Conduction oil heating type heat-setting machine with heat energy recovery function

By combining the thermal energy utilization of the drying chamber and the heat setting assembly in the thermal oil heating heat setting machine, adjusting the angle adjustment of the motor, combining the spray paint and winding assembly, the insufficient heat utilization of the thermal oil, loose fiber wiring harness, and uneven paint are solved. The problem of this achieves efficient thermal setting and winding effects.

CN119237218APending Publication Date: 2025-01-03JIANGSU XINLONG CHEM FIBER MACHINERY
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Patent Information

Application Number
CN202411349972.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

The existing thermal oil heating heat setting machines cannot effectively utilize the heat of the thermal oil, resulting in tortuous, loose and uneven coating problems during the fiber harness, affecting the aesthetics and collection efficiency of the product.

Method used

A thermal oil heating heat setting machine with thermal energy recovery is designed to utilize the heat generated by the thermal oil through a combination of drying chamber and thermal setting assembly, and adjust the angle of the thermal setting assembly according to the temperature by adjusting the motor, combining spray painting and winding Wire assembly to achieve efficient thermal setting and winding of fiber harnesses.

Benefits of technology

The comprehensive utilization of heat conduction oil is achieved, ensuring that the fiber wire harness is more straight and compact after setting, avoiding the problem of uneven coatings, and improving the collection efficiency and aesthetics of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a heat conduction oil heating type heat-setting machine with a heat energy recovery function, and relates to the technical field of fiber harness setting, the heat-setting machine comprises a heat-setting machine main body and a controller, the heat-setting machine main body comprises a supporting platform, a heat conduction oil heating assembly and a take-up assembly, and the heat conduction oil heating assembly and the take-up assembly are respectively installed above the supporting platform; a supporting frame is installed on the supporting platform and the heat conduction oil heating assembly, a drying bin is installed on the supporting frame, a paint spraying assembly, a heat setting assembly and a winding assembly are installed in the drying bin, the winding assembly is installed at the end, close to the take-up assembly, of the supporting frame, the heat conduction oil heating assembly is connected with the drying bin and the heat setting assembly, and the take-up assembly can collect finished wires. The heat setting assembly can set the fiber wire harness, and the winding assembly can wind and shape the fiber wire harness, so that when the device is used, heat setting treatment can be conducted on the fiber wire harness, the fiber wire harness is compacted, paint spraying on the surface of the formed fiber wire harness is uniform, and the high-temperature-resistant degree of the fiber wire harness is increased.
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Description

Technical Field

[0001] The invention relates to the technical field of fiber harness shaping, in particular to a heat-conducting oil heating type heat shaping machine with heat energy recovery. Background Art

[0002] During production, fiber bundles often need to be shaped to straighten them and prevent wrinkles or bends on the surface of the fiber bundles. However, existing shaping machines often use hot air heated by heat transfer oil to perform heat setting on the fiber bundles, and cannot fully utilize the heat generated by the heating of the heat transfer oil. In addition, when the temperature of the existing heat setting equipment is low, it cannot effectively heat set the fiber bundles, which will cause some areas of the fiber bundles to be tortuous. The heat-set fiber bundles will become loose, and when multiple groups of fiber bundles are collected, some fiber lines will be loose, resulting in an unsightly surface of the fiber bundles. At the same time, more loose areas will also cause the fiber lines to be entangled together during collection. The surface of some fiber bundles that have been sprayed with far-infrared radiation coatings will have uneven coating and bumps or protrusions. Summary of the invention

[0003] The object of the present invention is to provide a heat-conducting oil heating type heat setting machine with heat energy recovery to solve the problems raised in the prior art.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a heat-conducting oil heating type heat setting machine with heat energy recovery, comprising a heat setting machine body and a controller, the heat setting machine body comprising a supporting platform, a heat-conducting oil heating component and a wire-taking component, the heat-conducting oil heating component and the wire-taking component are respectively installed above the supporting platform, the supporting platform and the heat-conducting oil heating component are installed with a supporting frame, a drying bin is installed on the supporting frame, a paint spraying component, a heat-setting component and a winding component are installed in the drying bin, the winding component is installed on one end of the supporting frame close to the wire-taking component, the heat-conducting oil heating component is connected to the drying bin and the heat-setting component, the wire-taking component can collect wires, the heat-setting component can set the fiber bundle, and the winding component can wind the fiber bundle.

