Cable, processing equipment thereof and cable processing method

By designing a cable processing equipment including spiral strips, pulleys and limit rings, the pimple problem during the cable processing process is solved, efficient removal and winding is achieved, production efficiency is improved, and rework is reduced.

CN119207891AInactive Publication Date: 2024-12-27何长流
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Patent Information

Application Number
CN202411388856.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the cable processing process, the surface of the cable often produces bumps due to different processing methods, resulting in unqualified appearance and rework, which affects production efficiency.

Method used

A cable processing equipment is designed, including a support frame, sliding rod, spiral strip, pulley and limit ring. Through the rotation and lateral movement of the spiral strip, combined with belt transmission and motor drive, the rotating cutting of the cable surface lumps is achieved. and remove, and through the cooperation of the winding roller and the lead screw, the cable is wound and pushed, which is convenient for removing pimples.

Benefits of technology

It effectively reduces the condition of unqualified cable appearance, improves production efficiency, prevents finished products from returning to the factory, simplifies the equipment structure, and reduces the failure rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of cable processing, in particular to a cable, processing equipment thereof and a cable processing method. According to the cable and the processing equipment and the cable processing method thereof, in the cable processing production process, knots possibly generated on the surface of a produced cable can be conveniently cut and removed, the situation that the appearance of the produced cable is unqualified is reduced, and therefore the situation that a finished product is returned to a factory is prevented. According to the technical scheme, the cable processing equipment comprises a supporting frame and sliding rods fixedly connected to the four corners of the middle of the supporting frame, the middles of the four sliding rods are slidably connected to a rectangular frame, a semicircular frame is fixedly connected to the bottom of the inner side of the rectangular frame, and a groove is formed in the middle of the semicircular frame; a circular convex wall is rotationally connected into the groove and fixedly connected to the outer side of the annular frame, a connecting frame is fixedly connected to the middle of the annular frame, and a spiral strip is fixedly connected to the middle of the connecting frame.
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Description

Technical Field

[0001] The present invention relates to the field of cable processing, and more particularly to a cable and a processing device and a cable processing method thereof. Background Art

[0002] A cable is a collection of conductors used to transmit electrical energy or signals, usually composed of multiple conductors, insulation layers and other protective layers. Its main function is to transmit electricity or information from one location to another, and it is widely used in power systems, communication networks, electronic equipment and other fields. There will be many minor problems in the process of processing and producing cables, but these minor problems often affect the overall production efficiency of the cables. In the process of processing and producing cables, the surface of the cables will have bumps on the outer surface of the cables due to different processing methods, and this situation will cause the appearance of the cables to be unqualified and reworked. Therefore, this application is proposed to solve the above technical problems. Summary of the invention

[0003] The purpose of the present invention is to provide a cable and its processing equipment and cable processing method, which can facilitate the cutting and removal of bumps that may be produced on the surface of the produced cable during the cable processing and production process, reduce the situation of unqualified appearance of the produced cable, and thus prevent the finished products from being returned to the factory.

[0004] The objective of the present invention is achieved through the following technical scheme: a cable processing equipment, comprising a support frame and sliding rods fixedly connected at the four corners of the middle part of the support frame, the middle parts of the four sliding rods are slidably connected to the rectangular frame, a semicircular frame is fixedly connected to the bottom of the inner side of the rectangular frame, a groove is provided in the middle part of the semicircular frame, a circular convex wall is rotatably connected in the groove, the circular convex wall is fixedly connected to the outer side of the annular frame, the middle part of the annular frame is fixedly connected to a connecting frame, and the middle part of the connecting frame is fixedly connected to a spiral strip.

[0005] Sharp surfaces are arranged on both sides of the edge of the spiral strip.

[0006] The front side of the semicircular frame is rotatably connected with a short rod, the left side of the short rod is fixedly connected with a pulley II, the left side of the annular frame is fixedly connected with a pulley I, and the pulley II is connected to the pulley I through a belt transmission connection.

[0007] The left side of the support frame is rotatably connected with a cross bar, and the middle part of the cross bar is fixedly connected with a winding roller.

[0008] The top right side of the support frame is rotatably connected to a lead screw, the right side of the support frame is fixedly connected to a positioning rod, a transverse frame is slidably connected to the positioning rod, the top of the transverse frame is transmission-connected to the lead screw, and a limiting ring is provided in the middle of the transverse frame.

