Combined processing device of condenser

By designing a condenser combination processing device, using the cooperation of motor, cylinder and spring, automated welding and positioning are achieved, which solves the problems of low assembly efficiency and poor welding process stability of horizontal condenser, and improves welding efficiency and quality.

CN119216895AInactive Publication Date: 2024-12-31ANHUI MEIBO NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411557812.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The assembly efficiency of horizontal condensers is low and the welding process is poor, resulting in low assembly efficiency and welding quality.

Method used

A combined processing device of condenser is designed, including a bracket, adjustment mechanism, support device, lifting device, clamping device, limiting mechanism and buffer welding mechanism. Through the cooperation of motor, cylinder and spring, automated welding and positioning are realized. Improves mobility of welding equipment and stability of support seats.

Benefits of technology

It improves welding efficiency and assembly efficiency, enhances welding quality and process stability, and avoids the inefficiency and instability of manual welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a combined machining device for a condenser. The combined machining device comprises a support, the support is connected with an adjusting mechanism and a supporting device, and the supporting device is connected with a shell. The adjusting mechanism is connected with the lifting device, and the lifting device is connected with the clamping device, the supporting seat, the limiting mechanism and the buffering welding mechanism. The buffering welding mechanism comprises a first telescopic piece, a first spring, an arc-shaped rod, a limiting sliding block, an arc-shaped rack, a gear, a first motor and welding equipment. A second motor drives a two-way lead screw to rotate, so that two fixing bases move oppositely, then the position of a supporting base is adjusted, a first motor drives a gear to rotate, the gear rolls along an arc-shaped rack due to the fact that the gear is meshed with the arc-shaped rack, and therefore a limiting sliding block and welding equipment move; and then the supporting base and the shell are welded through welding equipment.
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Description

Technical Field

[0001] The invention relates to the technical field of condenser processing, and mainly to a combined processing device for a condenser. Background Art

[0002] Horizontal condensers are widely used in the field of ships. Their external body is a tubular shell structure, and a condenser tube is fixedly installed inside the shell structure, which has the advantage of being easy to use.

[0003] At present, the horizontal condenser includes a shell and a support base welded to both sides of the shell. The previous assembly method is to first position the support base with the help of a special positioning mechanism or manual marking, and then use a manual handheld welding gun to weld the support base to the shell structure. The assembly efficiency is low, and the welding process has the problem of poor process stability, which reduces the work efficiency. Therefore, it is necessary to design a combined processing device for the condenser to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a combined processing device for a condenser to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a combined processing device for a condenser, comprising a bracket, the top of the bracket is connected to an adjustment mechanism, the bottom of the bracket is connected to a supporting device, and the top of the supporting device is connected to a shell;

[0006] The bottom two sides of the adjusting mechanism are connected to the lifting device, the bottom two sides of the lifting device are connected to the clamping device, the bottom of the lifting device is connected to the support seat, the bottom two sides of the lifting device are connected to the limiting mechanism, the bottom two sides of the lifting device are connected to the buffer welding mechanism, the buffer welding mechanism includes a first telescopic member connected to the bottom two sides of the lifting device, a first spring sleeved on the outer wall of the first telescopic member, an arc rod connected to the bottom of the first telescopic member and a limiting slider slidably connected to the two sides of the arc rod, the top of the groove body of the arc rod is connected to an arc rack, the bottom of the arc rack is meshed and connected to a gear, the two sides of the gear are rotatably connected to the limiting slider, one side of the gear is connected to the first motor, one side of the first motor is connected to the limiting slider, and the side of the limiting slider away from the first motor is connected to the welding equipment.

[0007] In the present invention, the welding device is convenient for welding the support seat and the shell, the gear rolls along the arc-shaped rack to drive the welding device to move, and the elastic force of the first spring is convenient for resetting the arc-shaped rod.

[0008] Furthermore, the supporting device includes a second telescopic member connected to both sides of the bottom of the bracket, a second spring sleeved on the second telescopic member and a supporting plate connected to the top of the second telescopic member, and the top of the supporting plate is connected to the shell.

