Industrial control mainboard part welding device

By designing the welding device for parts of industrial control motherboards, and using clamping devices and conveyor belts to realize automatic brushing and welding of solder paste, the problems of discontinuous welding steps and insufficient automation in the prior art are solved, and the accuracy of welding is improved. efficiency.

CN119216705AActive Publication Date: 2024-12-31SUZHOU NUODAJIA AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202411777535.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2024-12-31
Estimated Expiration
2044-12-05

AI Technical Summary

Technical Problem

The lack of accurate automatic positioning and full automation in the welding process of existing industrial control motherboard electronic components, resulting in discontinuous welding steps and insufficient automation.

Method used

A welding device for parts of industrial control motherboards is designed, including main body device, tin-up device and thermal welding device. The industrial control motherboard is positioned and clamped through clamping devices, and automatic brushing and welding of solder paste is achieved by using conveyor belts and robots. , combined with the thermal welding box for welding operation.

Benefits of technology

It realizes the efficient and continuous welding process of the industrial control motherboard, improves the degree of automation, ensures the accuracy and efficiency of welding, and simplifies the processing process of workpieces.

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Abstract

The invention discloses an industrial control mainboard part welding device, and belongs to the technical field of mainboard welding, the industrial control mainboard part welding device comprises a main body device, the main body device is used for conveying an industrial control mainboard, a taking manipulator, a tinning device, a hot welding device and a plurality of clamping devices are arranged on the main body device, and the clamping devices are used for clamping the industrial control mainboard; the tinning device is used for scraping solder paste to the industrial control mainboard, and the hot welding device is used for welding the electronic component to the industrial control mainboard. The clamping device is used for positioning and clamping the to-be-welded industrial control mainboard, the clamping device is conveyed through the main body device, the industrial control mainboard is brushed with solder paste at the tinning device firstly, then an electronic element is placed to the designated position of the industrial control mainboard through the taking mechanical arm, and then the industrial control mainboard reaches the hot welding device to heat the solder paste. Welding is completed, and continuity is good; and when the inner electric cylinder stretches, the conveying belt is driven to rotate once, and when the inner electric cylinder contracts, the solder paste pool is driven to descend, and the automation degree is high.
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Description

Technical Field

[0001] The invention relates to the technical field of mainboard welding, and in particular to a welding device for industrial control mainboard parts. Background Art

[0002] Industrial computer motherboards are computer motherboards designed for industrial automation and control systems, and are usually used in equipment in the fields of machinery, energy, transportation, communications, and medical treatment. Unlike ordinary computer motherboards, industrial computer motherboards have higher stability, durability, and anti-interference capabilities to adapt to complex industrial environments. There are usually many electronic components on industrial control motherboards. The welding of electronic components on industrial control motherboards is a high-precision, high-demand process, which is directly related to the stability and performance of the motherboard. The welding of electronic components on the motherboard is usually carried out by soldering; in the prior art, the welding of electronic components on the industrial control motherboard first requires the solder paste to be manually brushed onto the motherboard, and then the electronic components to be installed are placed on the part where the solder paste is brushed by an automated manipulator or manually, and then the industrial control motherboard and the electronic components on it are welded, but usually each step cannot achieve accurate automatic positioning and docking, and the operation cannot be fully automatic, and the degree of automation is insufficient. Summary of the invention

[0003] In view of the above technical problems, the technical solution adopted by the present invention is: a welding device for industrial control motherboard components, including a main device, the main device including a shell and a conveyor belt, the main device is used to convey the industrial control motherboard, the main device is provided with a picking robot, a tinning device, a hot welding device and a plurality of clamping devices, the clamping device includes a connecting plate, the connecting plate is fixedly installed on the conveyor belt, the clamping device is used to clamp the industrial control motherboard, the picking robot is used to place the electronic original in the docking hole on the industrial control motherboard, the tinning device includes an upper sliding column, the upper sliding column is slidably installed with the shell, the tinning device is used to scrape solder paste onto the industrial control motherboard, the hot welding device includes a hot welding box, the hot welding box is fixedly installed on the shell, and the hot welding device is used to weld the electronic original to the industrial control motherboard.

