Intelligent socket plug bush punch forming device and method

Abstract

The invention relates to the technical field of socket production, and particularly discloses an intelligent socket plug bush punch forming device and method. Comprising a conveying mechanism arranged at the top of a machine tool and used for conveying a copper plate, a first limiting mechanism arranged on the outer side of the conveying mechanism and used for limiting the copper plate, and a second limiting mechanism arranged at the top of the machine tool and used for pressing and fixing the copper plate. The copper plate is driven to move from the top of the copper plate through the adsorption assembly and the electric sliding rail, so that the copper plate is conveyed, the copper plate is prevented from drooping in the conveying process, the flatness of the copper plate is guaranteed, and the influence on the subsequent punch forming effect is avoided; the stability of the copper plate in the stamping process is improved, the copper plates of different sizes can be conveniently used, and the adjusted position information can be conveniently mastered.

Description

Technical Field

[0001] The present invention relates to the technical field of socket production, and in particular to a smart socket socket stamping and forming device and method. Background Art

[0002] A socket, also known as a power socket or a switch socket, is a seat into which one or more circuit wiring can be inserted. Various wiring can be inserted through it to facilitate connection with other circuits. The connection and disconnection between the line and the copper parts can ultimately achieve the connection and disconnection of this part of the circuit. The socket is the conductive component in the socket, also known as the contact, usually made of metal material, with an inner hole at the front end for the pin to be plugged in, and the rear end can be made into an integrated terminal or an additional wiring terminal. At present, a stamping device is required to stamp the socket when it is produced.

[0003] Publication No. CN115832819B discloses a socket punching and forming device for socket production. The problem raised in the background technology is: the copper plate is not fixed, which causes the copper plate to be easily displaced during punching, affecting the later production quality. The copper plate is fixed by the arrangement of a sleeve, a threaded rod, a lifting bar, a rubber pad, and a limit rod. This design can prevent the copper plate from moving during punching, thereby affecting the production quality. Based on the existing technology, the following problems exist:

[0004] Since the copper plate used to make the socket socket is relatively thin, and in order to meet the actual needs of conductivity, the copper plate used for the socket socket is usually of high purity, resulting in a soft copper texture. However, the copper plate is conveyed from both sides by conveying rollers, which may cause the middle end of the copper plate to sag during the conveying process, and the copper plate is only pressed and fixed from the top, which may cause the copper plate to deform, thereby affecting the subsequent stamping and forming effect of the copper plate. In addition, the existing socket stamping equipment can be equipped with multiple stamping heads and multiple molds compatible with the stamping heads, so that multiple sockets can be stamped and formed after one stamping action is completed, thereby improving production efficiency. However, the existing limiting structure for the copper plate is not convenient for limiting the copper plates of different sizes, and there are certain shortcomings. In order to solve the above problems, a socket stamping and forming device for socket production is proposed. Summary of the invention

[0005] In order to overcome the shortcomings of the above-mentioned prior art, the present invention provides a smart socket sleeve stamping and forming device and method. When the copper plate is conveyed, the bottom of the copper plate is supported to prevent the copper plate from sagging and deformation, and the copper plate is limited in multiple directions to improve the stability of the copper plate while preventing the copper plate from deformation, thereby avoiding affecting the effect of subsequent stamping and forming, and it is convenient to limit the copper plates of different sizes, thereby improving the efficiency of stamping and forming.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A smart socket plug-in stamping and forming device, including a machine tool, and also includes a conveying mechanism arranged on the top of the machine tool for conveying a copper plate, a first limiting mechanism arranged outside the conveying mechanism for limiting the position of the copper plate, and a second limiting mechanism arranged on the top of the machine tool for pressing and fixing the copper plate, wherein the conveying mechanism includes:

[0007] The frame is fixed on the top of the machine tool, an electric slide rail is fixed on the top of the inner wall of the frame, a mounting seat is fixed on the sliding end of the electric slide rail, an adsorption assembly arranged in a rectangular array and used for adsorbing and fixing the copper plate is arranged on the top of the mounting seat, the sliding end of the electric slide rail drives the copper plate to move through the adsorption assembly to transport the copper plate, a support plate is fixed on the inner side of the frame, and is mirror-symmetrical with the center point of the frame, and is used for supporting the copper plate;

[0008] The first limiting mechanism comprises:

[0009] The shell is fixed on the outside of the frame, and the two sides of the shell are designed to be open. The inner wall of the shell is rotatably provided with mirror-symmetrical conveying rollers on both sides. The copper plate conveyed by the conveying mechanism moves through the inner side of the conveying roller. The first limit component is arranged on the inner side of the shell and between the conveying rollers, and the first identification component is arranged on the top of the first limit component.

[0010] Further, the adsorption assembly comprises:

[0011] The first mounting shell is fixedly arranged on the top of the mounting base and extends to the bottom of the mounting base, a first electromagnet is fixedly arranged on the top inner wall of the first mounting shell, a second electromagnet is slidably arranged on the inner wall of the first mounting shell, the first electromagnet and the second electromagnet are close to each other on the same magnetic pole, a first limiting rod extending to the bottom of the first mounting shell is fixedly arranged on the bottom of the second electromagnet, a vacuum suction cup is fixedly arranged on the bottom of the first limiting rod, and a first spring is sleeved on the side wall of the first limiting rod and located at the bottom of the second electromagnet.

[0012] Furthermore, a vacuum generator is fixedly provided on the top of the frame, and an air guide pipe connected to the vacuum suction cup is provided at the air inlet end of the vacuum generator through a multi-way pipe, and the air guide pipe adopts a hose design;

[0013] The inner wall of the first mounting shell is provided with first slide grooves arranged in a circular array, and first sliders are placed inside the first slide grooves. The first sliders are fixedly connected to the side of the second electromagnet close to each other, and the second electromagnet moves along the first slide groove through the first sliders.