[0009] A method for processing a cable using the above-mentioned cable processing equipment is characterized in that the method comprises the following steps:

[0010] S1: Connect and circulate the produced cables to the cable processing equipment;

[0011] S2: The bumps on the outer surface of the cable are removed by rotary cutting using cable processing equipment;

[0012] S3: The cable whose surface is cut and the knots are removed is wound by cable processing equipment;

[0013] S4: Push the butted cables along any side in the horizontal direction through the cable processing equipment.

[0014] The inner conductor of the cable processed by the above method is mainly composed of copper and aluminum materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a partial structural schematic diagram of the support frame of the present invention;

[0017] Figure 2 It is a partial structural schematic diagram of the sliding rod of the present invention;

[0018] Figure 3 It is a partial structural schematic diagram of the rectangular frame of the present invention;

[0019] Figure 4 It is a partial structural schematic diagram of the annular frame of the present invention;

[0020] Figure 5 It is a partial structural schematic diagram of the spiral strip of the present invention;

[0021] Figure 6 It is a partial structural schematic diagram of the limiting ring of the present invention;

[0022] Figure 7 It is a partial structural schematic diagram of the turning frame of the present invention;

[0023] Figure 8 It is a first overall structural schematic diagram of the present invention;

[0024] Fig. 9 The present invention Figure 8 A magnified schematic diagram of the local structure;

[0025] Fig.10 It is a second overall structural schematic diagram of the present invention;

[0026] Fig.11 The present invention Fig.10A magnified schematic diagram of the local structure.

[0027] In the figure: support frame 101; cross bar 102; winding roller 103; sliding rod 104; rectangular frame 201; semicircular frame 202; annular frame 301; circular convex wall 302; connecting frame 303; spiral strip 304; pulley I 305; short rod 306; belt 307; pulley II 308; transverse frame 401; limiting ring 402; rectangular plate 403; positioning rod 404; screw 405; oblique frame 501; turning frame 502; vertical rod 503; auxiliary wheel 504; convex seat 505; telescopic rod 506; spring 507. DETAILED DESCRIPTION

[0028] A cable processing device includes a support frame 101 and sliding rods 104 fixedly connected at the four corners of the middle part of the support frame 101, the middle parts of the four sliding rods 104 are slidably connected to a rectangular frame 201, a semicircular frame 202 is fixedly connected to the bottom of the inner side of the rectangular frame 201, a groove is provided in the middle part of the semicircular frame 202, a circular convex wall 302 is rotatably connected in the groove, the circular convex wall 302 is fixedly connected to the outer side of the annular frame 301, a connecting frame 303 is fixedly connected to the middle part of the annular frame 301, and a spiral strip 304 is fixedly connected to the middle part of the connecting frame 303.

[0029] This part is based on Figure 1-5 The working process expressed in 8-11 is: in the process of cable processing and production, in order to facilitate the cutting and removal of bumps that may be produced on the surface of the produced cable, reduce the situation of unqualified appearance of the produced cable, and thus prevent the finished product from being returned to the factory, when in use, the processed cable is extended into the middle of the support frame 101 and passes through the spiral strip 304 in the middle of the inner side of the rectangular frame 201. The spiral strip 304 is spirally arranged along a central axis, and its inner circumferential diameter just corresponds to the diameter of the cable, and then when the cable passes through the spiral strip 304, the inner surface of the spiral strip 304 is attached to the surface of the cable, and when the annular frame 301 rotates by relying on the groove of the circular convex wall 302 on the semicircular frame 202, the synchronous spiral strip 304 rotates, and when the spiral strip 304 rotates, the bumps remaining on the surface of the cable are rotationally scraped off by the spiral strip 304, and the rectangular frame 201 can rely on four sliding rods 104 to move laterally, which is convenient for adjusting the lateral position of the spiral strip 304, so that the position can be adjusted toward the inflow or outflow position of the cable.

[0030] The spiral strip 304 has sharp surfaces on both sides of its edge.

[0031] This part is based on Figure 1-5 The working process expressed in 8-11 is: when the bumps on the cable surface are scraped off by the spiral strip 304 in a rotating manner, the efficiency of scraping off the bumps on the cable surface is accelerated by the sharp surfaces on both sides of the edge of the spiral strip 304.

[0032] The front side of the semicircular frame 202 is rotatably connected to a short rod 306 , the left side of the short rod 306 is fixedly connected to a pulley II 308 , the left side of the annular frame 301 is fixedly connected to a pulley I 305 , and the pulley II 308 is connected to the pulley I 305 via a belt 307 .