[0004] Furthermore, the main device includes a conveying wheel and a driving shaft rotatably installed in the outer shell, a main conveying wheel and an upper transmission wheel are fixedly installed on the driving shaft, a conveyor belt is wound around the outside of the conveying wheel and the main conveying wheel, a discharge slope is fixedly installed on the outer shell, an inner electric cylinder is fixedly installed in the outer shell, a ratchet frame is fixedly installed on the output end of the inner electric cylinder, a driving ratchet bar and a downward pressure ratchet bar are slidably installed on the ratchet frame through a sliding column, a rack spring is arranged between the driving ratchet bar and the ratchet frame, and a ratchet spring is arranged between the downward pressure ratchet bar and the ratchet frame.

[0005] Furthermore, a lower driving shaft is rotatably mounted on the outer shell, a driving ratchet and a lower transmission wheel are fixedly mounted on the lower driving shaft, the driving ratchet bar cooperates with the driving ratchet, and an oblique transmission belt is wound around the upper transmission wheel and the lower transmission wheel.

[0006] Furthermore, an inner transmission shaft is rotatably mounted on the outer shell, a downward pressure ratchet and an inner transmission wheel are fixedly mounted on the inner transmission shaft, the downward pressure ratchet is meshed with the downward pressure ratchet bar, a long gear shaft is rotatably mounted in the outer shell, a downward pressure gear and an upper wheel are fixedly mounted on the long gear shaft, and a vertical transmission belt is wrapped around the upper wheel and the inner transmission wheel.

[0007] Furthermore, two unclamping blocks and two ejecting blocks are fixedly installed in the shell.

[0008] Furthermore, two top opening blocks are fixedly installed in the shell.

[0009] When the placement plate is located at the top opening block, the top opening block lifts the lifting column to lift the clamping plate. At this time, the industrial control mainboard is placed on the placement plate and positioned by the positioning column. When the lifting column leaves the top of the top opening block, the clamping spring rebounds, so that the clamping plate presses the industrial control mainboard onto the placement plate.

[0010] The inner electric cylinder extends, thereby driving the ratchet frame to move, and drives the driving ratchet, the lower driving shaft and the lower transmission wheel to rotate through the driving ratchet bar, and drives the upper transmission wheel, the driving shaft and the main conveying wheel to rotate through the inclined transmission belt, thereby driving the conveyor belt to move, and the conveyor belt drives the connecting plate and the placement plate to move, thereby driving the industrial control mainboard to move forward once, and at this time the downward pressing ratchet bar contacts the downward pressing ratchet, and the downward pressing ratchet bar will slide upward along the ratchet frame, and the ratchet spring will be compressed, and the downward pressing ratchet will not rotate at this time; when the inner electric cylinder contracts, the downward pressing ratchet, the inner transmission shaft and the inner transmission wheel are driven to rotate through the downward pressing ratchet bar, and the upper wheel, the long gear shaft and the lower transmission wheel are driven through the vertical transmission belt. The pressure gear rotates, and the lower pressure gear drives the lifting rack and the upper sliding column to descend, and the industrial control mainboard located under the solder paste pool is brushed with solder paste. At this time, after the driving ratchet bar contacts the driving ratchet wheel, the driving ratchet bar will not drive the driving ratchet wheel to rotate. The driving ratchet bar will slide upward relative to the ratchet rack under the action of the driving ratchet wheel, and the rack spring is compressed. That is, when the inner electric cylinder is extended, the conveyor belt rotates once, driving the connecting plate and the placement plate forward once. When the inner electric cylinder contracts, the industrial control mainboard under the solder paste pool is brushed with solder paste. Then the next time the industrial control mainboard moves forward, it will reach the picking robot, and the electronic components are placed on the part of the industrial control mainboard that is brushed with solder paste through the picking robot.

[0011] When the welded industrial control main board is placed on the plate belt and moved to the unclamping block, the lifting column is lifted up by the unclamping block, and the clamping spring is compressed, so that the clamping plate no longer clamps the industrial control main board. Then the conveyor belt continues to move with the connecting plate, and the ejection column is ejected by the ejection block, and the ejection spring is compressed, and the industrial control main board is pushed out of the positioning column through the ejection plate, and the industrial control main board falls into the discharge slope.

[0012] Furthermore, the clamping device includes two clamping slide columns slidably mounted on the placing plate, a clamping plate and a lifting column are fixedly mounted on the clamping slide columns, a clamping spring is arranged between the lifting column and the placing plate, two positioning columns are arranged on the placing plate, a plurality of ventilation grooves are arranged on the placing plate, an ejection column is slidably mounted on the placing plate, an ejection plate is fixedly mounted on the ejection column, and an ejection spring is arranged between the ejection column and the placing plate.

