Prefabricated double-cabin pipe gallery production equipment

Abstract

The invention provides prefabricated double-cabin pipe gallery production equipment which comprises an equipment body, the equipment body is composed of a bottom die structure, a socket die structure, side die structures, a top die structure and an inner die structure, the two sides of the bottom die structure are connected with the socket die structure in an attached mode, and the side die structures are located on the other two sides of the bottom die structure; the inner mold structure is located among the bottom mold structure, the socket mold structure, the side mold structure and the top mold structure. The equipment main body is composed of the bottom mold structure, the socket mold structure, the side mold structure, the top mold structure and the inner mold structure, the equipment main body is used for producing the double-cabin pipe gallery, and mold closing operation is achieved through tight splicing of all the structures, so that high-quality production of the double-cabin pipe gallery is ensured, the machining quality is improved, and the production efficiency is improved. The problem that the follow-up machining quality is affected by deviation generated when all the structures are spliced is solved, and rapid die assembly of production equipment can be achieved through sequential splicing of the multiple structures.

Description

Technical Field

[0001] The invention relates to prefabricated double-cabin pipe gallery production equipment and belongs to the technical field of pipe gallery production. Background Art

[0002] Pipeline gallery, that is, the corridor of pipelines, is a chemical and related factory where many pipelines are gathered together and arranged along the outside of the device or factory building. Generally, they are supported in the air by brackets to form a corridor-like structure. There are also a few pipeline corridors located underground. According to different needs, pipeline corridors can be divided into single-layer or multi-layer, passable or impassable, above-ground or underground types. In cities, underground integrated pipeline corridors are a common form. They lay municipal public pipelines such as electricity, communications, and water supply in one structure. Pipeline corridors are generally composed of columns, beams, and trusses of steel structures or reinforced concrete structures. This structure is not only stable, but also can withstand the weight of the pipeline and the possible stress. The construction of pipeline corridors requires the use of a large amount of building materials, including steel, concrete, waterproof materials, etc. In recent years, with the development of technology, some new materials such as self-adhesive polymer waterproof membranes, fiberglass cable brackets, etc. have also been widely used in pipeline corridor construction. The application field of pipeline corridors is very wide, not limited to chemical plants and urban municipal fields. In power stations, petrochemical sites, transportation (such as aviation, shipping and railways), water conservancy projects and environmental protection projects, pipelines usually need to be laid and managed centrally, so the form of pipe corridors is also adopted.

[0003] A pipe gallery is a building structure used for laying pipes for large installations in a centralized manner. Currently, most pipe gallery are made of prefabricated products and then assembled to form the structure of the pipe gallery. When a double-cabin pipe gallery is produced, due to its large structure, the production equipment used for the double-cabin pipe gallery is difficult to ensure structural stability, which can easily lead to defects at the edges of the double-cabin pipe gallery, making it difficult to ensure the quality of the double-cabin pipe gallery after casting, increasing subsequent processing steps and economic costs, and the production equipment is inconvenient to open and close molds, reducing the overall production efficiency of the double-cabin pipe gallery. Summary of the invention

[0004] In order to solve the technical problem that deviation is easy to occur in the mold closing process during the production of double-cabin pipe gallery, the present invention provides a prefabricated double-cabin pipe gallery production equipment.

[0005] The present invention solves the above technical problems through the following technical solutions:

[0006] The present invention provides a prefabricated double-compartment pipe gallery production equipment, the prefabricated double-compartment pipe gallery production equipment comprising:

[0007] The equipment body is composed of a bottom mold structure, a socket mold structure, a side mold structure, a top mold structure and an inner mold structure;

[0008] Among them, both sides of the bottom mold structure are fit connected with the socket mold structure, the side mold structure is located on the other two sides of the bottom mold structure, and the side mold structure is fit with the edge of the bearing membrane structure, the top mold structure is in contact with the top edges of the side mold structure and the socket mold structure respectively, and the inner mold structures are two adjacently arranged, which are located side by side and parallel between the bottom mold structure, the socket mold structure, the side mold structure and the top mold structure.

