. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 A flowchart of a production execution method provided in one embodiment of the present application;

[0024] Figure 2 A schematic diagram of a control device provided in an embodiment of the present application;

[0025] Figure 3 A schematic diagram of a server provided in an embodiment of the present application;

[0026] Figure 4 A schematic diagram of a stirring system provided in one embodiment of the present application.

[0027] Icons: control device 300; processor 210; communication module 220; server 300; memory 330; mixing system 400; unloading platform 410; dryer 420; cooling device 430; metering tank 440; mixer 450. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0029] First, an embodiment of the present application provides a production execution method, which can be applied to a server, a control device or any process equipment in an industrial system.

[0030] In an embodiment of the present application, the industrial system includes one or more process equipment, and the control device is respectively connected to the server and each process equipment to control each process equipment to produce products.

[0031] In other embodiments of the present application, the control device may also be one of multiple process devices, and no separate control device is provided. For example, the mixing system for producing adhesives, the process equipment of the industrial system includes a discharge platform, a dryer, a cooling device, a metering tank and a mixing device, wherein the mixing device is connected to the server for communication while mixing the material, and the mixing device can be used as a control device, respectively connected to the discharge platform, the drying device, the cooling device, and the metering device to control other process equipment. The above is only an example and should not be a limitation to the present application.

[0032] See also Figure 1 , Figure 1 A flowchart of a production execution method provided in an embodiment of the present application. The production execution method includes:

[0033] S110, obtaining a standard operating procedure document.

[0034] In the embodiment of the present application, the standard operating procedure file includes the process steps, process conditions and parameters of each process step, and recipes required when multiple process equipment in the industrial system jointly produce a product. That is, in the embodiment of the present application, the standard operating procedure file is equivalent to a collection of production work orders and recipes of all equipment when producing a product.

[0035] Taking the mixing system for producing adhesive as an example, the process equipment of the industrial system includes the unloading platform, dryer, cooling equipment, metering tank and mixing equipment. The standard operating procedure document includes the process conditions, parameters and formulas of the process steps implemented by the unloading platform, dryer, cooling equipment, metering tank and mixing equipment when producing adhesive. For example, the type and weight of the material output by the unloading platform, the temperature and drying time of the dryer, the temperature and pressure of the cooling equipment, the weight of the material received and output by the metering tank, the speed and temperature of the mixing equipment, and the type of material fed, etc.

[0036] In an embodiment of the present application, if the production execution method is executed by a server, the standard operation procedure file may be pre-configured in the server. If the production execution method is executed by a control device, the server may send the standard operation procedure file to the control device, and the control device may receive the standard operation procedure file sent by the server.

[0037] If the production execution method is executed by a process device, the standard operation procedure file may be sent by a server or a controller to the process device and received by the process device. In some embodiments, the process devices are in a serial communication relationship, and the standard operation procedure file may also be received by the previous process device and then transmitted to the process device implementing the production execution method, so that the process device receives the standard operation procedure file.

[0038] In an embodiment of the present application, the process steps required for multiple process equipment in an industrial system to jointly produce a product, the process conditions and parameters of each process step, and the recipe are all collected in a standard operating procedure file, and then issued uniformly by the server, eliminating the need for operators to separately obtain production work orders and recipes for different process equipment, thereby reducing the workload of operators and the possibility of operators obtaining incorrect production work orders and recipes due to too many production work orders and recipes.

[0039] S120, decomposing the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipments.

[0040] In the embodiments of the present application, different process equipment has different functions and performs different process steps, and the standard operating procedure file includes the process steps required for multiple process equipment in an industrial system to jointly produce a product, the process conditions and parameters of each process step, and the recipe, which involves the process steps required to be performed by different process equipment. Therefore, in actual production, it is necessary to decompose the standard operating procedure file to obtain sub-files distributed to different process equipment, so that each process equipment can be configured and executed according to the corresponding sub-file.

[0041] In an embodiment of the present application, the standard operating procedure file is divided into parameter tables according to the production steps, each parameter table corresponds to a production step, and includes the process conditions and parameters and recipes of the corresponding production step, and in the production process, the production steps are usually divided by the process equipment used to perform the production. Therefore, by decomposing the standard operating procedure file according to the production steps or process equipment, a parameter table that can be executed by each process equipment can be obtained. Among them, the standard operating procedure file is decomposed to obtain multiple parameter tables, and the file corresponding to each parameter table is a subfile of the standard operating procedure file.

