A switching power supply transformer winding device and method

Abstract

The present invention discloses a switching power supply transformer winding device and method, which relates to the technical field of transformer processing, and aims to solve the technical problem that the existing winding equipment has a large demand for manpower and is difficult to quickly fix the wire ends, thereby affecting the quality and processing efficiency of the processed transformer. The device includes a control component, a pedal switch arranged on one side of the control component, and a base located below the control component. The present invention designs a pressure component, an adjustment component, a movable component, and a cleaning component, so that the device does not need to perform work such as unloading or positioning the wire ends of the transformer. The device can automatically complete the subsequent steps of the winding process, reduce the participation of personnel, and thus reduce the demand for human resources of the device. At the same time, it avoids the possibility of loosening the wire ends during cleaning, fixing, and welding, thereby improving the efficiency of processing the transformer while ensuring the processing quality of the transformer by the device.

Description

Technical Field

[0001] The present invention relates to the technical field of transformer processing, and more specifically, to a switching power supply transformer winding device and method. Background Art

[0002] Transformer winding equipment, as an indispensable part of transformer manufacturing, is responsible for winding coils accurately and efficiently. Its technical optimization is crucial to improving the overall performance of the transformer. Although the winding equipment on the current market has functions such as spindle drive and wire arrangement automation, it still relies heavily on manual operation in key steps such as wire end and casing installation, welding and fixing. This not only increases labor costs, but also limits the further improvement of production efficiency and product quality.

[0003] Specifically, the traditional method requires workers to manually insert the sleeve into the starting and ending ends of the copper wire, and then the winding equipment completes the winding of the copper wire. This process is not only cumbersome and time-consuming, but also prone to inaccurate installation of the sleeve or improper handling of the wire ends due to human factors. More importantly, after the winding is completed, the wire ends need to be manually cleaned, fixed and welded. This link is particularly challenging for the skills and patience of the operator. The slightest carelessness may cause the wire ends to loosen, thereby affecting the electrical performance of the transformer, such as voltage stability, and may even cause equipment failure, reducing the overall processing quality and efficiency. In view of this, we propose a switching power supply transformer winding device and method. Summary of the invention

[0004] The object of the present invention is to provide a switching power supply transformer winding device and method to solve the technical problems that the existing winding equipment has a large demand for manpower and is difficult to quickly fix the wire ends, thereby affecting the quality and processing efficiency of the processed transformer.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a switching power supply transformer winding device and method, comprising:

[0006] A winding mechanism, comprising a control component, a pedal switch arranged on one side of the control component, a base located below the control component, a movable cabinet, a limit angle, a guide rail, a bracket located above the control component and a first electric push rod, wherein the first electric push rod is connected to the bracket, the movable cabinet is located above the base, the limit angle is located on both sides of the movable cabinet, and the limit angle slides in the guide rail; and a welding mechanism, comprising an adjustment component, a welding component located above the adjustment component, a positioning component, a pressure component arranged on one side of the positioning component, a transmission component connected to the pressure component, a movable component and a cleaning component, wherein the movable component is located below the pressure component, the cleaning component is connected to the movable component, and the positioning component is connected to the adjustment component.

[0007] The present invention does not require work such as cutting or positioning wire ends for the transformer. The device can automatically complete the subsequent steps of the winding process, reduce the participation of personnel, and thus reduce the demand for human resources of the device. At the same time, it avoids the possibility of loosening of wire ends during cleaning, fixing and welding, thereby improving the efficiency of processing the transformer and ensuring the processing quality of the transformer by the device.

[0008] Preferably, one side of the control component is fixedly connected to the pedal switch, the bottom of the control component is fixedly connected to the top of the base, the top of the base is fixedly connected to two guide rails, and the two guide rails are slidably connected to two limit angles respectively, the tops of the two limit angles are fixedly connected to the bottom of the same movable cabinet, the top of the control component is connected to the bottom of the bracket by screws, and the bottom of the inner wall of the bracket is fixedly connected to the top of the first electric push rod.

[0009] Preferably, the adjusting assembly is overlapped with the welding assembly, one end of the adjusting assembly is fixedly connected to the positioning assembly, one side of the positioning assembly is fixedly connected to the pressure assembly, the pressure assembly is transmission-connected to the first rotator through the transmission assembly, the other end of the first rotator is fixedly connected to the first gear, the first rotator is clamped on one side of the positioning assembly, the movable assembly is meshed with the first gear, and the pressure assembly is transmission-connected to the cleaning assembly through the positioning assembly;

[0010] The movable component is fixedly connected to one side of the control component, the adjustment component and the welding component are both slidably connected outside the control component, and the top of the adjustment component is fixedly connected to the bottom end of the first electric push rod.

[0011] Preferably, the control assembly comprises a control cabinet, one side of the control cabinet is provided with a first slide slot and two second slide slots, and a wire winder is arranged in the control cabinet;

[0012] The adjusting component is slidably connected in the first slide groove, the positioning component is slidably connected in the second slide groove, the movable component is fixedly connected to one side of the control cabinet, the bracket is fixedly connected to the top of the control cabinet, and the bottom of the control cabinet is fixedly connected to the top of the base.

[0013] Preferably, the adjustment assembly comprises a first slider, one side of which is fixedly connected to one end of a second electric push rod, the second electric push rod is externally connected to two mounting plates, and the two mounting plates are provided with guide grooves on the sides away from each other, the second electric push rod is externally fixedly connected to a mounting rod, and the other end of the mounting rod is fixedly connected to a limit block;

[0014] The top of the first slider is fixedly connected to the bottom end of the first electric push rod, the first slider is slidably connected in the first slide groove, the other end of the first electric push rod is fixedly connected to the positioning assembly, and the limit block is slidably connected in the movable assembly;

[0015] The welding assembly includes a slide cylinder, both sides of the slide cylinder are fixedly connected with reinforcing ribs, and the two reinforcing ribs are respectively fixedly connected with two second sliding blocks, a welding gun is slidably connected in the slide cylinder, a control switch is arranged above the slide cylinder, and a guide rod is arranged outside the welding gun;

[0016] The guide rod is slidably connected in the guide groove, the other end of the mounting plate is located above the control switch, the two second sliders are respectively slidably connected in the two second slide grooves, a return spring is arranged in the second slide groove, and the guide rod is fixedly connected to the outside of the mounting rod.

