Overhead cable demultiplexer
The overhead cable tap with multiple sockets, threaded connections, and insulating features addresses environmental and safety issues in urban power transmission, enhancing reliability and safety.
Patent Information
- Application Number
- CN202411386863.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-27
AI Technical Summary
Overhead line power transmission in urban areas is significantly affected by environmental factors and poses safety hazards.
An overhead cable tap comprising a socket with multiple sockets, a tap plug, and a sealing cap, featuring threaded connections, locking devices, and insulating layers to ensure stable, sealed, and insulated electrical connections.
Enhances power transmission reliability, reduces safety risks, and extends equipment durability by allowing flexible cable tapping, preventing contamination, and ensuring secure electrical connections.
Smart Images

Figure CN119209043A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of electric power construction and application, and in particular to a cable splitter. Background Art
[0002] In the context of the current accelerated urbanization process, the stability and reliability of power supply has become one of the key factors in urban development. Since the use of overhead line transmission in urban areas is greatly affected by environmental factors and has certain safety hazards, considering the above factors, it is decided to develop overhead cable transmission to adapt to the urban transmission environment. Summary of the invention
[0003] The purpose of the present invention is to provide a cable splitter, which solves the problem that the existing overhead line power transmission method in urban areas is greatly affected by environmental factors and has certain safety hazards. Considering the influence of the above factors, it is decided to develop an overhead cable power transmission method to adapt to the power transmission environment in urban areas.
[0004] In order to achieve the above object, the present invention adopts the following technical solution:
[0005] An embodiment of the present invention provides an overhead cable tap for tapping cables, the overhead cable tap comprising: a socket, the socket comprising at least two sockets; a tap plug, one end of the tap plug being electrically connected to the socket, and one end of the tap plug being electrically connected to the cable; a sealing cap, the sealing cap being movably disposed on the socket, the sealing cap being used to insulate the socket.
[0006] According to any of the aforementioned embodiments of the present invention, the socket includes a two-way socket, a three-way socket and a four-way socket, the two-way socket is provided with two sockets, the three-way socket and the four-way socket are provided with three sockets and four sockets respectively.
[0007] According to any of the aforementioned embodiments of the present invention, the socket has a plugged state and a sealed state. When the tap plug is inserted into the socket, the socket is in the plugged state; when the sealing cap is inserted into the socket, the socket is switched to the sealed state.
[0008] According to any of the aforementioned embodiments of the present invention, the overhead cable tap further includes a first locking device, which includes a threaded portion and a threaded mating portion, wherein the threaded portion is arranged at the socket, and the threaded mating portion is arranged on the tap plug, and when the tap plug is extended into the socket, the threaded portion and the threaded mating portion are connected.
[0009] According to any of the aforementioned embodiments of the present invention, the overhead cable tap further includes a second locking device, which includes a sliding sleeve and a limiting bead, and a limiting groove is provided on the sliding sleeve. The sliding sleeve drives the limiting bead to enter the limiting groove, and the second locking device is in an unlocked state; a reset spring is also provided on one side of the sliding sleeve, and when the tap plug is extended into the socket when the second locking device is in an unlocked state, the reset spring drives the sliding sleeve to reset, and the second locking device is switched to a locked state.
[0010] According to any of the aforementioned embodiments of the present invention, the overhead cable tap further includes an electrical connection device, which includes a wiring terminal and a conductive rod, wherein the wiring terminal and the conductive rod are arranged in the tap plug, one end of the wiring terminal is fixed to the cable, and the other end of the wiring terminal is threadedly connected to the conductive rod.
[0011] According to any of the aforementioned embodiments of the present invention, the cable comprises a wire core, and when the cable and the tap plug are plugged in, the wire core of the cable extends into the wiring terminal and is electrically connected to the conductive rod.
[0012] According to any of the aforementioned embodiments of the present invention, the sealing cap comprises a first connecting member and a second connecting member, the first connecting member is used to connect the sealing cap and the socket, and the second connecting member is threadedly connected to the first connecting member.
[0013] According to any of the aforementioned embodiments of the present invention, the sealing cap further comprises an inner shield, an insulating layer and an outer shield, the insulating layer is sleeved inside the inner shield, and the outer shield is sleeved on the outer circumferential surface of the insulating layer.