[0014] Furthermore, the first limiting component includes:

[0015] The first limit plate is slidably arranged on the inner wall of the shell, and second sliding grooves are provided at the top and bottom of the inner wall of the shell. A second sliding block is placed inside the second sliding groove, and the second sliding block is fixedly connected to the side of the first limit plate close to each other. The front rotation of the shell is provided with a first threaded rod and a second threaded rod extending into the second sliding groove, and the first threaded rod and the second threaded rod both adopt bidirectional screws, and the side walls of one end of the first threaded rod and the second threaded rod located in the second sliding groove are threadedly connected to the second sliding block, and the first threaded rod and the second threaded rod are transmission connected, so that when the first threaded rod and the second threaded rod rotate, the first limit plate is driven to approach or move away from each other.

[0016] Furthermore, the first identification component includes:

[0017] A first through groove is provided at the top of the shell and is connected with a second slide groove at the top of the inner wall of the shell. A first identification block is fixed on the top of the second slide block at the top of the inner wall of the shell. The first identification block is sleeved in the first through groove and extends to the top of the shell.

[0018] The first scale plate is fixedly arranged on the top of the shell, and the first identification block points to the first scale plate to judge the position of the first limit plate.

[0019] Furthermore, a support frame is fixedly provided on the top of the machine tool and on the side of the shell away from the frame body, a top plate is fixedly provided on the front of the support frame, a hydraulic rod is provided on the top of the top plate, the telescopic shaft of the hydraulic rod extends to the bottom of the top plate, a punch head is fixedly provided on the bottom of the telescopic shaft of the hydraulic rod by bolts, a punch seat is fixedly provided on the top of the machine tool and directly below the top plate, the top of the punch seat is designed to be concave, a mold body is fixedly provided on the inner side of the punch seat by bolts, the punch head punches the copper plate downwards to form a socket in the mold body, and the second limiting mechanism includes:

[0020] The second limiting assembly is arranged on the side wall of the telescopic shaft of the hydraulic rod. A second identification assembly is arranged on the top of the second limiting assembly. The second limiting assembly includes:

[0021] A gear ring is rotatably arranged on the inner side of the top plate, the top of the gear ring is meshed with first gears arranged in a circular array, and the inner walls of the first gears are fixedly sleeved with third threaded rods;

[0022] The second mounting shell is slidably disposed at the bottom of the top plate and arranged in a circular array and is located outside the punching head. A third slider is fixedly disposed on the top of the second mounting shell. A third slide groove arranged in a circular array is provided at the bottom of the top plate. The third slider is placed in the third slide groove so that the second mounting shell moves along the third slide groove. The third slider is threadedly connected to the third threaded rod, and the thread directions of the third threaded rods at opposite positions are opposite, so as to drive the second mounting shells to move closer to or away from each other. The third threaded rod is rotatably connected to the top plate.

[0023] The servo motor is fixed on the outer side of the top plate. The output shaft of the servo motor is fixed with a rotating shaft extending to the inner side of the top plate through a coupling. The side wall of one end of the rotating shaft located on the inner side of the top plate is fixed with a second gear meshing with the gear ring.

[0024] Furthermore, the second limiting component also includes:

[0025] A first mounting ring is fixedly sleeved on the top of the top plate, a through hole is opened on the top of the top plate, the inner wall of the through hole is fixedly connected to the outer wall of the first mounting ring, a second mounting ring is fixedly provided on the bottom of the first mounting ring, the inner walls of the first mounting ring and the second mounting ring are fixedly connected to the side wall of the hydraulic rod, a third mounting ring is fixedly sleeved on the inner wall of the through hole, the top of the third mounting ring is rotatably connected to the bottom of the gear ring, and the inner wall of the third mounting ring is fixedly connected to the lower end of the outer wall of the second mounting ring, and the outer wall of the second mounting ring is sleeved on the inner wall of the gear ring;

[0026] The limit seat is fixedly arranged on the side wall of the telescopic shaft of the hydraulic rod in a circular array, and a second limit plate extending into the second mounting shell is sleeved on a side of the limit seat away from the hydraulic rod, and a fourth electromagnet is fixedly arranged on one side of the second limit plate located in the second mounting shell, and a third electromagnet is sleeved on the inner wall of the second mounting shell and located at the bottom of the fourth electromagnet, and the third and fourth electromagnets are sleeved on the same poles on the side where they are close to each other, and a second limit rod extending to the bottom of the second mounting shell is fixedly arranged on the bottom of the third electromagnet, and a stop plate is fixedly arranged on the bottom of the second limit rod, and a second spring is sleeved on the side wall of the second limit rod and located at the bottom of the third electromagnet, and a movable through groove for sleeved the second limit plate is opened on the side wall of the second mounting shell.

[0027] Furthermore, the second identification component includes:

[0028] The second identification block is fixedly arranged on the top of the third sliding block and extends to the top of the top plate. The top of the top plate is provided with a second through groove connected with the third sliding groove, and the second identification block is sleeved in the second through groove.

[0029] The second scale plate is fixedly arranged on the top of the top plate, and the second identification block points to the second scale plate to judge the position of the abutment plate.

[0030] Furthermore, a scraper is fixedly provided at the top and bottom of the inner wall of the shell for cleaning the top and bottom of the copper plate, a third through groove is provided at the top of the shell and at the top of the scraper, and a circular frame connected to the shell is fixedly provided at the bottom of the shell and at the bottom of the scraper;

[0031] The side wall of the first limit plate is provided with a groove for sleeve-mounting the conveying roller and the scraper, and the first limit plate moves along the side wall of the conveying roller and the scraper;

[0032] The interior of the machine tool is provided with a first storage box for storing impurities and a second storage box for storing punched inserts, and a door body is hinged on the front of the machine tool.