[0033] This part is based on Figure 1-5 The working process expressed in 8-11 is: when the spiral strip 304 is rotated along its central axis, an output shaft of a first motor is fixedly connected to the right side of the short rod 306 through a coupling, and the first motor is driven to rotate the short rod 306. When the short rod 306 rotates, the pulley II 308 rotates synchronously, and then the pulley II 308 and the pulley I 305 are connected by the transmission of the belt 307 to rotate the pulley I 305. When the pulley I 305 rotates, the annular frame 301 rotates on the groove on the semicircular frame 202 by relying on the circular convex wall 302, so that the spiral strip 304 rotates along its central axis, thereby accelerating the efficiency of scraping away bumps on the cable surface.

[0034] The left side of the support frame 101 is rotatably connected to a cross bar 102 , and the middle of the cross bar 102 is fixedly connected to a winding roller 103 .

[0035] This part is based on Figure 1-5 The working process expressed in 8-11 is: after scraping off the surface bumps of the cable, the cable can be wound and collected, the output shaft of the second motor can be fixedly connected to the rear side of the cross bar 102 through a coupling, the second motor can be fixedly connected to the support frame 101 by bolts, and the second motor is driven to rotate the cross bar 102. When the cross bar 102 rotates, the winding roller 103 located on the cross bar 102 rotates synchronously, so that the winding roller 103 can wind the cable.

[0036] The top right side of the support frame 101 is rotatably connected to a lead screw 405, the right side of the support frame 101 is fixedly connected to a positioning rod 404, a transverse frame 401 is slidably connected to the positioning rod 404, the top of the transverse frame 401 is transmission-connected to the lead screw 405, and a limiting ring 402 is provided in the middle of the transverse frame 401.

[0037] The inner side of the limiting ring 402 is polished.

[0038] This part is based on Figure 1-6The working process expressed in 8-11 is: in order to facilitate the horizontal forward and backward movement of the cable connected to the support frame 101, when the cable is pushed toward one side, the lateral cutting force of the cable surface on this side when passing through the spiral strip 304 can be increased, so as to facilitate the scraping of the cable surface on the side where there may be more bumps. When in use, when the cable is extended into the support frame 101, the cable is passed through the inside of the limit ring 402, and then the output shaft of a third motor is fixedly connected to the rear side of the screw 405 through a coupling, and the third motor is fixedly connected by bolts. On the support frame 101, the third motor is driven to rotate the screw 405. When the screw 405 rotates, the transverse frame 401 threadedly connected thereto moves laterally along the positioning rod 404, and then the cable can be pulled to move in the horizontal front and rear directions through the limit ring 402, so that the cable connected to the support frame 101 can be moved forward and backward in the horizontal direction. When the cable is pushed toward one side, the lateral cutting force of the cable surface on this side passing through the spiral strip 304 can be increased, so that the cable surface on the side where there may be more bumps can be scraped off.

[0039] A rectangular plate 403 is fixedly connected to the four corners of the limiting ring 402, and an oblique frame 501 is fixedly connected to the outside of each rectangular plate 403. The right side of each oblique frame 501 is rotatably connected to a flip frame 502, and the left side of each flip frame 502 is rotatably connected to a vertical rod 503. The middle of each vertical rod 503 is fixedly connected to an auxiliary wheel 504.

[0040] This part is based on Figure 1-11 The working process expressed therein is: when the cable is pushed in the front and rear directions as mentioned above, the cable will change its position on the outside of the limit ring 402, so as to facilitate the auxiliary circulation of the cable and prevent the cable from shifting in the circulation position, when the cable is pushed by the limit ring 402 and changes its position laterally, the surface of the cable can overlap the surface of the auxiliary wheel 504 on the corresponding side, and the auxiliary wheel 504 can be attached to the surface of one side of the cable by relying on the flip frame 502. When the auxiliary wheel 504 rotates by relying on the vertical rod 503, the circulation of the cable in any horizontal direction is assisted, so as to facilitate the auxiliary circulation of the cable and prevent the cable from shifting in the circulation position. The structure is simple and the failure rate is low.

[0041] A convex seat 505 is rotatably connected to the middle part of each of the inclined frames 501 and the middle part of each of the flip frames 502, and a telescopic rod 506 is fixedly connected between every two corresponding convex seats 505. A spring 507 is sleeved on each telescopic rod 506, and both sides of each spring 507 are fixedly connected to the adjacent side surface of the two convex seats 505 on the telescopic rod 506.