[0017] Preferably, the positioning assembly comprises a positioning plate, a first movable groove and a second movable groove are formed on one side of the positioning plate, the first movable groove and the second movable groove are both arc-shaped, a placement groove is formed on one side of the positioning plate, one side of the positioning plate is fixedly connected to the sensor, and the sensor is located above the placement groove;

[0018] The positioning plate is fixedly connected to one end of the second electric push rod, the pressure assembly is located on one side of the positioning plate, and the first rotator is clamped on one side of the positioning plate;

[0019] The pressure assembly includes a pump, the pump is connected to a limit sleeve, a limit rod is slidably connected inside the limit sleeve, the limit sleeve and the limit rod are both arc-shaped, the other end of the limit rod is fixedly connected to a rotating sleeve, a second rotator is sleeved inside the rotating sleeve, a first gear is fixedly connected outside the second rotator, and the second rotator is fixedly connected to the transmission assembly;

[0020] The pump is fixedly connected to one side of the positioning plate, the second rotator is slidably connected in the second movable groove, the other end of the pump passes through the positioning plate and is connected to the cleaning assembly, and the other end of the second rotator passes through the second movable groove and is fixedly connected to the cleaning assembly.

[0021] Preferably, the transmission assembly includes two first transmission wheels, and the two first transmission wheels are connected by a first transmission belt, and one side of one of the first transmission wheels is fixedly connected to the third rotator;

[0022] The third rotator is clamped on one side of the positioning plate, another first transmission wheel is fixedly connected to the outside of the second rotator, and the other end of the third rotator passes through the positioning plate and is fixedly connected to the cleaning assembly.

[0023] Preferably, the movable assembly comprises a side plate, one side of the side plate is fixedly connected to a plurality of tooth blocks, the front side of the side plate is fixedly connected to a slide plate, the slide plate is slidably connected in the sliding sleeve, and a limiting groove is provided on one side of the slide plate;

[0024] The sliding sleeve is fixedly connected to one side of the control cabinet, the limiting block is slidably connected in the limiting groove, and the side plate is meshed with the second gear through a plurality of tooth blocks.

[0025] Preferably, the cleaning assembly comprises a rotating rod, a connecting sleeve is connected to the outer surface of the rotating rod, branch pipes are fixedly connected above and below the connecting sleeve, the branch pipe located below is communicated with the cleaner, a support rod is fixedly connected to the outside of the branch pipe located below, the support rod is fixedly connected to the transmission shaft, the transmission shaft is located in the first movable groove, the cleaner is fixedly connected to one end of the fourth rotator, the fourth rotator and the outer surface of the rotating rod are fixedly connected to the second transmission wheel, and the two second transmission wheels are connected through a second transmission belt, and the branch pipe located above is a hose;

[0026] The transmission shaft passes through the first movable groove and is fixedly connected to the third rotator, the branch pipe located above is connected to the pump, the rotating rod passes through the positioning plate and is transmission-connected to the first rotator, the fourth rotator is located in the first movable groove, and the first rotator, the second rotator, the third rotator and the fourth rotator are all composed of bearings and rotating shafts;

[0027] The cleaner comprises a sealing sleeve, a telescopic rod is sleeved in the sealing sleeve, a spring is arranged outside the telescopic rod, the other end of the telescopic rod and the spring is fixedly connected to a plurality of cleaning plates, and a plurality of cleaning brushes are arranged outside the plurality of cleaning plates, and one side of the sealing sleeve is fixedly connected to the other end of the spring;

[0028] The sealing sleeve is communicated with the branch pipe located below, and the other end of the telescopic rod passes through the sealing sleeve and is transmission-connected with the fourth rotator.

[0029] A method for using a switching power supply transformer winding device comprises the following steps:

[0030] S1. When in use, the transformer is placed between the winder and the movable cabinet, and the distance between the movable cabinet and the control cabinet is adjusted by the guide rail to fix the transformer. At the same time, the adjustment component is started to fit the surface of the transformer, and then the metal wire is fixed outside the transformer by the external mechanical arm. Then, the winding process is completed by rotating the transformer. After the winding is completed, the welding mechanism is adjusted by the first electric push rod to process the wire ends;

[0031] S2. When the winding is completed and the first electric push rod is started, the first electric push rod will push the adjustment component to move downward. As the adjustment component moves downward, the metal wire will enter the positioning component. Due to the obstruction of the metal wire, the positioning component will trigger the pressure component to start, so that the pressure component rotates along the transmission component. At the same time, the cleaning component will also move synchronously to the bottom of the positioning component. Since the pressure component is meshed with the first gear, during the downward movement, the first gear will rotate due to contact with the movable component and synchronously drive the cleaning component to rotate through the pressure component and the transmission component, thereby cleaning the surface of the transformer. As the adjustment component continues to move downward, the adjustment component will trigger the welding component and drive the welding component to move downward, so that the welding component welds the metal wire to the outside of the transformer and moves downward synchronously, so that the wire end of the metal wire is completely welded outside the transformer.

[0032] S2.1. When the positioning plate is driven by the second electric push rod to move downward, the positioning plate will gather the metal wire through the placement groove below, so that the metal wire is gradually located below the sensor. At this time, the sensor will trigger and start the pump, so that the pump injects air into the branch pipe and the limit sleeve at the same time. When the gas enters the limit sleeve, the limit sleeve will push the limit rod, so that the second gear moves along the first movable groove, and when it moves to the limit position, the second gear will mesh with the first gear. Similarly, since the branch pipe is connected to the second rotator through the support rod and the transmission shaft, the cleaner will also turn forty-five degrees along the rotating rod and be located below the placement groove;

[0033] S2.2. When the second gear meshes with the first gear, the first gear will move downward and come into contact with the tooth block on the surface of the side plate, thereby rotating. Since the second gear is rotationally connected to the rotating rod through the first transmission wheel and the first transmission belt, and the rotating rod is connected to the cleaner through the second transmission wheel and the second transmission belt, when the first gear rotates, the cleaner will also rotate.