[0033] A method for using a smart socket socket punching and forming device, using a smart socket socket punching and forming device, the method comprises the following steps:

[0034] S1: placing the copper plate in the conveying mechanism, conveying the copper plate through the gap of the conveying mechanism, so as to perform the next stamping after the first stamping is completed, and supporting the bottom of the copper plate;

[0035] S2: The copper plate transported by the conveying mechanism enters the first limiting mechanism to limit the positions of both sides of the copper plate;

[0036] S3: The copper plate that has been limited by the first limiting mechanism is transported to the stamping position, and can be stamped to produce a socket. Before stamping, the copper plate is pressed downward by the second limiting mechanism and cooperates with the first limiting mechanism to stabilize the copper plate during the stamping process, and copper plates of different sizes can be limited.

[0037] The present invention provides a smart socket plug-in stamping forming device and method. Compared with the prior art, it has the following beneficial effects:

[0038] 1. The present invention supports the bottom of the copper plate through the support plate of the conveying mechanism, and drives the copper plate to move from the top of the copper plate through the adsorption component and the electric slide rail to convey the copper plate, thereby preventing the copper plate from sagging during the conveying process, ensuring the flatness of the copper plate, and avoiding affecting the effect of subsequent stamping and forming. The first limiting mechanism and the second limiting mechanism cooperate to limit the copper plate from both sides and the top of the copper plate, thereby improving the stability of the copper plate during the stamping process, and the limiting position can be adjusted to facilitate the use of copper plates of different sizes and facilitate the grasp of the adjusted position information.

[0039] 2. The present invention uses an adsorption component to adsorb and fix the copper plate from the top of the copper plate, and drives the adsorption component to move through an electric slide rail to drive the copper plate to move along the top of the support plate, thereby improving the stability of the copper plate during transportation and preventing the copper plate from sagging. It is also convenient for intermittent and repeated transportation of the copper plate and for continuous production of the socket. By arranging the conveying mechanism on the side of the first limiting mechanism away from the stamping seat, it is convenient for the first limiting mechanism to limit and clean the copper plate while facilitating the transportation of the copper plate.

[0040] 3. The present invention cooperates with the first limiting component of the first limiting mechanism and the second limiting component of the second limiting mechanism to limit the copper plate from both sides and the top of the copper plate respectively, thereby improving the stability of the copper plate limitation, thereby improving the stability of the copper plate during the stamping process and improving the stamping effect. When the copper plate is pressed and fixed from the top of the copper plate by the second limiting component, the bottom of the copper plate is supported by the stamping seat to avoid squeezing and deformation of the copper plate, thereby avoiding affecting the effect of subsequent stamping.

[0041] 4. The present invention facilitates limiting the copper plate according to its size through the first limiting component and the second limiting component, so as to be suitable for copper plates of different sizes, thereby facilitating actual stamping production use, and facilitates grasping the adjusted position information through the first identification component and the second identification component, thereby improving the stability of the adjustment.

[0042] 5. The present invention arranges a scraper in the shell to facilitate cleaning of impurities on the top and bottom of the copper plate, thereby avoiding the influence of impurities on the subsequent stamping and forming effect. The scraped impurities are conveniently collected through the circular frame and the third through groove, which is convenient for long-term use. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] FIG1 is a schematic diagram of the overall front view of the structure of the punching and forming device for smart socket sockets of the present invention;

[0044] FIG2 is a schematic diagram of the machine tool opening structure of the present invention;

[0045] FIG3 is a schematic diagram of the overall rear view structure of the present invention;

[0046] FIG4 is a schematic diagram of the frame and housing structure of the present invention;

[0047] FIG5 is a schematic diagram of a cross-sectional structure of a frame of the present invention;

[0048] FIG6 is a schematic diagram of the structure of the electric slide rail and the mounting seat of the present invention;

[0049] FIG7 is a schematic cross-sectional view of the mounting base and the first mounting shell of the present invention;

[0050] FIG8 is a schematic diagram of the structure of an adsorption assembly of the present invention;

[0051] FIG9 is a schematic cross-sectional view of the housing structure of the present invention;

[0052] FIG10 is a schematic diagram of the explosion structure of the first limit plate, the conveying roller and the scraper of the present invention;

[0053] FIG11 is a schematic diagram of the structure of a first limiting plate of the present invention;

[0054] FIG12 is an enlarged structural schematic diagram of A in FIG11 of the present invention;

[0055] FIG13 is a schematic cross-sectional view of the housing and the circular frame of the present invention;

[0056] FIG14 is a schematic diagram of the structure of the top plate, the second identification assembly and the second limit assembly of the present invention;

[0057] FIG15 is a schematic diagram of a cross-sectional structure of a top plate of the present invention;

[0058] FIG16 is a schematic cross-sectional view of the top plate and the second mounting shell of the present invention;

[0059] FIG17 is a schematic diagram of the explosion structure of the second limiting assembly of the present invention;

[0060] FIG18 is an enlarged structural schematic diagram of B in FIG17 of the present invention;

[0061] FIG. 19 is a schematic diagram of the enlarged structure of C in FIG. 17 of the present invention.

[0062] The reference numerals involved in the above drawings are: 1, machine tool; 2, conveying mechanism; 3, first limiting mechanism; 4, support frame; 5, hydraulic rod; 6, top plate; 7, second limiting mechanism; 8, punching head; 9, mold body; 10, punching seat;

[0063] 21. frame; 22. support plate; 23. adsorption assembly; 24. mounting seat; 25. air guide tube; 26. vacuum generator; 27. electric slide rail;

[0064] 231, first mounting shell; 232, first electromagnet; 233, first limit rod; 234, second electromagnet; 235, vacuum suction cup;

[0065] 31. Shell; 32. First identification component; 33. First limit component; 34. Scraper; 35. Conveying roller; 36. Reciprocating frame; 37. Third through slot;

[0066] 321, first identification block; 322, first scale plate; 323, first through slot;

[0067] 331, first limit plate; 332, second threaded rod; 333, first threaded rod;

[0068] 71. A second limiting component; 72. A second identification component;

[0069] 711, servo motor; 712, first mounting ring; 713, second mounting shell; 714, second mounting ring; 715, limit seat; 716, second limit plate; 717, stop plate; 718, second limit rod; 719, third electromagnet; 7191, fourth electromagnet; 7192, third threaded rod; 7193, gear ring; 7194, first gear; 7195, third mounting ring; 7196, second gear;