[0014] According to any of the aforementioned embodiments of the present invention, the tap plug is provided with a tap interface, the sealing cap is provided with a sealing opening, and both the tap interface and the sealing opening are adapted to the shape of the socket.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The embodiment of the present invention adopts a combination of a socket, a tap plug and a sealing cap. The socket includes at least two sockets, allowing multiple cables to be connected at the same time, realizing flexible cable tapping, and is suitable for scenarios where multiple cables need to be tapped. One end of the tap plug is connected to the socket, and the other end is connected to the cable, ensuring a stable electrical connection between the cable and the socket, reducing the risk of poor contact, and enhancing the reliability of power transmission. The sealing cap is movably arranged on the socket, effectively insulating and protecting the socket, not only preventing external contaminants from entering the socket, but also avoiding accidents of high-voltage end discharging to the casing, thereby improving the safety and durability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1 A cross-sectional view of a two-way socket of an embodiment of a cable splitter of the present invention;
[0019] Figure 2 A cross-sectional view of a three-way socket of an embodiment of a cable splitter of the present invention;
[0020] Figure 3 A cross-sectional view of a four-way socket of an embodiment of a cable splitter of the present invention;
[0021] Figure 4 A cross-sectional view of a sealing cap of an embodiment of a cable splitter of the present invention;
[0022] Figure 5 A cross-sectional view of a tap plug of an embodiment of a cable tap of the present invention;
[0023] Figure 6 A cross-sectional view of a two-way socket and a tap plug in a plugged-in state of an embodiment of a cable tap of the present invention;
[0024] Figure 7 A cross-sectional view of a three-way socket and a tap plug in a plugged-in state of an embodiment of a cable tap of the present invention;
[0025] Figure 8 This is a cross-sectional view of the connection between a four-way socket, a sealing cap and a tap plug of an embodiment of a cable tap of the present invention.
[0026] Description of reference numerals:
[0027] 110-two-way socket; 120-three-way socket; 130-four-way socket; 140-socket; 141-threaded portion; 150-sliding sleeve; 151-limiting groove; 160-limiting bead; 170-reset spring; 180-housing;
[0028] 200- tapping plug; 210- threaded mating part; 220- terminal; 230- conductive rod; 270- tapping interface;
[0029] 300-sealing cap; 310-first connecting piece; 320-second connecting piece; 330-inner shield; 340-outer shield; 350-insulating layer; 360-sealing port;
[0030] 400-cable; 410-wire core.
[0031] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0034] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0035] The embodiment of the present invention provides an overhead cable 400 tap, which is used for tapping cables 400. The overhead cable 400 tap includes: a socket, a tap plug 200 and a sealing cap 300. The socket includes at least two sockets 140; one end of the tap plug 200 is electrically connected to the socket, and one end of the tap plug 200 is electrically connected to the cable 400; the sealing cap 300 is movably arranged on the socket 140, and the sealing cap 300 is used to insulate the socket 140. The socket includes at least two sockets 140, allowing multiple cables 400 to be connected at the same time, realizing flexible cable 400 tapping, and is suitable for scenarios where multiple cables 400 need to be tapped. One end of the tap plug 200 is connected to the socket, and the other end is connected to the cable 400, ensuring a stable electrical connection between the cable 400 and the socket, reducing the risk of poor contact, and enhancing the reliability of power transmission. The sealing cap 300 is movably disposed on the socket 140 , which effectively insulates and protects the socket 140 , prevents external pollutants from entering the socket 140 , reduces the risk of electrical short circuit and leakage, and improves the safety and durability of the device.
[0036] In some embodiments, the socket includes a two-way socket 110, a three-way socket 120 and a four-way socket 130. The two-way socket 110 is provided with two sockets 140, and the three-way socket 120 and the four-way socket 130 are respectively provided with three sockets 140 and four sockets 140. The socket is provided with a shell 180, and the shell 180 is used to fix the socket on the pole. Different types of sockets provide a variety of options, and the appropriate socket can be selected according to actual needs. For application scenarios that require the connection of different numbers of cables 400, by providing a preset number of sockets 140, the installation process can be simplified and complex connection adjustments on site can be avoided. Multi-way sockets allow different numbers of taps to be achieved at the same cable 400 tapping point, thereby meeting the needs of power networks of different sizes. Using a tap with a preset number of sockets 140 can reduce the need for customization and additional accessories, thereby reducing overall costs and simplifying maintenance and management.