[0034] Compared with the prior art, the present invention has the following beneficial effects:

[0035] 1. The present invention designs a pressure component, an adjustment component, a movable component and a cleaning component. When the winding is completed and the first electric push rod is started, the first electric push rod will push the adjustment component to move downward. As the adjustment component moves downward, the metal wire will enter the positioning component. Due to the shielding of the metal wire, the positioning component will trigger the pressure component to rotate along the transmission component. At the same time, the cleaning component will also move synchronously to the bottom of the positioning component. Since the pressure component is meshed with the first gear, during the downward movement, the first gear will rotate due to contact with the movable component and synchronously drive the cleaning component to rotate through the pressure component and the transmission component, thereby changing the variable speed drive. The surface of the transformer is cleaned, and as the adjusting component continues to move downward, the adjusting component will trigger the welding component and drive the welding component to move downward, so that the welding component welds the metal wire to the outside of the transformer and moves downward synchronously, thereby completely welding the wire ends of the metal wire to the outside of the transformer, so that the device does not need to cut materials or locate wire ends of the transformer. The device can automatically complete the subsequent steps of the winding process, reduce the participation of personnel, thereby reducing the demand for human resources of the device, and at the same time, avoid the possibility of loosening of wire ends during cleaning, fixing and welding, thereby improving the efficiency of processing transformers while ensuring the processing quality of the transformers by the device.

[0036] 2. The present invention also designs a pressure component and a cleaning component. When the positioning plate is driven by the second electric push rod to move downward, the positioning plate will converge the metal wire through the placement groove below, so that the metal wire is gradually located below the sensor. At this time, the sensor will trigger and start the pump, so that the pump injects air into the branch pipe and the limit sleeve at the same time. When the gas enters the limit sleeve, the limit sleeve will push the limit rod, so that the second gear moves along the first movable groove, and when it moves to the extreme position, the second gear will mesh with the first gear. Similarly, since the branch pipe is connected to the second rotator through the support rod and the transmission shaft, the cleaner will also flip forty-five degrees along the rotating rod and be located below the placement groove, so that the device can converge the metal wire only by starting the first electric push rod, and squeeze the metal wire to make it fit on the surface of the transformer, and avoid the metal wire from being misplaced. At the same time, the device is automatically started by sensing the metal wire, avoiding human participation and improving the degree of automation of the device.

[0037] 3. The present invention also designs a cleaning component. When the second gear meshes with the first gear, the first gear will move downward and contact with the tooth block on the surface of the side plate to rotate. Since the second gear is rotatably connected to the rotating rod through the first transmission wheel and the first transmission belt, and the rotating rod is connected to the cleaner through the second transmission wheel and the second transmission belt, when the first gear rotates, the cleaner will also rotate. Since the second gear and the cleaner can revolve around the rotating rod as a circle, their stability is ensured when they are turned over, and jamming and misalignment are avoided. At the same time, the cleaner will rotate after moving to the bottom of the placement slot, thereby ensuring that the device keeps the connection between the metal wire and the transformer clean, avoiding the welding effect being affected by impurities such as oil stains adhering to the surface of the transformer, and thus ensuring the quality of the transformer processed by the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0039] Figure 2 It is a schematic diagram of the control component structure of the present invention;

[0040] Figure 3 It is a schematic diagram of the welding mechanism structure of the present invention;

[0041] Figure 4 It is a schematic diagram of the structure of the regulating component of the present invention;

[0042] Figure 5 It is a schematic diagram of the structure of the active component of the present invention;

[0043] Figure 6 It is a schematic diagram of the structure of the pressure assembly of the present invention;

[0044] Figure 7 It is a schematic diagram of the structure of the cleaning component of the present invention;

[0045] Figure 8 For the present invention Figure 7 The enlarged structural diagram at A in the middle;

[0046] Fig. 9 It is a schematic diagram of the second gear deflection structure of the present invention;

[0047] Fig.10 It is a schematic diagram of the extended structure of the first electric push rod of the present invention;

[0048] Fig.11 It is a schematic diagram of the welding structure of the welding gun of the present invention.

[0049] Description of the numbers in the figure:

[0050] 1. Winding mechanism; 2. Welding mechanism;

[0051] 101, control assembly; 102, pedal switch; 103, base; 104, movable cabinet; 105, limit angle; 106, guide rail; 107, bracket; 108, first electric push rod;

[0052] 1011, control cabinet; 1012, first chute; 1013, second chute; 1014, winder;

[0053] 201, adjustment assembly; 202, welding assembly; 203, positioning assembly; 204, pressure assembly; 205, transmission assembly; 206, first gear; 207, first rotator; 208, movable assembly; 209, cleaning assembly;

[0054] 2011, first slider; 2012, second electric push rod; 2013, mounting plate; 2014, guide groove; 2015, mounting rod; 2016, limit block;

[0055] 2021, slide cylinder; 2022, reinforcing rib; 2023, welding gun; 2024, second slide block; 2025, control switch; 2026, guide rod;

[0056] 2031, positioning plate; 2032, first movable slot; 2033, second movable slot; 2034, placement slot; 2035, sensor;

[0057] 2041, pump; 2042, limit sleeve; 2043, limit rod; 2044, rotating sleeve; 2045, second gear; 2046, second rotator;

[0058] 2051, first transmission wheel; 2052, first transmission belt; 2053, third rotator;

[0059] 2081, side plate; 2082, tooth block; 2083, slide plate; 2084, sliding sleeve; 2085, limit groove;

[0060] 2091, rotating rod; 2092, connecting sleeve; 2093, branch pipe; 2094, supporting rod; 2095, transmission shaft; 2096, second transmission wheel; 2097, second transmission belt; 2098, fourth rotator; 2099, cleaner;