[0013] In the initial state, the upper surface of the ejector plate is flush with the upper surface of the placement plate.

[0014] Furthermore, the tinning device includes a lifting rack fixedly mounted on the upper sliding column, the lifting rack is meshed with the lower pressure gear, a lower pressure plate is fixedly mounted on the upper sliding column, a lifting frame is slidably mounted on the upper sliding column, an extrusion spring is arranged between the lower pressure plate and the lifting frame, a return spring is arranged between the lifting frame and the upper sliding column, and the elastic force of the extrusion spring is greater than the elastic force of the return spring.

[0015] Furthermore, a solder paste pool is fixedly installed on the lifting frame, the solder paste pool is filled with solder paste, the solder paste pool is provided with holes corresponding to the welding positions on the industrial control mainboard, a screw motor is fixedly installed on the lifting frame, a track column is fixedly installed on the lifting frame, a bidirectional screw is rotatably installed on the lifting frame, a scraper is slidably installed on the track column, an internal thread is provided in the scraper, the scraper and the bidirectional screw form a threaded transmission, and the scraper is in contact with the upper surface of the solder paste pool.

[0016] When the lifting rack and the upper sliding column descend, the lifting frame is driven down through the lower pressure plate and the extrusion spring, the reset spring is compressed, and the extrusion spring is not compressed at this time. When the solder paste pool descends to fit the industrial control mainboard below it, the upper sliding column continues to descend, which will compress the extrusion spring. The rotation of the lead screw motor drives the rotation of the bidirectional lead screw, thereby driving the scraper to slide back and forth, and the scraper squeezes the solder paste in the solder paste pool through the holes in the solder paste pool and onto the industrial control mainboard.

[0017] Furthermore, the heat welding device includes a rotating motor fixedly mounted on the heat welding box, an inner frame fixedly mounted in the heat welding box, an eccentric connecting block fixedly mounted on the motor shaft of the rotating motor, an oblique rotating frame rotatably mounted on the eccentric connecting block, a hot air gun rotatably mounted on the oblique rotating frame, and an inner frame rotatably mounted on the hot air gun.

[0018] After the robot arm places all the electronic components on the industrial control mainboard, the conveyor belt moves the industrial control mainboard to the bottom of the hot soldering box in the next movement. The rotating motor drives the eccentric connecting block to rotate, thereby driving the inclined rotating frame to rotate, thereby driving the hot air gun to swing back and forth around the inner frame, and the solder paste between the industrial control mainboard and the electronic components is heated through the inner frame to weld the electronic components to the industrial control mainboard.

[0019] Compared with the prior art, the present invention has the following advantages: (1) the clamping device provided in the present invention positions and clamps the industrial control mainboard to be welded, and the clamping device is conveyed by the main device, so that the industrial control mainboard is first brushed with solder paste at the tinning device, and then the electronic components are placed on the industrial control mainboard until they are specified by the robot arm, and then the industrial control mainboard arrives at the hot welding device to heat the solder paste to complete the welding, and the continuity is good; (2) when the inner electric cylinder provided in the present invention is extended, it drives the conveyor belt to rotate once, thereby realizing the movement of all the clamping devices once, and when the inner electric cylinder is contracted, it drives the solder paste pool to descend, and brushes the solder paste onto the industrial control mainboard, and the degree of automation is high; (3) when the clamping device provided in the present invention reaches the unclamping block and the ejection block, it can discharge the welded industrial control mainboard, and when the clamping device reaches the ejection block, it can put in a new industrial control mainboard, and it is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0021] Figure 2 The main device structure of the present invention is shown in FIG. Figure 1 .

[0022] Figure 3 The main device structure of the present invention is shown in FIG. Figure 2 .

[0023] Figure 4 It is a schematic diagram of the cooperation between the unclamping block, the ejecting block and the clamping device of the present invention.

[0024] Figure 5 It is a schematic diagram of the cooperation between the top clamping block and the clamping device of the present invention.

[0025] Figure 6 The main device structure of the present invention is shown in FIG. Figure 3 .

[0026] Figure 7 The main device structure of the present invention is shown in FIG. Figure 4 .

[0027] Figure 8 The main device structure of the present invention is shown in FIG. Figure 5 .

[0028] Fig. 9 The structure of the clamping device of the present invention is shown in FIG. Figure 1 .

[0029] Fig.10 The structure of the clamping device of the present invention is shown in FIG. Figure 2 .