[0005] Furthermore, the thermal oil heating component includes a thermal oil heater, an oil pump and an oil-gas separator, the output end of the thermal oil heater is connected to the oil pump, the output end of the oil pump is connected to the oil-gas separator, the oil discharge end of the oil-gas separator is connected to the heat setting component, and the exhaust end of the oil-gas separator is connected to the drying bin.

[0006] Furthermore, the wire-taking assembly includes a wire-taking motor, a wire-taking shaft and multiple sets of wire-taking rollers, connecting rods are installed on both sides of the wire-taking shaft, both ends of the wire-taking shaft are connected to the connecting rods through bearings, the fixed end of the connecting rod is connected to the support platform, multiple sets of wire-taking rollers are equidistantly installed on the wire-taking shaft, and the output end of the wire-taking motor is connected to the wire-taking shaft.

[0007] Furthermore, the drying bin is hollow, and exhaust holes are respectively provided on the top and bottom surfaces of the drying bin. The drying bin is connected to the exhaust port of the oil-gas separator. Multiple groups of temperature sensors are installed inside the drying bin, and the temperature sensors are connected to the controller and the thermal oil heater.

[0008] Furthermore, both ends of the heat setting component are connected to the drying chamber through bearings, an adjusting motor is installed outside the drying chamber, the output end of the adjusting motor is connected to the heat setting component, the adjusting motor can reciprocate to drive the heat setting component, and the adjusting motor will reverse after forward rotation;

[0009] When the temperature of the drying chamber is high: adjusting the motor will reduce the forward and reverse rotation angles;

[0010] When the temperature of the drying chamber is low: adjusting the motor will increase the forward and reverse rotation angles;

[0011] The rotation angle of the regulating motor is 0° to 40°.

[0012] Furthermore, the paint spraying assembly includes a paint spraying frame, in which multiple groups of negative ion imparting rings, multiple groups of paint spraying rings and multiple groups of induction rings are installed, multiple groups of heating rings are installed at the output end of the paint spraying frame, a negative ion generator and a paint spray can are installed on the drying bin, the negative ion generator is connected to the negative ion imparting ring, the paint spraying pipe is connected to the paint spraying ring, multiple groups of paint spraying ports are equidistantly provided on the paint spraying ring, multiple groups of induction cylinders are installed outside the induction ring, multiple groups of arc-shaped induction plates are installed inside the induction ring, the fixed end of the arc-shaped induction plate is connected to the induction cylinder, the arc-shaped induction plate is connected to a controller, multiple groups of heating cylinders are installed outside the heating ring, multiple groups of arc-shaped heating plates are installed inside the heating ring, the output end of the heating cylinder is connected to the arc-shaped heating plate, and the arc-shaped heating plate is connected to a controller.

[0013] Furthermore, the heat setting component includes a setting frame, arc blocks are installed on both sides of the setting frame, multiple groups of grooves are respectively opened on the upper and lower inner wall surfaces of the setting frame, multiple groups of fan motors are installed outside the setting frame, the fan motors correspond to the grooves, multiple groups of oil return pipes are installed inside the setting frame, the oil return pipes pass through the grooves, the input end of the oil return pipe is connected to the oil pump, the output end of the oil return pipe is connected to the thermal oil heater, the output end of the fan motor is installed with fan blades, and the fan blades are located between the grooves and the oil return pipe.

[0014] Furthermore, the winding assembly includes a clamping frame, and an oil return pipe is also installed inside the clamping frame. Clamping cylinders are respectively installed on the outside of both sides of the clamping frame, and a clamping plate is installed on the output end of the clamping cylinder. Multiple groups of winding bearings are installed at one end of the clamping frame close to the take-up assembly, and a winding motor is installed above the clamping frame.

[0015] Furthermore, a limiting sleeve is installed inside the winding bearing, a driven wheel and multiple groups of winding cylinders are installed on the limiting sleeve, a winding block is installed at the output end of the winding cylinder, the winding block is located inside the limiting sleeve, multiple groups of winding stripes are arranged on the other side of the winding block, and a driving wheel is installed at the output end of the winding motor, and the driving wheel cooperates with the driven wheel.