[0061] 20991. Sealing sleeve; 20992. Telescopic rod; 20993. Spring; 20994. Cleaning plate; 20995. Cleaning brush. DETAILED DESCRIPTION

[0062] like Figures 1 to 11 As shown, the present invention relates to a switching power supply transformer winding device and method, comprising:

[0063] The winding mechanism 1 comprises a control component 101, a pedal switch 102 arranged on one side of the control component 101, a base 103 located below the control component 101, a movable cabinet 104, a limit angle 105, a guide rail 106, a bracket 107 located above the control component 101, and a first electric push rod 108, wherein the first electric push rod 108 is connected to the bracket 107, the movable cabinet 104 is located above the base 103, the limit angle 105 is located on both sides of the movable cabinet 104, and the limit angle 105 slides in the guide rail 106; and a welding mechanism 2 comprises an adjustment component 201, a welding The connecting assembly 202, the positioning assembly 203, the pressure assembly 204 arranged on one side of the positioning assembly 203, the transmission assembly 205 connected to the pressure assembly 204, the movable assembly 208 and the cleaning assembly 209, wherein the movable assembly 208 is located below the pressure assembly 204, the cleaning assembly 209 is connected to the movable assembly 208, the positioning assembly 203 is connected to the adjustment assembly 201, by designing the pressure assembly 204, the adjustment assembly 201, the movable assembly 208 and the cleaning assembly 209, when the winding is completed and the first electric push rod 108 is started, the first electric push rod 108 will push the adjustment assembly 201 to move downward, and as the adjustment assembly 201 is moved downward, the first electric push rod 108 will push the adjustment assembly 201 downward. The downward moving metal wire of component 201 will enter into positioning component 203. Due to the shielding of the metal wire, positioning component 203 will trigger pressure component 204, so that pressure component 204 rotates along transmission component 205. At the same time, cleaning component 209 will also move synchronously to the bottom of positioning component 203. Since pressure component 204 is meshed with first gear 206, during the downward moving process, first gear 206 will rotate due to contact with movable component 208 and synchronously drive cleaning component 209 to rotate through pressure component 204 and transmission component 205, so as to clean the surface of transformer. 01 continues to move downward, the adjustment component 201 will trigger the welding component 202 and drive the welding component 202 to move downward, so that the welding component 202 welds the metal wire to the outside of the transformer and moves downward synchronously, thereby completely welding the wire ends of the metal wire to the outside of the transformer, so that the device does not need to cut materials or position wire ends of the transformer. The device can automatically complete the subsequent steps of the winding process, reduce the participation of personnel, and thus reduce the demand for human resources of the device. At the same time, it avoids the possibility of loosening of wire ends during cleaning, fixing and welding, thereby improving the efficiency of processing transformers while ensuring the processing quality of the transformers by the device.

[0064] In the embodiment of the present invention, one side of the control component 101 is fixedly connected to the pedal switch 102, the lower part of the control component 101 is fixedly connected to the upper part of the base 103, the upper part of the base 103 is fixedly connected to two guide rails 106, and the two guide rails 106 are respectively slidably connected to the two limit angles 105, the upper part of the two limit angles 105 is fixedly connected to the lower part of the same movable cabinet 104, the upper part of the control component 101 is connected to the lower part of the bracket 107 by screws, the lower part of the inner wall of the bracket 107 is fixedly connected to the top of the first electric push rod 108, the adjustment component 201 is overlapped with the welding component 202, and one end of the adjustment component 201 is connected to the positioning component The first rotating device 207 is connected to the first rotating device 207 through the transmission assembly 205. The other end of the first rotating device 207 is fixedly connected with the first gear 206. The first rotating device 207 is clamped on one side of the positioning assembly 203. The movable assembly 208 is meshed with the first gear 206. The pressure assembly 204 is connected to the cleaning assembly 209 through the positioning assembly 203. The movable assembly 208 is fixedly connected to one side of the control assembly 101. The adjusting assembly 201 and the welding assembly 202 are both slidably connected to the outside of the control assembly 101. The upper side of the adjusting assembly 201 is connected to the first electric The bottom end of the movable push rod 108 is fixedly connected. By designing the pressure component 204 and the cleaning component 209, when the positioning plate 2031 is driven by the second electric push rod 2012 to move downward, the positioning plate 2031 will gather the metal wire through the lower placement groove 2034, so that the metal wire is gradually located below the sensor 2035. At this time, the sensor 2035 will trigger and start the pump 2041, so that the pump 2041 injects air into the branch pipe 2093 and the limiting sleeve 2042 at the same time. When the gas enters the limiting sleeve 2042, the limiting sleeve 2042 will push the limiting rod 2043, so that the second gear 2045 moves along the first movable groove 2032. Move, and when it moves to the extreme position, the second gear 2045 will mesh with the first gear 206. Similarly, since the branch pipe 2093 is connected to the second rotator 2046 through the support rod 2094 and the transmission shaft 2095, the cleaner will also flip forty-five degrees along the rotating rod 2091 and be located below the placement groove 2034, so that the device can realize the convergence of the metal wire and squeeze the metal wire to make it fit on the surface of the transformer only by starting the first electric push rod 108, and avoid the metal wire from being misplaced. At the same time, the device is automatically started by sensing the metal wire, avoiding human participation and improving the degree of automation of the device.

