High-low pressure switching gluing equipment

The high-low pressure switching glue spraying device addresses the issue of uncontrolled glue discharge in traditional machines by employing a servo motor and static mixing tube for precise pressure control and mixing, resulting in stable and efficient glue delivery.

CN119216173APending Publication Date: 2024-12-31SUZHOU SHICHUN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411406250.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

Existing glue injection machines lack precise pressure control and proportioning of two-component glue, leading to uncontrollable discharge quality due to hydraulic cylinder systems and uncontrolled parameters.

Method used

A high-low pressure switching glue spraying device with a glue injection mechanism, including a mixer, static double-liquid valve, and separate single-component supply devices, utilizing a servo motor and encoder for precise pressure control, and a static mixing tube for even mixing, along with real-time pressure monitoring gauges and valves for accurate glue delivery.

Benefits of technology

The device ensures stable glue supply and precise parameter control, improving production efficiency, reducing operational inconveniences, and enhancing the quality of mixed glue.

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Abstract

The invention discloses high-low pressure switching gluing equipment, and belongs to the technical field of glue injection, the high-low pressure switching gluing equipment comprises a glue injection mechanism, the glue injection mechanism comprises a glue injection head, a storage cylinder and a driving device, the side wall of the storage cylinder is provided with a mixer, one end of the mixer is provided with a static double-liquid valve, and the static double-liquid valve is provided with a single-component supply device; a power connector is arranged on one side of the glue injection mechanism through a power line, a glue injection pressure gauge is arranged on the outer wall of the glue injection head, the driving device comprises a driving motor and a glue injection plunger pump, the driving motor is installed on the glue injection plunger pump, the mixer is a 24-section static mixing pipe, a glue injection pneumatic ball valve is arranged between the mixer and the material storage cylinder, and a pair of single-component supply devices are arranged. According to the equipment, single-component glue solutions with different proportions can be supplied to the glue injection mechanism, so that parameters are better controlled, the quality of the mixed glue solutions is improved, the stability of pressure precision can be accurately controlled through cooperative operation of components, and the production technological process and operation inconvenience in the production process are reduced.
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Description

Technical Field

[0001] The invention relates to high-low pressure switching glue spraying equipment, belonging to the technical field of glue injection. Background Art

[0002] Gluing equipment is a device that applies or drips glue with sticky effect on product parts. The existing process is that the pressure plate pump sends A and B glues into the static mixer through the oil pipe to form a 1:1 two-component glue, and then enters the screw pump through the one-way ball valve. The hydraulic motor squeezes the two-component silicone into the storage position, and the hydraulic motor of the plunger pump presses the glue into the piston rod. The glue discharge and sealing of the glue injection head are achieved by controlling the air path. However, the traditional glue injection machine's oil cylinder hydraulic glue supply system has a variety of hydraulic cylinder supporting equipment, and the pressure control accuracy is not high. It is impossible to ensure that the AB glue is mixed in proportion. Parameters in all aspects are uncontrollable, and thus the glue discharge quality is uncontrollable. Summary of the invention

[0003] The purpose of the present invention is to provide a high-low pressure switching glue spraying device in order to solve the above-mentioned problems, which can effectively control the stability of glue supply and provide necessary guarantee for parameter stability.