[0009] In the present technical solution, the bottom mold structure is composed of a bottom mold panel, a round steel guide rail is laid at the bottom of the bottom mold panel, the round steel guide rail is fixedly connected to one side of the bottom mold material, and the bottom mold panel is movably connected to the inside of the round steel guide rail, and the bottoms of both ends of the bottom mold panel are fixedly connected to the bottom mold frame.

[0010] In the present technical solution, there are several bottom mold panels, and the several bottom mold panels are all located on the top surface of the bottom mold material. Each of the bottom mold panels is slidably connected to the surface of the round steel guide rail, and adjacent sides of adjacent bottom mold panels are provided with several evenly distributed positioning sleeves. The side ends of adjacent bottom mold panels are spliced ​​with each other, and the positioning sleeves of adjacent bottom mold panels are mutually socketed.

[0011] In the present technical solution, the socket mold structure includes a socket mold panel, which is fitted and connected to the surface of the base mold panel. The socket mold panel is composed of a socket mold and a plug mold. The socket mold and the plug mold are assembled with each other, and the adjacent surfaces of the socket mold and the plug mold are fixedly connected with sealing rings. The edges of the socket mold and the plug mold are connected with locking pieces, and the socket mold is fixedly connected to the plug mold through the locking pieces.

[0012] In the present technical solution, the top mold structure includes a top mold panel, the top edge of the top mold panel is fixedly connected to the guardrail, a plurality of evenly distributed reinforcing ribs are fixedly connected to the top of the top mold panel, and the edges around the top mold panel are respectively fitted and connected to the socket mold panel and the top of the fixed side mold and the movable side mold.

[0013] In the present technical solution, the side mold structure includes a fixed side mold and a movable side mold, and the fixed side mold and the movable side mold are respectively connected to the top surfaces on both sides of the bottom mold panel, and the fixed side mold and the movable side mold are respectively located on both sides of the equipment body. A fixed side pedal is fixedly installed on the outer wall of the fixed side mold, and a movable side pedal is fixedly installed on the outer wall of the movable side mold. The bottom of the movable side mold is fixedly connected to the side mold moving device, and the roller of the side mold moving device is located on the guide rail surface.

[0014] In the present technical solution, the inner mold structure includes an inner mold panel, and the number of the inner mold panels is two. The two inner mold panels are respectively embedded in the inside of the two sides of the equipment body, and the inner mold panel is fit-connected with the socket mold panel. A connecting piece is fixedly installed on the bottom of the inner mold panel. The bottom of the inner mold panel is fixedly connected to the connecting lug of the inner mold lower connecting plate through the connecting piece. The inner mold lower connecting plate is fit-connected to the bottom of the inner mold panel, and a number of evenly distributed reinforcing tubes are fixedly installed on the inner side of the inner mold panel.

[0015] In the technical solution, the side edges of the inner mold panel and the inner mold lower connecting plate are fixedly connected with a plurality of sockets, and each socket is distributed corresponding to the locking rods on the edges of the side mold structure and the socket mold structure.

[0016] In this technical solution, the bottom of the inner mold lower connecting plate is tilted to both sides of the inner mold panel, the inner mold lower connecting plate is fitted and connected to the lower mold panel, and the lower mold panel is fitted and connected to the inner edge of the socket mold panel.

[0017] In the technical solution, an inner mold support rod is provided inside the inner mold structure, and a socket mold pull rod is provided between the socket mold structures. The inner mold support rod and the socket mold pull rod are both composed of a screw rod and a square tube. The two ends of the square tube are threadedly connected with the screw rod, and the screw rod is respectively connected to the inner wall of the inner mold panel and the socket mold panel.

[0018] On the basis of being in accordance with the common sense in the art, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present invention.

[0019] The positive and progressive effects of the present invention are:

[0020] The prefabricated double-cabin pipe corridor production equipment proposed above has an equipment main body composed of a bottom mold structure, a socket mold structure, a side mold structure, a top mold structure and an inner mold structure. The double-cabin pipe corridor is produced through the equipment main body, and the mold closing operation is realized through the close splicing between the various structures, thereby ensuring the high-quality production of the double-cabin pipe corridor, improving the processing quality, and solving the problem of the subsequent processing quality being affected by the deviation generated when the structures are spliced. The production equipment can be quickly molded through the sequential assembly of multiple structures, and each template is hoisted and assembled using hoisting equipment, so that a cavity of the double-cabin pipe corridor structure can be formed inside the equipment main body, which is convenient for subsequent casting and molding, and rapid separation can be achieved through the opening of multiple templates, thereby facilitating the production of the double-cabin pipe corridor. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 2 It is a side view structural schematic diagram of the present invention.