[0016] Furthermore, the controller is installed on the side of the supporting platform, the controller is connected to the heat setting machine body, and a control panel is installed on the controller.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. When the device is in use, the drying chamber and the heat setting component can better heat set the fiber bundles, and the heat generated by the heat transfer oil can be fully utilized. The drying chamber utilizes the heat generated by the heat transfer oil, and the heat setting component can utilize the heat of the heat transfer oil itself, thereby better utilizing the heat generated by the heat transfer oil;

[0019] 2. When passing through the spray painting assembly of the device, the fiber bundle will first pass through the negative ion imparting ring, so that the surface of the fiber bundle passing through is endowed with negative ions. Then, when the fiber bundle passes through the spray painting ring, the spray painting ring will spray far-infrared radiation paint on the fiber bundle. Because there are negative ions on the surface of the fiber bundle, the sprayed far-infrared radiation paint can be fully adsorbed on the fiber bundle. After that, the fiber bundle after spraying paint will pass through the induction ring, and the two sets of relative induction rings will move closer to each other. When contacting the fiber bundle, the controller will measure the distance between the two sets of relative induction rings. When the distance is large, the negative ion generator will be controlled to reduce the power, and the sprayed far-infrared radiation paint will also be reduced. At the same time, passing through the induction ring, the far-infrared radiation paint on the fiber bundle can be scraped evenly. Then the fiber bundle will pass through the heating ring, and the fiber bundle will be heated and shaped at different temperatures according to the different thicknesses of the fiber bundle;

[0020] 3. When the heat setting component is in use, the fiber bundle can be better heat-set. When in use, the angle of the heat setting component can be adjusted according to the temperature inside the drying chamber. When the temperature of the drying chamber is high, the temperature of the heat transfer oil heater will be reduced. When the temperature is low, the regulating motor will adjust the angle position of the heat setting component so that the high temperature area of ​​the heat setting component directly contacts the fiber bundle to achieve hot ironing, thereby accelerating the molding of the fiber bundle. The molding during contact can make the fiber bundle straighter after molding.

[0021] 4. After thermoforming, the fiber bundles will enter the winding assembly, which can wind the loose fiber bundles into tight fiber bundles to prevent the loose fiber bundles from being entangled when being collected again. When the fiber bundles sprayed with far-infrared radiation coating pass through, the winding assembly can smooth the bumps on the surface of the fiber bundles. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall axonometric structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure of a partial axonometric measurement of the present invention;

[0024] Figure 3 It is a schematic diagram of the overall structure of the heat setting component of the present invention;

[0025] Figure 4 It is a schematic diagram of the split structure of the shaping frame of the present invention;

[0026] Figure 5 For the present invention Figure 4 The enlarged schematic diagram of "A" in the middle;

[0027] Figure 6 It is a structural schematic diagram of the winding assembly of the present invention;

[0028] Figure 7 It is a schematic diagram of the disassembly structure of the clamping frame of the present invention;

[0029] Figure 8 For the present invention Figure 6 The enlarged schematic diagram of "B" in the middle;

[0030] Fig. 9 It is a structural schematic diagram of the paint spraying assembly of the present invention;

[0031] Fig.10 This is a schematic diagram of the disassembled structure of the paint spraying frame of the present invention;

[0032] Fig.11 For the present invention Fig.10 An enlarged schematic diagram of "C" in FIG.

[0033] Fig.12 For the present invention Fig. 9 An enlarged schematic diagram of "D" in FIG.

[0034] In the figure: 1. Heat setting machine body; 11. Support platform; 12. Support frame; 13. Connecting rod; 2. Thermal oil heating assembly; 21. Thermal oil heater; 22. Oil pump; 23. Oil-gas separator; 3. Wire take-up assembly; 31. Wire take-up motor; 32. Wire take-up shaft; 33. Wire take-up roller; 4. Drying chamber; 41. Adjusting motor; 5. Heat setting assembly; 51. Setting frame; 52. Arc block; 53. Fan motor; 54. Oil return pipe; 55. Fan blade; 6. Winding assembly; 61. Clamping frame; 62. Clamping cylinder; 63. Winding bearing; 64. Winding motor; 641. Driving wheel; 65. Limiting sleeve; 651. Driven wheel; 66. Winding cylinder; 67. Winding block; 8. Paint spraying assembly; 81. Paint spraying frame; 82. Negative ion imparting ring; 83. Paint spraying ring; 84. Induction ring; 841. Induction cylinder; 842. Arc-shaped induction plate; 85. Heating ring; 851. Heating cylinder; 852. Arc-shaped heating plate; 86. Negative ion generator; 87. Paint spraying can. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Example: Figure 1-Figure 12 As shown, the present invention provides a technical solution of a heat-conducting oil heating type heat setting machine with heat energy recovery, including a heat setting machine body 1 and a controller, the heat setting machine body 1 includes a support platform 11, a heat-conducting oil heating component 2 and a take-up component 3, the heat-conducting oil heating component 2 and the take-up component 3 are respectively installed above the support platform 11, the support platform 11 and the heat-conducting oil heating component 2 are installed with a support frame 12, a drying chamber 4 is installed on the support frame 12, a paint spraying component 8, a heat-setting component 5 and a winding component 6 are installed in the drying chamber 4, the winding component 6 is installed on the support frame 12 near one end of the take-up component 3, the heat-conducting oil heating component 2 is connected to the drying chamber 4 and the heat-setting component 5, the take-up component 3 can collect wires, the heat-setting component 5 can set the fiber bundle, and the winding component 6 can wind the fiber bundle;

