Chute turnover mechanism of granulator

The granulator chute turning mechanism addresses material flow issues by separating channels with a flip door and driving mechanism, enhancing stability and efficiency in pellet mill operations.

CN119236794APending Publication Date: 2025-01-03TSZJANSU CHZHEHNCHAN SIRIEHL OIL EHND FID MASHINERI KO
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Patent Information

Application Number
CN202411350202.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

Existing pelletizer chutes allow material to enter the granulation pressing chamber during bypass discharge, leading to lump formation, machine blockage, and increased cleaning time, affecting production stability and efficiency.

Method used

A granulator chute turning mechanism with a flip door that separates material flow into independent channels for the pressing chamber and bypass outlet, using a rotating shaft and driving mechanism to switch between channels, enhanced by baffles and a reinforcing rib for stability.

Benefits of technology

Ensures separate and efficient material flow, preventing cross-contamination and enabling quick machine startup by maintaining channel independence, reducing machine blockages and cleaning time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of granulators, in particular to a granulator chute turnover mechanism which comprises a machine body, a feeding port formed in the upper portion of the machine body, a bypass outlet formed in the lower portion of the machine body, a granulating inlet formed in the side face of the machine body and communicated with a granulating chamber of the granulator, a first channel, a second channel and a turnover door. The feeding hole is communicated with the granulation inlet through the first channel; the feed port is communicated with the bypass outlet through the second channel; the turnover door is arranged in the machine body, rotationally connected with the machine body and used for achieving communication switching of the first channel and the second channel, the first channel and the second channel are separated through the turnover door, materials enter the pressing chamber and flow out of the bypass outlet through the two independent channels, and the situation of material flow crossing is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of granulators, in particular to a chute turning mechanism for a granulator. Background Art

[0002] In the prior art, the stability of the working of the pellet mill as the core equipment of feed production is of self-evident importance to the quality of the finished feed product, and the chute that guides the feed also plays an important role in the stability of the working of the pellet mill.

[0003] Defects and shortcomings of the existing technology:

[0004] Existing pelletizer chute Figure 1 and Figure 2 As shown, the flap 3 is rotatably connected in the chute to block the feed port 11 and the bypass outlet 12. When the powder entering from the feed port 11 does not need to enter the granulator pressing chamber, but needs to be discharged from the bypass outlet 12, this structure will result in most of the material being discharged from the bypass outlet 12, and a small part of the material entering the granulator pressing chamber from the granulation inlet 13 along the flow plate 2. This will cause some problems, such as the need to add steam to the material before starting the machine. The material will form lumps due to the presence of steam. Once the lumped wet material enters the pressing chamber, it will cause the granulator to slip when started, which will seriously block the machine and affect normal production. In addition, when the formula needs to be changed and the cleaning process is required, a large amount of material does not need to be granulated and needs to flow into the next process through the bypass. Since it cannot be sealed, a large amount of material enters the pressing chamber. It will take a lot of manpower time to clean the pressing chamber the next time the machine is started. Once the cleaning is forgotten, the machine may not be able to start. Summary of the invention

[0005] In order to solve the problem in the prior art that part of the material enters the granulation pressing chamber during bypass discharge, the present invention provides a granulator chute flipping mechanism that realizes the mutual independence of the material channel entering the pressing chamber and the material channel entering the bypass outlet.

[0006] The technical solution adopted by the present invention to solve its technical problem is:

[0007] A granulator chute turning mechanism, comprising:

[0008] A machine body, a feed inlet arranged above the machine body, a bypass outlet arranged below the machine body, and a granulation inlet arranged on the side of the machine body and connected to a granulator pressing chamber;

[0009] A first channel, wherein the first channel connects the feed inlet with the granulation inlet;

[0010] a second channel, wherein the second channel connects the feed inlet with the bypass outlet;

[0011] The flip door is arranged inside the machine body and is rotatably connected to the machine body to realize the connection switching between the first channel and the second channel.

[0012] Furthermore, the flip door is connected to a rotating shaft, and the rotating shaft extends from the body and is connected to a driving mechanism for driving the rotating shaft.

[0013] Furthermore, the driving mechanism includes a cylinder fixed on the body, a swivel arm is connected between the piston rod of the cylinder and the rotating shaft, the first end of the swivel arm is fixedly connected to the rotating shaft, and the second end of the swivel arm is hinged to the piston rod of the cylinder.

[0014] Furthermore, a hinge seat is fixed to the end of the piston rod, and the second end of the rotating arm is connected to the hinge seat.

[0015] Furthermore, a front baffle and a rear baffle are provided in the body, and when the first channel is fully connected, the upper end of the flip door abuts against the rear baffle, and when the second channel is fully connected, the upper end of the flip door abuts against the front baffle.

[0016] Furthermore, a limit plate is provided in the machine body, and the limit plate extends obliquely from the lower end of the granulation inlet, and when the first channel is connected, the flip door is closely attached to the lower side of the limit plate.