[0004] The present invention achieves the above-mentioned purpose through the following technical scheme: a high-low pressure switching glue-spraying device, comprising a glue injection mechanism, the glue injection mechanism comprising a glue injection head, a material storage cylinder and a driving device, a mixer is installed on the side wall of the material storage cylinder, a static double-liquid valve is provided at one end of the mixer, a single-component supply device is installed on the static double-liquid valve, a power connector is provided on one side of the glue injection mechanism through a power cord, when in use, the power connector is connected to an external power supply, a glue injection pressure gauge is provided on the outer wall of the glue injection head, the glue injection pressure gauge is used to monitor the glue injection pressure in real time, the driving device comprises a driving motor and a glue injection plunger pump, the driving motor is a servo motor, and the necessary encoder and controller for driving the servo motor need to be provided externally to control the feed rate of the plunger pump, thereby realizing the switching of high and low pressures, the driving motor is installed on the glue injection plunger pump, and the mixer is a 24-section static mixing tube, The mixer is used to mix the two-component glue liquid evenly so as to supply it to the glue injection mechanism for use. A glue injection pneumatic ball valve is provided between the mixer and the storage cylinder. The glue inlet pneumatic valve is used to control whether the mixed glue liquid can enter the storage cylinder. The single-component supply device is a pair. The two single-component supply devices supply different glue liquids, which have viscosity after mixing. They are connected to the static double-liquid valve through pipelines respectively. The static double-liquid valve is a prior art and can input the glue liquid in the two single-component supply devices into the mixer at the rear in proportion. The single-component supply device includes a support frame, a one-way supply plunger pump, a supply motor and a temporary storage cylinder. The supply motor is fixed on the support frame, and the one-way supply plunger pump is installed on the supply motor. One end of the one-way supply plunger pump is connected to the temporary storage cylinder. The single-component supply device is used to stably supply the single-component glue liquid to the static double-liquid valve.

[0005] Preferably, in order to better observe the parameters and intuitively display the parameter values, a single-component glue discharge pressure gauge is provided between the temporary storage cylinder and the static double-liquid valve, a glue inlet pipeline is provided on the upper surface of the temporary storage cylinder, and a single-component glue inlet pressure gauge and a glue inlet pneumatic ball valve are installed on the glue inlet pipeline.

[0006] Preferably, in order to make the supplied glue liquid more stable and controllable, a voltage stabilizer is installed on the support frame, and one end of the glue inlet pipe is connected to the voltage stabilizer. When in use, it is necessary to provide a glue liquid source for the voltage stabilizer, and the supply drive device of the glue source is a pressure plate pump. A protective shell is provided on the support frame, and an inspection cover is provided on the protective shell.

[0007] The beneficial effect of the present invention is that a separate single-component supply device is provided to stably provide glue liquid, and then the single-component glue liquid in different proportions is further supplied to the glue injection mechanism through a static double-liquid valve, so as to better control parameters and improve the quality of the mixed glue liquid.

[0008] The coordinated work of the driving device, the injection mechanism and the static double-liquid valve can accurately control the stability of the pressure accuracy, reduce the inconvenience of the production process and the operation during the production process, greatly improve the production efficiency, increase the production capacity, and make the operation convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0010] Figure 2 It is a front view structural schematic diagram of the present invention.

[0011] Figure 3 It is a schematic diagram of the structure of the single-component supply device of the present invention.

[0012] Figure 4 It is a schematic diagram of the overall structure of the glue injection mechanism of the present invention.

[0013] In the figure: 1. Glue injection mechanism; 101. Glue injection head; 102. Material storage cylinder; 103. Driving device; 1031. Driving motor; 1032. Glue injection plunger pump; 104. Glue injection pressure gauge; 2. Mixer; 3. Static double-liquid valve; 4. Single-component supply device; 401. Support frame; 402. One-way supply plunger pump; 403. Supply motor; 404. Temporary storage cylinder; 5. Glue injection pneumatic ball valve; 6. Single-component glue output pressure gauge; 7. Single-component glue inlet pressure gauge; 8. Voltage stabilizer; 9. Protective shell; 10. Glue inlet pneumatic ball valve. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] See also Figure 1-4 As shown, a high-low pressure switching glue-spraying device comprises a glue injection mechanism 1, wherein the glue injection mechanism 1 comprises a glue injection head 101, a material storage cylinder 102 and a driving device 103, a mixer 2 is installed on the side wall of the material storage cylinder 102, a static double-liquid valve 3 is provided at one end of the mixer 2, a single-component supply device 4 is installed on the static double-liquid valve 3, a power connector is provided on one side of the glue injection mechanism 1 through a power cord, when in use, the power connector is connected to an external power supply, a glue injection pressure gauge 104 is provided on the outer wall of the glue injection head 101, and the glue injection pressure gauge 104 is used to monitor the glue injection pressure in real time, so as to determine whether there is glue in the glue injection head 101.