[0037] Therefore, when the device is in use, the heat setting machine body 1 can perform heat setting treatment on the fiber bundle. When it is used specifically, after the produced fiber bundle passes through the heat setting component 5, the hot air of the heat setting component 5 can heat and shape the newly produced fiber bundle, and the hot air of the heat setting component 5 is generated by the heat transfer oil heating component 2. When the heat transfer oil heating component 2 is used specifically, it can heat the heat transfer oil, and the heat generated by the heat transfer oil heating can be utilized. The fiber bundle after passing through the heat setting component 5 will pass through the winding component 6, and the winding component 6 can heat the shaped fiber bundle. The fiber bundle is wound to make the loose fiber bundle more compact, and the winding component 6 can adjust the output diameter of the winding component 6 according to the diameter of the fiber bundle when winding the fiber bundle, and the final finished fiber bundle will be collected by the take-up component 3, so that the device can perform heat setting treatment on the fiber bundle when in use, and wind the fiber bundle in a targeted manner according to the diameter of the fiber bundle to make the finished fiber bundle more compact, and when the fiber bundle sprayed with far-infrared radiation coating passes by, the protrusions on the surface of the fiber bundle can be smoothed by the winding component.

[0038] like Figure 1-2 As shown, in this embodiment, specifically, the thermal oil heating component 2 includes a thermal oil heater 21, an oil pump 22 and an oil-gas separator 23, the output end of the thermal oil heater 21 is connected to the oil pump 22, the output end of the oil pump 22 is connected to the oil-gas separator 23, the oil discharge end of the oil-gas separator 23 is connected to the heat setting component 5, and the exhaust end of the oil-gas separator 23 is connected to the drying bin 4;

[0039] Therefore, when the device is in use, the thermal oil can be heated through the thermal oil heating component 2. After the thermal oil is heated, it will be supplied to the oil-gas separator 23 driven by the oil pump 22. The incoming oil and hot gas can be separated by the oil-gas separator 23, and the separated gas and liquid can be supplied to the remaining components respectively. Specifically, the oil is supplied to the heat setting component 5 and the winding component 6, and the separated gas is supplied to the drying chamber 4, so that the fiber bundle can be fully set and the heat generated by the thermal oil can be fully utilized.

[0040] like Figure 1-2 As shown, in this embodiment, specifically, the take-up assembly 3 includes a take-up motor 31, a take-up shaft 32 and a plurality of take-up rollers 33, connecting rods 13 are installed on both sides of the take-up shaft 32, both ends of the take-up shaft 32 are connected to the connecting rods 13 through bearings, the fixed end of the connecting rod 13 is connected to the support platform 11, a plurality of take-up rollers 33 are equidistantly installed on the take-up shaft 32, and the output end of the take-up motor 31 is connected to the take-up shaft 32;

[0041] The wire-taking assembly 3 of the device can collect the finished fiber bundles. When in use, the wire-taking motor 31 can drive the wire-taking shaft 32 to rotate. Because multiple sets of wire-taking rollers 33 are installed on the wire-taking shaft 32, when the wire-taking shaft 32 rotates, the wire-taking rollers 33 will also rotate. When one end of the finished fiber bundle is connected to the wire-taking roller 33, the pulling force of the rotation of the wire-taking roller 33 will pull the finished fiber bundle, thereby realizing the collection of the finished fiber bundle.

