Polishing device for guitar production and using method thereof
By using technologies such as vacuum adsorption and synchronous components in the guitar polishing device, the problems of low polishing efficiency and uneven effects in the prior art are solved, and multi-dimensional polishing of guitars are realized, which improves production efficiency and polishing quality.
Patent Information
- Application Number
- CN202411581398.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing guitar polishing devices are inefficient and have uneven polishing effects, so they cannot effectively handle the arc-shaped surface of the guitar, resulting in frequent manual intervention and difficulty in achieving large-scale and standardized production.
A polishing device including a vacuum adsorption device, a concave bracket, a lifting assembly, a synchronization assembly and a piping assembly is designed to achieve multi-dimensional polishing of the guitar body through vacuum adsorption and driving components. The synchronization assembly and the piping assembly are used in conjunction with each other to ensure polishing. The wheels apply uniform pressure in different arc areas.
It achieves efficient and even polishing of the four sides and top surfaces of the guitar, reduces manual intervention, and improves production efficiency and polishing quality.
Smart Images

Figure CN119238340A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of guitar production, and in particular to a polishing device for guitar production and a use method thereof. Background Art
[0002] Guitar is a string instrument, usually with six strings, which are plucked or struck to produce sound. Its main resonance box (i.e., the body) is usually made of wood, so after the body is manufactured, it is often necessary to polish the body in order to remove surface burrs and better oil or paint.
[0003] The traditional polishing method is to use a handheld grinder to polish the front, back and sides of the guitar, which wastes a lot of manpower. In addition, since the manual polishing is handheld, it is difficult to control the contact force between the grinder and the guitar body during the polishing process. The polished guitar surface is likely to have uneven polishing. Therefore, the manual polishing method has high requirements on the workers' skills and is difficult to carry out large-scale and standardized production.
[0004] In view of this, with the advancement of science and technology, some manufacturers have developed polishing devices for guitar polishing processes to replace the manual polishing and grinding process. These devices mostly use a clamping structure to clamp the body of the guitar on the device, and then start the drive structure to move the grinding wheel for grinding. This automated equipment solves the problems encountered in manual polishing. However, the defect of this equipment is that in practical applications, on the one hand, it can only polish one plane of the guitar at a time. After polishing, it is necessary to loosen the clamping structure and manually change the surface before continuing to polish. This cycle can be completed six times before it can be completely polished. This polishing method is inefficient and makes the process incomplete. In addition, the various surfaces of the guitar are not flat, especially the side of the guitar, which usually has a gourd-shaped curvature. In the existing technology, the polishing wheel does not make adaptive adjustments to the arc shape of the guitar body during the polishing operation. In other words, during the polishing process, the position of the polishing wheel is fixed, which means that the distance between it and the different curvature areas on the surface of the guitar is inconsistent. Therefore, in the area with a closer distance, the pressure applied by the polishing wheel is greater; while in the area with a farther distance, the pressure will be reduced. This will lead to uneven polishing effect on the same surface.
[0005] In view of this, it is necessary to improve the above defects.
[0006] The information disclosed in this background technology section is only intended to enhance the understanding of the overall background of the invention and should not be regarded as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Summary of the invention
[0007] The technical problem to be solved by the present invention is to overcome the above-mentioned defects and provide a polishing device for guitar production and a method of using the same.
[0008] In order to solve the above technical problems, the technical solution provided by the present invention is:
[0009] A polishing device for guitar production, comprising:
[0010] Two vacuum adsorption devices arranged in parallel, the vacuum adsorption devices are used to adsorb the guitar body or the guitar mold to achieve fixation of the guitar body or the guitar mold, and the two vacuum adsorption devices can be rotated 90 degrees synchronously;
[0011] A bracket, the bracket is in an inverted concave shape, and is arranged above the vacuum adsorption device. The bracket is provided with a driving component to perform forward and backward translational movement;
[0012] A top surface polishing assembly, which can grind and polish the top surface of the guitar and can be lifted and lowered by being provided with a lifting assembly;
[0013] A side polishing component and a rolling component, wherein the side polishing component is linked with the rolling component by being provided with a synchronization component, and the rolling component rolls and moves along the side edge of the guitar body or the mold, driving the side polishing component to polish the edge of the guitar body on the other side with the same displacement amplitude;
[0014] The supporting component is used to support the overall operation of the equipment, and is provided with a cavity for accommodating a device for driving the vacuum adsorption device to rotate.