[0042] There are many ways to divide the standard operating procedure file. For example, in one embodiment of the present application, each parameter table is configured with a name field or a sequence number field corresponding to the process step, and each parameter table includes the process conditions and parameters and recipes of the corresponding process step. When decomposing the standard operating procedure file, the standard operating procedure file can be split according to the parameter table to obtain the parameter tables corresponding to different process equipment.

[0043] In one embodiment of the present application, the standard operating procedure file includes the equipment identification of the process equipment required to execute each process step, and each equipment identification is configured in the parameter table corresponding to each process step. Therefore, the process equipment required to execute the standard operating procedure file can be determined according to the equipment identification in the standard operating procedure file, and then the standard operating procedure file can be decomposed according to the determined process equipment.

[0044] In this embodiment, the equipment identification includes but is not limited to the IP address of the process equipment, the serial number of the equipment in the production line, the asset code in the equipment workshop or other preset identification, etc., which is not limited here.

[0045] Through equipment identification, the process equipment corresponding to each process step can be accurately determined, and it can be specific to a certain device. While realizing the decomposition of the standard operating procedure file, the sub-files obtained by decomposition can be distributed according to the equipment identification, which can improve the accuracy of sub-file distribution and enable production to be carried out accurately.

[0046] Each production step will have material feeding and discharging conditions (referred to as "feeding and discharging conditions"), and feeding usually occurs when materials are needed from a process equipment to start executing production tasks, and discharging usually occurs when the process equipment completes the production task. Therefore, through the feeding and discharging conditions, the process steps executed by different process equipment can be distinguished, that is, one feeding and one discharging, as well as the process conditions, parameters and formulas between the two are all the contents that need to be executed by the same process equipment.

[0047] Therefore, in another embodiment of the present application, the process equipment required to execute the standard operating procedure file can be determined based on the material input and output conditions in the standard operating procedure file, and then the standard operating procedure file can be decomposed according to the determined process equipment to obtain sub-files corresponding to different process equipment.

[0048] In some embodiments of the present application, after determining the process equipment required to execute the standard operating procedure file based on the material input and output conditions in the standard operating procedure file, the standard operating procedure file can also be directly decomposed based on the material input and output conditions in the standard operating procedure file to obtain sub-files corresponding to each process equipment. That is, in the embodiments of the present application, the material input and output conditions can be used to determine the process equipment and can also be used to decompose the standard operating procedure file, which is not limited here. If the standard operating procedure file is decomposed according to the material input and output conditions, it is necessary to establish a corresponding relationship between the process equipment and the decomposed sub-files, so as to distribute the sub-files according to the process equipment corresponding to the sub-files.

[0049] By determining the process equipment through the material input and output conditions and decomposing the standard operating procedure documents, even if the process equipment for implementing each process step is not configured in the standard operating procedure documents, the process equipment for executing each process step can be accurately determined, thereby improving the accuracy and efficiency of production.

[0050] For different devices in the industrial system that implements the provided production execution method, the decomposition method of each standard operating procedure document may also be different.

[0051] If the device implementing the production execution method provided in the present application is a server or a control device, the server or the control device can decompose the standard operating procedure file into sub-files corresponding to different process equipment, so as to distribute each sub-file to the corresponding process equipment.

[0052] If the device implementing the production execution method provided by the present application is one of the process equipment, the process equipment can decompose all sub-files in the standard operating procedure file. If each process equipment in the industrial system is configured to be able to decompose the standard operating procedure file, in this case, each process equipment can only determine the conditions, parameters and formulas of the process steps that it needs to execute and extract them, and continue to send the other contents of the standard operating procedure file to the next process equipment. Each process equipment extracts the conditions, parameters and formulas of the process steps related to itself in turn until the last process equipment completes the decomposition and distribution of the standard operating procedure file.

[0053] S130, distributing each sub-file to its corresponding process equipment, so that each process equipment is configured and executed according to the received sub-file.

[0054] In an embodiment of the present application, after obtaining the sub-file, the sub-file can be distributed to the corresponding process equipment, so that each process equipment adjusts its own conditions and parameters according to the received sub-file, and prepares and feeds materials according to the recipe, so as to execute with the conditions, parameters, and recipes that meet the requirements of the sub-file.