[0016] The driving device 103 includes a driving motor 1031 and a glue injection plunger pump 1032. The driving motor 1031 is a servo motor. The necessary encoder and controller for driving the servo motor need to be provided externally to control the feed rate of the plunger pump, thereby realizing the switching of high and low pressures. The driving motor 1031 is installed on the glue injection plunger pump 1032. When in use, the driving motor 1031 drives the glue injection plunger pump 1032 to move up and down, thereby squeezing the glue into the glue injection head 101. The mixer 2 is a 24-section static mixing tube. The mixer 2 is used to mix the glue of the two components evenly so as to supply it to the glue injection mechanism 1 for use. A glue injection pneumatic ball valve 5 is provided between the mixer 2 and the storage cylinder 102. The glue inlet pneumatic valve is used to control whether the mixed glue can enter the storage cylinder 102.

[0017] When in use, the static double-liquid valve 3 delivers the single-component glue liquid to the mixer 2 in proportion, and then the glue injection pneumatic ball valve 5 on the mixer 2 is opened to allow the glue liquid to enter the storage cylinder 102. The single-component supply device 4 is a pair, and the two single-component supply devices 4 supply different glue liquids, which can become usable glue liquids after mixing. They are respectively connected to the static double-liquid valve 3 through pipelines. The static double-liquid valve 3 is a prior art and can input the glue liquid in the two single-component supply devices 4 in proportion to the mixer 2 at the rear. The single-component supply device 4 includes a support frame 401, a one-way supply plunger pump 402, a supply motor 403 and a temporary storage cylinder 404. The supply motor 403 is fixed on the support frame 401, and the one-way supply plunger pump 402 is installed on the supply motor 403. One end of the one-way supply plunger pump 402 is connected to the temporary storage cylinder 404. The single-component supply device 4 is used to stably supply the single-component glue liquid to the static double-liquid valve 3.

[0018] like Figure 1 As shown, a single-component glue discharge pressure gauge 6 is provided between the temporary storage cylinder 404 and the static double-liquid valve 3, a glue inlet pipeline is provided on the upper surface of the temporary storage cylinder 404, a single-component glue inlet pressure gauge 7 and a glue inlet pneumatic ball valve 10 are installed on the glue inlet pipeline, the glue inlet pneumatic ball valve 10 can control the on-off of the glue in the glue inlet pipeline, the temporary storage cylinder 404 can temporarily accommodate the glue, the single-component glue discharge pressure gauge 6 and the single-component glue inlet pressure gauge 7 can monitor the glue pressure in real time to ensure that the glue discharge amount is consistent.

[0019] like Figure 2 As shown, a voltage stabilizer 8 is installed on the support frame 401, and one end of the glue inlet pipe is connected to the voltage stabilizer 8. When in use, it is necessary to provide a glue source for the voltage stabilizer 8. The glue source supply drive device 103 is a pressure plate pump. A protective shell 9 is provided on the support frame 401, and an inspection cover is provided on the protective shell 9. The external pressure plate pump provides glue to the voltage stabilizer 8, and then the voltage stabilizer 8 provides stable glue to the one-way supply plunger pump 402 on the support frame 401 through the glue inlet pipe.

[0020] When the present invention is in use, first the power connector is connected to the external power supply, and then the external pressure plate pump provides the glue liquid to the voltage stabilizer 8, and then the voltage stabilizer 8 provides the stable glue liquid to the one-way supply plunger pump 402 on the support frame 401 through the glue inlet pipe, and the supply motor 403 can drive the one-way supply plunger pump 402, and then the glue liquid is transported unidirectionally, and the single-component supply device 4 is used to stably supply the single-component glue liquid to the static double-liquid valve 3. During the transportation process, the glue liquid passes through the temporary storage cylinder 404, and the single-component glue discharge pressure gauge 6 and the single-component glue inlet pressure gauge 7 around the temporary storage cylinder 404 can monitor the glue liquid pressure in real time to ensure that the glue discharge amount of the glue liquid is consistent.