[0015] Furthermore, the vacuum adsorption device includes an outer shell with a hollow interior, the top surface of the outer shell is opened, and a suction cup is arranged in the opening. The suction cup can fit tightly with the bottom surface of the guitar body or the guitar mold. A vacuum generator is arranged at the bottom of the inner shell. The vacuum generator is connected to the interior of the suction cup through a plurality of air pipes. The air in the suction cup is extracted by vacuuming, so that the suction cup and the bottom surface of the guitar body or the guitar mold are adsorbed.
[0016] Furthermore, a connecting plate is fixedly connected to the bottom of the shell, a rotating support plate is fixedly connected to the bottom of the connecting plate, a rotating support plate is fixedly connected to the bottom of the rotating support plate, a rotating shaft is fixedly connected to the outside of the rotating shaft with a pulley five, the pulleys five on both sides are interconnected by a belt three, a rotating seat is connected to the bearing under the rotating shaft on one side, and a grooved wheel group driven by a motor four is arranged under the rotating shaft on the other side, and the rotating shaft, pulley five, belt three, rotating seat, motor four and grooved wheel group are all located inside the cavity.
[0017] Furthermore, the ratio of the sheave motion period to the dwell period of the sheave group is 1:3.
[0018] Further, the lifting assembly includes a lifting plate, both sides of the bottom of the lifting plate are connected to the top surface of the bracket by a lifting cylinder, a lifting hole is opened on the bracket, a lifting rod is fixedly connected to the middle of the bottom end of the lifting plate, the lifting rod passes through the lifting hole, extends to the bottom of the bracket and is respectively fixedly connected to a forward extension portion and a lateral connecting rod;
[0019] The top surface polishing assembly includes a motor box three fixedly connected to a connecting rod two, a motor three is fixedly connected inside the motor box three, a pulley three is fixedly connected to the output shaft of the motor three, a bearing part is connected to the lower bearing of the extension part, a pulley four is fixedly connected to the periphery of the bearing part, the pulley four and the pulley three are connected by a belt two, a belt box two is provided on the periphery of the belt two, and a polishing wheel two is fixedly connected to the lower part of the bearing part.
[0020] Further, the side polishing assembly includes a polishing wheel 1, the polishing wheel 1 is rotatably connected to a wheel seat 2 via an insertion shaft, a pulley 1 is fixedly connected to one side of the insertion shaft, a pulley 2 is provided on one side of the pulley 1, the pulley 2 and the pulley 1 are connected to each other via a belt 1, a motor 2 is fixedly connected to the pulley 2, a motor box 2 is fixedly connected to the periphery of the motor 2, and a belt box 1 is provided on the periphery of the belt 1;
[0021] The hemming assembly comprises a roller, which can roll on the side edge of the guitar body or the guitar mold, and a wheel seat 1 is arranged on the roller, and a sleeve rod is fixedly connected to the side of the wheel seat 1 away from the roller, and a sleeve is sleeved on the sleeve rod and slides in the sleeve, and a spring is sleeved on the outer periphery of the sleeve rod, and the two ends of the spring are respectively fixedly connected to the sleeve and the wheel seat 1, and the end of the sleeve rod away from the wheel seat 1 is fixedly connected to a limiting block;
[0022] The synchronization component includes a special-shaped connecting rod 1, which connects the motor box 2 and the limit block together. The bottom end of the bracket is fixedly connected to the support rod 1 and the support rod 2 respectively. The support rod 1 is located on the side close to the polishing wheel 1. The bottom end of the support rod 2 is fixedly connected to the sleeve. The connecting rod 1 passes through the rod body of the support rod 1 and the support rod 2 and slides therein. The wheel seat 2 is connected to the connecting rod 2 by being provided with a support part.
[0023] Furthermore, the supporting component includes a base, screw slots are provided on both sides of the top of the base, the bottom of the bracket extends into the screw slot and has a threaded hole, a screw is rotatably connected in the screw slot, the screw is threadedly connected to the bracket through the threaded hole, a motor box 1 is provided in front of the base, a motor 1 is fixedly connected in the motor box 1, an output shaft of the motor 1 is fixedly connected to the screw, the top of the screw slot is covered with a flexible and deformable folding shade net, and the two ends of the folding shade net are respectively fixedly connected to the bracket and the inner wall of the screw slot.
