Fire assaying mixing system

By designing an automated fire test mixing system, the positioning and rotation of the pallets are achieved using sensors and automation equipment, the problems of low manual operation efficiency and dust pollution are solved, and the accuracy of experimental data and operation safety are improved.

CN119236742APending Publication Date: 2025-01-03CHONGQING DEXIN ROBOT TESTING CENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411657262.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

In the existing fire test technology, the mixing process relies on manual operations, resulting in low efficiency, high labor intensity, and dust pollution and dose instability, which affects the accuracy of the experimental data.

Method used

A fire test mixing system is designed, including a pallet, a double-fork transplanting mechanism, a mixing mechanism and a silver nitrate delivery mechanism, and the positioning of the pallet, rotary mixing and automatic quantitative titration of the silver nitrate is achieved using sensors and automation equipment. Reduce manual intervention and dust exposure.

Benefits of technology

It improves the degree of automation and efficiency of the mix, reduces the labor intensity of the workers, avoids dust exposure, and ensures the stability of the dose and the accuracy of the experimental data.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119236742A_ABST
    Figure CN119236742A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of fire assaying, and discloses a fire assaying mixing system, which comprises a tray on which a crucible is placed; the first double-fork transplanting mechanism is used for receiving the trays from the conveying line and conveying the trays to the material mixing mechanism; the second double-fork transplanting mechanism is used for receiving the trays from the material mixing mechanism and conveying the trays to the conveying line; the material mixing mechanism is used for rotating the tray and the crucible to mix materials; and the silver nitrate feeding mechanism is used for injecting a silver nitrate solution into the crucible of the tray on the second double-fork transplanting mechanism. The fire assaying mixing system provided by the invention is high in automation degree, the whole disc of materials are mixed at a time through the mixing mechanism, and the speed and the efficiency are high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of fire assay, and in particular relates to a fire assay mixing system. Background Art

[0002] Fire assay is the application of geochemical principles to mineral exploration. The purpose is to use chemical methods to help customers locate the geographical location of sedimentary deposits and the extension of discovered deposits. Exploration geochemistry includes the analysis of the following samples: cores, rocks, river sediments, soils, glacial debris or vegetation, etc.

[0003] The main process steps of fire assay include sampling, melting, baking pan assay, weighing, gold and silver separation, weighing, etc. Among them, mixing belongs to the melting stage. The main process is to mix the test sample with other auxiliary solvents, and then put them into the crucible and send them to the furnace for heating and melting. The whole mixing process requires uniform mixing and no sample loss. At present, the industry still uses manual work. Each sample needs to be packed together with the ingredient solvent with a fresh-keeping tape, and the air in the bag is driven out by hand and then tied. Because it is all powder, there is a lot of dust when the air is driven out. The dust contains heavy metals that are harmful to health after inhalation. Although the site is equipped with a vacuum cleaner and a mask, the effect is not ideal; after the fresh-keeping bag is knotted, it is necessary to repeatedly shake the fresh-keeping bag by hand until it is mixed evenly. The amplitude and frequency of manual shaking are poorly consistent, and the mixing effect needs to be confirmed repeatedly; each sample needs to be bagged, knotted and shaken separately, which is extremely inefficient and the workload of the operator is large; some samples need to be filled with silver nitrate solution separately, because the amount is very small, and it is currently titrated manually with a dropper. The titration dosage is unstable and deviated each time, which affects the experimental data.

[0004] The above description of the background technology is only for facilitating an in-depth understanding of the technical solution of the present invention (such as the technical means used, the technical problems solved and the technical effects produced), and should not be regarded as an admission or any form of implication that the information constitutes prior art already known to those skilled in the art. Summary of the invention

[0005] The present invention aims to solve the above technical problems at least to a certain extent. To this end, the present invention aims to provide a fire assay mixing system.

[0006] The technical solution adopted by the present invention is:

[0007] A fire assay mixing system, comprising:

[0008] a tray, on which the crucible is placed;

[0009] a first double-fork transfer mechanism, for receiving the pallet from the conveyor line and conveying the pallet to the mixing mechanism;

[0010] a second double-fork transfer mechanism, for receiving the pallet from the mixing mechanism and transferring the pallet to the conveyor line;

[0011] A mixing mechanism, used for rotating the tray and the crucible to mix the materials;

[0012] The silver nitrate delivery mechanism is used to inject the silver nitrate solution into the crucible of the tray on the second double-forked transplanting mechanism.