[0065] In an embodiment of the present invention, the control component 101 includes a control cabinet 1011, a first slide groove 1012 and two second slide grooves 1013 are provided on one side of the control cabinet 1011, a winder 1014 is provided in the control cabinet 1011, an adjustment component 201 is slidably connected in the first slide groove 1012, a positioning component 203 is slidably connected in the second slide groove 1013, a movable component 208 is fixedly connected to one side of the control cabinet 1011, a bracket 107 is fixedly connected to the top of the control cabinet 1011, a bottom of the control cabinet 1011 is fixedly connected to the top of the base 103, the adjustment component 201 includes a first slider 2011, a side of the first slider 2011 is fixedly connected to one end of the second electric push rod 2012, and the second electric push rod 20 The outer cover 12 is connected to two mounting plates 2013, and the two mounting plates 2013 are provided with guide grooves 2014 on the sides away from each other. The second electric push rod 2012 is fixedly connected to a mounting rod 2015, and the other end of the mounting rod 2015 is fixedly connected to a limit block 2016. The top of the first slider 2011 is fixedly connected to the bottom of the first electric push rod 108, and the first slider 2011 is slidably connected in the first slide groove 1012. The other end of the first electric push rod 108 is fixedly connected to the positioning assembly 203, and the limit block 2016 is slidably connected in the movable assembly 208. The welding assembly 202 includes a slide cylinder 2021, and both sides of the slide cylinder 2021 are fixedly connected to reinforcing ribs 2022, and the two reinforcing ribs 2022 are respectively connected to the two second sliders 2021. 024 is fixedly connected, a welding gun 2023 is slidably connected in the slide 2021, a control switch 2025 is arranged above the slide 2021, a guide rod 2026 is arranged outside the welding gun 2023, the guide rod 2026 is slidably connected in the guide groove 2014, the other end of the mounting plate 2013 is located above the control switch 2025, the two second sliders 2024 are slidably connected in the two second slide grooves 1013 respectively, a return spring is arranged in the second slide groove 1013, the guide rod 2026 is fixedly connected to the outside of the mounting rod 2015, and the cleaning component 209 is designed. When the second gear 2045 is meshed with the first gear 206, the first gear 206 will contact the tooth block 2082 on the surface of the side plate 2081 due to the downward movement, and then rotate. , and because the second gear 2045 is rotatably connected to the rotating rod 2091 through the first transmission wheel 2051 and the first transmission belt 2052, and the rotating rod 2091 is connected to the cleaner 2099 through the second transmission wheel 2096 and the second transmission belt 2097, when the first gear 206 rotates, the cleaner 2099 will also rotate, and because the second gear 2045 and the cleaner 2099 can revolve around the rotating rod 2091 as a circle, their stability during flipping is ensured to avoid jamming and misalignment. At the same time, the cleaner 2099 will rotate after moving to the bottom of the placement slot 2034, thereby ensuring that the device keeps the connection between the metal wire and the transformer clean and avoids the welding effect being affected by impurities such as oil stains adhering to the surface of the transformer.This ensures the quality of the transformers processed by the device.

[0066] As another embodiment of the present invention, the positioning assembly 203 includes a positioning plate 2031, a first movable groove 2032 and a second movable groove 2033 are provided on one side of the positioning plate 2031, the first movable groove 2032 and the second movable groove 2033 are both arc-shaped, a placement groove 2034 is provided on one side of the positioning plate 2031, one side of the positioning plate 2031 is fixedly connected to a sensor 2035, the sensor 2035 is located above the placement groove 2034, the positioning plate 2031 is fixedly connected to one end of the second electric push rod 2012, the pressure assembly 204 is located on one side of the positioning plate 2031, the first rotator 207 is clamped on one side of the positioning plate 2031, and the pressure assembly 204 includes a pump 2041, the pump 204 1 is connected with the limiting sleeve 2042, the limiting sleeve 2042 is slidably connected with the limiting rod 2043, the limiting sleeve 2042 and the limiting rod 2043 are both arc-shaped, the other end of the limiting rod 2043 is fixedly connected with the rotating sleeve 2044, the rotating sleeve 2044 is sleeved with a second rotator 2046, the second rotator 2046 is fixedly connected with the first gear 206, the second rotator 2046 is fixedly connected with the transmission component 205, the pump 2041 is fixedly connected to one side of the positioning plate 2031, the second rotator 2046 is slidably connected in the second movable groove 2033, the other end of the pump 2041 passes through the positioning plate 2031 and is connected with the cleaning component 209, and the other end of the second rotator 2046 passes through the second movable The movable groove 2033 is fixedly connected to the cleaning component 209, and the transmission component 205 includes a first transmission wheel 2051. The number of the first transmission wheels 2051 is two, and the two first transmission wheels 2051 are transmission-connected through a first transmission belt 2052. One side of one of the first transmission wheels 2051 is fixedly connected to the third rotator 2053, and the third rotator 2053 is clamped on one side of the positioning plate 2031. The other first transmission wheel 2051 is fixedly connected to the outside of the second rotator 2046. The other end of the third rotator 2053 passes through the positioning plate 2031 and is fixedly connected to the cleaning component 209. Because a branch pipe 2093, a sealing sleeve 20991 and a telescopic rod 20992 are provided, the gas is moved along the branch pipe. When 2093 enters the sealing sleeve 20991, the sealing sleeve 20991 will inject the gas directly into the telescopic rod 20992, so that the telescopic rod 20992 will quickly extend. On the one hand, the pushing effect of the telescopic rod 20992 on the cleaning brush 20995 can be guaranteed, so that the cleaning plate 20994 and the cleaning brush 20995 can fit the transformer more closely. On the other hand, after entering the telescopic rod 20992, the gas will enter the cleaning brush 20995 along the cleaning plate 20994, so that the device will further clean the cleaning plate 20994 and the cleaning brush 20995 by discharging gas through the cleaning plate 20994 while cleaning by friction, thereby improving the cleaning effect of the device on the transformer.