[0070] 721, second identification block; 722, second scale plate; 723, second through groove. DETAILED DESCRIPTION

[0071] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0072] Embodiment 1: Please refer to Figures 1 and 3, a smart socket plug stamping and forming device includes a machine tool 1, a conveying mechanism 2 arranged on the top of the machine tool 1 for conveying a copper plate, a first limiting mechanism 3 arranged outside the conveying mechanism 2 for limiting the position of the copper plate, and a second limiting mechanism 7 arranged on the top of the machine tool 1 for pressing and fixing the copper plate;

[0073] A support frame 4 is fixedly provided on the top of the machine tool 1 and located on the side of the shell 31 away from the frame body 21. A top plate 6 is fixedly provided on the front of the support frame 4. A hydraulic rod 5 is provided on the top of the top plate 6. The telescopic axis of the hydraulic rod 5 extends to the bottom of the top plate 6. A punch head 8 is fixedly provided at the bottom of the telescopic axis of the hydraulic rod 5 by bolts. A punch seat 10 is fixedly provided on the top of the machine tool 1 and located directly below the top plate 6. The top of the punch seat 10 is designed to be concave. A mold body 9 is fixedly provided on the inner side of the punch seat 10 by bolts. The punch head 8 punches the copper plate downward to form a socket in the mold body 9.

[0074] Please refer to Figures 4, 5, 6, 7 and 8, the conveying mechanism 2 includes:

[0075] The frame 21 is fixedly arranged on the top of the machine tool 1. An electric slide rail 27 is fixedly arranged on the top of the inner wall of the frame 21. A mounting seat 24 is fixedly arranged on the sliding end of the electric slide rail 27. Adsorption components 23 arranged in a rectangular array and used for adsorbing and fixing the copper plate are arranged on the top of the mounting seat 24. The sliding end of the electric slide rail 27 drives the copper plate to move through the adsorption component 23 to transport the copper plate. A support plate 22 is fixedly arranged on the inner side of the frame 21, and is mirror-symmetrical with the center point of the frame 21, and is used for supporting the copper plate;

[0076] The adsorption assembly 23 comprises:

[0077] The first mounting shell 231 is fixed on the top of the mounting base 24 and extends to the bottom of the mounting base 24. The first electromagnet 232 is fixedly provided on the top inner wall of the first mounting shell 231. The second electromagnet 234 is slidably provided on the inner wall of the first mounting shell 231. The sides where the first electromagnet 232 and the second electromagnet 234 are close to each other are the same poles. The bottom of the second electromagnet 234 is fixedly provided with a first limiting rod 233 extending to the bottom of the first mounting shell 231. The bottom of the first limiting rod 233 is fixedly provided with a vacuum suction cup 235. The side wall of the first limiting rod 233 and the bottom of the second electromagnet 234 are sleeved with a first spring.

[0078] A vacuum generator 26 is fixedly provided on the top of the frame 21. An air guide pipe 25 connected to the vacuum suction cup 235 is provided at the air inlet end of the vacuum generator 26 through a multi-way pipe. The air guide pipe 25 is designed as a hose.

[0079] The inner wall of the first mounting shell 231 is provided with first slide grooves arranged in a circular array, and first sliders are placed inside the first slide grooves. The first sliders are fixedly connected to the side of the second electromagnet 234 that is close to each other, and the second electromagnet 234 moves along the first slide groove through the first sliders.

[0080] In specific implementation, when the copper plate is transported by the conveying mechanism 2, the first electromagnet 232 and the second electromagnet 234 are started. Since the first electromagnet 232 and the second electromagnet 234 are close to each other on the same magnetic pole, the first electromagnet 232 and the second electromagnet 234 generate a repulsive force after power is turned on, so that the second electromagnet 234 moves vertically along the first slide groove through the first slider, thereby driving the first limit rod 233 and the vacuum suction cup 235 to move, so that the bottom of the vacuum suction cup 235 fits with the top of the copper plate, and then, Start the vacuum generator 26, which sucks away the air in the vacuum suction cup 235 through the multi-way pipe and the air guide pipe 25, so that a vacuum is formed in the vacuum suction cup 235, which is convenient for adsorption and fixation of the copper plate. Then, start the electric slide rail 27, and the sliding end of the electric slide rail 27 drives the mounting seat 24 to move, so as to drive the copper plate to move, thereby conveying the copper plate. The bottom of the copper plate is supported by the support plate 22, and the copper plate is driven to move from the top of the copper plate to convey the copper plate, so as to avoid sagging of the copper plate and ensure the flatness of the copper plate.

[0081] After the copper plate is completed, the power supply of the first electromagnet 232 and the second electromagnet 234 is disconnected, and the repulsive force disappears. Under the action of the first spring, the vacuum suction cup 235 moves upward and separates from the copper plate. Then, it is driven to reset by the electric slide rail 27, so that the copper plate can be transported again after one stamping is completed. By controlling the stroke of the sliding end of the electric slide rail 27, the feeding size of the copper plate can be controlled, which is convenient for practical use.

[0082] A pressure relief valve is provided at the air inlet end of the vacuum generator 26 to facilitate the release of the vacuum on the vacuum suction cup 235, so as to facilitate the separation of the vacuum suction cup 235 from the copper plate. This is a prior art and will not be described in detail here.

[0083] By making the air guide pipe 25 adopt a hose design and allowing the air guide pipe 25 to have a reserved length for sliding along the electric slide rail 27, the stability of the air guide is ensured while ensuring the normal transportation of copper plates.