[0042] like Figure 1-2 As shown, in this embodiment, specifically, the drying bin 4 is hollow, and exhaust holes are respectively provided on the top and bottom surfaces of the drying bin 4. The drying bin 4 is connected to the exhaust port of the oil-gas separator 23. Multiple groups of temperature sensors are installed inside the drying bin 4, and the temperature sensors are connected to the controller and the thermal oil heater 21.

[0043] Therefore, when the device is in use, the fiber bundles passing through it can be dried through the drying chamber 4, because the thermal oil can be heated by the thermal oil heating component 2, and the heat generated by the thermal oil is separated, and the hot air generated by the thermal oil will enter the drying chamber 4, and then the hot air in the drying chamber 4 will heat and shape the fiber bundles, thereby realizing the utilization of excess hot air.

[0044] like Figure 1-2 As shown, in this embodiment, specifically, both ends of the heat setting component 5 are connected to the drying chamber 4 through bearings, and an adjusting motor 41 is installed outside the drying chamber 4, and the output end of the adjusting motor 41 is connected to the heat setting component 5, and the adjusting motor 41 can reciprocate to drive the heat setting component 5, and the adjusting motor 41 will reverse after forward rotation;

[0045] When in use, the heat setting component 5 can heat and set the fiber bundle, and with the cooperation of the adjusting motor 41, the heat setting component 5 can swing in the drying chamber 4. When the heat setting component 5 swings, the fiber bundle can move and balance the temperature of the fiber bundle. At the same time, it can also focus on heating different areas of the fiber bundle, thereby better heating and setting the fiber bundle.

[0046] like Figure 1-5 As shown, in this embodiment, specifically, when the temperature of the drying chamber 4 is high: adjusting the motor 41 will reduce the angles of forward and reverse rotation;

[0047] When the temperature of the drying chamber 4 is low: adjusting the motor 41 will increase the angles of forward and reverse rotation;

[0048] The rotation angle of the regulating motor 41 is 0° to 40°;

[0049] When the temperature of the drying box is high, even if the regulating motor 41 is not controlled to adjust the heat setting component 5, the fiber bundle can be heated and set. However, at the same time, the temperature in the drying chamber 4 should not be too high to prevent damage to the fiber bundle. When the temperature is low, the rotation angle of the regulating motor 41 will be increased, thereby driving the heat setting component 5 to rotate and adjust a larger angle, so that the openings at both ends of the heat setting component 5 are in contact with the fiber bundle. Because the drying chamber 4 has a certain amount of heat, the openings at both ends of the heat setting component 5 will also have a certain temperature. When the openings of the heat setting component 5 are in contact with the fiber bundle, the effect of low-temperature pressing and ironing of the fiber bundle can be achieved, thereby accelerating the molding of the fiber bundle and preventing the fiber bundle from wrinkling and bending.

[0050] like Figure 9-12 As shown, in this embodiment, specifically, the paint spraying assembly 8 includes a paint spraying frame 81, in which multiple groups of negative ion imparting rings 82, multiple groups of paint spraying rings 83 and multiple groups of induction rings 84 are installed, multiple groups of heating rings 85 are installed at the output end of the paint spraying frame 81, and a negative ion generator 86 and a paint spraying tank 87 are installed on the drying chamber 4. The negative ion generator 86 is connected to the negative ion imparting ring 82, the paint spraying pipe is connected to the paint spraying ring 83, and multiple groups of paint spraying ports are equidistantly provided on the paint spraying ring 83. The induction ring 84 is provided with multiple groups of heating rings 85. A plurality of induction cylinders 841 are installed outside the induction ring 84, a plurality of arc-shaped induction plates 842 are installed inside the induction ring 84, a fixed end of the arc-shaped induction plate 842 is connected to the induction cylinder 841, and the arc-shaped induction plate 842 is connected to a controller, a plurality of heating cylinders 851 are installed outside the heating ring 85, a plurality of arc-shaped heating plates 852 are installed inside the heating ring 85, an output end of the heating cylinder 851 is connected to the arc-shaped heating plate 852, and the arc-shaped heating plate 852 is connected to a controller;