[0009] In the present invention, the elastic force of the second spring provides a buffer space for the support plate, thereby preventing the shell from being damaged due to rigid contact between the shell and the support plate.

[0010] Furthermore, the adjustment mechanism includes a fixing plate connected to the top of the bracket, a second motor connected to one side of the bottom of the fixing plate, a bidirectional screw connected to the driving end of the second motor, and a fixing seat connected to both sides of the bidirectional screw.

[0011] In the present invention, the rotation of the bidirectional screw rod facilitates the two fixing seats to move in opposite directions, thereby facilitating the adjustment of the position of the buffer welding mechanism.

[0012] Furthermore, the bottom of the fixed seat is connected to a lifting device, which includes a first cylinder connected to the bottom of the fixed seat, a lifting plate connected to the driving end of the first cylinder, and a stabilizing component connected to both sides of the top of the lifting plate, and the top of the stabilizing component is connected to the fixed seat.

[0013] In the present invention, the lifting plate is easily lifted and lowered by the first cylinder.

[0014] Furthermore, the stabilizing assembly includes a sleeve connected to the bottom of the fixing seat and a sliding rod slidably connected to the inner wall of the sleeve, the bottom of the sliding rod is connected to the lifting plate, and the bottom of the lifting plate is connected to the supporting seat.

[0015] In the present invention, the sleeve and the slide bar cooperate to stabilize the lifting plate, and the slide bar is easy to rise and fall with the lifting plate.

[0016] Furthermore, the clamping device includes a second cylinder connected to the bottom of the lifting plate and a clamping plate connected to the driving end of the second cylinder.

[0017] In the present invention, the movement of the two clamping plates facilitates the clamping and loosening of the support seat.

[0018] Furthermore, the limiting mechanism includes a third telescopic member connected to one side of the bottom of the lifting plate, a third spring sleeved on the third telescopic member, and a limiting plate connected to the bottom of the third telescopic member.

[0019] In the present invention, the elastic force of the third spring facilitates the reset of the limit plate, thereby facilitating the limitation of the position of the support seat.

[0020] Furthermore, a bevel is provided on the inner side of the bottom of the limiting plate.

[0021] In the present invention, the beveled edge facilitates the support seat to press the limiting plate, thereby moving the limiting plate.

[0022] Furthermore, the support plate is an arc-shaped plate.

[0023] In the present invention, the support plate is arc-shaped to facilitate supporting the shell and prevent the shell from rolling.

[0024] Furthermore, limiting sliding holes are provided on both sides of the arc-shaped rod, and the hole bodies of the limiting sliding holes are slidably connected to the limiting sliding blocks.

[0025] In the present invention, the limiting sliding hole is convenient for limiting the position of the limiting sliding block, thereby improving the stability of the limiting sliding block.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] The present invention uses the elastic force of the third spring to make the limit plate squeeze the support seat, thereby limiting the position of the support seat, uses the elastic force of the second spring to make the support plate have a buffer space, uses the second cylinder to drive the clamping plate to move, thereby clamping the support seat, and uses the second motor to drive the bidirectional screw rod to rotate, so that the two fixed seats move in opposite directions, thereby adjusting the position of the support seat, and then uses the first cylinder to lower the lifting plate, thereby driving the arc rod and the support seat to lower, uses the elastic force of the first spring to make the arc rod have a buffer space, and uses the support seat to squeeze the shell, so that the support seat is close to the shell, and uses the first motor to drive the gear to rotate. Since the gear is meshed with the arc rack, the gear rolls along the arc rack, thereby moving the limit slider and the welding equipment, and then the support seat and the shell are welded by the welding equipment. This device not only avoids manual welding and improves welding efficiency, but also facilitates positioning of the support seat, improves assembly efficiency, and has high stability, thereby improving welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0029] Figure 2 It is a front view structural schematic diagram of the present invention as a whole;

[0030] Figure 3 A bottom sectional view of the present invention as a whole;

[0031] Figure 4 A cross-sectional view of a portion of the device of the present invention;

[0032] Figure 5 for Figure 4 Enlarged view of point A in the middle;

[0033] Figure 6 It is a cross-sectional view of a part of the device of the present invention.