[0030] Fig.11 The structure of the clamping device of the present invention is shown in FIG. Figure 3 .

[0031] Fig.12 The structure of the tinning device of the present invention is shown in FIG. Figure 1 .

[0032] Fig.13 The structure of the tinning device of the present invention is shown in FIG. Figure 2 .

[0033] Fig.14 The heat welding device of the present invention is schematically shown in FIG. Figure 1 .

[0034] Fig.15 The heat welding device of the present invention is schematically shown in FIG. Figure 2 .

[0035] Figure numerals: 101-housing; 102-discharging slope; 103-conveying wheel; 104-conveying belt; 105-inner electric cylinder; 106-ratchet frame; 107-driving ratchet bar; 108-rack spring; 109-lower driving shaft; 110-driving ratchet; 111-lower transmission wheel; 112-oblique transmission belt; 113-upper transmission wheel; 114-driving shaft; 115-main conveying wheel; 116-downward pressure ratchet bar; 117-ratchet spring; 118-inner transmission shaft; 119-downward pressure ratchet; 120-inner transmission wheel; 121-vertical transmission belt; 122-long gear shaft; 123-upper wheel; 124-downward pressure gear; 125-unclamping block; 126-ejection block; 127-opening block; 201- Connecting plate; 202-placing plate; 203-clamping plate; 204-clamping slide column; 205-lifting column; 206-clamping spring; 207-ejection column; 208-ejection spring; 209-ejection plate; 210-positioning column; 301-upper slide column; 302-lifting rack; 303-reset spring; 304-lower pressure plate; 305-extrusion spring; 306-lifting frame; 307-screw motor; 308-solder paste pool; 309-scraper; 310-bidirectional screw; 311-track column; 401-hot welding box; 402-rotating motor; 403-eccentric connecting block; 404-inner frame; 405-oblique rotating frame; 406-hot air gun; 5-taking robot; 6-industrial control motherboard; 7-electronic original parts. DETAILED DESCRIPTION

[0036] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.

[0037] Example: Reference Figure 1-Figure 15 A welding device for industrial control motherboard parts includes a main device, which includes a shell 101 and a conveyor belt 104. The main device is used to convey the industrial control motherboard 6. The main device is provided with a picking robot 5, a tinning device, a hot welding device and a plurality of clamping devices. The clamping device includes a connecting plate 201, which is fixedly installed on the conveyor belt 104. The clamping device is used to clamp the industrial control motherboard 6. The picking robot 5 is used to place the electronic original 7 in the docking hole on the industrial control motherboard 6. The tinning device includes an upper sliding column 301, which is slidably installed with the shell 101. The tinning device is used to scrape solder paste onto the industrial control motherboard 6. The hot welding device includes a hot welding box 401, which is fixedly installed on the shell 101. The hot welding device is used to weld the electronic original 7 to the industrial control motherboard 6.

[0038] like Figure 2-Figure 8 As shown, the main device includes a conveying wheel 103 and a driving shaft 114 rotatably mounted in the outer shell 101, a main conveying wheel 115 and an upper transmission wheel 113 are fixedly mounted on the driving shaft 114, the conveying belt 104 is wound around the outside of the conveying wheel 103 and the main conveying wheel 115, a discharge slope 102 is fixedly mounted on the outer shell 101, an inner electric cylinder 105 is fixedly mounted in the outer shell 101, a ratchet frame 106 is fixedly mounted on the output end of the inner electric cylinder 105, a driving ratchet bar 107 and a pressing ratchet bar 116 are slidably mounted on the ratchet frame 106 through a sliding column, a rack spring 108 is arranged between the driving ratchet bar 107 and the ratchet frame 106, and a ratchet spring 117 is arranged between the pressing ratchet bar 116 and the ratchet frame 106.

[0039] like Figure 2-Figure 8 As shown, a lower driving shaft 109 is rotatably mounted on the housing 101, a driving ratchet 110 and a lower transmission wheel 111 are fixedly mounted on the lower driving shaft 109, a driving ratchet bar 107 cooperates with the driving ratchet 110, and an oblique transmission belt 112 is wound around the upper transmission wheel 113 and the lower transmission wheel 111.