[0024] Furthermore, a rear seat is fixedly connected to the rear of the base, and a plurality of evenly distributed fan openings are opened on the rear seat. A fan is arranged in the fan opening, and the fan is used to blow away dust generated after polishing.
[0025] A method for using a polishing device for guitar production comprises the following steps:
[0026] S1, placing the guitar body on a vacuum adsorption device located on one side close to the side polishing assembly and the top polishing assembly, starting the vacuum adsorption device, and performing vacuum adsorption on the guitar body;
[0027] S2, placing the guitar model or another guitar body on another vacuum adsorption device and adsorbing it in the same way as S;
[0028] S3, start the motor 1 to drive the screw to rotate and drive the bracket to translate for at least one cycle; at the same time, start the lifting cylinder to drive the lifting plate to descend until the polishing wheel 2 contacts the top surface of the guitar body, at this time, start the motor 3 to drive the polishing wheel 2 to polish the top surface of the guitar body; at the same time, start the motor 3 to drive the polishing wheel 1 to polish one side of the guitar body, and at the same time start the fan to blow away the dust during the polishing process;
[0029] S4, after the bracket is translated for at least one cycle, the motor 4 drives the groove wheel group to move 90 degrees, and repeats steps S1 to S3 until the four sides of the guitar body are polished. In this process, within a certain period, the lifting cylinder is driven to rise, driving the polishing wheel 2 away from the contact with the guitar body, and the motor 3 is stopped to stop polishing the guitar body;
[0030] S5. After step S4 is completed, the vacuum adsorption device is controlled to stop adsorption, and then the guitar body is turned over and the above steps are repeated until all six sides are polished.
[0031] Compared with the prior art, the advantages of the present invention are: (1) The top surface polishing assembly and the side surface polishing assembly provided at the same time in the present invention cooperate with the vacuum adsorption device for adsorption, and cooperate with the structure of driving the vacuum adsorption device for rotation, so that the device designed by the present invention can polish the top surface and four side surfaces of the guitar body in three dimensions at the same time without manual intervention, making the polishing process more complete, safe and efficient.
[0032] (2) The present invention is provided with a synchronous component, which connects the side polishing component and the hemming component. In addition, another guitar body or mold that is the same as the guitar body to be polished can enable the hemming component to move along the edge of the guitar body or the mold. The amplitude of its movement will be transmitted to the side polishing component through the synchronous component, so that the side of the guitar body can be polished and ground with the same displacement amplitude. This ensures that the grinding wheel always faces different curved radian areas on the side of the guitar at the same grinding distance, thereby making the polishing degree of the side of the guitar more consistent. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a three-dimensional structural diagram of the present invention;
[0034] Figure 2 It is a partial three-dimensional structural diagram of the present invention;
[0035] Figure 3 It is a schematic diagram of the linkage of the side polishing assembly, the synchronization assembly and the hemming assembly of the present invention;
[0036] Figure 4 It is a partial schematic diagram of the top surface polishing assembly of the present invention;
[0037] Figure 5 It is an exploded schematic diagram of the rotation of the vacuum adsorption device of the present invention;
[0038] Figure 6 It is a front cross-sectional view of the vacuum adsorption device of the present invention;
[0039] Figure 7 It is a three-dimensional schematic diagram of the rear seat and the fan thereof of the present invention;
[0040] Figure 8 is an internal cross-sectional view of the base of the present invention;
[0041] Fig. 9 It is an enlarged view of A of the present invention;
[0042] Fig.10 It is an enlarged view of B of the present invention;
[0043] As shown in the figure: 1. Vacuum adsorption device; 2. Bracket; 3. Top surface polishing assembly; 4. Lifting assembly; 5. Side polishing assembly; 6. Synchronous assembly; 7. Rolling assembly; 8. Support component; 9. Cavity; 10. Shell; 11. Suction cup; 12. Vacuum generator; 13. Air pipe; 14. Connecting plate; 15. Rotating support plate; 16. Rotating shaft; 17. Pulley five; 18. Belt three; 19. Rotating seat; 20. Motor four; 21. Groove pulley set; 22. Lifting plate; 23. Lifting cylinder; 24. Lifting hole; 25. Lifting rod; 26. Extension; 27. Connecting rod two; 28. Motor box three; 29. Motor three; 30. Pulley three; 31. Bearing part; 32. Pulley four; 33. Belt two; 34. Belt box two; 35. Polishing wheel two; 36. Polishing wheel one; 37. Wheel seat two; 38. Pulley one; 39. Pulley two; 40. Belt one; 41. Motor two; 42. Motor box two; 43. Belt box one; 44. Roller; 45. Wheel seat one; 46. Sleeve rod; 47. Sleeve; 48. Spring; 49. Limit block; 50. Connecting rod one; 51. Support rod one; 52. Support rod two; 53. Base; 54. Screw groove; 55. Threaded hole; 56. Screw; 57. Motor box one; 58. Motor one; 59. Folding shade net; 60. Back seat; 61. Fan port; 62. Fan; 63. Support part. DETAILED DESCRIPTION
[0044] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.