[0023] Figure 3 It is a schematic diagram of the structure of the present invention from a top view.

[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the bottom mold structure of the present invention.

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the lower mold panel of the present invention.

[0026] Figure 6 It is a front view structural schematic diagram of the socket mold structure of the present invention.

[0027] Figure 7 It is a schematic diagram of the three-dimensional structure of the fixed side mold of the present invention.

[0028] Figure 8 It is a schematic diagram of the three-dimensional structure of the movable side mold of the present invention.

[0029] Fig. 9 It is a schematic diagram of the three-dimensional structure of the inner mold structure of the present invention.

[0030] Fig.10 It is a schematic diagram of the three-dimensional structure of the lower connecting plate of the inner mold of the present invention.

[0031] Fig.11 It is a schematic diagram of the three-dimensional structure of the side mold moving device of the present invention.

[0032] Reference numerals:

[0033] 100. Equipment body;

[0034] 200, bottom mold structure; 201, bottom mold panel; 202, round steel guide rail; 203, bottom mold material; 204, bottom mold frame; 205, positioning sleeve; 206, lower mold panel;

[0035] 300, socket mold structure; 301, socket mold panel; 302, locking piece; 303, socket mold moving device; 304, socket mold pull rod;

[0036] 400, side mold structure; 401, fixed side mold; 402, movable side mold; 403, fixed side pedal; 404, movable side pedal; 405, side mold moving device;

[0037] 500, top mold structure; 501, top mold panel; 502, guardrail; 503, reinforcement rib;

[0038] 600, inner mold structure; 601, inner mold panel; 602, inner mold lower connecting plate; 603, reinforcing tube; 604, socket; 605, connecting piece; 606, connecting lug; 607, inner mold support rod; 6071, screw rod; 6072, square tube. DETAILED DESCRIPTION

[0039] The present invention is further described below by way of examples, but the present invention is not limited to the scope of the examples.

[0040] like Figure 1-10 As shown, the prefabricated double-cabin pipe gallery production equipment includes:

[0041] The equipment body 100 is composed of a bottom mold structure 200, a socket mold structure 300, a side mold structure 400, a top mold structure 500 and an inner mold structure 600; wherein, both sides of the bottom mold structure 200 are connected with the socket mold structure 300, the side mold structure 400 is located on the other two sides of the bottom mold structure 200, and the side mold structure 400 is in contact with the edge of the bearing membrane structure, the top mold structure 500 is in contact with the top edge of the side mold structure 400 and the socket mold structure 300 respectively, and the inner mold structure 600 is two adjacently arranged, and is located side by side and parallel between the bottom mold structure 200, the socket mold structure 300, the side mold structure 400 and the top mold structure 500. See Figure 1-2 shown.

[0042] The bottom mold structure 200 is composed of a bottom mold panel 201, a round steel guide rail 202 is laid at the bottom of the bottom mold panel 201, the round steel guide rail 202 is fixedly connected to one side of the bottom mold material 203, and the bottom mold panel 201 is movably connected to the inside of the round steel guide rail 202, and the bottom of both ends of the bottom mold panel 201 are fixedly connected to the bottom mold frame 204; the number of the bottom mold panels 201 is several, and the several bottom mold panels 201 are all located on the top surface of the bottom mold material 203, each of the bottom mold panels 201 is slidably connected to the surface of the round steel guide rail 202, and adjacent sides of adjacent bottom mold panels 201 are provided with several evenly distributed positioning sleeves 205, the side ends of adjacent bottom mold panels 201 are spliced ​​with each other, and the positioning sleeves 205 of adjacent bottom mold panels 201 are mutually socketed.