[0040] like Figure 2-Figure 8 As shown, an inner transmission shaft 118 is rotatably mounted on the outer shell 101, a downward pressure ratchet 119 and an inner transmission wheel 120 are fixedly mounted on the inner transmission shaft 118, the downward pressure ratchet 119 is meshed with the downward pressure ratchet bar 116, a long gear shaft 122 is rotatably mounted in the outer shell 101, a downward pressure gear 124 and an upper wheel 123 are fixedly mounted on the long gear shaft 122, and a vertical transmission belt 121 is wound around the upper wheel 123 and the inner transmission wheel 120.

[0041] like Figure 2-Figure 8 As shown, two unclamping blocks 125 and two ejecting blocks 126 are fixedly installed in the housing 101 .

[0042] like Figure 2-Figure 8 As shown, two opening blocks 127 are fixedly installed in the housing 101 .

[0043] When the placement plate 202 is located at the top opening block 127, the top opening block 127 lifts the lifting column 205, so that the clamping plate 203 is lifted. At this time, the industrial control mainboard 6 is placed on the placement plate 202, and the industrial control mainboard 6 is positioned by the positioning column 210. When the lifting column 205 leaves the top of the top opening block 127, the clamping spring 206 rebounds, so that the clamping plate 203 presses the industrial control mainboard 6 onto the placement plate 202.

[0044] The inner electric cylinder 105 extends, thereby driving the ratchet frame 106 to move, and drives the driving ratchet 110, the lower driving shaft 109 and the lower transmission wheel 111 to rotate by driving the ratchet bar 107, and drives the upper transmission wheel 113, the driving shaft 114 and the main conveying wheel 115 to rotate by the inclined transmission belt 112, thereby driving the conveyor belt 104 to move, and the conveyor belt 104 drives the connecting plate 201 and the placement plate 202 to move, thereby driving the industrial control mainboard 6 to move forward once, and at this time, the downward pressing ratchet bar 116 contacts the downward pressing ratchet 119, and the downward pressing ratchet bar 116 will slide upward along the ratchet frame 106, and the ratchet spring 117 is compressed, and the downward pressing ratchet 119 will not rotate at this time; when the inner electric cylinder 105 contracts, the downward pressing ratchet 119, the inner transmission shaft 118 and the inner transmission wheel 120 are driven to rotate by the downward pressing ratchet bar 116, and the upper wheel 123 is driven by the vertical transmission belt 121. , the long gear shaft 122 and the downward pressure gear 124 rotate, and the downward pressure gear 124 drives the lifting rack 302 and the upper sliding column 301 to descend, and the industrial control mainboard 6 located below the solder paste pool 308 is brushed with solder paste. At this time, after the driving ratchet bar 107 contacts the driving ratchet wheel 110, the driving ratchet bar 107 will not drive the driving ratchet wheel 110 to rotate. The driving ratchet bar 107 will slide upward relative to the ratchet frame 106 under the action of the driving ratchet wheel 110, and the rack spring 108 is compressed. That is, when the inner electric cylinder 105 is extended, the conveyor belt 104 rotates once, driving the connecting plate 201 and the placing plate 202 to move forward once. When the inner electric cylinder 105 contracts, the industrial control mainboard 6 below the solder paste pool 308 is brushed with solder paste. Subsequently, the industrial control mainboard 6 will reach the picking robot 5 for the next forward movement, and the electronic original 7 is placed on the part of the industrial control mainboard 6 brushed with solder paste through the picking robot 5.

[0045] When the welded industrial control main board 6 is moved to the unclamping block 125 with the placement plate 202, the lifting column 205 is lifted up by the unclamping block 125, and the clamping spring 206 is compressed, so that the clamping plate 203 no longer clamps the industrial control main board 6, and then the conveyor belt 104 continues to move with the connecting plate 201, and the ejection column 207 is ejected by the ejection block 126, and the ejection spring 208 is compressed, and the industrial control main board 6 is pushed out to the positioning column 210 through the ejection plate 209, and the industrial control main board 6 falls into the discharge slope 102.

[0046] like Figure 9-11 As shown, the clamping device includes two clamping slide columns 204 slidably mounted on the placement plate 202, a clamping plate 203 and a lifting column 205 are fixedly mounted on the clamping slide columns 204, a clamping spring 206 is arranged between the lifting column 205 and the placement plate 202, two positioning columns 210 are arranged on the placement plate 202, a plurality of ventilation grooves are arranged on the placement plate 202, an ejection column 207 is slidably mounted on the placement plate 202, an ejection plate 209 is fixedly mounted on the ejection column 207, and an ejection spring 208 is arranged between the ejection column 207 and the placement plate 202.