[0045] Please refer to the instruction manual Figures 1 to 10The present invention discloses a polishing device for guitar production, which mainly includes two parallel vacuum adsorption devices 1, a bracket 2, a top surface polishing assembly 3, a lifting assembly 4, a side polishing assembly 5, a synchronization assembly 6, a rolling assembly 7 and a support assembly 8, wherein the vacuum adsorption device 1 is used to adsorb a guitar body or a guitar mold to fix the guitar body or the guitar mold, and the two vacuum adsorption devices 1 can be synchronously rotated 90 degrees; the bracket 2 is in an inverted concave shape, which is arranged above the vacuum adsorption device 1, and the bracket 2 is arranged to perform forward and backward translational movement by setting a driving component; the top surface polishing assembly 3 and the side surface polishing assembly 5 are arranged on the bracket 2, and the top surface polishing assembly 3 can grind and polish the top surface of the guitar, and is lifted and lowered by the lifting assembly 4; the side surface polishing assembly 5 is linked by the synchronization assembly 6 and the rolling assembly 7, and when in use, the rolling assembly 7 rolls and moves along the side edge of the guitar, driving the side polishing assembly 5 to grind the edge of the guitar body on the other side with the same displacement amplitude; finally, the support component 8 is used to support the overall operation of the device, and a cavity 9 for accommodating a device for driving the vacuum adsorption device 1 to rotate is arranged in the support component 8.
[0046] Through the above structure, the polishing device for guitar production described in the present invention can polish the four side surfaces and the top surface of the guitar in a total of three dimensions. Most of the time, the back of the guitar does not need to be polished. If necessary, the polishing requirement of the back can be met by turning the guitar over.
[0047] In order to further describe the above-mentioned components and structures, in a preferred embodiment of the present invention, the above-mentioned vacuum adsorption device 1 includes an internally hollow shell 10, the top surface of the shell 10 is opened, and a suction cup 11 is arranged in the opening. The top surface of the suction cup 11 is provided with a layer of silicone layer, and the silicone layer extends out of the opening, and can be tightly fitted with the bottom surface of the guitar body or the guitar mold. At the same time, a vacuum generator 12 is arranged at the bottom of the shell 10. The vacuum generator 12 is preferably a vacuum pump, which is connected to the inside of the suction cup 11 through a plurality of air pipes 13. When in use, the vacuum pump is started to extract the air in the suction cup 11 by vacuuming, so that the suction cup 11 and the bottom surface of the guitar body or the guitar mold are adsorbed, and finally the guitar body is fixed on the vacuum adsorption device 1, ensuring that it will not be displaced during the polishing process.
[0048] Therefore, after the side polishing assembly 5 has finished polishing one side of the guitar, the vacuum adsorption device 1 is driven to rotate 90 degrees so that the other side perpendicular to the previous side faces the side polishing assembly 5. Subsequently, the side polishing assembly 5 is started again to polish the side, and this cycle is repeated three times until all four sides of the guitar body are completely polished. This process is realized by the structure arranged at the bottom end of the vacuum adsorption device 1.