[0021] When the glue liquid passes through the static double-liquid valve 3, it can be delivered to the mixer 2 in proportion, and then the glue injection pneumatic ball valve 5 on the mixer 2 is opened, so that the glue liquid can enter the storage cylinder 102, and the driving motor 1031 drives the glue injection plunger pump 1032 to move up and down, thereby squeezing the glue liquid into the glue injection head 101. A glue injection pressure gauge 104 is provided on the outer wall of the glue injection head 101. The glue injection pressure gauge 104 is used to monitor the glue injection pressure in real time, so as to determine whether there is glue in the glue injection head 101.

[0022] The equipment can stably provide glue by setting up a separate single-component supply device 4, and then further supply different proportions of single-component glue to the glue injection mechanism 1 through the static double-liquid valve 3, so as to better control parameters and improve the quality of the mixed glue. When using the function, the driving device 103, the glue injection mechanism 1 and the static double-liquid valve 3 work together to accurately control the stability of pressure accuracy, reduce the inconvenience of operation in the production process and the production process, greatly improve production efficiency, increase production capacity, and make operation convenient and quick.

[0023] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0024] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high-low pressure switching glue spraying device, characterized in that: The invention comprises a glue injection mechanism (1), wherein the glue injection mechanism (1) comprises a glue injection head (101), a material storage cylinder (102) and a driving device (103); a mixer (2) is installed on the side wall of the material storage cylinder (102); a static double-liquid valve (3) is provided at one end of the mixer (2); a single-component supply device (4) is installed on the static double-liquid valve (3); and a power supply connector is provided on one side of the glue injection mechanism (1) via a power cord.

2. The high-low pressure switching glue spraying equipment according to claim 1 is characterized in that: A glue injection pressure gauge (104) is provided on the outer wall of the glue injection head (101).

3. The high-low pressure switching glue spraying equipment according to claim 1 is characterized in that: The driving device (103) comprises a driving motor (1031) and a glue injection plunger pump (1032), and the driving motor (1031) is mounted on the glue injection plunger pump (1032).

4. The high-low pressure switching glue spraying equipment according to claim 1 is characterized in that: The mixer (2) is a 24-section static mixing tube, and a glue injection pneumatic ball valve (5) is provided between the mixer (2) and the material storage cylinder (102).

5. The high-low pressure switching glue spraying equipment according to claim 1 is characterized in that: The single-component supply device (4) is a pair, each of which is connected to the static dual-liquid valve (3) through a pipeline.

6. The high-low pressure switching glue spraying equipment according to claim 5 is characterized in that: The single-component supply device (4) comprises a support frame (401), a one-way supply plunger pump (402), a supply motor (403) and a temporary storage cylinder (404); the supply motor (403) is fixed on the support frame (401); the one-way supply plunger pump (402) is installed on the supply motor (403); and one end of the one-way supply plunger pump (402) is connected to the temporary storage cylinder (404).

7. The high-low pressure switching glue spraying equipment according to claim 6 is characterized in that: A single-component glue discharge pressure gauge (6) is provided between the temporary storage cylinder (404) and the static dual-liquid valve (3), and a glue inlet pipeline is provided on the upper surface of the temporary storage cylinder (404), and a single-component glue inlet pressure gauge (7) and a glue inlet pneumatic ball valve (10) are installed on the glue inlet pipeline.

8. The high-low pressure switching glue spraying equipment according to claim 7 is characterized in that: A voltage stabilizer (8) is installed on the support frame (401), one end of the glue inlet pipeline is connected to the voltage stabilizer (8), a protective shell (9) is provided on the support frame (401), and an inspection cover is provided on the protective shell (9).