[0047] In the initial state, the upper surface of the ejection plate 209 is flush with the upper surface of the placement plate 202 .

[0048] like Fig.12 , Fig.13 As shown, the tinning device includes a lifting rack 302 fixedly mounted on the upper sliding column 301, the lifting rack 302 is meshed with the lower pressure gear 124, a lower pressure plate 304 is fixedly mounted on the upper sliding column 301, a lifting frame 306 is slidably mounted on the upper sliding column 301, an extrusion spring 305 is arranged between the lower pressure plate 304 and the lifting frame 306, a return spring 303 is arranged between the lifting frame 306 and the upper sliding column 301, and the elastic force of the extrusion spring 305 is greater than the elastic force of the return spring 303.

[0049] like Fig.12 , Fig.13 As shown, a solder paste pool 308 is fixedly installed on the lifting frame 306, and the solder paste pool 308 is filled with solder paste. The solder paste pool 308 is provided with holes corresponding to the welding positions on the industrial control mainboard 6, and a screw motor 307 is fixedly installed on the lifting frame 306. A track column 311 is fixedly installed on the lifting frame 306. A bidirectional screw 310 is rotatably installed on the lifting frame 306, and a scraper 309 is slidably installed on the track column 311. The scraper 309 is provided with an internal thread, and the scraper 309 and the bidirectional screw 310 form a threaded transmission, and the scraper 309 is in contact with the upper surface of the solder paste pool 308.

[0050] When the lifting rack 302 and the upper sliding column 301 descend, the lifting frame 306 is driven to descend through the lower pressure plate 304 and the extrusion spring 305, the return spring 303 is compressed, and the extrusion spring 305 is not compressed at this time. When the solder paste pool 308 descends to fit the industrial control mainboard 6 below it, the upper sliding column 301 continues to descend, which will compress the extrusion spring 305, and the screw motor 307 rotates to drive the bidirectional screw 310 to rotate, thereby driving the scraper 309 to slide back and forth, and the scraper 309 squeezes the solder paste in the solder paste pool 308 through the holes of the solder paste pool 308 onto the industrial control mainboard 6.

[0051] like Fig.14 , Fig.15As shown, the hot welding device includes a rotating motor 402 fixedly mounted on a hot welding box 401, an inner frame 404 fixedly mounted inside the hot welding box 401, an eccentric connecting block 403 fixedly mounted on the motor shaft of the rotating motor 402, an oblique rotating frame 405 rotatably mounted on the eccentric connecting block 403, a hot air gun 406 rotatably mounted on the oblique rotating frame 405, and an inner frame 404 rotatably mounted on the hot air gun 406.

[0052] After the picking robot 5 places all the electronic components 7 on the industrial control mainboard 6, the conveyor belt 104 moves the industrial control mainboard 6 to the bottom of the hot welding box 401 in the next action, and the rotating motor 402 rotates to drive the eccentric connecting block 403 to rotate, thereby driving the inclined rotating frame 405 to rotate, thereby driving the hot air gun 406 to swing back and forth around the inner frame 404, and the solder paste between the industrial control mainboard 6 and the electronic components 7 is heated through the inner frame 404, and the electronic components 7 are welded to the industrial control mainboard 6.