[0034] In the figure: 10, bracket; 20, supporting device; 21, second telescopic member; 22, second spring; 23, supporting plate; 30, shell; 40, adjusting mechanism; 41, fixing plate; 42, second motor; 43, bidirectional screw rod; 44, fixing seat; 50, lifting device; 51, first cylinder; 52, lifting plate; 53, stabilizing component; 531, sleeve; 532, slide rod; 60, clamping device; 61, second cylinder; 62, clamping plate; 70, supporting seat; 80, buffer welding mechanism; 81, first telescopic member; 82, first spring; 83, arc rod; 831, limit sliding hole; 84, arc rack; 85, gear; 86, limit sliding block; 87, first motor; 88, welding equipment; 90, limit mechanism; 91, third telescopic member; 92, third spring; 93, limit plate; 931, bevel. DETAILED DESCRIPTION

[0035] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0036] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The terms used herein and / or include any and all combinations of one or more related listed items.

[0038] For examples, please refer to the attached Figure 1-6 , a combined processing device for a condenser, comprising a bracket 10, the top of the bracket 10 is connected to an adjustment mechanism 40, the bottom of the bracket 10 is connected to a supporting device 20, and the top of the supporting device 20 is connected to a shell 30;

[0039] The bottom of the adjusting mechanism 40 is connected to the lifting device 50 on both sides, the bottom of the lifting device 50 is connected to the clamping device 60 on both sides, the bottom of the lifting device 50 is connected to the support seat 70, the bottom of the lifting device 50 is connected to the limiting mechanism 90 on both sides, and the bottom of the lifting device 50 is connected to the buffer welding mechanism 80 on both sides. The buffer welding mechanism 80 includes a first telescopic member 81 connected to the bottom of the lifting device 50 on both sides, a first spring 82 sleeved on the outer wall of the first telescopic member 81, an arc rod 83 connected to the bottom of the first telescopic member 81 and a limiting slider 86 slidably connected to both sides of the arc rod 83, the top of the groove body of the arc rod 83 is connected to an arc rack 84, the bottom of the arc rack 84 is meshed and connected to a gear 85, and the gear 85 is rotatably connected to the limiting slider 86 on both sides, one side of the gear 85 is connected to the first motor 87, one side of the first motor 87 is connected to the limiting slider 86, and the side of the limiting slider 86 away from the first motor 87 is connected to the welding device 88.

[0040] It should be noted that, in this embodiment, the gear 85 is driven to rotate by the first motor 87. Since the gear 85 is engaged with the arc-shaped rack 84, the gear 85 rolls along the arc-shaped rack 84, thereby moving the limit slider 86 and the welding equipment 88. The support seat 70 and the shell 30 are welded by the welding equipment 88. The elastic force of the first spring 82 facilitates the resetting of the arc-shaped rod 83 and provides a buffer space for the arc-shaped rod 83.

[0041] For examples, please refer to the attached Figure 2 The supporting device 20 includes a second telescopic member 21 connected to both sides of the bottom of the bracket 10, a second spring 22 sleeved on the second telescopic member 21 and a supporting plate 23 connected to the top of the second telescopic member 21, and the top of the supporting plate 23 is connected to the shell 30.

[0042] It should be noted that, in the present embodiment, the elastic force of the second spring 22 facilitates providing a buffer space for the support plate 23 , thereby preventing the shell 30 from being damaged due to rigid contact between the shell 30 and the support plate 23 .

[0043] For examples, please refer to the attached Figure 3 The adjustment mechanism 40 includes a fixing plate 41 connected to the top of the bracket 10, a second motor 42 connected to one side of the bottom of the fixing plate 41, a bidirectional screw rod 43 connected to the driving end of the second motor 42, and a fixing seat 44 connected to both sides of the bidirectional screw rod 43.

[0044] It should be noted that, in the present embodiment, the bidirectional screw rod 43 is driven to rotate by the second motor 42 , so that the two fixing seats 44 move in opposite directions, thereby adjusting the position of the buffer welding mechanism 80 .