[0043] In this technical solution, if Figure 4 As shown, multiple bottom mold panels 201 are installed on the round steel guide rail 202, and the multiple bottom mold panels 201 are assembled, accurate positioning is achieved through the positioning sleeve 205, and the multiple bottom mold panels 201 are supported by the bottom mold material 203 to achieve the assembly of the bottom mold panels 201, and then the socket mold structure 300 and the side mold structure 400 are assembled on the edge of the bottom mold structure 200 to realize the assembly of the mold.

[0044] like Figure 6As shown, the socket mold structure 300 includes a socket mold panel 301, and the socket mold panel 301 is fitted and connected to the surface of the base mold panel 201. The socket mold panel 301 is composed of a socket mold and a plug mold. The socket mold and the plug mold are assembled with each other, and the adjacent surfaces of the socket mold and the plug mold are fixedly connected with sealing rings. The edges of the socket mold and the plug mold are connected with locking pieces 302, and the socket mold is fixedly connected to the plug mold through the locking piece 302.

[0045] In this technical solution, the socket mold and the plug mold are spliced ​​together to form a socket mold panel 301, and a sealing ring is used at the splicing point to achieve tight splicing. The socket mold panel 301 is installed on both sides of the bottom mold panel 201, and the bottom mold panel 201 is limited to achieve stable splicing.

[0046] like Figure 2 As shown, the top mold structure 500 includes a top mold panel 501, the top edge of the top mold panel 501 is fixedly connected to the guardrail 502, a plurality of evenly distributed reinforcing ribs 503 are fixedly connected to the top of the top mold panel 501, and the edges around the top mold panel 501 are respectively connected to the socket mold panel 301 and the top of the fixed side mold 401 and the movable side mold 402. Figure 7-8 shown.

[0047] In the present technical solution, the top mold structure 500 is used to fit with the socket mold panel 301, the fixed side mold 401 and the top surface of the movable side mold 402 to realize the mold closing operation.

[0048] Specifically, Figure 7-8 The side mold structure 400 includes a fixed side mold 401 and a movable side mold 402, the fixed side mold 401 and the movable side mold 402 are respectively connected to the top surfaces of both sides of the bottom mold panel 201, the fixed side mold 401 and the movable side mold 402 are respectively located on both sides of the equipment body 100, the outer wall of the fixed side mold 401 is fixedly installed with a fixed side pedal 403, the outer wall of the movable side mold 402 is fixedly installed with a movable side pedal 404, the bottom of the movable side mold 402 is fixedly connected to the side mold moving device 405, and the roller of the side mold moving device 405 is located on the surface of the guide rail.

[0049] In this technical solution, a side mold moving device 405 is set at the bottom of the movable side mold 402, which can realize the movement of the movable side mold 402 and facilitate the installation of the movable side mold 402 during assembly, so that the fixed side mold 401 and the movable side mold 402 are respectively installed on both sides of the bottom mold panel 201.

[0050] like Figure 9-10As shown, the inner mold structure 600 includes an inner mold panel 601, the number of the inner mold panels 601 is two, the two inner mold panels 601 are respectively embedded in the inside of the two sides of the equipment body 100, the inner mold panel 601 is fitted and connected with the socket mold panel 301, and a connecting piece 605 is fixedly installed at the bottom of the inner mold panel 601. The bottom of the inner mold panel 601 is fixedly connected to the connecting lug 606 of the inner mold lower connecting plate 602 through the connecting piece 605. The inner mold lower connecting plate 602 is fitted and connected to the bottom of the inner mold panel 601, and the A number of evenly distributed reinforcing tubes 603 are fixedly installed on the inner side of the inner mold panel 601; the side edges of the inner mold panel 601 and the inner mold lower connecting plate 602 are fixedly connected with a number of sockets 604, and each socket 604 is distributed corresponding to the locking rods on the edges of the side mold structure 400 and the socket mold structure 300; the bottom of the inner mold lower connecting plate 602 is tilted to both sides of the inner mold panel 601, and the inner mold lower connecting plate 602 is fit-connected to the lower mold panel 206, and the lower mold panel 206 is fit-connected to the inner edge of the socket mold panel 301.