[0067] As another embodiment of the present invention, the movable component 208 includes a side plate 2081, one side of the side plate 2081 is fixedly connected to a plurality of tooth blocks 2082, the front side of the side plate 2081 is fixedly connected to a slide plate 2083, the slide plate 2083 is slidably connected in a sleeve 2084, a limiting groove 2085 is provided on one side of the slide plate 2083, the sleeve 2084 is fixedly connected to a side of the control cabinet 1011, the limiting block 2016 is slidably connected in the limiting groove 2085, the side plate 2081 is meshed with the second gear 2045 through a plurality of tooth blocks 2082, and the cleaning component 209 includes a rotating rod 2091, the outer sleeve of the rotating rod 2091 is connected to a connecting sleeve 2092, and the upper and lower parts of the connecting sleeve 2092 are fixedly connected to branch pipes 2093. The branch pipe 2093 at the bottom is connected to the cleaner 2099. The branch pipe 2093 at the bottom is fixedly connected to the support rod 2094 outside. The support rod 2094 is fixedly connected to the transmission shaft 2095. The transmission shaft 2095 is located in the first movable groove 2032. The cleaner 2099 is fixedly connected to one end of the fourth rotator 2098. The fourth rotator 2098 and the rotating rod 2091 are fixedly connected to the second transmission wheel 2096 outside, and the two second transmission wheels 2096 are connected by the second transmission belt 2097. The branch pipe 2093 at the top is a hose. The transmission shaft 2095 passes through the first movable groove 2032 and is fixedly connected to the third rotator 2053. The branch pipe 2093 at the top is connected to the pump 2041 The first and second movable grooves 2032 are connected to each other, the rotating rod 2091 passes through the positioning plate 2031 and is in transmission connection with the first rotator 207, the fourth rotator 2098 is located in the first movable groove 2032, the first rotator 207, the second rotator 2046, the third rotator 2053 and the fourth rotator 2098 are all composed of bearings and rotating shafts, the cleaner 2099 includes a sealing sleeve 20991, a telescopic rod 20992 is sleeved in the sealing sleeve 20991, a spring 20993 is arranged outside the telescopic rod 20992, the other ends of the telescopic rod 20992 and the spring 20993 are fixedly connected to a plurality of cleaning plates 20994, and a plurality of cleaning brushes 20995 are arranged outside the plurality of cleaning plates 20994, and one side of the sealing sleeve 20991 is connected to the spring 20993. The other end of the telescopic rod 20992 passes through the sealing sleeve 20991 and is transmission-connected to the fourth rotator 2098. Since the cleaner 2099 is composed of a cleaning brush, a cleaning plate, a spring 20993 and a telescopic rod 20992, when the cleaning plate contacts the transformer, it will squeeze the transformer so that the telescopic rod 20992 will gradually shrink, and under the push of the spring 20993, the cleaning plate 20994 and the cleaning brush 20995 will be deformed and fit onto the surface of the transformer, so that during the rotation of the cleaning plate 20994 and the cleaning brush 20995, the impurities remaining on the surface of the transformer can be more thoroughly processed.

[0068] Working principle: This embodiment provides a switching power supply transformer winding device and method. When in use, the transformer is placed between the winder 1014 and the movable cabinet 104, and the distance between the movable cabinet 104 and the control cabinet 1011 is adjusted by the guide rail 106, so as to fix the transformer. At the same time, the adjustment component 201 is started to make it fit the surface of the transformer, and then the metal wire is fixed outside the transformer by an external mechanical arm, and then the winding process is completed by rotating the transformer. After the winding is completed, the welding mechanism 2 is adjusted by the first electric push rod 108 to process the wire head;

[0069] When the winding is completed and the first electric push rod 108 is started, the first electric push rod 108 will push the adjustment component 201 to move downward. As the adjustment component 201 moves downward, the metal wire will enter the positioning component 203. Due to the shielding of the metal wire, the positioning component 203 will trigger the pressure component 204, so that the pressure component 204 rotates along the transmission component 205. At the same time, the cleaning component 209 will also move synchronously to the bottom of the positioning component 203. Since the pressure component 204 is meshed with the first gear 206, during the downward movement, the first gear 206 will rotate due to the contact with the movable component 208 and synchronously drive the cleaning component 209 to rotate through the pressure component 204 and the transmission component 205, so as to clean the surface of the transformer. As the adjustment component 201 continues to move downward, the adjustment component 201 will trigger the welding component 202 and drive the welding component 202 to move downward, so that the welding component 202 welds the metal wire to the outside of the transformer and moves downward synchronously, so that the wire end of the metal wire is completely welded outside the transformer.

[0070] When the positioning plate 2031 is driven by the second electric push rod 2012 to move downward, the positioning plate 2031 will converge the metal wire through the lower placement groove 2034, so that the metal wire is gradually located below the sensor 2035. At this time, the sensor 2035 will trigger and start the pump 2041, so that the pump 2041 injects air into the branch pipe 2093 and the limiting sleeve 2042 at the same time. When the gas enters the limiting sleeve 2042, the limiting sleeve 2042 will push the limiting rod 2043, so that the second gear 2045 moves along the first movable groove 2032, and when it moves to the limit position, the second gear 2045 will mesh with the first gear 206. Similarly, since the branch pipe 2093 is connected to the second rotator 2046 through the support rod 2094 and the transmission shaft 2095, the cleaner will also turn forty-five degrees along the rotating rod 2091 and be located below the placement groove 2034.

[0071] When the second gear 2045 meshes with the first gear 206, the first gear 206 will move downward and contact the tooth block 2082 on the surface of the side plate 2081, thereby rotating. Since the second gear 2045 is rotatably connected to the rotating rod 2091 through the first transmission wheel 2051 and the first transmission belt 2052, and the rotating rod 2091 is connected to the cleaner 2099 through the second transmission wheel 2096 and the second transmission belt 2097, when the first gear 206 rotates, the cleaner 2099 will also rotate.