[0017] Furthermore, the rear baffle includes a first baffle fixed on the machine body. When the first channel is fully connected, the edge of the flip door is in close contact with the surface of the first baffle; and the angle between the flip door panel and the first baffle panel is an acute angle. The angle between the flip door panel and the first baffle panel is an acute angle, so that the flip door and the first baffle are clamped. In the circumferential direction of the flip door, due to the acute angle, the flip door cannot continue to rotate. The flip door is held by the first baffle in the radial direction. In addition, the limiting effect of the limiting plate provides a good overall limiting effect of the flip door.

[0018] Furthermore, the rear baffle further comprises a second baffle, one end of the second baffle is fixedly connected to the machine body, and the other end of the second baffle is fixedly connected to the first baffle. The second baffle is connected between the first baffle and the machine body to increase strength.

[0019] Furthermore, the upper surface of the flip door is bent upward, and the bending centerline is located at the rotation center of the flip door. The bending design of the flip door can, on the one hand, match the shape of the limit plate and the first baffle and fit them together, and on the other hand, the upwardly bent flip door has a larger load-bearing capacity, which prevents the flip door from being bent due to the long-term impact of the material on the flip door, causing a gap between the flip door and the front baffle or the rear baffle, resulting in the first channel and the second channel being unable to be completely independent.

[0020] Furthermore, a reinforcing rib plate is provided at the lower end of the flip door, which increases the overall strength of the flip door and improves the bearing capacity of the flip door.

[0021] Beneficial effects:

[0022] (1) The present invention separates the first channel and the second channel by setting a flip door, thereby realizing two independent channels so that the materials enter the pressing chamber and flow out from the bypass outlet respectively, and there will be no cross flow of materials;

[0023] (2) The independent first channel and the second channel are switched by a flip door, which is convenient to switch. The flip door presses against the front baffle or the rear baffle and the limit plate at the same time to achieve separation and limit. There will be no crossover of materials, and the machine can be started quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the chute of the existing granulator in the prior art;

[0026] Figure 2 It is a cross-sectional schematic diagram of a conventional pelletizing machine chute in the prior art;

[0027] Figure 3 It is a three-dimensional structural schematic diagram of the chute turning mechanism of the granulator according to Example 1 of the present invention;

[0028] Figure 4 It is a schematic diagram of the first channel connection state of the granulator chute turning mechanism of Example 1 of the present invention;

[0029] Figure 5 It is a schematic diagram of the second channel connection state of the granulator chute turning mechanism of Example 1 of the present invention;

[0030] Figure 6 The figure is a schematic diagram of the working principle of the flip door of the chute flipping mechanism of the granulator according to the second embodiment of the present invention.

[0031] 1. Machine body, 11. Feed inlet, 12. Bypass outlet, 13. Granulation inlet, 2. Flow plate, 3. Flap door, 4. Overturn door, 41. Reinforcement rib plate, 5. Rotating shaft, 6. Cylinder, 7. Rotating arm, 8. Articulated seat, 9. Front baffle, 10. Rear baffle, 101. First baffle, 102. Second baffle, 14. Limit plate. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0034] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0035] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0036] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0037] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0038] Embodiment 1:

[0039] like Figures 3 to 5 , is a granulator chute flipping mechanism of the present invention, comprising a body 1 and a feed port 11 arranged above the body 1, a bypass outlet 12 arranged below the body 1, a granulation inlet 13 arranged on the side of the body 1 and connected to the granulation chamber of the granulator, a first channel, a second channel and a flip door 4; the first channel connects the feed port 11 with the granulation inlet 13; the second channel connects the feed port 11 with the bypass outlet 12; the flip door 4 is arranged inside the body 1, and the flip door 4 is rotatably connected to the body to realize the connection switching between the first channel and the second channel.

[0040] The flip door 4 is connected to a rotating shaft 5, which extends from the body 1 and is connected to a driving mechanism for driving the rotating shaft 5. The driving mechanism may be, but is not limited to, a motor. As an embodiment of the present invention, the driving mechanism includes a cylinder 6 fixed to the body 1, a rotating arm 7 is connected between the piston rod of the cylinder 6 and the rotating shaft 5, a first end of the rotating arm 7 is fixedly connected to the rotating shaft 5, and a second end of the rotating arm 7 is hinged to the piston rod of the cylinder 6. Specifically, an articulated seat 8 is fixed to the end of the piston rod, and the second end of the rotating arm 7 is connected to the articulated seat 8.

[0041] A front baffle 9 and a rear baffle 10 are provided in the machine body 1 . When the first passage is fully connected, the upper end of the flip door 4 abuts against the rear baffle 10 . When the second passage is fully connected, the upper end of the flip door 4 abuts against the front baffle 9 .