[0045] For examples, please refer to the attached Figure 2 The bottom of the fixed seat 44 is connected to a lifting device 50, and the lifting device 50 includes a first cylinder 51 connected to the bottom of the fixed seat 44, a lifting plate 52 connected to the driving end of the first cylinder 51, and a stabilizing component 53 connected to both sides of the top of the lifting plate 52, and the top of the stabilizing component 53 is connected to the fixed seat 44.

[0046] It should be noted that, in the present embodiment, the lifting plate 52 is lifted or lowered by the first cylinder 51 , thereby driving the buffer welding mechanism 80 to lift or lower.

[0047] For examples, please refer to the attached Figure 4 The stabilizing assembly 53 includes a sleeve 531 connected to the bottom of the fixing seat 44 and a slide rod 532 slidably connected to the inner wall of the sleeve 531 , the bottom of the slide rod 532 is connected to the lifting plate 52 , and the bottom of the lifting plate 52 is connected to the supporting seat 70 .

[0048] It should be noted that, in the present embodiment, the sleeve 531 and the slide bar 532 cooperate to stabilize the lifting plate 52 , and the slide bar 532 can be lifted and lowered along with the lifting plate 52 .

[0049] For examples, please refer to the attached Figure 3 The clamping device 60 includes a second cylinder 61 connected to the bottom of the lifting plate 52 and a clamping plate 62 connected to the driving end of the second cylinder 61.

[0050] It should be noted that, in this embodiment, the second cylinder 61 drives the clamping plate 62 to move, so that the two clamping plates 62 clamp the supporting seat 70 .

[0051] For examples, please refer to the attached Figure 4 The limiting mechanism 90 includes a third telescopic member 91 connected to one side of the bottom of the lifting plate 52 , a third spring 92 sleeved on the third telescopic member 91 , and a limiting plate 93 connected to the bottom of the third telescopic member 91 .

[0052] It should be noted that, in the present embodiment, the elastic force of the third spring 92 facilitates the limiting plate 93 to press the supporting seat 70 , so as to limit the position of the supporting seat 70 .

[0053] For examples, please refer to the attached Figure 4 The bottom inner side of the limiting plate 93 is provided with a bevel 931 .

[0054] It should be noted that, in the present embodiment, the bevel 931 facilitates the support seat 70 to press the limiting plate 93, thereby moving the limiting plate 93.

[0055] For examples, please refer to the attached Figure 4-5 , limiting sliding holes 831 are provided on both sides of the arc rod 83, and the hole bodies of the limiting sliding holes 831 are slidably connected to the limiting sliding blocks 86.

[0056] It should be noted that, in the present embodiment, the limiting sliding hole 831 is convenient for limiting the position of the limiting sliding block 86 , thereby improving the stability of the limiting sliding block 86 and facilitating the limiting sliding block 86 to slide along the limiting sliding hole 831 .

[0057] The specific operation mode of the present invention is as follows:

[0058] The present invention firstly uses the elastic force of the third spring 92 to make the limit plate 93 squeeze the support seat 70, thereby limiting the position of the support seat 70, and then places the housing 30 on the support plate 23, and the elastic force of the second spring 22 makes the support plate 23 have a buffer space, and then the second cylinder 61 drives the clamping plate 62 to move, thereby clamping the support seat 70;

[0059] The bidirectional screw rod 43 is driven to rotate by the second motor 42, so that the two fixed seats 44 move in opposite directions, thereby adjusting the positions of the buffer welding mechanism 80 and the support seat 70, and then the lifting plate 52 is lowered by the first cylinder 51, thereby driving the arc rod 83 and the support seat 70 to descend, and the elastic force of the first spring 82 is used to provide a buffer space for the arc rod 83, and the arc rod 83 can squeeze the shell 30, and squeeze the shell 30 through the support seat 70, so that the support seat 70 is close to the shell 30, and then the gear 85 is driven to rotate by the first motor 87. Since the gear 85 is meshed with the arc rack 84, the gear 85 rolls along the arc rack 84, thereby moving the limit slider 86 and the welding equipment 88, and then welding the support seat 70 and the shell 30 through the welding equipment 88.