[0037] In some embodiments, the socket 140 has a plugged state and a sealed state. When the tap plug 200 is inserted into the socket 140, the socket 140 is in the plugged state; when the sealing cap 300 is inserted into the socket 140, the socket 140 is switched to the sealed state. When the plug of the tap plug 200 or the plug of the cable 400 is inserted into the socket 140, the socket 140 is in the plugged state, and the connection contacts inside the socket 140 are in contact with the plug of the tap plug 200 to establish an electrical connection to achieve the tapping of the cable 400. The structure inside the socket 140 ensures stable contact between the plug and the socket 140, and ensures stable current transmission. When the plug is unplugged or not connected, the sealing cap 300 is inserted into the socket 140, and the socket 140 is switched to the sealed state. The sealing cap 300 fills the gap in the socket 140 to form a sealed protection. The sealed state effectively prevents the intrusion of external pollutants such as moisture, dust, and chemicals, and protects the electrical contact points inside the socket 140. The sealed state provides automatic protection for the unconnected socket 140, avoiding corrosion or other damage that may be caused by the socket 140 being exposed to the environment. When the socket 140 is in a sealed state, the impact of external pollution on the socket 140 can be effectively reduced, thereby improving the service life and reliability of the equipment. Switching to a sealed state when the socket 140 is not connected can reduce the risk of electric shock. The sealing cap 300 provides insulation protection, avoids the risk of accidental touching or contacting live parts, and helps prevent the electrical components inside the socket 140 from being affected by short circuits, leakage and other problems, thereby improving the safety of the system. When the user is performing maintenance or replacing the cable 400, it is very convenient to switch to the plug-in state without the need for additional sealing tools or procedures. The sealing cap 300 can also be easily replaced or repaired to ensure the durability and effectiveness of the sealing function. In different usage environments, the socket 140 can switch states according to actual needs and provide flexible adaptability.
[0038] In some embodiments, the overhead cable 400 tap also includes a first locking device, the first locking device includes a threaded portion 141 and a threaded matching portion 210, the threaded portion 141 is arranged at the socket 140, and the threaded matching portion 210 is arranged on the tap plug 200, and when the tap plug 200 is inserted into the socket 140, the threaded portion 141 and the threaded matching portion 210 are connected. The threaded portion 141 and the threaded matching portion 210 ensure that the tap plug 200 can be tightly locked when inserted into the socket 140. Rotating the tap plug 200 will cause the threaded matching portion 210 to be tightly engaged with the threaded portion 141, ensuring the firmness of the connection and avoiding loosening or accidental falling off. The installation process is simplified by threaded operation. The user only needs to rotate the tap plug 200 to complete the connection, without additional tools or complicated operating steps, which improves the convenience of installation. Tight threaded connection can effectively prevent poor contact, reduce the risk of leakage, and ensure the safety and stability of the power system. The cooperation between the threaded portion 141 and the threaded mating portion 210 can help automatically align the tap plug 200 with the socket 140, reducing the problem of poor contact caused by misalignment. The threaded connection can also enhance the sealing performance, further preventing moisture, dust or other contaminants from entering the socket 140, thereby improving overall durability. When disassembly or maintenance is required, the user can easily disassemble the tap plug 200 by simply rotating it counterclockwise, simplifying the maintenance and replacement process. The threaded connection increases mechanical strength and stability, can withstand greater physical pressure and vibration, and adapt to harsh environmental conditions.
[0039] In some embodiments, the overhead cable 400 tap also includes a second locking device, which includes a sliding sleeve 150 and a limiting bead 160. A limiting groove 151 is provided on the sliding sleeve 150. The sliding sleeve 150 drives the limiting bead 160 to enter the limiting groove 151, and the second locking device is in an unlocked state. A reset spring 170 is also provided on one side of the sliding sleeve 150. When the tap plug 200 extends into the socket 140 when the second locking device is in an unlocked state, the reset spring 170 drives the sliding sleeve 150 to reset, and the second locking device switches to a locked state. In the unlocked state, the limiting groove 151 of the sliding sleeve 150 is aligned with the limiting bead 160, allowing the tap plug 200 to be freely inserted into the socket 140. At this time, the limiting bead 160 is pushed into the limiting groove 151 by the sliding sleeve 150, ensuring that the tap plug 200 can smoothly enter and dock with the socket 140. When the tap plug 200 is inserted into the socket 140, the return spring 170 will automatically work to push the sliding sleeve 150 back to the original position, so that the limiting bead 160 is pushed out from the limiting groove 151, thereby locking the tap plug 200. The limiting bead 160 and the limiting groove 151 provide a firm locking mechanism to ensure the stability of the tap plug 200 in the socket 140 and avoid accidental falling off due to vibration or pressure. When the tap plug 200 needs to be disassembled, the sliding sleeve 150 only needs to be pushed to the unlocked state, and the limiting bead 160 can be easily pulled out of the limiting groove 151. The return spring 170 ensures a smooth disassembly process.