[0042] This part is based on Figure 1-11 The working process expressed therein is: in order to facilitate the support of the auxiliary wheel 504 on the flip frame 502, when in use, each spring 507 is a compression spring, and each spring 507 can provide an outward elastic force to the protrusions 505 on both sides of the telescopic rod 506, so that the auxiliary wheel 504 can always keep in contact with the surface of the cable, thereby providing auxiliary support for the cable flowing in any direction, and preventing the cable from being displaced during circulation.

[0043] A method for processing a cable using the above-mentioned cable processing equipment is characterized in that the method comprises the following steps:

[0044] S1: Connect and circulate the produced cables to the cable processing equipment;

[0045] S2: The bumps on the outer surface of the cable are removed by rotary cutting using cable processing equipment;

[0046] S3: The cable whose surface is cut and the knots are removed is wound by cable processing equipment;

[0047] S4: Push the butted cables along any side in the transverse direction through the cable processing equipment. Using the above method, the inner conductor of the cable processed by this method is mainly composed of copper and aluminum materials.

Claims

1. A cable processing device, comprising a support frame (101) and sliding rods (104) fixedly connected to the four corners of the middle of the support frame (101), characterized in that: The middle parts of the four sliding rods (104) are slidably connected to the rectangular frame (201); the bottom of the inner side of the rectangular frame (201) is fixedly connected to a semicircular frame (202); a groove is provided in the middle part of the semicircular frame (202); a circular convex wall (302) is rotatably connected in the groove; the circular convex wall (302) is fixedly connected to the outer side of the annular frame (301); a connecting frame (303) is fixedly connected to the middle part of the annular frame (301); and a spiral strip (304) is fixedly connected to the middle part of the connecting frame (303).

2. A cable processing device according to claim 1, characterized in that: Sharp surfaces are provided on both sides of the edge of the spiral strip (304).

3. A cable processing device according to claim 2, characterized in that: The front side of the semicircular frame (202) is rotatably connected to a short rod (306), the left side of the short rod (306) is fixedly connected to a pulley II (308), the left side of the annular frame (301) is fixedly connected to a pulley I (305), and the pulley II (308) and the pulley I (305) are connected in transmission via a belt (307).

4. A cable processing device according to claim 1, characterized in that: The left side of the support frame (101) is rotatably connected to a cross bar (102), and the middle part of the cross bar (102) is fixedly connected to a winding roller (103).

5. A cable processing device according to claim 4, characterized in that: The top right side of the support frame (101) is rotatably connected to a lead screw (405), the right side of the support frame (101) is fixedly connected to a positioning rod (404), a transverse frame (401) is slidably connected to the positioning rod (404), the top of the transverse frame (401) is transmission-connected to the lead screw (405), and a limiting ring (402) is provided in the middle of the transverse frame (401).

6. A cable processing device according to claim 5, characterized in that: The inner side of the limiting ring (402) is polished.

7. A cable processing device according to claim 6, characterized in that: A rectangular plate (403) is fixedly connected to each of the four corners of the limiting ring (402); an oblique frame (501) is fixedly connected to the outside of each oblique frame (403); a flip frame (502) is rotatably connected to the right side of each oblique frame (501); a vertical rod (503) is rotatably connected to the left side of each flip frame (502); and an auxiliary wheel (504) is fixedly connected to the middle of each vertical rod (503).

8. A cable processing device according to claim 7, characterized in that: A convex seat (505) is rotatably connected to the middle of each of the oblique frames (501) and the middle of each of the flip frames (502), and a telescopic rod (506) is fixedly connected between each two corresponding convex seats (505). A spring (507) is sleeved on each telescopic rod (506), and both sides of each spring (507) are fixedly connected to the adjacent side surfaces of the two convex seats (505) on the telescopic rod (506).

9. A method for processing a cable using a cable processing device according to any one of claims 1 to 8, characterized in that: The method comprises the following steps: S1: Connect and circulate the produced cables to the cable processing equipment; S2: The bumps on the outer surface of the cable are removed by rotary cutting using cable processing equipment; S3: The cable whose surface is cut and the knots are removed is wound by cable processing equipment; S4: Push the butted cables along any side in the horizontal direction through the cable processing equipment.

10. The method according to claim 9, characterized in that: The inner conductor of the cable processed by this method is mainly composed of copper and aluminum materials.