New energy storage cable with steering adjustment function

By setting up stretching and pushing mechanisms on both sides of the bent casing of the new energy storage cable, the cable is uniformly bent and steering with arc blocks and adjustment rings, and preventing excessive bending through the ejection groove and block reminder, the cable installation is solved Difficult problems improve installation flexibility and security.

CN119231404AActive Publication Date: 2024-12-31JIANGSU YONGSHENG CABLE TECH CO LTD
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Patent Information

Application Number
CN202411748012.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2024-12-31
Estimated Expiration
2044-12-02

AI Technical Summary

Technical Problem

New energy storage cables are difficult to bend and steering during installation, resulting in installation difficulties and cable limitations. The existing technology cannot effectively solve this problem.

Method used

A new energy storage cable with steering adjustment function was designed. By setting a stretching mechanism and pushing mechanism on both sides of the curved casing, the arc-shaped design and adjustment ring of block 1 and block 2 are used to achieve uniform cables. Bend and turn, and set ejection slots and ejection blocks on the bent casing to remind staff to prevent excessive bending from causing wear of teeth.

Benefits of technology

A uniform bending and steering of the cable is achieved, reducing the risk of cable damage, avoiding tooth wear caused by excessive bending, and improving installation flexibility and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cables, in particular to a new energy storage cable with a steering adjusting function, which comprises a battery cell, an insulating layer and a wiring terminal, a bent sleeve is arranged on the outer side of the insulating layer; the stretching mechanism pulls the two adjacent bent sleeves towards the direction in which the two adjacent bent sleeves are close to each other on one side of the bent sleeves; the pushing mechanism pushes the two adjacent bent sleeves in the opposite directions on the side away from the stretching mechanism. The first block and the second block are arranged on the two sides of the bent sleeves, the first block and the second block pull the two bent sleeves and push the two bent sleeves correspondingly, so that the bent sleeves drive a cable to bend and turn, and the bending and turning angle is controlled by rotating a first adjusting ring and a second adjusting ring; and meanwhile, the first block is arranged to be arc-shaped, so that in the bending process of the cable, the bending steering of the cable is guided by the first block, and the bending steering of the cable is more uniform.
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Description

Technical Field

[0001] The present invention relates to the field of cable technology, and in particular to a new energy storage cable with a steering adjustment function. Background Art

[0002] New energy storage cables are widely used in various new energy storage scenarios, such as battery energy storage power stations, power battery systems of new energy vehicles, solar and wind energy storage devices, etc., providing reliable power transmission guarantee for the development of the new energy industry; the characteristics of new energy storage cables include: high current carrying capacity, good temperature resistance, excellent anti-aging and weather resistance, low resistance and reliable insulation performance; Energy storage cables are usually thick and heavy due to their large current carrying capacity and high performance requirements, which makes installation more difficult. In addition, in environments with limited space or complex wiring, it is difficult for workers to bend and turn the cables when installing energy storage cables. At the same time, flexible cables need to be fixed to keep the cables in a bent state, which causes limitations.

[0003] Therefore, we propose a bending resistance testing device for cables. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention provides a new energy storage cable with a steering adjustment function, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a new energy storage cable with a steering adjustment function, comprising: A battery core, an insulating layer and a terminal; a curved sleeve is arranged outside the insulating layer; and the curved sleeves are connected to each other; A stretching mechanism and a pushing mechanism are respectively arranged on both sides of the bending sleeve; the stretching mechanism pulls two adjacent bending sleeves towards each other on one side of the bending sleeve; and the pushing mechanism pushes two adjacent bending sleeves in opposite directions on the side away from the stretching mechanism, so that the bending sleeve bends with the cable.