[0084] Embodiment 2: Please refer to FIG. 9 , FIG. 10 , FIG. 11 , FIG. 12 and FIG. 13 . The difference between this embodiment and the embodiment 1 is that the first limiting mechanism 3 includes:

[0085] The shell 31 is fixedly arranged on the outer side of the frame 21. Both sides of the shell 31 are designed to be open. Mirror-symmetrical conveying rollers 35 are rotatably arranged on both sides of the inner wall of the shell 31. The copper plate conveyed by the conveying mechanism 2 moves through the inner side of the conveying roller 35. A first limiting component 33 is arranged on the inner side of the shell 31 and between the conveying rollers 35. A first identification component 32 is arranged on the top of the first limiting component 33.

[0086] The first limiting component 33 includes:

[0087] The first limit plate 331 is slidably arranged on the inner wall of the shell 31, and the top and bottom of the inner wall of the shell 31 are provided with second sliding grooves, and a second slider is placed inside the second sliding groove, and the second slider is fixedly connected to the side of the first limit plate 331 close to each other, and the front rotation of the shell 31 is provided with a first threaded rod 333 and a second threaded rod 332 extending into the second sliding groove, and the first threaded rod 333 and the second threaded rod 332 both adopt bidirectional screws, and the side walls of one end of the first threaded rod 333 and the second threaded rod 332 located in the second sliding groove are threadedly connected to the second slider, and the first threaded rod 333 and the second threaded rod 332 are transmission connected, so that when the first threaded rod 333 and the second threaded rod 332 rotate, the first limit plate 331 is driven to approach or move away from each other.

[0088] In the specific implementation, the copper plate is conveyed into the shell 31 through the conveying mechanism 2, and is conveyed to the top of the stamping seat 10 through the shell 31. When the copper plate passes through the shell 31, it is conveyed through the inner side of the conveying roller 35, so that the copper plate is limited and supported by the conveying roller 35 to prevent the copper plate from sagging, and the first limiting plate 331 is used to limit the two sides of the copper plate, so that the copper plate is conveyed along the side of the first limiting plate 331 that is close to each other, thereby improving the stability of the copper plate in the subsequent stamping process, and the position of the first limiting plate 331 can be adjusted to facilitate the stamping of copper plates of different sizes. Limiting, when adjusting the position of the first limiting plate 331, the first threaded rod 333 is rotated. Since the first threaded rod 333 and the second threaded rod 332 are in transmission connection, the first threaded rod 333 and the second threaded rod 332 are synchronously rotated. During the rotation of the first threaded rod 333 and the second threaded rod 332, the second slider is driven to move along the second sliding groove. Since the first threaded rod 333 and the second threaded rod 332 are designed as bidirectional screws, the first limiting plate 331 is driven to move closer to or away from each other, so as to facilitate the use of copper plates of different sizes;

[0089] The transmission structure of the first threaded rod 333 and the second threaded rod 332 adopts a transmission mode of gears and chains, that is, the side walls of the first threaded rod 333 and the second threaded rod 332 are fixedly sleeved with transmission gears, and the transmission gears are connected by chain transmission to drive the first threaded rod 333 and the second threaded rod 332. This is a prior art and will not be described in detail here.

[0090] Please refer to FIG. 2 , FIG. 9 and FIG. 13 , a scraper 34 is fixedly provided at the top and bottom of the inner wall of the housing 31 for cleaning the top and bottom of the copper plate, a third through slot 37 is provided at the top of the housing 31 and at the top of the scraper 34, and a circular frame 36 connected to the housing 31 is fixedly provided at the bottom of the housing 31 and at the bottom of the scraper 34;

[0091] The side wall of the first limiting plate 331 is provided with a groove for sleeve-mounting the conveying roller 35 and the scraper 34, and the first limiting plate 331 moves along the side wall of the conveying roller 35 and the scraper 34;

[0092] A first storage box for storing impurities and a second storage box for storing punched inserts are arranged inside the machine tool 1 , and a door body is hinged on the front of the machine tool 1 .

[0093] In the specific implementation, the top and bottom of the copper plate are cleaned by the scraper 34 to remove impurities adhered to the top and bottom of the copper plate. The scraper 34 can be made of rubber material to ensure the degree of contact with the copper plate without damaging the copper plate, and the use effect is better. The impurities scraped from the bottom of the copper plate fall into the first storage box through the shell 31 and the circular frame 36, and the impurities scraped from the top of the copper plate accumulate on the top of the copper plate. The accumulated impurities can be taken out through the third through groove 37, which is convenient for long-term cleaning and use, and avoids the impurities affecting the subsequent stamping effect of the copper plate.

[0094] The first identification component 32 includes:

[0095] The first through slot 323 is formed at the top of the housing 31 and communicates with the second slide slot at the top of the inner wall of the housing 31. A first identification block 321 is fixed on the top of the second slide block at the top of the inner wall of the housing 31. The first identification block 321 is sleeved in the first through slot 323 and extends to the top of the housing 31.

[0096] The first scale plate 322 is fixedly disposed on the top of the housing 31 , and the first identification block 321 points to the first scale plate 322 to determine the position of the first limit plate 331 .

[0097] In a specific implementation, the first limit plate 331 drives the first identification block 321 to move along the first through groove 323 during the movement, so that the position of the first limit plate 331 is judged by pointing the first identification block 321 to the position of the first scale plate 322, thereby facilitating adjustment according to the size of the copper plate.

[0098] Please refer to Figures 14, 15, 16, 17, 18 and 19, the second limiting mechanism 7 includes:

[0099] The second limiting assembly 71 is arranged on the side wall of the telescopic shaft of the hydraulic rod 5. The top of the second limiting assembly 71 is provided with a second identification assembly 72. The second limiting assembly 71 includes:

[0100] The gear ring 7193 is rotatably disposed on the inner side of the top plate 6. The top of the gear ring 7193 is meshed with first gears 7194 arranged in a circular array. The inner walls of the first gears 7194 are fixedly sleeved with third threaded rods 7192.

