Cam type cutting and plastic inserting all-in-one machine

By optimizing the structure of the cam cutting and insertion molding machine, reducing the spacing and complex structure between the slider and the insertion cam, the problems of low plug efficiency and high failure rate in the prior art are solved, and more efficient production and space are achieved use.

CN119209161AActive Publication Date: 2024-12-27MOUNTTCONN (KUNSHAN) ELECTRONLOS TECH CO LTD

Patent Information

Application Number
CN202411722712.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2024-12-27
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

The existing cam cutting pin machine has too much protrusion due to the forward-moving component position, which increases the cam stroke, affects the plugging efficiency, occupies space, is complex in structure, and has a high probability of failure.

Method used

A cam-type cutting and insertion molding machine is designed, including a rotatable first clamping module, a second clamping module and an insertion module. By reducing the spacing between the front and rear sliders and the insertion cam, the insertion cam is reduced. The stroke is optimized, and the equipment structure is optimized, and the fixing tool and push needle rod are exposed between the jaws to reduce the probability of failure.

Benefits of technology

Improves the plug-in efficiency, optimizes the equipment footprint, reduces the failure rate, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a cam type cutting and plastic inserting all-in-one machine, which comprises a first clamping module, a second clamping module, a third clamping module, a fourth clamping module and a fifth clamping module, and is characterized in that the first clamping module comprises a rotatable first clamping cam and a first clamping jaw driven by the first clamping cam; the second clamping module comprises a rotatable second clamping cam and a second clamping jaw driven by the second clamping cam; the inserting module comprises a rotatable inserting cam, a first front-back sliding part and a second front-back sliding part, the first front-back sliding part and the second front-back sliding part are driven by the inserting cam, the first front-back sliding part is provided with a needle pushing rod used for pushing materials, the second front-back sliding part is provided with a moving platform, and the first clamping jaw and the second clamping jaw can move relatively or oppositely along the moving platform; the material piece is clamped or loosened; the distance between the first front-back sliding piece and the insertion cam and the distance between the second front-back sliding piece and the insertion cam are reduced, the stroke of the insertion cam is shortened, the insertion efficiency is improved, the occupied space is optimized, meanwhile, the fixed cutter and the needle pushing rod are exposed between the first clamping jaw and the second clamping jaw, and the probability of equipment failures is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of connector automatic manufacturing, and in particular to a cam-type cutting and plastic-inserting integrated machine. Background Art

[0002] Connectors usually consist of two parts, plastic parts and conductive terminals. During molding, the conductive terminals need to be inserted into the plastic, especially small terminal cutting and insertion equipment. In situations where there is limited space around the injection molding machine and other situations, a series of tasks such as automated clamping, cutting, and plugging need to be realized.

[0003] At present, the cutting of pins mostly uses the cylinder to act as a cutter, clamping the workpiece and other methods, such as cylinder direct cutting of terminals. Although these solutions are effective, multiple mechanisms act separately, and the various actions are combined together through the electronic control program. The production cycle of a single product is long, which increases the debugging time in the later stage.

[0004] Therefore, a cam cutting pin insertion machine and a terminal cutting and insertion method disclosed in Chinese patent CN116598865B have been developed, in which the first cam, the second cam, the third cam and the fourth cam are driven by a rotating shaft to respectively push the forward moving component, the ejection component and a pair of clamping and cutting components to cooperate with each other to complete the work of cutting and inserting the terminals. However, since the position of the forward moving component is too protruding, the distance between the forward moving component and the cam becomes larger, that is, the stroke of the cam becomes larger, which in turn affects its plug-in efficiency and occupies the limited space of other equipment. Secondly, the position of the forward moving component also interferes with the ejection component, and an additional cam is required to control the ejection component to pass through the forward moving component to eject the material. Its complex structure affects efficiency and has a high probability of failure.