[0013] Preferably, the mixing mechanism comprises a rotating motor and a rotating frame connected to the rotating motor, the rotating frame is provided with a lifting module and a silicone plate, the silicone plate is located above the lifting module, and limiting mechanisms for limiting the two sides of the tray are provided on both sides of the lifting module.

[0014] Preferably, the rotating frame is provided with a first height measuring sensor, a distance sensor, a side sensor and a second height measuring sensor. The first height measuring sensor is used to detect whether the pallet is too high, the distance sensor is used to detect whether the pallet is flat, and the side sensor is used to detect whether both sides of the pallet are in place; the second height measuring sensor is used to detect whether the pallet is lifted into place.

[0015] Preferably, the first double-fork transplanting mechanism includes a lifting and transverse moving machine and a movably arranged upper fork plate, the upper fork plate is provided with positioning pins cooperating with the pallet, and the lifting and transverse moving machine is provided with an RFID reader for reading the pallet information.

[0016] Preferably, the first double-fork transplanting mechanism further includes a first in-position sensor and a distance detection sensor, wherein the first in-position sensor is used to detect whether the pallet is transported to the in-position position, and the distance detection sensor is used to detect whether the pallet is lowered or raised to the in-position position. The pallet is provided with a pin hole and an RFID chip.

[0017] Preferably, one side of the first double-forked transplanting mechanism is connected to the conveying line, and the other side of the first double-forked transplanting mechanism is connected to the pallet blocking mechanism, the pallet blocking mechanism includes a buffer blocking cylinder and a second in-place sensor, and the second in-place sensor is used to detect whether the pallet is transported in place.

[0018] Preferably, the silver nitrate delivery mechanism comprises a liquid adding gun which can move in the XYZ three-axis directions, and the liquid adding gun is connected to the silo via a pipetting valve.

[0019] Preferably, a docking mechanism is provided between the second double-fork transplanting mechanism and the conveying line, and the docking mechanism comprises a plurality of electric rollers.

[0020] Preferably, the first double-pronged transplanting mechanism, the second double-pronged transplanting mechanism, the mixing mechanism and the silver nitrate delivery mechanism are all arranged on a workbench assembly, and a cover assembly is provided on the workbench assembly.

[0021] The beneficial effects of the present invention are:

[0022] The fire assay mixing system provided by the present invention has a high degree of automation. The mixing mechanism can mix the whole plate at one time, which is fast and efficient, reducing the labor intensity of operators. At the same time, the operators can stay away from dust and avoid the damage caused by inhaling dust. The silver nitrate is automatically titrated by the silver nitrate delivery mechanism, and the stable dosage ensures the accuracy of the experimental data. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the appearance of the fire assay mixing system of the present invention.

[0024] Figure 2 It is a schematic diagram of the internal structure of the fire assay mixing system of the present invention.

[0025] Figure 3 Schematic diagram of a tray of the present invention.

[0026] Figure 4 It is a schematic diagram of the first double-pronged transplanting mechanism of the present invention.

[0027] Figure 5 It is a schematic diagram of the jacking and transverse shifting machine of the present invention.

[0028] Figure 6 It is a schematic diagram of the tray blocking mechanism of the present invention.

[0029] Figure 7 It is a schematic diagram of the mixing mechanism of the present invention.

[0030] Figure 8 It is a schematic diagram of the silver nitrate delivery mechanism of the present invention.

[0031] Fig. 9 It is a schematic diagram of the docking mechanism of the present invention.

[0032] In the figure: 1- workbench assembly; 2- first double-fork transplanting mechanism; 21- lifting and traversing machine; 211- lifting cylinder; 212- conveying motor; 22- upper fork plate; 23- positioning pin; 24- RFID reader; 25- first in-position sensor; 26- distance detection sensor; 27- double-fork transplanting motor; 3- tray blocking mechanism; 31- buffer blocking cylinder; 32- second in-position sensor; 4- mixing mechanism; 41- rotating frame; 42- lifting Module; 43-silica gel plate; 44-limiting mechanism; 45-first height sensor; 46-distance sensor; 47-side sensor; 48-second height sensor; 49-limiting column; 5-second double-fork transplanting mechanism; 6-silver nitrate delivery mechanism; 61-liquid adding gun; 62-liquid transfer valve; 63-bin; 7-connecting mechanism; 71-electric roller; 8-tray; 81-crucible; 82-pin hole; 83-RFID chip; 9-cover assembly. DETAILED DESCRIPTION

[0033] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention. The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations.