[0101] The second mounting shell 713 is slidably disposed at the bottom of the top plate 6 and is arranged in a circular array and is located on the outside of the punch head 8. A third slider is fixedly disposed on the top of the second mounting shell 713. A third slide groove arranged in a circular array is provided at the bottom of the top plate 6. The third slider is placed in the third slide groove so that the second mounting shell 713 moves along the third slide groove. The third slider is threadedly connected to the third threaded rod 7192, and the thread directions of the third threaded rod 7192 at the opposite position are opposite, so as to drive the second mounting shell 713 to move closer to or away from each other. The third threaded rod 7192 is rotatably connected to the top plate 6.

[0102] The servo motor 711 is fixed on the outer side of the top plate 6. The output shaft of the servo motor 711 is fixed with a rotating shaft extending to the inner side of the top plate 6 through a coupling. The side wall at one end of the rotating shaft located on the inner side of the top plate 6 is fixed with a second gear 7196 that meshes with the ring gear 7193.

[0103] The second limiting assembly 71 further includes:

[0104] The first mounting ring 712 is fixedly sleeved on the top of the top plate 6. A through hole is opened on the top of the top plate 6. The inner wall of the through hole is fixedly connected to the outer wall of the first mounting ring 712. The bottom of the first mounting ring 712 is fixedly provided with a second mounting ring 714. The inner walls of the first mounting ring 712 and the second mounting ring 714 are fixedly connected to the side wall of the hydraulic rod 5. The inner wall of the through hole is fixedly sleeved with a third mounting ring 7195. The top of the third mounting ring 7195 is rotatably connected to the bottom of the gear ring 7193, and the inner wall of the third mounting ring 7195 is fixedly connected to the lower end of the outer wall of the second mounting ring 714. The outer wall of the second mounting ring 714 is sleeved on the inner wall of the gear ring 7193.

[0105] The limiting seat 715 is fixedly arranged on the side wall of the telescopic shaft of the hydraulic rod 5 in a circular array. The side of the limiting seat 715 away from the hydraulic rod 5 is sleeved with a second limiting plate 716 extending into the second mounting shell 713. The second limiting plate 716 is fixedly arranged on the side located in the second mounting shell 713 with a fourth electromagnet 7191. The inner wall of the second mounting shell 713 and the bottom of the fourth electromagnet 7191 are sleeved with a third electromagnet 719. The sides where the third electromagnet 719 and the fourth electromagnet 7191 are close to each other are the same poles. The bottom of the third electromagnet 719 is fixedly provided with a second limiting rod 718 extending to the bottom of the second mounting shell 713. The bottom of the second limiting rod 718 is fixedly provided with a stop plate 717. The side wall of the second limiting rod 718 and the bottom of the third electromagnet 719 are sleeved with a second spring. The side wall of the second mounting shell 713 is provided with a movable through groove for sleeved the second limiting plate 716.

[0106] In a specific implementation, the servo motor 711 is started, and the output shaft of the servo motor 711 drives the rotating shaft to rotate through the coupling, and the rotating shaft drives the second gear 7196 to rotate, and the second gear 7196 drives the gear ring 7193 to rotate, and the gear ring 7193 drives the first gear 7194 and the third threaded rod 7192 to rotate. Since the thread directions of the third threaded rod 7192 at the opposite position are opposite, when the third threaded rod 7192 rotates, it drives the second mounting shell 713 to move closer to or away from each other along the third slide groove, thereby adjusting the position of the abutment plate 717;

[0107] When the telescopic shaft of the hydraulic rod 5 drives the punch head 8 to punch downward, it drives the limit seat 715 to move. Since the second limit plate 716 is sleeved in the limit seat 715, the second limit plate 716 and the limit seat 715 adapt to the position of the second mounting shell 713, so that the limit seat 715 and the second limit plate 716 drive the fourth electromagnet 7191 to move downward with the telescopic shaft of the hydraulic rod 5, and the third electromagnet 719 and the fourth electromagnet 7191 are started. Since the side where the third electromagnet 719 and the fourth electromagnet 7191 are close to each other has the same magnetic pole, when the fourth electromagnet 7191 is close to the third electromagnet 719 , the third electromagnet 719 is driven by repulsive force to compress the second spring while driving the second limiting rod 718 and the abutment plate 717 to move downward, so that the abutment plate 717 presses and fixes the end corners of the copper plate, and the first limiting assembly 33 limits the two sides of the copper plate, and the second limiting assembly 71 limits the top of the copper plate, so as to improve the stability of the copper plate during the stamping process, thereby avoiding affecting the stamping effect, and as the telescopic axis of the hydraulic rod 5 continues to move downward, the punching head 8 punches the copper plate. When the punching head 8 completes the stamping, the fourth electromagnet 7191 squeezes the third electromagnet 719 and the abutment plate 717 to fix the copper plate;

[0108] The top and bottom of the copper plate are limited by the abutment plate 717 and the punch seat 10 to improve the stability of the copper plate limitation. By adjusting the repulsive force between the third electromagnet 719 and the fourth electromagnet 7191, the force for pressing and fixing the copper plate can be adjusted to ensure the limiting effect.

[0109] The first mounting ring 712, the second mounting ring 714 and the third mounting ring 7195 facilitate the installation of the hydraulic rod 5 and the gear ring 7193 for actual transmission use, and space is reserved between the second mounting ring 714 and the third mounting ring 7195 for the first gear 7194 and the second gear 7196 to rotate, ensuring normal transmission use.

[0110] The second identification component 72 includes:

[0111] The second identification block 721 is fixedly disposed on the top of the third sliding block and extends to the top of the top plate 6. The top of the top plate 6 is provided with a second through groove 723 connected with the third sliding groove, and the second identification block 721 is sleeved in the second through groove 723.

[0112] The second scale plate 722 is fixedly disposed on the top of the top plate 6 , and the second identification block 721 points to the second scale plate 722 to determine the position of the stop plate 717 .

[0113] In a specific implementation, when the third slider moves, it drives the second identification block 721 to move along the second through groove 723. By pointing the second identification block 721 to the position of the second scale plate 722, it is convenient to grasp the position of the abutment plate 717, thereby facilitating adjustment according to the size of the copper plate.