[0005] Therefore, it is necessary to develop a cam-type cutting and plastic-inserting integrated machine to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to provide a cam-type cutting and plastic-inserting integrated machine which can reduce the equipment failure rate, improve the production efficiency and reduce the equipment footprint.

[0007] To achieve the above object, the present invention provides the following technical solution: a cam-type cutting and plastic-inserting integrated machine, comprising: A first clamping module, comprising a rotatable first clamping cam and a first clamping claw driven by the first clamping cam; A second clamping module, comprising a rotatable second clamping cam and a second clamping claw driven by the second clamping cam; The insertion module comprises a rotatable insertion cam, a first front and rear sliding member and a second front and rear sliding member driven by the insertion cam, the first front and rear sliding member is provided with a push pin rod for pushing the material, the second front and rear sliding member is provided with a moving platform, the first clamping jaw and the second clamping jaw are both arranged on the moving platform, and can move relative to or oppositely along the moving platform to clamp or release the material; The fixed tool is arranged between the first clamping jaw and the second clamping jaw.

[0008] Furthermore, the first clamping jaw and the second clamping jaw are located outside the needle-pushing rod.

[0009] Furthermore, the fixed tool is installed on the movable platform, and the top of the fixed tool vertically extends upward to the sides of the first clamping jaw and the second clamping jaw.

[0010] Furthermore, the surface of the movable platform is paved with slide rails, the slide rails are located on both sides of the fixed tool, and the first clamping jaw and the second clamping jaw move along the slide rails respectively.

[0011] Furthermore, limiting grooves are provided on both sides of the mobile platform, and the limiting grooves are formed by radial depressions from the lower surface of the mobile platform. A fixing block is provided below the limiting groove, and the fixing block is in a fixed state, and its top extends into the limiting groove.

[0012] Further, the first front-to-back sliding member includes a front-to-back sliding main body and a clamping part arranged at one end of the front-to-back sliding main body, and the push pin rod is arranged at the other end of the front-to-back sliding main body, one end of the push pin rod is fixedly connected to the front-to-back sliding main body, and the other end extends toward the direction of the first clamping module and the second clamping module.

[0013] Furthermore, the first clamping module includes a first follower component and a first sliding component that are clamped to the first clamping cam. The first follower component includes a follower body, a clamping shaft installed at one end of the follower body, and a pushing member installed at the other end of the follower body. The clamping shaft clamps the first clamping cam, and the pushing member is movably connected to the first sliding component.

[0014] Furthermore, a fixed shaft is provided at the bottom of the follower body, the fixed shaft is in a fixed state, the follower body is sleeved on the fixed shaft, and the follower body can rotate around the fixed shaft.

[0015] Furthermore, the first sliding assembly includes a sliding body, a stopper disposed at one end of the sliding body, and the first clamping jaw disposed at the other end of the sliding body, and a movable knife is installed at the end of the first clamping jaw.

[0016] Furthermore, the structure of the second clamping module is the same as that of the first clamping module and is symmetrically arranged.

[0017] Compared with the prior art, the beneficial effects of the present invention are: the present invention is a cam-type cutting and plastic-inserting integrated machine, which has the characteristics of reducing equipment failure rate, improving production efficiency, and reducing equipment footprint. By reducing the distance between the first front and rear sliding members and the second front and rear sliding members and the insertion cam, the stroke of the insertion cam is shortened, the plug-in efficiency is improved, and the floor space is optimized. At the same time, the fixed tool and the needle push rod are exposed between the first clamp and the second clamp, reducing the probability of equipment failure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of a cam-type cutting and plastic-inserting integrated machine of the present invention; Figure 2 for Figure 1 The schematic diagram of the structure of the first clamping module of the cam-type cutting and plastic-inserting integrated machine is shown; Figure 3 for Figure 2 A rear view of the first clamping module of the cam-type cutting and plastic-inserting integrated machine; Figure 4 for Figure 1 The schematic diagram of the structure of the second clamping module of the cam-type cutting and plastic inserting integrated machine is shown; Figure 5 for Figure 4 A rear view of the second clamping module of the cam-type cutting and plastic inserting machine; Figure 6 for Figure 1 The schematic diagram of the insertion module structure of the cam-type cutting and plastic-insertion integrated machine is shown; Figure 7 for Figure 1 The diagram shows a partial structure of a cam-type cutting and plastic inserting machine. DETAILED DESCRIPTION