[0055] In an embodiment of the present application, if the production execution method can control each process device, for example, the device implementing the production execution method is a control device, then after distributing the sub-file to each process device, the control device can control each process device to configure and execute according to the sub-file. In some embodiments, one end of the control device can control the configuration of different process devices, and the control device can also configure each process device according to the sub-file corresponding to each process device.

[0056] In some embodiments of the present application, if the device implementing the production execution method is a server, and each process device is communicatively connected to the server, the server can directly distribute each sub-file to each corresponding process device.

[0057] If the device implementing the production execution method is a server, and the server is only connected to the control device, the server can send all sub-files to the control device, and the control device distributes all sub-files.

[0058] In other embodiments, if the equipment for implementing the production execution method is applied to a target process equipment, and the target process equipment is any process equipment in an industrial system, then after decomposing to obtain sub-files, the target process equipment can be configured and executed according to its own corresponding sub-files, and then the remaining sub-files except its own corresponding sub-files can be distributed to their respective corresponding process equipment, so that other process equipment can be configured and executed according to their respective received sub-files.

[0059] After distributing the sub-files, the execution of the sub-files by each process equipment can also be divided into different situations.

[0060] In one embodiment, after distributing each sub-file to the corresponding process equipment respectively, the production status of the industrial system can also be obtained; if the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, then after waiting for each process equipment in the industrial system to complete the production of the previous standard operating procedure file, each process equipment is controlled to execute according to the received sub-file.

[0061] In this embodiment, an industrial system includes multiple process equipment. When any process equipment is executing the production of the previous standard operating procedure file, regardless of whether the process equipment is idle or not, even when receiving a sub-file of a new standard operating procedure file, the new sub-file will not be executed. Each batch of products is prepared in a way of preparing materials and producing them now, and only one batch of products is produced at the same time, effectively avoiding the mixing of materials from different batches and improving the accuracy and safety of production.

[0062] In other embodiments of the present application, after distributing each sub-file to the corresponding process equipment respectively, the production status of the industrial system is obtained; if the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, the production status of each process equipment is obtained; if the production status of any process equipment indicates that the process equipment is not in an execution state, the process equipment is controlled to adjust and prepare materials according to the sub-file corresponding to the process equipment.

[0063] The industrial system includes multiple process equipment, and materials are transmitted backward in the form of an assembly line. That is, when producing the same batch of products, the previous process equipment may have completed the required process steps, while the subsequent process equipment is executing or has not yet executed the process steps. In this case, if the previous process equipment is required to wait for the entire industrial system to complete production before starting the production of the next batch of products, it will cause a large waste of the equipment's production capacity.

[0064] Therefore, in this embodiment, if the industrial system is in the production process, after any process equipment receives the sub-file, it can determine whether the process equipment is idle (or whether it is in the execution state), and when it is idle / not in the execution state, the parameters and conditions of the next batch of products are configured in advance, as well as the materials are prepared. Therefore, when the entire industrial system is able to execute the production of the next batch, the parameters, conditions and materials have met the requirements, and there is no need to wait or reduce the waiting time. Even an industrial system can produce multiple batches of products at the same time, thereby effectively improving the production efficiency of the entire process system.

[0065] Take the production system of adhesive production as an example. The production system includes a discharge platform, a dryer, a cooling device, a metering tank and a mixer. After distributing the sub-files for the production of the next batch of products to the corresponding process equipment, if the mixer is performing the mixing of the current batch of materials, the discharge platform, the dryer, the cooling device and the metering tank can simultaneously perform the mixing of the materials for the production of the next batch of products. For another example, if the material is being dried in the dryer, the cooling device adjusts the temperature and pressure based on the sub-file corresponding to the cooling device.

[0066] Based on the same inventive concept, the above-mentioned production execution method can be implemented by a control device in an industrial system. Therefore, an embodiment of the present application also provides a control device, which can be applied to an industrial system. The industrial system also includes a server and multiple process equipment.

[0067] See also Figure 2 , Figure 2 Schematic diagram of a control device provided in an embodiment of the present application. In the embodiment of the present application, the control device 200 includes a processor 210 and a communication module 220, wherein the control device 200 is connected to the server and each process device through the communication module 220.

[0068] The communication module 220 is used to receive the standard operating procedure file provided by the server; the standard operating procedure file includes the process steps required when multiple process equipment in the industrial system jointly produce a product, the process conditions and parameters of each process step, and the recipe.