[0072] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A switching power supply transformer winding device, comprising a base (103), a control cabinet (1011) and a guide rail (106), characterized in that: include, A winding mechanism (1), comprising a control assembly (101), a pedal switch (102) arranged on one side of the control assembly (101), a base (103) located below the control assembly (101), a movable cabinet (104), a limiting angle (105), a guide rail (106), a bracket (107) located above the control assembly (101), and a first electric push rod (108), wherein the first electric push rod (108) is connected to the bracket (107), the movable cabinet (104) is located above the base (103), the limiting angle (105) is located on both sides of the movable cabinet (104), and the limiting angle (105) slides in the guide rail (106); and, A welding mechanism (2), comprising an adjusting component (201), a welding component (202) located above the adjusting component (201), a positioning component (203), a pressure component (204) arranged on one side of the positioning component (203), a transmission component (205) connected to the pressure component (204), a movable component (208), and a cleaning component (209), wherein the movable component (208) is located below the pressure component (204), the cleaning component (209) is connected to the movable component (208), and the positioning component (203) is connected to the adjusting component (201); The adjustment component (201) comprises a first slider (2011), one side of the first slider (2011) is fixedly connected to one end of a second electric push rod (2012), two mounting plates (2013) are externally connected to the second electric push rod (2012), and guide grooves (2014) are provided on the two mounting plates (2013) on the sides away from each other, the second electric push rod (2012) is externally fixedly connected to a mounting rod (2015), and the other end of the mounting rod (2015) is fixedly connected to a limit block (2016); The positioning assembly (203) comprises a positioning plate (2031), one side of the positioning plate (2031) is provided with a first movable groove (2032) and a second movable groove (2033), the first movable groove (2032) and the second movable groove (2033) are both arc-shaped, one side of the positioning plate (2031) is provided with a placement groove (2034), one side of the positioning plate (2031) is fixedly connected to a sensor (2035), and the sensor (2035) is located above the placement groove (2034); The transmission assembly (205) comprises two first transmission wheels (2051), the number of the first transmission wheels (2051) being two, and the two first transmission wheels (2051) being transmission-connected via a first transmission belt (2052), and one side of one of the first transmission wheels (2051) being fixedly connected to the third rotator (2053); The movable component (208) comprises a side plate (2081), one side of the side plate (2081) is fixedly connected to a plurality of tooth blocks (2082), the front side of the side plate (2081) is fixedly connected to a slide plate (2083), the slide plate (2083) is slidably connected in a sliding sleeve (2084), and a limiting groove (2085) is provided on one side of the slide plate (2083).

2. The switching power supply transformer winding equipment according to claim 1, characterized in that: One side of the control component (101) is fixedly connected to the pedal switch (102), the bottom of the control component (101) is fixedly connected to the top of the base (103), the top of the base (103) is fixedly connected to two guide rails (106), and the two guide rails (106) are slidably connected to two limit angles (105) respectively, the tops of the two limit angles (105) are fixedly connected to the bottom of the same movable cabinet (104), the top of the control component (101) is connected to the bottom of the bracket (107) by screws, and the bottom of the inner wall of the bracket (107) is fixedly connected to the top of the first electric push rod (108).

3. The switching power supply transformer winding equipment according to claim 2, characterized in that: The adjusting component (201) is overlapped with the welding component (202); one end of the adjusting component (201) is fixedly connected to the positioning component (203); one side of the positioning component (203) is fixedly connected to the pressure component (204); the pressure component (204) is transmission-connected to the first rotator (207) via the transmission component (205); the other end of the first rotator (207) is fixedly connected to the first gear (206); the first rotator (207) is clamped on one side of the positioning component (203); the movable component (208) is meshed with the first gear (206); and the pressure component (204) passes through the positioning component (203) and is transmission-connected to the cleaning component (209); The movable component (208) is fixedly connected to one side of the control component (101), the adjustment component (201) and the welding component (202) are both slidably connected outside the control component (101), and the top of the adjustment component (201) is fixedly connected to the bottom end of the first electric push rod (108).

4. The switching power supply transformer winding equipment according to claim 3, characterized in that: The control assembly (101) comprises a control cabinet (1011), one side of the control cabinet (1011) is provided with a first slide groove (1012) and two second slide grooves (1013), and a wire winder (1014) is arranged inside the control cabinet (1011); The adjusting component (201) is slidably connected in the first slide groove (1012), the positioning component (203) is slidably connected in the second slide groove (1013), the movable component (208) is fixedly connected to one side of the control cabinet (1011), the bracket (107) is fixedly connected to the top of the control cabinet (1011), and the bottom of the control cabinet (1011) is fixedly connected to the top of the base (103).

5. The switching power supply transformer winding equipment according to claim 4, characterized in that: The top of the first sliding block (2011) is fixedly connected to the bottom end of the first electric push rod (108), the first sliding block (2011) is slidably connected in the first sliding groove (1012), the other end of the first electric push rod (108) is fixedly connected to the positioning component (203), and the limit block (2016) is slidably connected in the movable component (208); The welding assembly (202) comprises a slide cylinder (2021), both sides of the slide cylinder (2021) are fixedly connected with reinforcing ribs (2022), and the two reinforcing ribs (2022) are respectively fixedly connected to two second sliding blocks (2024), a welding gun (2023) is slidably connected inside the slide cylinder (2021), a control switch (2025) is arranged above the slide cylinder (2021), and a guide rod (226) is arranged outside the welding gun (2023); The guide rod (2026) is slidably connected in the guide groove (2014); the other end of the mounting plate (2013) is located above the control switch (2025); the two second sliders (2024) are slidably connected in the two second slide grooves (1013) respectively; a return spring is provided in the second slide groove (1013); and the guide rod (2026) is fixedly connected to the outside of the mounting rod (2015).

6. The switching power supply transformer winding equipment according to claim 5, characterized in that: The positioning plate (2031) is fixedly connected to one end of the second electric push rod (2012), the pressure assembly (204) is located on one side of the positioning plate (2031), and the first rotator (207) is clamped on one side of the positioning plate (2031); The pressure assembly (204) comprises a pump (2041), the pump (2041) is connected to a limit sleeve (2042), a limit rod (2043) is slidably connected inside the limit sleeve (2042), the limit sleeve (2042) and the limit rod (2043) are both arc-shaped, the other end of the limit rod (2043) is fixedly connected to a rotating sleeve (2044), a second rotator (2046) is sleeved inside the rotating sleeve (2044), the second rotator (2046) is fixedly connected to the first gear (206) outside, and the second rotator (2046) is fixedly connected to the transmission assembly (205); The pump (2041) is fixedly connected to one side of the positioning plate (2031), the second rotator (2046) is slidably connected in the second movable groove (2033), the other end of the pump (2041) passes through the positioning plate (2031) to communicate with the cleaning component (209), and the other end of the second rotator (2046) passes through the second movable groove (2033) to be fixedly connected to the cleaning component (209).