[0042] A limiting plate 14 is further provided in the machine body 1 , and the limiting plate 14 extends obliquely upward from the lower end of the granulation inlet 13 to the rotation center close to the flip door 4 , and when the first channel is connected, the flip door 4 is closely attached to the lower side of the limiting plate 14 .

[0043] The rear baffle 10 includes a first baffle 101 fixed on the body 1. When the first channel is fully connected, the edge of the flip door 4 is in close contact with the surface of the first baffle 101; and the angle between the flip door 4 panel and the first baffle 101 panel is an acute angle.

[0044] The rear baffle 10 further includes a second baffle 102 , one end of the second baffle 102 is fixedly connected to the machine body 1 , and the other end of the second baffle 102 is fixedly connected to the first baffle 101 .

[0045] The upper surface of the flip door 4 is bent upward, and the bending centerline is located at the rotation center of the flip door 4. In addition, a reinforcing rib plate 41 is provided at the lower end of the flip door 4. The reinforcing rib plate 41 provided at the lower end of the flip door 4 can strengthen the overall strength of the flip door 4, and prevent the flip door 4 from deforming and failing to achieve the mutual independence of the first channel and the second channel.

[0046] Working principle: the flip door 4 is fixed on the rotating shaft 5, the rotating shaft 5 is connected to the rotating arm 7, the rotating arm 7 is driven by the cylinder 6, and the cylinder 6 reciprocates to drive the flip door 4 to realize the connection of the first channel and the second channel at two positions. When the flip door 4 is against the rear baffle 10, the first channel is connected, and the material enters the pressing chamber through the flip door 4 for granulation. When the flip door is against the front baffle 9, the second channel is connected. Since the two channels are independent channels, there will be no intersection of material flow.

[0047] Embodiment 2:

[0048] like Figure 6 In this embodiment, the second baffle 102 is in a vertical state, which can prevent the material from remaining above the second baffle 102. The front baffle 9 has a vertical plate and an inclined plate below the vertical plate, and the flip door 4 abuts against the inclined plate. Others are the same as in Embodiment 1.

[0049] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A granulator chute turning mechanism, characterized in that: include: A machine body (1), a feed inlet (11) arranged above the machine body (1), a bypass outlet (12) arranged below the machine body (1), and a granulation inlet (13) arranged on the side of the machine body (1) and connected to a granulator pressing chamber; A first channel, wherein the first channel connects the feed port (11) with the granulation port (13); a second channel, wherein the second channel connects the feed port (11) with the bypass outlet (12); The flip door (4) is arranged inside the machine body (1), and the flip door (4) is rotatably connected to the machine body (1) to realize the connection switching between the first channel and the second channel.

2. A granulator chute turning mechanism according to claim 1, characterized in that: The flip door (4) is connected to a rotating shaft (5), and the rotating shaft (5) extends from the machine body (1) and is connected to a driving mechanism for driving the rotating shaft (5).

3. A granulator chute turning mechanism according to claim 2, characterized in that: The driving mechanism comprises a cylinder (6) fixed on the machine body (1); a rotating arm (7) is connected between the piston rod of the cylinder (6) and the rotating shaft (5); the first end of the rotating arm (7) is fixedly connected to the rotating shaft (5); and the second end of the rotating arm (7) is hinged to the piston rod of the cylinder (6).

4. A granulator chute turning mechanism according to claim 3, characterized in that: An articulated seat (8) is fixed to the end of the piston rod, and the second end of the rotating arm (7) is connected to the articulated seat (8).

5. The granulator chute turning mechanism according to claim 1, characterized in that: The machine body (1) is provided with a front baffle (9) and a rear baffle (10). When the first channel is fully connected, the upper end of the flip door (4) abuts against the rear baffle (10); when the second channel is fully connected, the upper end of the flip door (4) abuts against the front baffle (9).

6. A granulator chute turning mechanism according to claim 5, characterized in that: A limiting plate (14) is also provided in the machine body (1), and the limiting plate (14) extends obliquely upward from the lower end of the granulation inlet (13), and when the first channel is connected, the flip door (4) is closely attached to the lower side of the limiting plate (14).

7. A granulator chute turning mechanism according to claim 6, characterized in that: The rear baffle (10) comprises a first baffle (101) fixed on the machine body (1); when the first channel is fully connected, the edge of the flip door (4) is in close contact with the surface of the first baffle (101), and the angle between the flip door (4) panel and the first baffle (101) panel is an acute angle.

8. A granulator chute turning mechanism according to claim 7, characterized in that: The rear baffle (10) further comprises a second baffle (102), one end of the second baffle (102) being fixedly connected to the machine body (1), and the other end of the second baffle (102) being fixedly connected to the first baffle (101).

9. A granulator chute turning mechanism according to claim 8, characterized in that: The upper surface of the flip door (4) is bent upward, and the bending center line is located at the rotation center position of the flip door (4).

10. The granulator chute turning mechanism according to claim 6, characterized in that: A reinforcing rib plate (41) is provided at the lower end of the flip door (4).