[0006] Preferably, the stretching mechanism comprises a No. 1 block and a No. 1 adjustment ring; a No. 1 installation groove is provided at one end of the bending sleeve, and a No. 1 receiving groove is provided at the other end of the bending sleeve; one end of the No. 1 block is rotatably connected in the No. 1 installation groove; the other end of the No. 1 block is slidably connected in the No. 1 receiving groove of the adjacent bending sleeve; the No. 1 adjustment ring is rotatably connected to the outside of the bending sleeve; the inner wall of the No. 1 adjustment ring is provided with oblique teeth; the two sides of the No. 1 block are provided with oblique teeth meshing with the No. 1 adjustment ring; The pushing mechanism includes a No. 2 block and a No. 2 adjusting ring; a No. 2 mounting groove and a No. 2 accommodating groove are respectively provided at both ends of the bending sleeve; the No. 2 mounting groove and the No. 1 accommodating groove are located at the same end of the bending sleeve; the No. 2 accommodating groove and the No. 1 mounting groove are located at the same end of the bending sleeve; the No. 2 adjusting ring is rotatably connected to the outer side of the bending sleeve away from the end of the No. 1 adjusting ring; the inner wall of the No. 2 adjusting ring is provided with helical teeth; the two sides of the No. 2 block are arranged to be helical teeth meshing with the No. 2 adjusting ring.

[0007] Preferably, the No. 1 block and the No. 2 block are both configured to be arc-shaped; the No. 1 receiving groove and the No. 2 receiving groove are also configured to be arc-shaped.

[0008] By arranging block No. 1 and block No. 2 on both sides of the bending sleeve, block No. 1 and block No. 2 respectively pull the two bending sleeves and push the two bending sleeves, so that the bending sleeve drives the cable to bend and turn, and the angle of the bending and turning is controlled by rotating the No. 1 adjustment ring and the No. 2 adjustment ring. At the same time, block No. 1 is set to an arc shape, so that when the cable is bending, block No. 1 guides the bending and turning of the cable, so that the bending and turning of the cable is more uniform.

[0009] Preferably, connecting rings are evenly fixedly connected to the outer side of the insulating layer; and a No. 1 annular groove is provided on the connecting ring.

[0010] Preferably, a No. 2 annular groove is provided on the inner wall of the bending sleeve; a clamping block is evenly rotatably connected in the No. 2 annular groove, and an extrusion ring is rotatably connected in the No. 2 annular groove; a connecting rod is hinged between the extrusion ring and the clamping block.

[0011] Preferably, a through groove is provided on the bending sleeve; the through groove is connected to the No. 2 annular groove, and a fixed block is slidably connected in the through groove; the fixed block is fixedly connected to the extrusion ring, and the sliding track of the fixed block is arc-shaped.

[0012] Preferably, an ejection groove is provided on the curved sleeve; one end of the ejection groove passes through the curved sleeve, and the other end is connected to the No. 1 accommodating groove; an ejection block is slidably connected in the ejection groove; the lower end of the ejection block is located in the No. 1 accommodating groove, and the end of the ejection block close to the No. 1 block is arranged in an oblique shape.

[0013] By arranging ejector grooves and ejector blocks on the bending sleeve, when the angle of the cables bent by the two bending sleeves reaches the maximum, block No. 1 pushes the ejector block to move upward to expose the ejector groove, thereby reminding the staff to prevent the staff from continuing to rotate the No. 1 adjustment ring and the No. 2 adjustment ring after the bending angle of the cables bent by the bending sleeve reaches the maximum, causing the teeth of the No. 1 block, the No. 2 block and the No. 1 adjustment ring and the No. 2 adjustment ring to wear.

[0014] Beneficial effects of the present invention: 1. The present invention arranges a No. 1 block and a No. 2 block on both sides of the bending sleeve, and the No. 1 block and the No. 2 block respectively pull the two bending sleeves and push the two bending sleeves, so that the bending sleeve drives the cable to bend and turn, and the angle of the bending and turning is controlled by rotating the No. 1 adjustment ring and the No. 2 adjustment ring. At the same time, the No. 1 block is arranged in an arc shape, so that when the cable is bent, the No. 1 block guides the bending and turning of the cable, so that the bending and turning of the cable is more uniform.

[0015] 2. The present invention provides an ejector groove and an ejector block on the bending sleeve. Therefore, when the angle of the bending cables of the two bending sleeves reaches the maximum, the No. 1 block pushes the ejector block to move upward to expose the ejector groove, thereby reminding the staff to prevent the staff from continuing to rotate the No. 1 adjustment ring and the No. 2 adjustment ring after the bending cable angle of the bending sleeve reaches the maximum, causing the teeth of the No. 1 block, the No. 2 block and the No. 1 adjustment ring and the No. 2 adjustment ring to wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 for Figure 1 The enlarged view of point A in the middle; Figure 3 It is a partial cross-sectional view of the bending sleeve, the first block and the second block in the present invention; Figure 4 for Figure 3 Partial cross-sectional view of the bending sleeve and the ejector block at the cross-sectional view angle at the middle BB; Figure 5 It is a cross-sectional view of the bending sleeve, the fixing block, the extrusion ring and the locking block in the present invention.