[0051] Therefore, when the paint spraying component of the device is in use, the fiber bundle will first pass through the negative ion imparting ring 82, so that the surface of the fiber bundle passing through is endowed with negative ions. Then, when the fiber bundle passes through the paint spraying ring 83, the paint spraying ring 83 will spray the far-infrared radiation paint on the fiber bundle. Because there are negative ions on the surface of the fiber bundle, the sprayed far-infrared radiation paint can be fully adsorbed on the fiber bundle. After that, the fiber bundle after spraying will pass through the induction ring 84, and the two sets of relative induction rings 84 will move closer to each other. When contacting the fiber bundle, the controller will measure the distance between the two sets of relative induction rings 84. When the distance is large, the negative ion generator 86 will be controlled to reduce the power, and the sprayed far-infrared radiation paint will also be reduced. At the same time, passing through the induction ring 84, the far-infrared radiation paint on the fiber bundle can be evenly scraped. Then, the fiber bundle will pass through the heating ring 85, and the fiber bundle will be heated and shaped at different temperatures according to the different thicknesses of the fiber bundle.

[0052] like Figure 3-5As shown, in this embodiment, specifically, the heat setting component 5 includes a setting frame 51, arc blocks 52 are installed on both sides of the setting frame 51, and multiple groups of grooves are respectively provided on the upper and lower inner wall surfaces of the setting frame 51. Multiple groups of fan motors 53 are installed outside the setting frame 51, and the fan motors 53 correspond to the grooves. Multiple groups of oil return pipes 54 are installed in the setting frame 51, and the oil return pipes 54 pass through the grooves. The input end of the oil return pipe 54 is connected to the oil pump 22, and the output end of the oil return pipe 54 is connected to the thermal oil heater 21. The output end of the fan motor 53 is installed with a fan blade 55, and the fan blade 55 is located between the groove and the oil return pipe 54;

[0053] When in use, the heat setting component 5 of the device can perform heat setting treatment on the fiber bundle. When in use, the fiber bundle will first enter the drying chamber 4 and then pass through the setting frame 51. Because the setting frame 51 is provided with an oil return pipe 54, the heated heat transfer oil, after passing through the oil-gas separator 23, the separated heat transfer oil will enter the oil return pipe 54. At this time, the heated heat transfer oil also has a certain temperature. The setting frame 51 of the device is respectively equipped with fan motors 53 on the upper and lower surfaces. When the fan motor 53 is working, it will drive the fan blades 55 to rotate. The wind force generated by the rotation of the fan blades 55 on the upper and lower surfaces will blow relatively toward the passing fiber bundle. The generated wind force will also carry the temperature emitted by the return oil pipe 54, and then blow the high temperature toward the fiber bundle, so as to reasonably utilize the energy of the heat transfer oil part, thereby achieving the drying effect.

[0054] like Figure 6-8 As shown, in this embodiment, specifically, the winding assembly 6 includes a clamping frame 61, and the inner part of the clamping frame 61 is also equipped with an oil return pipe 54, and clamping cylinders 62 are respectively installed on the outer sides of the clamping frame 61, and a clamping plate is installed at the output end of the clamping cylinder 62. A plurality of winding bearings 63 are installed at one end of the clamping frame 61 close to the take-up assembly 3, and a winding motor 64 is installed above the clamping frame 61;

[0055] When in use, the winding assembly 6 of the device can not only perform heat-setting on the fiber bundle, but also can wind the heat-set fiber bundle, and wind the loose fiber bundle into a tight fiber bundle. During specific use, when the fiber bundle passes through the winding assembly 6, the clamping cylinder 62 can drive the clamping plate to move closer to the fiber bundle, thereby better shaping the fiber bundle, but the clamping plate will not clamp the fiber bundle, but will only produce a slight resistance to the fiber bundle, thereby limiting the shape of the fiber bundle.

[0056] like Figure 6-8As shown, in this embodiment, specifically, a limiting sleeve 65 is installed inside the winding bearing 63, and a driven wheel 651 and multiple groups of winding cylinders 66 are installed on the limiting sleeve 65. A winding block 67 is installed at the output end of the winding cylinder 66, and the winding block 67 is located inside the limiting sleeve 65. Multiple groups of winding stripes are arranged on the other side of the winding block 67. A driving wheel 641 is installed at the output end of the winding motor 64, and the driving wheel 641 cooperates with the driven wheel 651.

[0057] The clamped fiber bundle will pass through multiple groups of winding blocks 67. When the winding motor 64 rotates, it will drive the driving wheel 641 to rotate. The driving wheel 641 cooperates with the driven wheel 651, and can drive the driven wheel 651 to rotate. When the driven wheel 651 rotates, it will drive the limiting sleeve 65 to rotate in the winding bearing 63, and then make the multiple groups of winding blocks 67 and the winding cylinder 66 rotate together. When the winding block 67 rotates, because the winding block 67 contacts the inner wall of the fiber bundle, when the winding block 67 rotates, the fiber bundle will be more compact under the drive of the winding block 67.