[0020] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation, structure, features and effects of the cam-type cutting and inserting plastic integrated machine proposed by the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments. In the following description, different "one embodiment" or "another embodiment" does not necessarily refer to the same embodiment. In addition, specific features, structures or characteristics in one or more embodiments may be combined in any suitable form.

[0021] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

[0022] The specific scheme of the cam-type cutting and plastic-inserting integrated machine provided by the present invention is described in detail below with reference to the accompanying drawings.

[0023] Please see Figures 1 to 7 The present invention is a cam-type cutting and inserting integrated machine, which includes a driving device 1, a first clamping module 2 and a second clamping module 3 respectively connected to the driving device 1, and an inserting module 4 located between the first clamping module 2 and the second clamping module 3.

[0024] Please see Figure 1 The driving device 1 includes a driving motor 11 and a driving spindle 12 connected to the driving motor 11. One end of the driving spindle 12 is connected to the driving motor 11, and the other end extends outward. The driving spindle 12 is adjacent to the first clamping module 2, the second clamping module 3 and the insertion module 4.

[0025] Please see Figures 2 to 3 The first clamping module 2 includes a first clamping cam 21, a first follower assembly 22 that clamps the first clamping cam 21, and a first sliding assembly 23 that moves synchronously with the first follower assembly 22. The first clamping cam 21 includes a docking portion 211 and a transmission plate 212 that moves synchronously with the docking portion 211. The docking portion 211 is sleeved on the driving spindle 12 to rotate and move the transmission plate 212. The inner side of the transmission plate 212 is fixedly connected to the docking portion 211, and its outer side extends axially outward. The transmission plate 212 is bent around the docking portion 211.

[0026] The first follower assembly 22 includes a follower body 221, a clamping shaft 222 installed at one end of the follower body 221, and a pushing member 223 installed at the other end of the follower body 221. A fixed shaft 224 is provided at the bottom of the follower body 221, and the fixed shaft 224 is in a fixed state. The follower body 221 is sleeved on the fixed shaft 224. There is a pair of clamping shafts 222, which are respectively located on both sides of the transmission plate 212. The outer surfaces of the pair of clamping shafts 222 are in contact with the surface of the transmission plate 212. The pushing member 223 is a shaft body, one end of which is fixedly connected to the follower body 221, and the other end extends vertically downward. When the transmission plate 212 rotates, the clamping shaft 222 moves along the movement trajectory of the first clamping cam 21. At this time, the follower body 221 rotates around the fixed shaft 224 to move the pushing member 223 in the opposite direction.

[0027] The first sliding assembly 23 includes a sliding body 231, a stopper 232 arranged at one end of the sliding body 231, and a first clamping claw 233 arranged at the other end of the sliding body 231. The sliding body 231 is located at the end of the first follower assembly 22, and a slider 234 is provided on its lower surface. The sliding body 231 moves in the direction of the material belt through the slider 234. The number of the stopper 232 is a pair, and the bottom is fixedly connected to the sliding body 231, and the top extends vertically upward. A receiving groove 235 is formed between the pair of stoppers 232. The end of the pushing member 223 extends into the receiving groove 235, which can push the sliding body 231 and its first clamping claw 233 to approach or move away from the material belt. One end of the first clamping claw 233 is fixedly connected to the sliding body 231, and the other end extends in the direction of the material belt and a moving knife 236 is installed at the end. The moving knife 236 is used to cut a single material on the material belt. Preferably, the moving knife 236 has an L-shaped groove. When cutting the material belt, a single material enters the L-shaped groove.