[0040] In some embodiments, the overhead cable 400 tap also includes an electrical connection device, which includes a terminal 220 and a conductive rod 230. The terminal 220 and the conductive rod 230 are arranged in the tap plug 200, one end of the terminal 220 is fixed to the cable 400, and the other end of the terminal 220 is threadedly connected to the conductive rod 230. The terminal 220 supports the connection of different types of cables 400, such as round or flat cables 400, which improves the applicability of the tap. In the tap plug 200, insulating materials are added to cover the terminal 220 and the conductive rod 230 to enhance electrical safety and prevent short circuits and electric shock risks. The threaded connection provides additional mechanical fixing force, which helps to withstand vibration and mechanical shock and prevent the cable 400 from loosening. The stable connection ensures good conduction of current and reduces resistance and energy loss.
[0041] In some embodiments, the cable 400 includes a core 410. When the cable 400 and the tap plug 200 are plugged in, the core 410 of the cable 400 extends into the terminal 220 and is electrically connected to the conductive rod 230. The core 410 of the cable 400 is connected to the terminal 220 in the plugged in state, and is electrically connected to the conductor or other electrical components inside the cable 400 through the conductive rod 230. In order to enhance the stability of the connection and reduce electrical interference, to ensure good contact between the core 410 and the terminal 220, and to prevent loosening during operation or environmental changes. In addition, the materials of the cable 400 and the tap plug 200 can be selected from insulating and heat-resistant materials.
[0042] In some embodiments, the sealing cap 300 includes a first connector 310 and a second connector 320, wherein the first connector 310 is used to connect the sealing cap 300 to the socket, and the second connector 320 is threadedly connected to the first connector 310. High-performance sealing materials such as silicone, fluororubber or EPDM are used to improve the temperature resistance and chemical resistance of the sealing cap 300 to ensure waterproof and dustproof effects. The threaded connection uses anti-loosening threads or double-start threads to enhance the stability and durability of the connection. At the same time, locking washers or locking glue are added to prevent the threaded connection from loosening under vibration or temperature changes. Anti-corrosion coatings are applied to threaded connection parts to improve environmental resistance and extend service life. Anti-ultraviolet coatings are added to the sealing cap 300 to prevent aging and deterioration of the material due to sunlight. The threaded connection is a self-aligning threaded connection, which simplifies the installation process and is equipped with markings or instructions to ensure correct docking.
[0043] In some embodiments, the sealing cap 300 further includes an inner shield 330, an insulating layer 350 and an outer shield 340. The insulating layer 350 is disposed between the inner shield 330 and the outer shield 340, and the insulating layer 350 is injection molded. The inner shield 330 uses conductive EPDM, the insulating layer 350 uses insulating EPDM, and the outer shield 340 uses conductive EPDM.
[0044] In some embodiments, the tap plug 200 is provided with a tap interface 270, and the sealing cap 300 is provided with a sealing opening 360, and the tap interface 270 and the sealing opening 360 are both adapted to the shape of the socket 140. The tap interface 270 and the sealing opening 360 can be precisely docked when inserted to reduce installation errors. Materials suitable for high or low temperature environments are selected to ensure that the tap plug 200 and the sealing cap 300 can maintain good sealing properties even under extreme temperature conditions.
[0045] Workflow:
[0046] When installing the socket on the electric pole, you must first ensure the safety of the operation and wear protective equipment. Then, use a special fixing fixture to firmly install the socket at the predetermined position of the electric pole to ensure that it will neither loosen nor shake, nor pose a safety hazard to passers-by. Subsequently, accurately dock one end of the tap plug 200 into the socket 140 of the socket, and use special tools to tighten the connection to ensure stable and efficient power transmission. For the connection between the other end of the tap plug 200 and the connecting cable 400, a strict electrical connection and mechanical fixation are performed to prevent poor contact or falling off. For the tap plug 200 socket 140 that is not connected temporarily, in order to avoid the intrusion of external factors such as dust and moisture, a sealing cap 300 is used for sealing. The sealing cap 300 can effectively isolate the external environment and protect the internal electrical components from damage, thereby extending the service life and safety of the entire electrical system. Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered within the scope of protection of the claims of the present invention.