[0069] The processor 210 is used to decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipments.

[0070] The processor 210 is further configured to distribute each sub-file to each corresponding process device through the communication module 220 , so as to control each process device to configure and execute according to the received sub-file.

[0071] In one embodiment, the standard operating procedure file includes equipment identifications of process equipment required to execute each process step, and the processor 210 is further configured to determine the process equipment required to execute the standard operating procedure file according to the equipment identifications in the standard operating procedure file.

[0072] In one embodiment, the standard operating procedure file includes the material input and output conditions between various process equipments, and the processor 210 is further used to determine the process equipments required to execute the standard operating procedure file based on the material input and output conditions.

[0073] In one embodiment, the control device 200 is capable of controlling each process equipment. Accordingly, the processor 210 is also used to obtain the production status of the industrial system through the communication module 220. The processor 210 is also used to wait for each process equipment in the industrial system to complete the production of the previous standard operating procedure file, and then control each process equipment to execute according to the received sub-file if the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file.

[0074] In one embodiment, the processor 210 is also used to obtain the production status of the industrial system through the communication module 220; if the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, the production status of each process equipment is obtained through the communication module 220. If the production status of any process equipment indicates that the process equipment is not in an execution state, the processor 210 controls the process equipment to adjust and prepare materials according to the sub-file corresponding to the process equipment.

[0075] In one embodiment, the industrial system includes a discharge platform, a dryer, a cooling device, a metering tank and a mixer, and the product produced is an adhesive. The processor 210 is also used to control the cooling device to adjust the temperature and pressure based on the sub-file corresponding to the cooling device when the material is dried in the dryer.

[0076] Based on the same inventive concept, the present application embodiment also provides a server 300, see Figure 3 , Figure 3A schematic diagram of a server provided in an embodiment of the present application. The server 300 is applied to an industrial system, and the server 300 includes: a processor 210, a communication module 220 and a memory 330; the server 300 is connected to each process device through the communication module 220.

[0077] The processor 210 is used to obtain a standard operating procedure file pre-stored in the memory 330; the standard operating procedure file includes the process steps required when multiple process equipment in an industrial system jointly produce a product, the process conditions and parameters of each process step, and the recipe.

[0078] The processor 210 is used to decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipments.

[0079] The processor 210 is further used to distribute each of the sub-files to the corresponding process equipment respectively through the communication module 220, so as to control each process equipment to configure and execute according to the received sub-files.

[0080] In one embodiment, the standard operating procedure file includes equipment identifications of process equipment required to execute each process step, and the processor 210 is further configured to determine the process equipment required to execute the standard operating procedure file according to the equipment identifications in the standard operating procedure file.

[0081] In one embodiment, the standard operating procedure file includes the material input and output conditions between various process equipments, and the processor 210 is further used to determine the process equipment required to execute the standard operating procedure file based on the material input and output conditions.

[0082] In one embodiment, the industrial system further includes a control device, which is connected to each process device and is used to control each process device. The processor 210 is also used to obtain the production status of the industrial system through the communication module 220; if the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, then after waiting for each process device in the industrial system to complete the production of the previous standard operating procedure file, an instruction is issued to the control device so that the control device controls each process device to configure and execute according to the received sub-file.

[0083] In one embodiment, the processor 210 is also used to obtain the production status of the industrial system through the communication module; if the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, the production status of each of the process equipment is obtained through the communication module 220; if the production status of any process equipment indicates that the process equipment is not in an execution state, an instruction is issued to the control device so that the control device controls the process equipment to adjust and prepare materials according to the sub-file corresponding to the process equipment.

[0084] In one embodiment, the industrial system includes a unloading platform, a dryer, a cooling device, a metering tank and a mixer. The product is an adhesive. The processor 210 is also used to issue instructions to the control device when the material is being dried in the dryer, so that the control device controls the cooling device to adjust the temperature and pressure based on the sub-file corresponding to the cooling device.