[0114] The servo motor 711 and other electronic devices of the present invention are connected to an external power supply and a controller through wires, and the hydraulic rod 5 is connected to an external hydraulic system for practical control and use. The above are all prior arts and will not be elaborated here.

[0115] The embodiment of the present invention further provides a method for using a smart socket socket punching and forming device, using a smart socket socket punching and forming device, the method comprises the following steps:

[0116] S1: Place the copper plate in the frame 21 of the conveying mechanism 2 from the side of the frame 21 away from the shell 31, and pass through the shell 31 through the inner side of the conveying roller 35. When conveying the copper plate, start the electric slide rail 27, and drive the adsorption assembly 23 to move through the sliding end of the electric slide rail 27, thereby driving the copper plate to move, so as to convey the copper plate through the gap of the conveying mechanism 2, so as to perform the next stamping after one stamping is completed, and support the bottom of the copper plate through the support plate 22 to prevent the copper plate from sagging downward and ensure the flatness of the copper plate;

[0117] S2: The copper plate conveyed by the conveying mechanism 2 enters the housing 31 of the first limiting mechanism 3 through the conveying roller 35, and moves out of the housing 31 through the side of the housing 31 away from the frame 21, so that the first limiting component 33 can be used to limit the two sides of the copper plate, thereby improving the stability of the copper plate during the stamping process, and the scraper 34 can be used to clean the impurities on the top and bottom of the copper plate to avoid affecting the subsequent stamping effect of the copper plate;

[0118] S3: The copper plate that has been limited by the first limiting mechanism 3 is transported to the stamping position, that is, the top of the stamping seat 10, and then the hydraulic rod 5 is started. The telescopic shaft of the hydraulic rod 5 drives the punching head 8 to move downward, and cooperates with the mold body 9 to stamp the copper plate to produce a socket. The formed socket falls into the second storage box, and before stamping, the copper plate is pressed downward by the second limiting component 71 of the second limiting mechanism 7, and cooperates with the first limiting component 33 of the first limiting mechanism 3, so that the copper plate is stably placed on the top of the stamping seat 10 during the stamping process, which is beneficial to improve the stamping effect, and the positions of the first limiting plate 331 and the abutment plate 717 can be adjusted by the first limiting component 33 and the second limiting component 71, so that copper plates of different sizes can be limited, so that after replacing the multi-station mold body 9 and the punching head 8, after one stamping action is completed, a plurality of sockets can be stamped and produced, thereby improving production efficiency;

[0119] Furthermore, the positions of the first limiting plate 331 and the abutting plate 717 can be easily grasped by the first identification component 32 and the second identification component 72, so as to ensure the stability of the adjustment.

[0120] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0121] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0122] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A smart socket plug stamping and forming device, comprising a machine tool, characterized in that: It also includes a conveying mechanism arranged on the top of the machine tool for conveying the copper plate, a first limiting mechanism arranged outside the conveying mechanism for limiting the position of the copper plate, and a second limiting mechanism arranged on the top of the machine tool for pressing and fixing the copper plate, wherein the conveying mechanism includes: The frame is fixed on the top of the machine tool, an electric slide rail is fixed on the top of the inner wall of the frame, a mounting seat is fixed on the sliding end of the electric slide rail, an adsorption assembly arranged in a rectangular array and used for adsorbing and fixing the copper plate is arranged on the top of the mounting seat, the sliding end of the electric slide rail drives the copper plate to move through the adsorption assembly to transport the copper plate, a support plate is fixed on the inner side of the frame, and is mirror-symmetrical with the center point of the frame, and is used for supporting the copper plate; The first limiting mechanism comprises: The shell is fixed on the outside of the frame, and the two sides of the shell are designed to be open. The inner wall of the shell is rotatably provided with mirror-symmetrical conveying rollers on both sides. The copper plate conveyed by the conveying mechanism moves through the inner side of the conveying roller. The first limit component is arranged on the inner side of the shell and between the conveying rollers, and the first identification component is arranged on the top of the first limit component.

2. The smart socket socket stamping and forming device according to claim 1, characterized in that: The adsorption assembly comprises: The first mounting shell is fixedly arranged on the top of the mounting base and extends to the bottom of the mounting base, a first electromagnet is fixedly arranged on the top inner wall of the first mounting shell, a second electromagnet is slidably arranged on the inner wall of the first mounting shell, the first electromagnet and the second electromagnet are close to each other on the same magnetic pole, a first limiting rod extending to the bottom of the first mounting shell is fixedly arranged on the bottom of the second electromagnet, a vacuum suction cup is fixedly arranged on the bottom of the first limiting rod, and a first spring is sleeved on the side wall of the first limiting rod and located at the bottom of the second electromagnet.

3. The smart socket socket stamping and forming device according to claim 2, characterized in that: A vacuum generator is fixedly arranged on the top of the frame, and an air guide pipe connected to the vacuum suction cup is arranged at the air inlet end of the vacuum generator through a multi-way pipe, and the air guide pipe adopts a hose design; The inner wall of the first mounting shell is provided with first slide grooves arranged in a circular array, and first sliders are placed inside the first slide grooves. The first sliders are fixedly connected to the side of the second electromagnet close to each other, and the second electromagnet moves along the first slide groove through the first sliders.

4. The smart socket socket stamping and forming device according to claim 1, characterized in that: The first limiting component comprises: The first limit plate is slidably arranged on the inner wall of the shell, and second sliding grooves are provided at the top and bottom of the inner wall of the shell. A second sliding block is placed inside the second sliding groove, and the second sliding block is fixedly connected to the side of the first limit plate close to each other. The front rotation of the shell is provided with a first threaded rod and a second threaded rod extending into the second sliding groove, and the first threaded rod and the second threaded rod both adopt bidirectional screws, and the side walls of one end of the first threaded rod and the second threaded rod located in the second sliding groove are threadedly connected to the second sliding block, and the first threaded rod and the second threaded rod are transmission connected, so that when the first threaded rod and the second threaded rod rotate, the first limit plate is driven to approach or move away from each other.