[0034] In the description of the embodiments of the present invention, it should be noted that the indicated orientation or position relationship is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invented product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0035] In the present invention, unless otherwise clearly stipulated and limited, terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two elements.

[0036] like Figures 1 to 9 As shown, a fire assay mixing system of this embodiment is installed in the fire assay batching section, and the front and rear ends are connected to the conveyor line, which is used to convey the tray 8. The fire assay mixing system mainly includes a workbench assembly 1, a first double-fork transplanting mechanism 2, a tray blocking mechanism 3, a mixing mechanism 4, a second double-fork transplanting mechanism 5, a silver nitrate delivery mechanism 6, a connecting mechanism 7 and a tray 8. The first double-fork transplanting mechanism 2, the tray blocking mechanism 3, the mixing mechanism 4, the second double-fork transplanting mechanism 5 and the silver nitrate delivery mechanism 6 are all arranged on the workbench assembly 1, and the workbench assembly 1 is covered with a cover assembly 9 for dust prevention and protection.

[0037] A plurality of crucibles 81 are placed in rows on the upper surface of the tray 8 ; a pin hole 82 and an RFID chip 83 are provided on the lower surface of the tray 8 .

[0038] The first double-fork transplanting mechanism 2 and the second double-fork transplanting mechanism 5 are respectively located on both sides of the mixing mechanism 4. The first double-fork transplanting mechanism 2 is used to receive the pallet 8 from the conveying line and transport the pallet 8 to the mixing mechanism 4; the second double-fork transplanting mechanism 5 is used to receive the pallet 8 from the mixing mechanism 4 and transport the pallet 8 to the conveying line; the first double-fork transplanting mechanism 2 and the second double-fork transplanting mechanism 5 have the same structure.

[0039] The first double-fork transplanting mechanism 2 includes a lifting and traversing machine 21 and a movable upper fork plate 22, the upper fork plate 22 is transmission-connected to a double-fork transplanting motor 27, and the double-fork transplanting motor 27 can drive the upper fork plate 22 to move; the upper fork plate 22 is provided with a positioning pin 23 that cooperates with the pallet 8, and the lifting and traversing machine 21 is provided with an RFID reader 24 for reading the information of the pallet 8. The first double-fork transplanting mechanism 2 also includes a first in-position sensor 25 and a distance detection sensor 26, the first in-position sensor 25 is used to detect whether the pallet 8 is transported in place, and the distance detection sensor 26 is used to detect whether the pallet 8 is lowered or raised in place. The lifting and traversing machine 21 includes a lifting cylinder 211 and a conveying motor 212, the lifting cylinder 211 is used to realize the lifting and lowering action of the lifting and traversing machine, and the conveying motor 212 is used to realize the traversing action of the lifting and traversing machine.

[0040] One side of the first double-forked transplanting mechanism 2 is connected to the conveying line, and the other side of the first double-forked transplanting mechanism 2 is connected to the pallet blocking mechanism 3. The pallet blocking mechanism 3 includes a buffer blocking cylinder 31 and a second in-position sensor 32. The second in-position sensor 32 is used to detect whether the pallet 8 is transported to the right position.

[0041] The mixing mechanism 4 is used to rotate the tray 8 and the crucible 81 to mix the materials; the mixing mechanism 4 includes a rotating motor 40 and a rotating frame 41 connected to the rotating motor 40, and a lifting module 42 and a silicone plate 43 are provided on the rotating frame 41, and the silicone plate 43 is located above the lifting module 42. The lifting module 42 is provided with a limiting mechanism 44 on both sides for limiting the two sides of the tray 8, and the lifting module 42 and the limiting mechanism 44 can move up and down. The rotating frame 41 is provided with a first height sensor 45, a distance sensor 46, a side sensor 47 and a second height sensor 48. The first height sensor 45 is used to detect whether the tray 8 is overheight, the distance sensor 46 is used to detect whether the tray 8 is flat, and the side sensor 47 is used to detect whether the two sides of the tray 8 are in place; the second height sensor 48 is used to detect whether the tray 8 is lifted in place. The rotating frame 41 is also provided with a limiting column 49. The limiting column 49 is located on both sides above the lifting module 42.