[0085] Based on the same inventive concept, the present application also provides a stirring system, see Figure 4 , Figure 4 A schematic diagram of a mixing system provided in one embodiment of the present application, the mixing system 400 includes a plurality of process equipment, the plurality of process equipment including: a mixer 450, a metering tank 440, a cooling device 430, a dryer 420 and a discharge platform 410, the mixer 450 is used to connect to the server. In the mixing system, the material is transmitted sequentially through the discharge platform 410, the dryer 420, the cooling device 430, the metering tank 440 and the mixer 450, the discharge platform 410 is used for stacking and unloading the material, the dryer 420 is used to dry the material unloaded from the discharge platform, and output it to the cooling device 430 for cooling after drying, the cooled material will be output to the metering tank 440, the metering tank 440 measures the weight output to the mixer 450, the mixer 450 mixes the material output by the metering tank 440 to obtain the product. Among them, the product output by the mixer 450 can be a finished product or a semi-finished product, which is not limited here.

[0086] In an embodiment of the present application, the mixer 450 is used to receive a standard operating procedure file provided by a server; and decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipment; the standard operating procedure file includes the process steps required when multiple process equipment in an industrial system jointly produce a product, the process conditions and parameters of each process step, and the recipe.

[0087] The mixer 450 is also used to configure and execute according to its own corresponding sub-file, and distribute the sub-files corresponding to the metering tank, cooling equipment, dryer and unloading platform, so that the metering tank, cooling equipment, dryer and unloading platform are configured and executed according to the received sub-files.

[0088] In one embodiment, the standard operating procedure file includes equipment identifications of process equipment required to execute each process step, and the mixer 450 is further configured to determine the process equipment required to execute the standard operating procedure file according to the equipment identifications in the standard operating procedure file.

[0089] In one embodiment, the standard operating procedure document includes the material input and output conditions between the mixer 450, the metering tank 440, the cooling equipment 430, the dryer 420 and the unloading platform 410. The mixer 450 is also used to determine the process equipment required to execute the standard operating procedure document based on the material input and output conditions.

[0090] In one embodiment, the mixer 450 is also used to obtain the current production status of the mixing system; if the production status of the mixing system 400 indicates that the mixing system 400 is executing the production of the previous standard operating procedure file, then after waiting for each process equipment in the mixing system 400 to complete the production execution of the previous standard operating procedure file, each process equipment is controlled to execute according to the received sub-file.

[0091] In one embodiment, the mixer 450 is also used to obtain the production status of the mixing system; if the production status of the mixing system indicates that the mixing system is executing the production of the previous standard operating procedure file, the production status of each process equipment is obtained; if the production status of any process equipment indicates that the process equipment is not in an execution state, the process equipment is controlled to adjust and prepare materials according to the sub-file corresponding to the process equipment.

[0092] In one embodiment, the mixer 450 is also used to control the cooling device to adjust the temperature and pressure based on the sub-file corresponding to the cooling device 430 when the material is dried in the dryer 420 .

[0093] In one embodiment, the mixer 450 is also used to perform configuration and execution according to the sub-file corresponding to the mixer; the remaining sub-files except the sub-file corresponding to the mixer 450 are distributed to the corresponding process equipment respectively, so that the other process equipment except the mixer 450 can be configured and executed according to the sub-files received by each.

[0094] Based on the same inventive concept, an embodiment of the present application further provides a computer-readable storage medium on which a computer program is stored. When the computer program is run, the production execution method of the process equipment provided in the above embodiment is executed.

[0095] The storage medium may be any available medium that can be accessed by a computer or a data storage device such as a server or a data center that includes one or more available media. The available medium may be a magnetic medium (such as a floppy disk, a hard disk, a tape), an optical medium (such as a DVD), or a semiconductor medium (such as an SSD (Solid State Disk)).

[0096] In the embodiments provided in the present application, it should be understood that the disclosed methods and devices can also be implemented in other ways. The device embodiments described above are merely illustrative. The functional modules in the various embodiments of the present application can be integrated together to form an independent part, or each module can exist separately, or two or more modules can be integrated to form an independent part.

[0097] If the functions are implemented in the form of software function modules and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application can be essentially or partly embodied in the form of a software product that contributes to the prior art. The computer software product is stored in a storage medium and includes several instructions for a computer device (which can be a personal computer, server, or network device, etc.) to perform all or part of the steps of the methods described in each embodiment of the present application. The aforementioned storage medium includes: various media that can store program codes, such as USB flash drives, mobile hard drives, ROM, RAM, magnetic disks, or optical disks.