[0058] like Figure 1 As shown, in this embodiment, specifically, the controller is installed on the side of the support platform 11, the controller is connected to the heat setting machine body 1, and a control panel is installed on the controller;

[0059] The controller of the device can control various devices of the heat setting machine body 1, and the user can detect the working status of the heat setting machine body 1 through the control panel, and can also control the controller through the control panel to control the heat setting machine body 1 in a changing direction.

[0060] Working principle: When the device is in use, the heat setting machine body 1 can perform heat setting treatment on the fiber bundle. When it is used specifically, after the produced fiber bundle passes through the heat setting component 5, the hot air of the heat setting component 5 can heat and shape the fiber bundle just produced, and the hot air of the heat setting component 5 is generated by the heat transfer oil heating component 2. When the heat transfer oil heating component 2 is used specifically, it can heat the heat transfer oil, and the heat generated by the heat transfer oil heating will be utilized. After passing through the heat setting component 5, the fiber bundle will pass through the winding component 6, and the winding component 6 can heat the fiber bundle after shaping. The fiber bundle is wound to make the loose fiber bundle more compact, and the winding component 6 can adjust the output diameter of the winding component 6 according to the diameter of the fiber bundle when winding the fiber bundle, and the final finished fiber bundle will be collected by the take-up component 3, so that the device can perform heat setting treatment on the fiber bundle when in use, and wind the fiber bundle in a targeted manner according to the diameter of the fiber bundle to make the finished fiber bundle more compact, and when the fiber bundle sprayed with far-infrared radiation coating passes by, the protrusions on the surface of the fiber bundle can be smoothed by the winding component.

[0061] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A heat-conducting oil heating type heat setting machine with heat energy recovery, comprising a heat setting machine body (1) and a controller, characterized in that: The heat setting machine body (1) comprises a support platform (11), a heat conducting oil heating component (2) and a wire taking-up component (3); the heat conducting oil heating component (2) and the wire taking-up component (3) are respectively mounted above the support platform (11); a support frame (12) is mounted on the support platform (11) and the heat conducting oil heating component (2); a drying chamber (4) is mounted on the support frame (12); a paint spraying component (8), a heat setting component (5) and a wire winding component (6) are mounted in the drying chamber (4); the wire winding component (6) is mounted on one end of the support frame (12) close to the wire taking-up component (3); the heat conducting oil heating component (2) is connected to the drying chamber (4) and the heat setting component (5); the wire taking-up component (3) can collect wires; the heat setting component (5) can set fiber bundles; and the wire winding component (6) can wind and shape the fiber bundles.

2. The heat-conducting oil heating type heat setting machine with heat recovery according to claim 1, characterized in that: The thermal oil heating component (2) comprises a thermal oil heater (21), an oil pump (22) and an oil-gas separator (23); the output end of the thermal oil heater (21) is connected to the oil pump (22); the output end of the oil pump (22) is connected to the oil-gas separator (23); the oil discharge end of the oil-gas separator (23) is connected to the heat setting component (5); and the exhaust end of the oil-gas separator (23) is connected to the drying bin (4).

3. The heat-conducting oil heating type heat setting machine with heat recovery according to claim 2, characterized in that: The wire taking-up assembly (3) comprises a wire taking-up motor (31), a wire taking-up shaft (32) and a plurality of wire taking-up rollers (33); connecting rods (13) are installed on both sides of the wire taking-up shaft (32); both ends of the wire taking-up shaft (32) are connected to the connecting rods (13) through bearings; a fixed end of the connecting rod (13) is connected to a support platform (11); a plurality of wire taking-up rollers (33) are equidistantly installed on the wire taking-up shaft (32); and an output end of the wire taking-up motor (31) is connected to the wire taking-up shaft (32).

4. The heat-conducting oil heating type heat setting machine with heat recovery according to claim 3, characterized in that: The drying bin (4) is hollow, and exhaust holes are respectively provided on the top and bottom surfaces of the drying bin (4). The drying bin (4) is connected to the exhaust port of the oil-gas separator (23). Multiple groups of temperature sensors are installed inside the drying bin (4), and the temperature sensors are connected to the controller and the thermal oil heater (21).