5. The smart socket socket punching and forming device according to claim 4, characterized in that: The first identification component comprises: A first through groove is provided at the top of the shell and is connected with a second slide groove at the top of the inner wall of the shell. A first identification block is fixed on the top of the second slide block at the top of the inner wall of the shell. The first identification block is sleeved in the first through groove and extends to the top of the shell. The first scale plate is fixedly arranged on the top of the shell, and the first identification block points to the first scale plate to judge the position of the first limit plate.

6. The smart socket socket stamping and forming device according to claim 1, characterized in that: A support frame is fixedly provided on the top of the machine tool and located on the side of the shell away from the frame body, a top plate is fixedly provided on the front of the support frame, a hydraulic rod is provided on the top of the top plate, the telescopic shaft of the hydraulic rod extends to the bottom of the top plate, a punch head is fixedly provided on the bottom of the telescopic shaft of the hydraulic rod by bolts, a punch seat is fixedly provided on the top of the machine tool and located directly below the top plate, the top of the punch seat is designed to be concave, a mold body is fixedly provided on the inner side of the punch seat by bolts, the punch head punches the copper plate downwards to form a socket in the mold body, and the second limiting mechanism includes: The second limiting assembly is arranged on the side wall of the telescopic shaft of the hydraulic rod. A second identification assembly is arranged on the top of the second limiting assembly. The second limiting assembly includes: A gear ring is rotatably arranged on the inner side of the top plate, the top of the gear ring is meshed with first gears arranged in a circular array, and the inner walls of the first gears are fixedly sleeved with third threaded rods; The second mounting shell is slidably disposed at the bottom of the top plate and arranged in a circular array and is located outside the punching head. A third slider is fixedly disposed on the top of the second mounting shell. A third slide groove arranged in a circular array is provided at the bottom of the top plate. The third slider is placed in the third slide groove so that the second mounting shell moves along the third slide groove. The third slider is threadedly connected to the third threaded rod, and the thread directions of the third threaded rods at opposite positions are opposite, so as to drive the second mounting shells to move closer to or away from each other. The third threaded rod is rotatably connected to the top plate. The servo motor is fixed on the outer side of the top plate. The output shaft of the servo motor is fixed with a rotating shaft extending to the inner side of the top plate through a coupling. The side wall of one end of the rotating shaft located on the inner side of the top plate is fixed with a second gear meshing with the gear ring.

7. The smart socket socket punching and forming device according to claim 6, characterized in that: The second limiting component also includes: A first mounting ring is fixedly sleeved on the top of the top plate, a through hole is opened on the top of the top plate, the inner wall of the through hole is fixedly connected to the outer wall of the first mounting ring, a second mounting ring is fixedly provided on the bottom of the first mounting ring, the inner walls of the first mounting ring and the second mounting ring are fixedly connected to the side wall of the hydraulic rod, a third mounting ring is fixedly sleeved on the inner wall of the through hole, the top of the third mounting ring is rotatably connected to the bottom of the gear ring, and the inner wall of the third mounting ring is fixedly connected to the lower end of the outer wall of the second mounting ring, and the outer wall of the second mounting ring is sleeved on the inner wall of the gear ring; The limit seat is fixedly arranged on the side wall of the telescopic shaft of the hydraulic rod in a circular array, and a second limit plate extending into the second mounting shell is sleeved on a side of the limit seat away from the hydraulic rod, and a fourth electromagnet is fixedly arranged on one side of the second limit plate located in the second mounting shell, and a third electromagnet is sleeved on the inner wall of the second mounting shell and located at the bottom of the fourth electromagnet, and the third and fourth electromagnets are sleeved on the same poles on the side where they are close to each other, and a second limit rod extending to the bottom of the second mounting shell is fixedly arranged on the bottom of the third electromagnet, and a stop plate is fixedly arranged on the bottom of the second limit rod, and a second spring is sleeved on the side wall of the second limit rod and located at the bottom of the third electromagnet, and a movable through groove for sleeved the second limit plate is opened on the side wall of the second mounting shell.

8. The smart socket plug-in stamping and forming device according to claim 7, characterized in that: The second identification component comprises: The second identification block is fixedly arranged on the top of the third sliding block and extends to the top of the top plate. The top of the top plate is provided with a second through groove connected with the third sliding groove, and the second identification block is sleeved in the second through groove. The second scale plate is fixedly arranged on the top of the top plate, and the second identification block points to the second scale plate to judge the position of the abutment plate.

9. The smart socket socket punching and forming device according to claim 5, characterized in that: The top and bottom of the inner wall of the shell are fixed with scrapers for cleaning the top and bottom of the copper plate. A third through slot is provided at the top of the shell and at the top of the scraper. A circular frame connected to the shell is fixed at the bottom of the shell and at the bottom of the scraper. The side wall of the first limit plate is provided with a groove for sleeve-mounting the conveying roller and the scraper, and the first limit plate moves along the side wall of the conveying roller and the scraper; The interior of the machine tool is provided with a first storage box for storing impurities and a second storage box for storing punched inserts, and a door body is hinged on the front of the machine tool.

10. A method for using a smart socket socket stamping and forming device, characterized in that: Using the smart socket socket stamping and forming device according to any one of claims 1 to 9, the method comprises the following steps: S1: placing the copper plate in the conveying mechanism, conveying the copper plate through the gap of the conveying mechanism, so as to perform the next stamping after the first stamping is completed, and supporting the bottom of the copper plate; S2: The copper plate transported by the conveying mechanism enters the first limiting mechanism to limit the positions of both sides of the copper plate; S3: The copper plate that has been limited by the first limiting mechanism is transported to the stamping position, and can be stamped to produce a socket. Before stamping, the copper plate is pressed downward by the second limiting mechanism and cooperates with the first limiting mechanism to stabilize the copper plate during the stamping process, and copper plates of different sizes can be limited.

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