[0051] In the present technical solution, after the inner mold structure 600 is hoisted into the interior of the equipment body 100, a cavity of the double-compartment pipe corridor is formed between the inner mold panel 601, the side mold structure 400 and the socket mold structure 300, and concrete is poured inside the cavity to realize the production and processing of the double-compartment pipe corridor.

[0052] like Figure 1 The inner mold support rod 607 is provided inside the inner mold structure 600, and the socket mold pull rod 304 is provided between the socket mold structure 300. The inner mold support rod 607 and the socket mold pull rod 304 are both composed of a screw rod 6071 and a square tube 6072. Both ends of the square tube 6072 are threadedly connected with the screw rod 6071. The screw rod is respectively connected to the inner wall of the inner mold panel 601 and the socket mold panel 301.

[0053] In this technical solution, the inner mold structure 600 is supported by the inner mold support rod 607 to ensure the stability of the inner mold structure 600 and avoid deformation problems during production. The socket mold pull rod 304 is used to tighten the socket mold panels 301 on both sides to achieve a close fit between the socket mold panels 301 and the fixed side mold 401 and the movable side mold 402.

[0054] In the present technical solution, when producing a double-cabin pipe gallery, the steel cage is first hoisted on the bottom mold panel 201, and then the side mold structure 400, the socket mold structure 300 and the top mold structure 500 are molded in sequence, and then the inner mold panel 601 is installed inside the equipment body 100, and then concrete is poured on the top mold panel 501 to realize the production of the pipe gallery. When the steel cage is hoisted, it is adjusted into place and placed on the bottom mold panel 201, and then the movable side mold 402 is moved to one side of the bottom mold panel 201, and the socket mold panel 301 and the top mold panel 501 are hoisted in sequence, and then the inner mold panel 601 is installed. It is hoisted onto the bottom mold panel 201, and the locking operation between each mold structure is performed using the locking piece 302 to realize the mold closing operation. First, concrete is poured on the bottom mold panel 201 to fill the bottom layer of the pipe gallery with concrete. After the vibrator is placed in the concrete and vibrated tightly, the concrete at the bottom of the inner mold panel 601 is pressed by the lower mold panel 206, and then the concrete is poured from the top mold panel 501 into the cavity between the fixed side mold 401, the movable side mold 402, the socket mold panel 301 and the inner mold panel 601. After vibrating tightly, the demoulding operation is performed after solidification and curing.

[0055] The present invention is not limited to the above-mentioned embodiments. Any changes in shape or structure are within the protection scope of the present invention. The protection scope of the present invention is defined by the attached claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications are within the protection scope of the present invention.

Claims

1. Prefabricated double-cabin pipe gallery production equipment, characterized in that: The prefabricated double-cabin pipe gallery production equipment includes: The equipment body (100) is composed of a bottom mold structure (200), a socket mold structure (300), a side mold structure (400), a top mold structure (500) and an inner mold structure (600); Wherein, both sides of the bottom mold structure (200) are fitted and connected to the socket mold structure (300), the side mold structure (400) is located on the other two sides of the bottom mold structure (200), and the side mold structure (400) is fitted with the edge of the bearing membrane structure, the top mold structure (500) is in contact with the top edges of the side mold structure (400) and the socket mold structure (300), respectively, and the inner mold structures (600) are arranged adjacent to each other and are located side by side and in parallel between the bottom mold structure (200), the socket mold structure (300), the side mold structure (400) and the top mold structure (500).

2. The prefabricated double-cabin pipe gallery production equipment according to claim 1, characterized in that: The bottom mold structure (200) is composed of a bottom mold panel (201), a round steel guide rail (202) is laid on the bottom of the bottom mold panel (201), the round steel guide rail (202) is fixedly connected to one side of a bottom mold material (203), and the bottom mold panel (201) is movably sleeved inside the round steel guide rail (202), and the bottoms of both ends of the bottom mold panel (201) are fixedly connected to bottom mold frames (204).