[0053] The working principle of the industrial control motherboard component welding device disclosed in the present invention is: when the placement plate 202 is located at the top opening block 127, the top opening block 127 lifts the lifting column 205, so that the clamping plate 203 is lifted. At this time, the industrial control motherboard 6 is placed on the placement plate 202, and the industrial control motherboard 6 is positioned by the positioning column 210. When the lifting column 205 leaves the top of the top opening block 127, the clamping spring 206 rebounds, so that the clamping plate 203 presses the industrial control motherboard 6 onto the placement plate 202. The inner electric cylinder 105 extends, thereby driving the ratchet frame 106 to move, and the driving ratchet bar 107 drives the driving ratchet wheel 110, the lower driving shaft 109 and the lower transmission wheel 111 to rotate, and the upper transmission wheel 113, the driving shaft 114 and the main conveying wheel 115 are driven to rotate through the inclined transmission belt 112, thereby driving the conveyor belt 104 to move, and the conveyor belt 104 drives the connecting plate 201 and the placement plate 202 to move, thereby driving the industrial control mainboard 6 to move forward once, and at this time, the downward pressing ratchet bar 116 contacts the downward pressing ratchet wheel 119, and the downward pressing ratchet bar 116 moves along the ratchet frame 10 6 slides upward, the ratchet spring 117 is compressed, and the downward pressing ratchet wheel 119 does not rotate at this time; when the inner electric cylinder 105 contracts, the downward pressing ratchet wheel 119, the inner transmission shaft 118 and the inner transmission wheel 120 are driven to rotate through the downward pressing ratchet bar 116, and the upper wheel 123, the long gear shaft 122 and the downward pressing gear 124 are driven to rotate through the vertical transmission belt 121, and the downward pressing gear 124 drives the lifting rack 302 and the upper sliding column 301 to descend. When the lifting rack 302 and the upper sliding column 301 descend, the lifting frame 301 is driven by the lower pressing plate 304 and the extrusion spring 305. 6 descends, the return spring 303 is compressed, while the extrusion spring 305 is not compressed. When the solder paste pool 308 descends to fit the industrial control mainboard 6 below it, the upper sliding column 301 continues to descend, which will compress the extrusion spring 305, and the screw motor 307 rotates to drive the bidirectional screw 310 to rotate, thereby driving the scraper 309 to slide back and forth, and the solder paste in the solder paste pool 308 is squeezed onto the industrial control mainboard 6 through the holes of the solder paste pool 308 through the scraper 309. At this time, after the driving ratchet bar 107 contacts the driving ratchet wheel 110, the driving ratchet bar 107 is not It will drive the driving ratchet 110 to rotate, and the driving ratchet bar 107 will slide upward relative to the ratchet frame 106 under the action of the driving ratchet 110, and the rack spring 108 will be compressed, that is, when the inner electric cylinder 105 is extended, the conveyor belt 104 rotates once, driving the connecting plate 201 and the placement plate 202 to move forward once, and when the inner electric cylinder 105 contracts, solder paste is applied to the industrial control mainboard 6 under the solder paste pool 308, and then the industrial control mainboard 6 will reach the picking robot 5 for the next forward movement, and the electronic component 7 is placed on the part of the industrial control mainboard 6 where the solder paste is applied through the picking robot 5.After the picking robot 5 places all the electronic components 7 on the industrial control mainboard 6, the conveyor belt 104 moves the industrial control mainboard 6 to the bottom of the hot welding box 401 in the next action, and the rotating motor 402 rotates to drive the eccentric connecting block 403 to rotate, thereby driving the inclined rotating frame 405 to rotate, thereby driving the hot air gun 406 to swing back and forth around the inner frame 404, and the solder paste between the industrial control mainboard 6 and the electronic components 7 is heated through the inner frame 404, and the electronic components 7 are welded to the industrial control mainboard 6. When the welded industrial control main board 6 is moved to the unclamping block 125 with the placement plate 202, the lifting column 205 is lifted up by the unclamping block 125, and the clamping spring 206 is compressed, so that the clamping plate 203 no longer clamps the industrial control main board 6, and then the conveyor belt 104 continues to move with the connecting plate 201, and the ejection column 207 is ejected by the ejection block 126, and the ejection spring 208 is compressed, and the industrial control main board 6 is pushed out to the positioning column 210 through the ejection plate 209, and the industrial control main board 6 falls into the discharge slope 102.

[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An industrial control motherboard component welding device, comprising a main device, characterized in that: The main device comprises a shell (101) and a conveyor belt (104). The main device is used to convey an industrial control mainboard (6). The main device is provided with a taking manipulator (5), a tinning device, a heat welding device and a plurality of clamping devices. The clamping device comprises a connecting plate (201). The connecting plate (201) is fixedly mounted on the conveyor belt (104). The clamping device is used to clamp the industrial control mainboard (6). The taking manipulator (5) is used to place an electronic component (7) in a docking hole on the industrial control mainboard (6). The tinning device comprises an upper sliding column (301). The upper sliding column (301) is slidably mounted on the shell (101). The tinning device is used to scrape solder paste onto the industrial control mainboard (6). The heat welding device comprises a heat welding box (401). The heat welding box (401) is fixedly mounted on the shell (101). The heat welding device is used to weld the electronic component (7) to the industrial control mainboard (6).