[0042] The silver nitrate delivery mechanism 6 is used to inject silver nitrate solution into the crucible 81 of the tray 8 on the second double-forked transplanting mechanism 5. The silver nitrate delivery mechanism 6 includes a liquid adding gun 61 that can move in the XYZ three-axis direction, and the liquid adding gun 61 is connected to the silo 63 through a transfer valve 62.

[0043] A connecting mechanism 7 is provided between the second double-fork transplanting mechanism 5 and the conveying line, and the connecting mechanism 7 includes a plurality of electric rollers 71 .

[0044] The specific working steps and principles of the fire assay mixing system of this embodiment are as follows:

[0045] The pallet 8 is transported by the conveyor line to the lifting and transverse moving machine 21 of the first double-fork transplanting mechanism 2. The initial state of the lifting and transverse moving machine 21 is the lifting state, which is at the same height as the conveyor line. The pallet 8 continues to be transported on the lifting and transverse moving machine 21 until it is blocked by the buffer blocking cylinder 31 on the pallet blocking mechanism 3. The first in-position sensor 25 and the second in-position sensor 32 are triggered at the same time to determine that the pallet 8 has been transported to the position; the RFID reader 24 on the lifting and transverse moving machine 21 begins to read the RFID chip 83 at the bottom of the pallet 8 and upload the information. After the reading is completed, the lifting and transverse moving machine 21 begins to descend, and the pallet 8 falls on the upper fork plate 22 of the first double-fork transplanting mechanism 2. When descending, the pin hole 82 on the pallet 8 just falls on the positioning pin 23 of the first double-fork transplanting mechanism 2 to complete the positioning. The distance detection sensor 26 detects that the pallet 8 has descended to the position, and the first double-fork transplanting mechanism 2 extends the upper fork plate 22 to the right, driving the pallet 8 on the upper fork plate 22 to move toward the mixing mechanism 4.

[0046] The tray 8 begins to enter the mixing mechanism 4. There are first height sensors 45 at both ends of the mixing mechanism 4. The first height sensor 45 is used to detect whether the tray 8 is too high because it is not placed flat. After the tray 8 is moved into place, the distance sensor 46 detects whether the tray is placed flat. After detecting that it is placed flat, the side sensor 47 detects whether the two sides of the tray 8 are in place. After detecting that it is in place, the lifting module 42 lifts the entire tray 8 upward until the tray 8 is supported by the limit column 49. At this time, the upper end opening of the crucible 81 is just pressed on the silicone plate 43. The material of the silicone plate 43 is relatively soft. The upper end opening of the crucible 81 is sunk into the silicone plate 43 to seal the crucible mouth. The second height sensor 48 is triggered to confirm that the tray 8 is in place. After being lifted into place, the cylinders of the limiting mechanisms 44 on both sides extend and retract upward at the same time, pressing the upper inclined surfaces on the limiting plates of the limiting mechanisms 44 against the two sides of the tray 8, so as to ensure that the crucible 81 will not shift left and right during the rotation process. Subsequently, the rotating motor 40 is started, and the rotating frame 41 starts to rotate 360° to mix the materials. The rotating frame 41 is reset after repeatedly rotating for several circles; the second double-fork transplanting mechanism 5 extends the upper fork plate into the mixing mechanism 4, and the lifting module 42 on the mixing mechanism 4 retracts downward to drive the tray 8 to fall on the upper fork plate of the second double-fork transplanting mechanism 5, and the pin hole 82 on the tray 8 falls on the positioning pin of the second double-fork transplanting mechanism 5 to complete the positioning, and the second double-fork transplanting mechanism 5 retracts backward, and the tray 8 completes the mixing.

[0047] After the tray 8 is in place, the RFID reader on the lifting and traversing machine of the second double-forked transplanting mechanism 5 reads the RFID chip 83 at the bottom of the tray 8 again and uploads the information. After reading, the silver nitrate delivery mechanism 6 starts to move, and according to the information read by the system, the Z axis moves to the top of the crucible in need, and the Z axis moves downward to make the liquid adding gun 61 go deep below the crucible cup mouth. The liquid in the silo 63 containing the silver nitrate solution is transported to the liquid adding gun 61 through the system-controlled liquid transfer valve 62, and a certain dose of silver nitrate solution is injected according to demand. After the filling is completed, the Z axis retracts, and the silver nitrate delivery mechanism 6 moves to the initial position. The lifting and traversing machine of the second double-forked transplanting mechanism 5 lifts the tray 8 upward and transports it to the docking mechanism 7. The docking mechanism 7 relies on the electric roller 71 to transport the tray 8 to the conveyor line connected behind.