[0028] Please see Figures 4 to 5 The second clamping module 3 includes a second clamping cam 31, a second follower assembly 32 that clamps the second clamping cam 31, and a second sliding assembly 33 that moves synchronously with the second follower assembly 32. The second clamping cam 31 is sleeved on the driving spindle 12, and its structure is the same as that of the first clamping cam 21 and is symmetrically arranged. At the same time, the structure of the second follower assembly 32 is the same as that of the first follower assembly 22 and is symmetrically arranged. The structure of the second sliding assembly 33 is the same as that of the first sliding assembly 23 and is symmetrically arranged.

[0029] The second sliding component 33 has a second clamping jaw 34, which is located on the outer side of the second sliding component 33 and is arranged opposite to the first clamping jaw 233. The second clamping cam 31 drives the second clamping jaw 34 to approach or move away from the material belt through the second follower component 32 and the second sliding component 33, that is, the first clamping jaw 233 and the second clamping jaw 34 move relative to or oppositely, and the first clamping jaw 233 enters the L-shaped groove to clamp or release the material.

[0030] A fixed tool 5 is provided between the first clamp 233 and the second clamp 34. The fixed tool 5 is in a fixed state, and its top extends vertically upward to the sides of the first clamp 233 and the second clamp 34. Specifically, the fixed tool 5 is located on the inner side of the second clamp 34, adjacent to the second clamp 34, and the material strip is attached to the fixed tool 5. When the first clamp 233 and the second clamp 34 clamp a single material, as they continue to move toward the second clamping module 3, the movable knife 236 and the fixed tool 5 cut the connection between the material strip and the material.

[0031] Please see Figure 6 The insertion module 4 includes an insertion cam 41, a first front and rear sliding member 42 and a second front and rear sliding member 43 connected to the insertion cam 41, the insertion cam 41 includes a wheel body 411, and an insertion transmission plate 412 extending outward from the edge of the wheel body 411. The wheel body 411 is sleeved on the driving main shaft 12 to make the insertion transmission plate 412 rotate and move. One side of the insertion transmission plate 412 is fixedly connected to the wheel body 411, and its outer side extends axially outward. The insertion transmission plate 412 is formed around the edge of the wheel body 411, and the inner surface of the insertion transmission plate 412 is uneven. Specifically, the distance from the convex part of the insertion transmission plate 412 to its axis is greater than the distance from the concave part of the insertion transmission plate 412 to its axis.

[0032] The first front-to-back sliding member 42 includes a front-to-back sliding main body 421, a clamping portion 422 arranged at one end of the front-to-back sliding main body 421, and a push pin rod 423 arranged at the other end of the front-to-back sliding main body 421. A base 424 is fixedly installed at the bottom of the front-to-back sliding main body 421. A track 425 is arranged at the bottom of the base 424. The base 424 can move toward the first clamping module 2 and the second clamping module 3 through the track 425. The clamping portion 422 is a certain type of roller, and has two pairs, which respectively clamp different insertion transmission plates 412. One end of the push pin rod 423 is fixedly connected to the front-to-back sliding main body 421, and the other end extends toward the first clamping module 2 and the second clamping module 3.

[0033] The second front and rear sliding member 43 is fixedly connected to the first front and rear sliding member 42 and moves synchronously, including a moving platform 431. The moving platform 431 has a pair of mounting grooves 433 formed by being recessed inward from the surface, and a slide rail 434 is arranged in the mounting groove 433. The first sliding component 23 and the second sliding component 33 move along the pair of slide rails 434 respectively. Preferably, the fixed tool 5 is installed between the pair of slide rails 434, and an air avoidance groove 435 is provided on one side of the fixed tool 5. The air avoidance groove 435 is used for the passage of the feed belt.