3. The prefabricated double-cabin pipe gallery production equipment according to claim 2, characterized in that: The number of the bottom mold panels (201) is several, and the several bottom mold panels (201) are all located on the top surface of the bottom mold material (203). Each of the bottom mold panels (201) is slidably connected to the surface of the round steel guide rail (202). The adjacent sides of the adjacent bottom mold panels (201) are provided with several evenly distributed positioning sleeves (205). The side ends of the adjacent bottom mold panels (201) are spliced ​​with each other, and the positioning sleeves (205) of the adjacent bottom mold panels (201) are mutually sleeved.

4. The prefabricated double-compartment pipe gallery production equipment according to claim 1, characterized in that: The socket mold structure (300) comprises a socket mold panel (301), wherein the socket mold panel (301) is surface-fitted and connected to the bottom mold panel (201), and the socket mold panel (301) is composed of a socket mold and a spigot mold, wherein the socket mold and the spigot mold are assembled with each other, and the adjacent surfaces of the socket mold and the spigot mold are fixedly connected with sealing rings, and the edges of the socket mold and the spigot mold are connected with locking pieces (302), and the socket mold is fixedly connected to the spigot mold via the locking piece (302).

5. The prefabricated double-cabin pipe gallery production equipment according to claim 1, characterized in that: The top mold structure (500) comprises a top mold panel (501), the top edge of the top mold panel (501) is fixedly connected to the guardrail (502), a plurality of evenly distributed reinforcing ribs (503) are fixedly connected to the top of the top mold panel (501), and the edges around the top mold panel (501) are respectively fitted and connected to the socket mold panel (301) and the top of the fixed side mold (401) and the movable side mold (402).

6. The prefabricated double-compartment pipe gallery production equipment according to claim 1, characterized in that: The side mold structure (400) comprises a fixed side mold (401) and a movable side mold (402), wherein the fixed side mold (401) and the movable side mold (402) are respectively connected to the top surfaces of both sides of the bottom mold panel (201), and the fixed side mold (401) and the movable side mold (402) are respectively located on both sides of the equipment body (100), and a fixed side pedal (403) is fixedly installed on the outer wall of the fixed side mold (401), and a movable side pedal (404) is fixedly installed on the outer wall of the movable side mold (402), and the bottom of the movable side mold (402) is fixedly connected to the side mold moving device (405), and the roller of the side mold moving device (405) is located on the surface of the guide rail.

7. The prefabricated double-compartment pipe gallery production equipment according to claim 1, characterized in that: The inner mold structure (600) comprises an inner mold panel (601), the number of the inner mold panels (601) is two, the two inner mold panels (601) are respectively embedded in the inside of the two sides of the equipment body (100), the inner mold panel (601) is fitted and connected with the socket mold panel (301), a connecting piece (605) is fixedly installed at the bottom of the inner mold panel (601), the bottom of the inner mold panel (601) is fixedly connected to the connecting lug (606) of the inner mold lower connecting plate (602) through the connecting piece (605), the inner mold lower connecting plate (602) is fitted and connected with the bottom of the inner mold panel (601), and a plurality of uniformly distributed reinforcing tubes (603) are fixedly installed on the inner side of the inner mold panel (601).

8. The prefabricated double-compartment pipe gallery production equipment according to claim 7, characterized in that: The side edges of the inner mold panel (601) and the inner mold lower connecting plate (602) are fixedly connected with a plurality of sockets (604), and each socket (604) is distributed correspondingly to the locking rods at the edges of the side mold structure (400) and the socket mold structure (300).

9. The prefabricated double-compartment pipe gallery production equipment according to claim 7, characterized in that: The bottom of the inner mold lower connecting plate (602) is tilted and distributed to both sides of the inner mold panel (601), the inner mold lower connecting plate (602) is fitted and connected to the lower mold panel (206), and the lower mold panel (206) is fitted and connected to the inner edge of the socket mold panel (301).

10. The prefabricated double-cabin pipe gallery production equipment according to claim 1, characterized in that: An inner mold support rod (607) is provided inside the inner mold structure (600), and a socket mold pull rod (304) is provided between the socket mold structure (300). The inner mold support rod (607) and the socket mold pull rod (304) are both composed of a screw rod (6071) and a square tube (6072). Both ends of the square tube (6072) are threadedly connected to the screw rod (6071), and the screw rod is respectively connected to the inner wall of the inner mold panel (601) and the socket mold panel (301).

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