[0017] In the figure: 1, insulating layer; 11, terminal; 2, bending sleeve; 3, block No. 1; 31, adjusting ring No. 1; 32, mounting groove No. 1; 33, accommodating groove No. 1; 34, block No. 2; 35, adjusting ring No. 2; 36, mounting groove No. 2; 37, accommodating groove No. 2; 4, connecting ring; 41, annular groove No. 1; 42, annular groove No. 2; 43, snap-fit ​​block; 44, extrusion ring; 45, connecting rod; 5, through groove; 51, fixing block; 6, ejection groove; 61, ejection block. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Embodiment 1: Refer to the attached specification Figure 1 , 2 and 3. A new energy storage cable with a steering adjustment function, comprising: A battery cell, an insulating layer 1 and a terminal 11; a bent sleeve 2 is arranged outside the insulating layer 1; and the bent sleeves 2 are connected to each other; A stretching mechanism and a pushing mechanism are respectively provided on both sides of the bending sleeve 2; the stretching mechanism pulls two adjacent bending sleeves 2 towards each other on one side of the bending sleeve 2; the pushing mechanism pushes the two adjacent bending sleeves 2 in opposite directions on the side away from the stretching mechanism, so that the bending sleeve 2 bends with the cable.

[0020] In the present invention, the stretching mechanism includes a No. 1 block 3 and a No. 1 adjustment ring 31; a No. 1 installation groove 32 is provided at one end of the bending sleeve 2, and a No. 1 receiving groove 33 is provided at the other end of the bending sleeve 2; one end of the No. 1 block 3 is rotatably connected in the No. 1 installation groove 32; the other end of the No. 1 block 3 is slidably connected in the No. 1 receiving groove 33 of the adjacent bending sleeve 2; the No. 1 adjustment ring 31 is rotatably connected to the outside of the bending sleeve 2; the inner wall of the No. 1 adjustment ring 31 is provided with oblique tooth patterns; the two sides of the No. 1 block 3 are provided with oblique tooth shapes meshing with the No. 1 adjustment ring 31; The pushing mechanism includes a No. 2 block 34 and a No. 2 adjusting ring 35; a No. 2 mounting groove 36 and a No. 2 accommodating groove 37 are respectively provided at both ends of the bending sleeve 2; the No. 2 mounting groove 36 and the No. 1 accommodating groove 33 are located at the same end of the bending sleeve; the No. 2 accommodating groove 37 and the No. 1 mounting groove 32 are located at the same end of the bending sleeve; the No. 2 adjusting ring 35 is rotatably connected to the outer side of the bending sleeve away from the end of the No. 1 adjusting ring 31; the inner wall of the No. 2 adjusting ring 35 is provided with helical teeth; the two sides of the No. 2 block 34 are arranged to be helical teeth meshing with the No. 2 adjusting ring 35.

[0021] In the present invention, the first block 3 and the second block 34 are both configured to be arc-shaped; the first receiving groove 33 and the second receiving groove 37 are also configured to be arc-shaped.