[0060] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A combined processing device for a condenser, comprising a bracket (10), characterized in that: The top of the bracket (10) is connected to the adjustment mechanism (40), the bottom of the bracket (10) is connected to the support device (20), and the top of the support device (20) is connected to the housing (30); The bottom sides of the adjusting mechanism (40) are connected to a lifting device (50), the bottom sides of the lifting device (50) are connected to a clamping device (60), the bottom of the lifting device (50) is connected to a support seat (70), the bottom sides of the lifting device (50) are connected to a limiting mechanism (90), the bottom sides of the lifting device (50) are connected to a buffer welding mechanism (80), the buffer welding mechanism (80) comprises a first telescopic member (81) connected to the bottom sides of the lifting device (50), a first spring (82) sleeved on the outer wall of the first telescopic member (81), and a first spring (82) connected to the first telescopic member (81). The arc-shaped rod (83) at the bottom of the first telescopic member (81) and the limiting sliders (86) slidably connected to the two sides of the arc-shaped rod (83), the top of the groove body of the arc-shaped rod (83) is connected to the arc-shaped rack (84), the bottom of the arc-shaped rack (84) is meshed and connected to the gear (85), the two sides of the gear (85) are rotatably connected to the limiting slider (86), one side of the gear (85) is connected to the first motor (87), one side of the first motor (87) is connected to the limiting slider (86), and the side of the limiting slider (86) away from the first motor (87) is connected to the welding device (88).

2. The combined processing device for a condenser according to claim 1, characterized in that: The supporting device (20) comprises a second telescopic member (21) connected to both sides of the bottom of the bracket (10), a second spring (22) sleeved on the second telescopic member (21), and a supporting plate (23) connected to the top of the second telescopic member (21), wherein the top of the supporting plate (23) is connected to a housing (30).

3. The combined processing device for a condenser according to claim 1, characterized in that: The adjustment mechanism (40) comprises a fixing plate (41) connected to the top of the bracket (10), a second motor (42) connected to one side of the bottom of the fixing plate (41), a bidirectional screw rod (43) connected to the driving end of the second motor (42), and a fixing seat (44) connected to both sides of the bidirectional screw rod (43).

4. The combined processing device for a condenser according to claim 3, characterized in that: The bottom of the fixed seat (44) is connected to a lifting device (50), and the lifting device (50) comprises a first cylinder (51) connected to the bottom of the fixed seat (44), a lifting plate (52) connected to the driving end of the first cylinder (51), and a stabilizing component (53) connected to both sides of the top of the lifting plate (52), and the top of the stabilizing component (53) is connected to the fixed seat (44).

5. The combined processing device for a condenser according to claim 4, characterized in that: The stabilizing assembly (53) comprises a sleeve (531) connected to the bottom of the fixing seat (44) and a sliding rod (532) slidably connected to the inner wall of the sleeve (531); the bottom of the sliding rod (532) is connected to the lifting plate (52); and the bottom of the lifting plate (52) is connected to the supporting seat (70).

6. The combined processing device for a condenser according to claim 4, characterized in that: The clamping device (60) comprises a second cylinder (61) connected to the bottom of the lifting plate (52) and a clamping plate (62) connected to the driving end of the second cylinder (61).

7. The combined processing device for a condenser according to claim 4, characterized in that: The limiting mechanism (90) comprises a third telescopic member (91) connected to one side of the bottom of the lifting plate (52), a third spring (92) sleeved on the third telescopic member (91), and a limiting plate (93) connected to the bottom of the third telescopic member (91).

8. The combined processing device for a condenser according to claim 7, characterized in that: A bevel (931) is provided on the inner side of the bottom of the limiting plate (93).

9. The combined processing device for a condenser according to claim 2, characterized in that: The support plate (23) is an arc-shaped plate.

10. The combined processing device for a condenser according to claim 1, characterized in that: The arc-shaped rod (83) is provided with limiting sliding holes (831) on both sides, and the hole body of the limiting sliding hole (831) is slidably connected to the limiting sliding block (86).