[0098] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

[0099] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

Claims

1. A production execution method, characterized in that: include: Obtain standard operating procedure documents; The standard operating procedure document includes the process steps required when multiple process equipment in an industrial system jointly produce a product, the process conditions and parameters of each process step, and the recipe; Decomposing the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipments; Distribute each of the sub-files to the corresponding process equipment respectively, so that each of the process equipment is configured and executed according to the received sub-file.

2. The production execution method according to claim 1, characterized in that: The standard operating procedure document includes equipment identification of process equipment required to perform each process step; Before decomposing the standard operating procedure document according to the process equipment required to execute the standard operating procedure document, the method further includes: Determine the process equipment required to execute the standard operating procedure file according to the equipment identification in the standard operating procedure file.

3. The production execution method according to claim 1, characterized in that: The standard operating procedure document includes the material input and output conditions between each of the process equipment; Before decomposing the standard operating procedure document according to the process equipment required to execute the standard operating procedure document, the method further includes: The process equipment required to execute the standard operating procedure document is determined based on the material input and output conditions.

4. The production execution method according to claim 1, characterized in that: After distributing each of the sub-files to the corresponding process equipment, the method further includes: Obtaining the production status of the industrial system; If the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, then after waiting for each process equipment in the industrial system to complete the production execution of the previous standard operating procedure file, each process equipment is controlled to execute according to the received sub-file.

5. The production execution method according to claim 1, characterized in that: After distributing each of the sub-files to the corresponding process equipment, the method further includes: Obtaining the production status of the industrial system; If the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, then obtaining the production status of each of the process equipment; If the production status of any of the process equipment indicates that the process equipment is not in an execution state, the process equipment is controlled to perform adjustments and material preparation according to the sub-file corresponding to the process equipment.

6. The production execution method according to any one of claims 1 to 5, characterized in that: The industrial system includes a discharge platform, a dryer, a cooling device, a metering tank and a mixer, and the product is an adhesive. After distributing each of the sub-files to the corresponding process equipment respectively, the method further includes: If the material is dried in the dryer, the cooling device adjusts the temperature and pressure based on the subfile corresponding to the cooling device.

7. The production execution method according to any one of claims 1 to 5, characterized in that: The production execution method is applied to a target process device, the target process device is any process device in the industrial system, and the sub-files are distributed to the corresponding process devices respectively, including: Configure and execute according to the sub-file corresponding to the target process equipment; The remaining sub-files except the sub-file corresponding to the target process equipment are distributed to the corresponding process equipments respectively, so that the process equipments except the target process equipment are configured and executed according to the sub-files received by them.

8. A control device, characterized in that: Applied to an industrial system, the industrial system also includes a server and a plurality of process equipment; the control device includes a processor and a communication module, The control device is respectively connected to the server and each of the process devices through the communication module; The processor is used to receive a standard operating procedure file provided by the server through the communication module; the standard operating procedure file includes the process steps required when multiple process equipment in the industrial system jointly produce a product, the process conditions and parameters of each process step, and the recipe; The processor is used to decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipments; The processor is further used to distribute each of the sub-files to the corresponding process equipment respectively through the communication module, so as to control each of the process equipment to configure and execute according to the received sub-files.

9. A server, characterized in that: Applied to an industrial system, the industrial system also includes a plurality of process equipment; The server includes: a processor, a memory and a communication module; The server is connected to each of the process equipment through the communication module; The processor is used to obtain a standard operating procedure file pre-stored in the memory; the standard operating procedure file includes the process steps required when multiple process equipment in an industrial system jointly produce a product, the process conditions and parameters of each process step, and a recipe; The processor is used to decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipments; The processor is further used to distribute each of the sub-files to the corresponding process equipment respectively through the communication module, so as to control each of the process equipment to configure and execute according to the received sub-files.

10. A stirring system, characterized in that: The mixing system includes a plurality of process equipment, including: a mixer, a metering tank, a cooling device, a dryer and a discharge platform; the mixer is used to be connected to the server; The mixer is used to receive the standard operating procedure file provided by the server; and decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipments; the standard operating procedure file includes the process steps required when multiple process equipments in the industrial system jointly produce a product, the process conditions and parameters of each process step, and the formula; The mixer is also used to configure and execute according to its own corresponding sub-file, and distribute the sub-files corresponding to the metering tank, cooling equipment, dryer and unloading platform, so that the metering tank, cooling equipment, dryer and unloading platform are configured and executed according to the received sub-files.

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