[0048] The present invention is not limited to the above-mentioned optional implementation modes. Anyone can derive other various forms of products under the inspiration of the present invention. However, no matter what changes are made in the shape or structure, all technical solutions that fall within the scope defined by the claims of the present invention fall within the protection scope of the present invention.

Claims

1. A fire assay mixing system, characterized in that: include: A tray (8), on which a crucible (81) is placed; A first double-forked transplanting mechanism (2) is used to receive the tray (8) from the conveying line and transport the tray (8) to the mixing mechanism (4); A second double-fork transplanting mechanism (5) is used to receive the tray (8) from the mixing mechanism (4) and transport the tray (8) to the conveying line; A mixing mechanism (4) for rotating the tray (8) and the crucible (81) to mix materials; The silver nitrate delivery mechanism (6) is used to inject the silver nitrate solution into the crucible (81) of the tray (8) on the second double-forked transplanting mechanism (5).

2. The fire assay mixing system according to claim 1, characterized in that: The mixing mechanism (4) comprises a rotating motor (40) and a rotating frame (41) connected to the rotating motor (40); a lifting module (42) and a silicone plate (43) are provided on the rotating frame (41); the silicone plate (43) is located above the lifting module (42); and limiting mechanisms (44) for limiting the two sides of the tray (8) are provided on both sides of the lifting module (42).

3. The fire assay mixing system according to claim 2, characterized in that: The rotating frame (41) is provided with a first height sensor (45), a distance sensor (46), a side sensor (47) and a second height sensor (48); the first height sensor (45) is used to detect whether the tray (8) is too high, the distance sensor (46) is used to detect whether the tray (8) is flat, and the side sensor (47) is used to detect whether both sides of the tray (8) are in place; the second height sensor (48) is used to detect whether the tray (8) is lifted into place.

4. The fire assay mixing system according to claim 1, characterized in that: The first double-fork transplanting mechanism (2) comprises a lifting and traversing machine (21) and a movably arranged upper fork plate (22), the upper fork plate (22) being provided with a positioning pin (23) cooperating with the pallet (8), and the lifting and traversing machine (21) being provided with an RFID reader (24) for reading information of the pallet (8).

5. The fire assay mixing system according to claim 4, characterized in that: The first double-fork transplanting mechanism (2) further comprises a first in-position sensor (25) and a distance detection sensor (26), wherein the first in-position sensor (25) is used to detect whether the tray (8) is transported to the in-position position, and the distance detection sensor (26) is used to detect whether the tray (8) is lowered or raised to the in-position position.

6. The fire assay mixing system according to claim 1 or 4, characterized in that: The tray (8) is provided with a pin hole (82) and an RFID chip (83).

7. The fire assay mixing system according to claim 1, characterized in that: One side of the first double-forked transplanting mechanism (2) is connected to the conveying line, and the other side of the first double-forked transplanting mechanism (2) is connected to the pallet blocking mechanism (3), the pallet blocking mechanism (3) comprising a buffer blocking cylinder (31) and a second in-position sensor (32), the second in-position sensor (32) being used to detect whether the pallet (8) is transported to the in-position.

8. The fire assay mixing system according to claim 1, characterized in that: The silver nitrate delivery mechanism (6) comprises a liquid adding gun (61) which can move in the three-axis directions of X, Y and Z. The liquid adding gun (61) is connected to the material bin (63) via a transfer valve (62).

9. The fire assay mixing system according to claim 1, characterized in that: A connecting mechanism (7) is provided between the second double-forked transplanting mechanism (5) and the conveying line, and the connecting mechanism (7) comprises a plurality of electric rollers (71).

10. The fire assay mixing system according to claim 1, characterized in that: The first double-pronged transplanting mechanism (2), the second double-pronged transplanting mechanism (5), the mixing mechanism (4) and the silver nitrate feeding mechanism (6) are all arranged on a workbench assembly (1), and a cover assembly (9) is arranged on the workbench assembly (1).