5. The heat-conducting oil heating type heat setting machine with heat recovery according to claim 4, characterized in that: The two ends of the heat setting component (5) are connected to the drying chamber (4) through bearings. An adjusting motor (41) is installed outside the drying chamber (4). The output end of the adjusting motor (41) is connected to the heat setting component (5). The adjusting motor (41) can reciprocate to drive the heat setting component (5). The adjusting motor (41) will reverse after rotating forward. When the temperature of the drying chamber (4) is high: adjusting the motor (41) will reduce the angles of forward and reverse rotation; When the temperature of the drying chamber (4) is low: adjusting the motor (41) will increase the angles of forward and reverse rotation; The rotation angle of the regulating motor (41) is 0° to 40°.

6. The heat-conducting oil heating type heat setting machine with heat energy recovery according to claim 5, characterized in that: The paint spraying assembly (8) comprises a paint spraying frame (81), wherein a plurality of groups of negative ion imparting rings (82), a plurality of groups of paint spraying rings (83) and a plurality of groups of induction rings (84) are installed in the paint spraying frame (81), a plurality of groups of heating rings (85) are installed at the output end of the paint spraying frame (81), a negative ion generator (86) and a paint spraying tank (87) are installed on the drying chamber (4), the negative ion generator (86) is connected to the negative ion imparting ring (82), the paint spraying pipe is connected to the paint spraying ring (83), a plurality of groups of paint spraying ports are equidistantly provided on the paint spraying ring (83), and the induction ring (84) is provided with a plurality of heating rings (85) and ... heating ring (84) is provided with a plurality of heating rings (85) and a negative ion generator (86) and a paint spraying tank (87) are provided on the drying chamber (4), 4) A plurality of induction cylinders (841) are installed on the outside, a plurality of arc-shaped induction plates (842) are installed inside the induction ring (84), a fixed end of the arc-shaped induction plate (842) is connected to the induction cylinder (841), and the arc-shaped induction plate (842) is connected to a controller; a plurality of heating cylinders (851) are installed on the outside of the heating ring (85), a plurality of arc-shaped heating plates (852) are installed inside the heating ring (85), an output end of the heating cylinder (851) is connected to the arc-shaped heating plate (852), and the arc-shaped heating plate (852) is connected to a controller.

7. The heat-conducting oil heating type heat setting machine with heat energy recovery according to claim 6, characterized in that: The heat setting component (5) comprises a setting frame (51), arc blocks (52) are installed on both sides of the setting frame (51), and multiple groups of grooves are respectively provided on the upper and lower inner wall surfaces of the setting frame (51). Multiple groups of fan motors (53) are installed outside the setting frame (51), and the fan motors (53) correspond to the grooves. Multiple groups of oil return pipes (54) are installed inside the setting frame (51), and the oil return pipes (54) pass through the grooves. The input end of the oil return pipe (54) is connected to the oil pump (22), and the output end of the oil return pipe (54) is connected to the thermal oil heater (21). The output end of the fan motor (53) is installed with a fan blade (55), and the fan blade (55) is located between the groove and the oil return pipe (54).

8. The heat-conducting oil heating type heat setting machine with heat recovery according to claim 7, characterized in that: The winding assembly (6) comprises a clamping frame (61), an oil return pipe (54) is also installed inside the clamping frame (61), clamping cylinders (62) are respectively installed on the outside of both sides of the clamping frame (61), and a clamping plate is installed at the output end of the clamping cylinder (62). A plurality of winding bearings (63) are installed at one end of the clamping frame (61) close to the take-up assembly (3), and a winding motor (64) is installed above the clamping frame (61).

9. The heat-conducting oil heating type heat setting machine with heat energy recovery according to claim 8, characterized in that: A limiting sleeve (65) is installed inside the winding bearing (63), a driven wheel (651) and multiple groups of winding cylinders (66) are installed on the limiting sleeve (65), a winding block (67) is installed at the output end of the winding cylinder (66), the winding block (67) is located inside the limiting sleeve (65), and multiple groups of winding stripes are arranged on the other side of the winding block (67), and a driving wheel (641) is installed at the output end of the winding motor (64), and the driving wheel (641) cooperates with the driven wheel (651).

10. The heat-conducting oil heating type heat setting machine with heat energy recovery according to claim 9, characterized in that: The controller is installed on the side of the support platform (11), the controller is connected to the heat setting machine body (1), and a control panel is installed on the controller.