7. The switching power supply transformer winding equipment according to claim 6, characterized in that: The third rotator (2053) is clamped on one side of the positioning plate (2031), the other first transmission wheel (2051) is fixedly connected to the outside of the second rotator (2046), and the other end of the third rotator (2053) passes through the positioning plate (2031) and is fixedly connected to the cleaning assembly (209).

8. The switching power supply transformer winding equipment according to claim 7, characterized in that: The sliding sleeve (2084) is fixedly connected to one side of the control cabinet (1011), the limiting block (2016) is slidably connected in the limiting groove (2085), and the side plate (2081) is meshed with the second gear (2045) through a plurality of tooth blocks (2082).

9. The switching power supply transformer winding equipment according to claim 8, characterized in that: The cleaning assembly (209) comprises a rotating rod (2091), the rotating rod (2091) is outerly connected with a connecting sleeve (2092), the connecting sleeve (2092) is fixedly connected with a branch pipe (2093) above and below, the branch pipe (2093) located below is connected to a cleaner (2099), the branch pipe (2093) located below is externally fixedly connected with a support rod (2094), the support rod (2094) is fixedly connected with a transmission shaft (2095), the transmission shaft (2095) is located in the first movable groove (2032), the cleaner (2099) is fixedly connected to one end of a fourth rotator (2098), the fourth rotator (2098) and the rotating rod (2091) are externally fixedly connected with a second transmission wheel (2096), and the two second transmission wheels (2096) are transmission-connected via a second transmission belt (2097), and the branch pipe (2093) located above is a hose; The transmission shaft (2095) passes through the first movable groove (2032) and is fixedly connected to the third rotator (2053); the branch pipe (2093) located above is connected to the pump (2041); the rotating rod (2091) passes through the positioning plate (2031) and is transmission-connected to the first rotator (207); the fourth rotator (2098) is located in the first movable groove (2032); the first rotator (207), the second rotator (2046), the third rotator (2053) and the fourth rotator (2098) are all composed of bearings and rotating shafts; The cleaner (2099) comprises a sealing sleeve (20991), a telescopic rod (20992) is sleeved inside the sealing sleeve (20991), a spring (20993) is arranged outside the telescopic rod (20992), the other end of the telescopic rod (20992) and the spring (20993) are fixedly connected to a plurality of cleaning plates (20994), and a plurality of cleaning brushes (20995) are arranged outside the plurality of cleaning plates (20994), and one side of the sealing sleeve (20991) is fixedly connected to the other end of the spring (20993); The sealing sleeve (20991) is in communication with the branch pipe (2093) located below, and the other end of the telescopic rod (20992) passes through the sealing sleeve (20991) and is transmission-connected to the fourth rotator (2098).

10. The switching power supply transformer winding device according to claim 9, characterized in that: A method for using a switching power supply transformer winding device comprises the following steps: S1. When in use, the transformer is placed between the winding machine (1014) and the movable cabinet (104), and the distance between the movable cabinet (104) and the control cabinet (1011) is adjusted by the guide rail (106) to fix the transformer. At the same time, the adjustment component (201) is started to make it fit the surface of the transformer. The metal wire is then fixed to the outside of the transformer by an external mechanical arm. The winding process is then completed by rotating the transformer. After the winding process is completed, the welding mechanism (2) is adjusted by the first electric push rod (108) to process the wire head. After the process is completed, the pressure component (204) recovers the exhausted gas and the reset spring also squeezes the welding component (202) to reset. S2. When the winding is completed and the first electric push rod (108) is started, the first electric push rod (108) will push the adjustment component (201) to move downward. As the adjustment component (201) moves downward, the metal wire will enter the positioning component (203). Due to the shielding of the metal wire, the positioning component (203) will trigger the pressure component (204), causing the pressure component (204) to rotate along the transmission component (205). At the same time, the cleaning component (209) will also move synchronously to the bottom of the positioning component (203). Due to the contact between the pressure component (204) and the first gear ( The first gear (206) is meshed with the movable component (208), and during the downward movement, the first gear (206) rotates due to contact with the movable component (208) and synchronously drives the cleaning component (209) to rotate through the pressure component (204) and the transmission component (205), thereby cleaning the surface of the transformer, and as the adjustment component (201) continues to move downward, the adjustment component (201) triggers the welding component (202) and drives the welding component (202) to move downward, so that the welding component (202) welds the metal wire to the outside of the transformer and simultaneously moves downward, thereby completely welding the wire ends of the metal wire to the outside of the transformer; S2.

1. When the positioning plate (2031) is driven by the second electric push rod (2012) to move downward, the positioning plate (2031) will gather the metal wire through the placement groove (2034) below, so that the metal wire is gradually located below the sensor (2035). At this time, the sensor (2035) will trigger and start the pump (2041), so that the pump (2041) simultaneously injects air into the branch pipe (2093) and the limit sleeve (2042). When the gas enters the limit sleeve (2042), the limit The positioning sleeve (2042) pushes the limiting rod (2043), so that the second gear (2045) moves along the first movable groove (2032), and when the second gear (2045) moves to the extreme position, the second gear (2045) will mesh with the first gear (206). Similarly, since the branch pipe (2093) is connected to the second rotator (2046) via the support rod (2094) and the transmission shaft (2095), the cleaner will also turn forty-five degrees along the rotating rod (2091) and be located below the placement groove (2034); S2.

2. When the second gear (2045) meshes with the first gear (206), the first gear (206) moves downward and contacts the tooth block (2082) on the surface of the side plate (2081), thereby causing self-rotation. Furthermore, since the second gear (2045) is rotationally connected to the rotating rod (2091) via the first transmission wheel (2051) and the first transmission belt (2052), and the rotating rod (2091) is connected to the cleaner (2099) via the second transmission wheel (2096) and the second transmission belt (2097), when the first gear (206) rotates, the cleaner (2099) will also rotate.

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