[0022] In the present invention, when installing a cable and bending the cable, the worker first holds the two adjacent bending sleeves 2, and then rotates the No. 1 adjustment ring 31 and the No. 2 adjustment ring 35 at the same time, and the rotation directions of the No. 1 adjustment ring 31 and the No. 2 adjustment ring 35 are opposite; during the rotation of the No. 1 adjustment ring 31, the No. 1 block 3 is driven to move toward the No. 1 receiving groove 33 through the oblique teeth, so that the two ends of the No. 1 block 3 pull the two bending sleeves 2 toward the inside, and at the same time, during the rotation of the No. 2 adjustment ring 35, the No. 2 block 34 is driven to move outward from the No. 2 receiving groove 37 through the oblique teeth, so that the No. 2 block 34 pushes the other side of the two bending sleeves 2. Therefore, the present invention pulls and pushes on both sides of the bending sleeve 2 at the same time, so that the cable between the two bending sleeves 2 is bent, and the more the No. 1 adjustment ring 31 and the No. 2 adjustment ring 35 are rotated, the greater the degree of cable bending; In the present invention, the first block 3 and the second block 34 are set to be arc-shaped. Therefore, in the process of cable bending, the cable bends along the arc-shaped first block 3 after contacting it, which can make the cable bend more uniformly, reduce local stress concentration, bend more uniformly, and reduce the risk of cable damage; at the same time, the arc-shaped first block 3 can provide better guidance for the bending of the cable, ensuring that the direction and degree of bending are more in line with expectations; The present invention arranges a No. 1 block 3 and a No. 2 block 34 on both sides of the bending sleeve 2, and the No. 1 block 3 and the No. 2 block 34 respectively pull the two bending sleeves 2 and push the two bending sleeves 2, so that the bending sleeve 2 drives the cable to bend and turn, and the angle of the bending and turning is controlled by rotating the No. 1 adjustment ring 31 and the No. 2 adjustment ring 35. At the same time, the No. 1 block 3 is arranged to be an arc, so that when the cable is bent, the No. 1 block 3 guides the bending and turning of the cable, so that the bending and turning of the cable is more uniform.

[0023] Embodiment 2: Based on Embodiment 1, refer to the attached Figure 3 , 4 In the present invention, the outer side of the insulating layer 1 is evenly fixedly connected with connecting rings 4; the connecting ring 4 is provided with a first annular groove 41.

[0024] In the present invention, a second annular groove 42 is provided on the inner wall of the bending sleeve 2; a clamping block 43 is evenly rotatably connected in the second annular groove 42, and an extrusion ring 44 is rotatably connected in the second annular groove 42; a connecting rod 45 is hinged between the extrusion ring 44 and the clamping block 43.

[0025] In the present invention, a through groove 5 is provided on the bending sleeve 2; the through groove 5 is connected to the second annular groove 42, and a fixed block 51 is slidably connected in the through groove 5; the fixed block 51 is fixedly connected to the extrusion ring 44, and the sliding track of the fixed block 51 is an arc shape.

[0026] In the present invention, the staff moves the fixing block 51 to make the fixing block 51 slide in the through groove 5. During the sliding process, the fixing block 51 drives the extrusion ring 44 to rotate, so that the extrusion ring 44 pushes the connecting rod 45, so that the engaging block 43 rotates into the first annular groove 41, and the engaging block 43 engages the connecting ring 4 and the bending sleeve 2, so that the bending sleeve is fixed on the insulating layer 1 of the cable, and the bending sleeve 2 will not slide, which will affect the bending of the cable.

[0027] In the present invention, an ejection groove 6 is provided on the bending sleeve 2; one end of the ejection groove 6 passes through the bending sleeve 2, and the other end is connected to the No. 1 receiving groove 33; an ejection block 61 is slidably connected in the ejection groove 6; the lower end of the ejection block 61 is located in the No. 1 receiving groove 33, and the end of the ejection block 61 close to the No. 1 block 3 is set in an oblique shape.

[0028] In the present invention, an ejection groove 6 is provided on the bending sleeve 2, so when the cable is bent, the No. 1 block 3 moves in the No. 1 receiving groove 33. When the No. 1 block 3 moves to the end of the No. 1 receiving groove 33, the front end of the No. 1 block 3 presses the inclined end surface of the ejection block 61, so that the ejection block 61 moves upward and extends out of the ejection groove 6. When the staff sees the ejection block 61 extending out, they know that the No. 1 block 3 has moved to the maximum distance in the No. 1 receiving groove 33, that is, the bending sleeve 2 drives the cable to bend at the maximum angle. In the present invention, three bending sleeves 2 form a group, and the three bending sleeves 2 can bend the cable between any two, thereby increasing the bending angle of the cable in the present invention; The present invention provides an ejection groove 6 and an ejection block 61 on the bending sleeve 2. Therefore, when the angle of the cable bending by the two bending sleeves 2 reaches the maximum, the No. 1 block 3 pushes the ejection block 61 to move upward to expose the ejection groove 6, thereby reminding the staff to prevent the staff from continuing to rotate the No. 1 adjustment ring 31 and the No. 2 adjustment ring 35 after the bending angle of the cable bending by the bending sleeve 2 reaches the maximum, causing the teeth between the No. 1 block 3, the No. 2 block 34 and the No. 1 adjustment ring 31, the No. 2 adjustment ring 35 to wear.