[0047] On other programmable data processing devices, a series of operational steps are performed on the computer or other programmable devices to produce a computer-implemented process, whereby the instructions executed on the computer or other programmable devices provide the instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 A step that specifies a function in one or more boxes.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered within the scope of protection of the claims of the present invention.
Claims
1. An overhead cable tap, used for tapping cables (400), characterized in that: The overhead cable tap comprises: A socket, the socket comprising at least two sockets (140); A tap plug (200), one end of the tap plug (200) being electrically connected to the socket, and the other end of the tap plug (200) being electrically connected to the cable (400); a first locking device, which is used to lock the socket and the tap plug (200) when the tap plug (200) is connected to the socket; A second locking device is used to further lock the socket and the tap plug (200) when the tap plug (200) is connected to the socket.
2. The overhead cable tap as claimed in claim 1, characterized in that: The socket comprises a two-way socket (110), a three-way socket (120) or a four-way socket (130); the two-way socket (110) is provided with two sockets (140); the three-way socket (120) and the four-way socket (130) are respectively provided with three sockets (140) and four sockets (140); the overhead cable tap also comprises a sealing cap (300); the sealing cap (300) is movably provided on a socket (140) not connected to the tap plug (200); the sealing cap (300) is used to seal the corresponding socket (140).
3. The overhead cable tap as claimed in claim 2, characterized in that: The socket (140) has a plugging state and a sealing state. When the tap plug (200) is inserted into the socket (140), the socket (140) is in the plugging state; when the sealing cap (300) is inserted into the socket (140), the socket (140) is in the sealing state.
4. The overhead cable tap as claimed in claim 3, characterized in that: The second locking device comprises a sliding sleeve (150) and a limiting bead (160); a limiting groove (151) is arranged on the sliding sleeve (150); a groove is also arranged on the outer peripheral surface of the housing (180); the limiting bead (160) is movably arranged in the groove; a reset spring (170) is also arranged between the sliding sleeve (150) and the housing (180); the position of the sliding sleeve (150) is moved so that the groove corresponds to the limiting groove (151); a part of the limiting bead (160) enters the limiting groove (151), and the second locking device is in an unlocked state; the reset spring (170) resets the position of the sliding sleeve (150), the limiting bead (160) exits the limiting groove (151), and the second locking device is switched to a locked state.
5. The overhead cable tap as claimed in claim 4, characterized in that: The first locking device comprises a threaded portion (141) and a threaded mating portion (210); the threaded portion (141) is arranged at the socket (140), and the threaded mating portion (210) is arranged on the tap plug (200); when the tap plug (200) is inserted into the socket (140), the threaded portion (141) and the threaded mating portion (210) are threadedly connected.
6. The overhead cable tap according to claim 1, characterized in that: The overhead cable tap also includes an electrical connection device, which includes a wiring terminal (220) and a conductive rod (230). The wiring terminal (220) and the conductive rod (230) are arranged in the tap plug (200), one end of the wiring terminal (220) is fixed to the cable (400), and the other end of the wiring terminal (220) is threadedly connected to the conductive rod (230).
7. The overhead cable tap according to claim 6, characterized in that: The cable (400) comprises a wire core (410); when the cable (400) and the tap plug (200) are plugged in, the wire core (410) of the cable (400) extends into the connection terminal (220) and is electrically connected to the conductive rod (230) by crimping.
8. The overhead cable tap as claimed in claim 2, characterized in that: The sealing cap (300) comprises a first connecting piece (310) and a second connecting piece (320), wherein the second connecting piece (320) is threadedly connected to the first connecting piece (310) by a top screw to prevent the thread from loosening.
9. The overhead cable tap according to claim 8, characterized in that: The sealing cap (300) further comprises an inner shield (330), an insulating layer (350) and an outer shield (340), wherein the insulating layer (350) is disposed between the inner shield (330) and the outer shield (340), and the insulating layer (350) is formed by injection molding.
10. The overhead cable tap according to claim 9, characterized in that: The tap plug (200) is provided with a tap interface (270), and the sealing cap (300) is provided with a sealing opening (360); the tap interface (270) and the sealing opening (360) are both adapted to the shape of the opening (140) and are interference fit in the plugged state.