2. The industrial control motherboard component welding device according to claim 1, characterized in that: The main device comprises a conveying wheel (103) and a driving shaft (114) rotatably mounted in a housing (101); a main conveying wheel (115) and an upper transmission wheel (113) are fixedly mounted on the driving shaft (114); a conveying belt (104) is wound around the outside of the conveying wheel (103) and the main conveying wheel (115); a discharge slope (102) is fixedly mounted on the housing (101); an inner electric cylinder (105) is fixedly mounted in the housing (101); a ratchet frame (106) is fixedly mounted at the output end of the inner electric cylinder (105); a driving ratchet bar (107) and a pressing ratchet bar (116) are slidably mounted on the ratchet frame (106) via a sliding column; a rack spring (108) is arranged between the driving ratchet bar (107) and the ratchet frame (106); and a ratchet spring (117) is arranged between the pressing ratchet bar (116) and the ratchet frame (106).

3. The industrial control motherboard component welding device according to claim 2, characterized in that: A lower driving shaft (109) is rotatably mounted on the housing (101), a driving ratchet (110) and a lower transmission wheel (111) are fixedly mounted on the lower driving shaft (109), a driving ratchet bar (107) cooperates with the driving ratchet (110), and an oblique transmission belt (112) is wound around the upper transmission wheel (113) and the lower transmission wheel (111).

4. The industrial control motherboard component welding device according to claim 2, characterized in that: An inner transmission shaft (118) is rotatably mounted on the outer shell (101), a downward pressing ratchet (119) and an inner transmission wheel (120) are fixedly mounted on the inner transmission shaft (118), the downward pressing ratchet (119) meshes with the downward pressing ratchet bar (116), a long gear shaft (122) is rotatably mounted in the outer shell (101), a downward pressing gear (124) and an upper wheel (123) are fixedly mounted on the long gear shaft (122), and a vertical transmission belt (121) is wound around the upper wheel (123) and the inner transmission wheel (120).

5. The industrial control motherboard component welding device according to claim 1, characterized in that: Two unclamping blocks (125) and two ejecting blocks (126) are fixedly installed in the housing (101).

6. The industrial control motherboard component welding device according to claim 1, characterized in that: Two push-opening blocks (127) are fixedly installed in the housing (101).

7. The industrial control motherboard component welding device according to claim 1, characterized in that: The clamping device comprises two clamping slide columns (204) slidably mounted on a placement plate (202); a clamping plate (203) and a lifting column (205) are fixedly mounted on the clamping slide columns (204); a clamping spring (206) is arranged between the lifting column (205) and the placement plate (202); two positioning columns (210) are arranged on the placement plate (202); a plurality of ventilation grooves are arranged on the placement plate (202); an ejection column (207) is slidably mounted on the placement plate (202); an ejection plate (209) is fixedly mounted on the ejection column (207); and an ejection spring (208) is arranged between the ejection column (207) and the placement plate (202).

8. The industrial control motherboard component welding device according to claim 4, characterized in that: The tinning device comprises a lifting rack (302) fixedly mounted on an upper sliding column (301), the lifting rack (302) meshing with a lower pressing gear (124), a lower pressing plate (304) fixedly mounted on the upper sliding column (301), a lifting frame (306) slidably mounted on the upper sliding column (301), an extrusion spring (305) arranged between the lower pressing plate (304) and the lifting frame (306), a return spring (303) arranged between the lifting frame (306) and the upper sliding column (301), and the elastic force of the extrusion spring (305) is greater than the elastic force of the return spring (303).

9. The industrial control motherboard component welding device according to claim 8, characterized in that: A solder paste pool (308) is fixedly mounted on the lifting frame (306), the solder paste pool (308) contains solder paste, the solder paste pool (308) is provided with holes corresponding to the welding positions on the industrial control mainboard (6), a screw motor (307) is fixedly mounted on the lifting frame (306), a track column (311) is fixedly mounted on the lifting frame (306), a bidirectional screw (310) is rotatably mounted on the lifting frame (306), a scraper (309) is slidably mounted on the track column (311), an internal thread is provided in the scraper (309), the scraper (309) and the bidirectional screw (310) form a threaded transmission, and the scraper (309) is in contact with the upper surface of the solder paste pool (308).

10. The industrial control motherboard component welding device according to claim 1, characterized in that: The heat welding device comprises a rotating motor (402) fixedly mounted on a heat welding box (401), an inner frame (404) fixedly mounted inside the heat welding box (401), an eccentric connecting block (403) fixedly mounted on the motor shaft of the rotating motor (402), an oblique rotating frame (405) rotatably mounted on the eccentric connecting block (403), a hot air gun (406) rotatably mounted on the oblique rotating frame (405), and an inner frame (404) rotatably mounted on the hot air gun (406).

Citation Information

Patent Citations

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