[0034] Limiting grooves 432 are provided on both sides of the movable platform 431 . The limiting grooves 432 are radially recessed from the lower surface of the movable platform 431 . A fixing block 436 is provided below the limiting grooves 432 . The fixing block 436 is in a fixed state, and its top extends into the limiting groove 432 .

[0035] Preferably, the first clamping jaw 233 and the second clamping jaw 34 are located outside the needle push rod 423 .

[0036] Please see Figure 1 In another embodiment, a first feeding device 6 and a second feeding device 7 are installed on the outer sides of the first clamping module 2 and the second clamping module 3. The first feeding device 6 includes a vertical feeding channel 61 and a vertical feeding drive 62. The vertical feeding channels 61 are a pair, which are respectively located above and below the first clamping module 2 and the second clamping module 3. The material belt with the material is discharged from the vertical feeding channel 61 located above, passes between the first clamping module 2 and the second clamping module 3, and enters the vertical feeding channel 61 located below.

[0037] A gear 63 is installed at the end of the vertical feed drive 62, and the gear 63 extends into the vertical feed channel 61 located above. The gear teeth can extend into the positioning holes of the material belt to drive the material belt to move. Preferably, a vertical plate 64 is installed at the end of the vertical feed channel 61 located above. One end of the vertical plate 64 is fixedly connected to the vertical feed channel 61, and the other end extends vertically downward to one side of the fixed tool 5. The material belt is located between the fixed tool 5 and the vertical plate 64 to facilitate cutting.

[0038] The second feeding device 7 includes a transverse feeding channel 71, which extends horizontally from the first clamping module 2 to the second clamping module 3. Specifically, the transverse feeding channel 71 is formed by an inward depression from the side facing the insertion module 4, and is parallel to the first clamping jaw 233 and the second clamping jaw 34, and feeds materials through the vibration plate.

[0039] The first feeding device 6 and the second feeding device 7 are in a vertical relationship. The first feeding device 6 is used for conveying the material belt, and the second feeding device 7 is used for conveying the plastic parts.

[0040] When the cam-type cutting and inserting integrated machine of the present invention is used, the first feeding device 6 conveys the material belt to a predetermined position, the second feeding device 7 conveys the plastic part to a predetermined position, the first clamping cam 21 rotates, and the clamping shaft 222 moves along the motion trajectory of the first clamping cam 21. At this time, the follower body 221 rotates around the fixed shaft 224, so that the pusher 223 moves in the opposite direction, pushing the stopper 232, and the sliding body 231 moves toward the material belt direction through the slider 234. The first clamping claw 233 drives the moving knife 236 to move synchronously, and the second clamping claw 233 drives the moving knife 236 to move synchronously. The second clamping jaw 34 at the end of the holding module 3 moves toward the material belt, the first clamping jaw 233 and the second clamping jaw 34 clamp a single material on the material belt, and then continue to move toward the second clamping module 3, the movable knife 236 and the fixed knife 5 cut the connection between the material belt and the material, the insertion cam 41 rotates, and the second front and rear sliding member 43 drives the first clamping jaw 233 and the second clamping jaw 34 located on the moving platform 431 to move toward the plastic part. After moving into place, the first front and rear sliding member 42 drives the push pin rod 423 to squeeze the material, so that the material enters the plastic part.

[0041] The present invention is a cam-type cutting and plastic-inserting integrated machine, which has the characteristics of reducing equipment failure rate, improving production efficiency and reducing equipment footprint. By reducing the distance between the first front and rear sliding members and the second front and rear sliding members and the insertion cam, the stroke of the insertion cam is shortened, the plugging efficiency is improved, and the floor space is optimized. At the same time, the fixed tool and the needle push rod are exposed between the first clamping jaw and the second clamping jaw, thereby reducing the probability of equipment failure.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cam-type cutting and plastic inserting integrated machine, characterized in that: It includes: A first clamping module (2), comprising a rotatable first clamping cam (21) and a first clamping claw (233) driven by the first clamping cam (21); A second clamping module (3) comprising a rotatable second clamping cam (31) and a second clamping claw (34) driven by the second clamping cam (31); The insertion module (4) comprises a rotatable insertion cam (41), a first front-rear sliding member (42) and a second front-rear sliding member (43) driven by the insertion cam (41), the first front-rear sliding member (42) being provided with a push pin rod (423) for pushing a material, the second front-rear sliding member (43) being provided with a moving platform (431), the first clamping jaw (233) and the second clamping jaw (34) being both arranged on the moving platform (431) and being able to move relative to or in the opposite direction along the moving platform (431) to clamp or release the material; A fixed tool (5) is disposed between the first clamping jaw (233) and the second clamping jaw (34).