[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected; the scope of the present invention to be protected is defined by the attached claims and their equivalents.

Claims

1. A new energy storage cable with a steering adjustment function, characterized in that: include A battery core, an insulating layer (1) and a wiring terminal (11); a bent sleeve (2) is provided outside the insulating layer (1); and the bent sleeves (2) are connected to each other; A stretching mechanism and a pushing mechanism are respectively provided on both sides of the bending sleeve (2); the stretching mechanism pulls two adjacent bending sleeves (2) towards each other on one side of the bending sleeve (2); and the pushing mechanism pushes the two adjacent bending sleeves (2) in opposite directions on a side away from the stretching mechanism, so that the bending sleeve (2) bends with the cable; The stretching mechanism comprises a No. 1 block (3) and a No. 1 adjustment ring (31); one end of the bending sleeve (2) is provided with a No. 1 installation groove (32), and the other end of the bending sleeve (2) is provided with a No. 1 receiving groove (33); one end of the No. 1 block (3) is rotatably connected in the No. 1 installation groove (32); the other end of the No. 1 block (3) is slidably connected in the No. 1 receiving groove (33) of the adjacent bending sleeve (2); the No. 1 adjustment ring (31) is rotatably connected to the outside of the bending sleeve (2); the inner wall of the No. 1 adjustment ring (31) is provided with oblique tooth patterns; two sides of the No. 1 block (3) are provided with oblique tooth shapes meshing with the No. 1 adjustment ring (31); The pushing mechanism comprises a No. 2 block (34) and a No. 2 adjusting ring (35); a No. 2 mounting groove (36) and a No. 2 receiving groove (37) are respectively provided at two ends of the bending sleeve (2); the No. 2 mounting groove (36) and the No. 1 receiving groove (33) are located at the same end of the bending sleeve; the No. 2 receiving groove (37) and the No. 1 mounting groove (32) are located at the same end of the bending sleeve; the No. 2 adjusting ring (35) is rotatably connected to the outer side of the end of the bending sleeve away from the No. 1 adjusting ring (31); the inner wall of the No. 2 adjusting ring (35) is provided with oblique tooth patterns; and the two sides of the No. 2 block (34) are provided with oblique tooth shapes meshing with the No. 2 adjusting ring (35).

2. A new energy storage cable with a steering adjustment function according to claim 1, characterized in that: The first block (3) and the second block (34) are both arranged in an arc shape; the first receiving groove (33) and the second receiving groove (37) are also arranged in an arc shape.

3. A new energy storage cable with a steering adjustment function according to claim 2, characterized in that: Connecting rings (4) are fixedly connected to the outside of the insulating layer (1) at even intervals; a first annular groove (41) is provided on the connecting ring (4).

4. A new energy storage cable with a steering adjustment function according to claim 3, characterized in that: A second annular groove (42) is provided on the inner wall of the bending sleeve (2); a clamping block (43) is evenly rotatably connected in the second annular groove (42); an extrusion ring (44) is rotatably connected in the second annular groove (42); a connecting rod (45) is hinged between the extrusion ring (44) and the clamping block (43).

5. A new energy storage cable with a steering adjustment function according to claim 4, characterized in that: The bending sleeve (2) is provided with a through groove (5); the through groove (5) is connected to the second annular groove (42); a fixed block (51) is slidably connected in the through groove (5); the fixed block (51) is fixedly connected to the extrusion ring (44); and the sliding track of the fixed block (51) is in the shape of an arc.

6. A new energy storage cable with a steering adjustment function according to claim 5, characterized in that: The bent sleeve (2) is provided with an ejection groove (6); one end of the ejection groove (6) passes through the bent sleeve (2), and the other end is connected to the first receiving groove (33); an ejection block (61) is slidably connected in the ejection groove (6); the lower end of the ejection block (61) is located in the first receiving groove (33), and one end of the ejection block (61) close to the first block (3) is arranged in an oblique shape.

Citation Information

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