2. The cam-type cutting and plastic inserting integrated machine according to claim 1, characterized in that: The first clamping jaw (233) and the second clamping jaw (34) are located outside the needle-pushing rod (423).

3. The cam-type cutting and plastic inserting integrated machine according to claim 1, characterized in that: The fixed tool (5) is mounted on the mobile platform (431), with its top extending vertically upward to the sides of the first clamping jaw (233) and the second clamping jaw (34).

4. The cam-type cutting and plastic inserting integrated machine according to claim 3, characterized in that: The surface of the mobile platform (431) is provided with slide rails (434), the slide rails (434) are located on both sides of the fixed tool (5), and the first clamping jaw (233) and the second clamping jaw (34) move along the slide rails (434) respectively.

5. The cam-type cutting and plastic inserting integrated machine according to claim 3, characterized in that: Limiting grooves (432) are provided on both sides of the movable platform (431), the limiting grooves (432) are formed by radial depressions from the lower surface of the movable platform (431), and a fixing block (436) is provided below the limiting grooves (432), the fixing block (436) is in a fixed state, and its top extends into the limiting groove (432).

6. The cam-type cutting and plastic inserting integrated machine according to claim 1, characterized in that: The first front-to-back sliding member (42) comprises a front-to-back sliding main body (421), a clamping portion (422) arranged at one end of the front-to-back sliding main body (421), and the push-pin rod (423) is arranged at the other end of the front-to-back sliding main body (421), one end of the push-pin rod (423) is fixedly connected to the front-to-back sliding main body (421), and the other end extends toward the first clamping module (2) and the second clamping module (3).

7. The cam-type cutting and plastic inserting integrated machine according to claim 1, characterized in that: The first clamping module (2) comprises a first follower component (22) and a first sliding component (23) which are clamped to the first clamping cam (21); the first follower component (22) comprises a follower body (221), a clamping shaft (222) mounted on one end of the follower body (221), and a pushing member (223) mounted on the other end of the follower body (221); the clamping shaft (222) clamps the first clamping cam (21), and the pushing member (223) is movably connected to the first sliding component (23).

8. The cam-type cutting and plastic inserting integrated machine according to claim 7, characterized in that: A fixed shaft (224) is provided at the bottom of the follower body (221); the fixed shaft (224) is in a fixed state; the follower body (221) is sleeved on the fixed shaft (224); and the follower body (221) can rotate around the fixed shaft (224).

9. The cam-type cutting and plastic inserting integrated machine according to claim 7, characterized in that: The first sliding assembly (23) comprises a sliding body (231), a stopper (232) provided at one end of the sliding body (231), and the first clamping jaw (233) provided at the other end of the sliding body (231); a movable knife (236) is installed at the end of the first clamping jaw (233).

10. The cam-type cutting and plastic inserting integrated machine according to claim 9, characterized in that: The structure of the second clamping module (3) is the same as that of the first clamping module (2) and is symmetrically arranged.

Citation Information

Patent Citations

  • Terminal pin plugging device

    CN102709788A

  • Full-automatic mechanical high-speed pin-inserting machine

    CN103781287A

  • Cam cutting pin inserting machine and terminal cutting and inserting method

    CN116598865A

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