[0049] For details, please refer to the manual. Figure 5 The present invention is designed to have a connecting plate 14 fixedly connected to the bottom of the housing 10, and a rotating support plate 15 fixedly connected to the bottom of the connecting plate 14. The rotating support plate 15 is used as a dividing point, and the upper surface and the lower surface of the rotating support plate 15 are both located inside the supporting component 8, and the components below the rotating support plate 15 are all located inside the containing cavity 9. The rotating support plate 15 and the top surface of the supporting component 8 are movably connected, that is, they can rotate relative to the supporting component 8, and the bottoms of the two rotating support plates 15 are both fixedly connected to a rotating shaft 16, and the outer surface of the rotating shaft 16 is fixedly connected to a pulley 5 17, and the pulleys 5 17 on both sides are connected to each other by a belt 3 18. Therefore, when the pulley 5 17 on one side rotates, the belt 3 18 can drive the pulley 5 17 on the other side to rotate, and finally drive the vacuum adsorption device 1 thereon to rotate. In order to drive the pulley 5 17 to rotate, the present invention has a rotating seat 19 connected to the bearing below the rotating shaft 16 on one side, which is used to support the inner bottom wall of the containing cavity 9, as shown in the attached figure. Figure 5 As shown, the rotating seat 19 is fixed, and the rotating shaft 16 rotates with the pulley 5 17. At the same time, a groove wheel group 21 driven by the motor 4 20 is arranged below the rotating shaft 16 on the other side, as shown in the appendix of the specification. Figure 5 As shown, the groove wheel group 21 includes a notched turntable fixedly linked to the motor four 20, and a toggle rod is arranged on the notched turntable, and next to it, fixedly connected to the rotating shaft 16, is a groove wheel, and the groove wheel has four deep notches and four arc openings, and the arc diameter of the arc opening is equal to the diameter of the notched circular disk. Therefore, when the motor four 20 rotates to drive the toggle rod to rotate, the small toggle block on the toggle rod will penetrate into the deep notch on the groove wheel and toggle the groove wheel to rotate, and so on. The ratio of the groove wheel motion period to the residence period of the groove wheel group 21 is 1:3, that is, when the notched turntable rotates one circle, the toggle groove wheel rotates 90°, and then the vacuum adsorption device 1 thereon is accurately controlled to rotate 90° to achieve edge change polishing.
[0050] The rotation of the vacuum adsorption device 1 is to cooperate with the grinding of the side polishing component 5. The side polishing component 5 is linked to the hemming component 7 through the synchronization component 6. The hemming component 7 follows the side edge of the guitar body or the mold and then transmits it to the synchronization component 6, which controls the side polishing component 5 to move with the same amplitude, so that the side edges of the guitar body in different curve areas are polished with the same polishing pressure. For details, please refer to the attached manual. Figures 2-3In a preferred embodiment of the present invention, the side polishing assembly 5 includes a polishing wheel 36, which is fixedly connected to a plug shaft and rotatably connected to a wheel seat 37 through the plug shaft. At the same time, a pulley 38 is fixedly connected to one side of the plug shaft, and a pulley 39 is arranged on one side of the pulley 38. The pulley 39 and the pulley 38 are connected to each other by a belt 40. A motor 41 is fixedly connected to the pulley 39, and a motor box 42 is fixedly connected to the periphery of the motor 41. A belt box 43 is arranged on the periphery of the belt 40. Therefore, the pulley 39 is driven to rotate by the motor 41, and the pulley 38 is driven to rotate through the transmission of the belt 40, thereby realizing the rotation of the polishing wheel 36 and realizing friction polishing.
[0051] Next, on the other side, i.e., the side opposite to the polishing wheel 36, a roll edge assembly 7 is arranged thereon, and the roll edge assembly 7 includes a roller 44, which is arranged transversely and can roll on the side edge of the guitar body or the guitar mold, and a wheel seat 45 is arranged on the roller 44, and a sleeve rod 46 is fixedly connected to the side of the wheel seat 45 away from the roller 44, and a sleeve 47 is sleeved on the sleeve rod 46 and slides in the sleeve 47, and a spring 48 is sleeved on the outer periphery of the sleeve rod 46, and the two ends of the spring 48 are respectively fixedly connected to the sleeve 47 and the wheel seat 45, and the end of the sleeve rod 46 away from the wheel seat 45 is fixedly connected to a limiting block 49;
[0052] The synchronization component 6 includes a special-shaped connecting rod 50, which connects the motor box 42 and the limit block 49 together. The bottom end of the bracket 2 is fixedly connected with a support rod 51 and a support rod 52, respectively. The support rod 51 is located on the side close to the polishing wheel 36. The bottom end of the support rod 52 is fixedly connected to the sleeve 47. The connecting rod 50 passes through the rod body of the support rod 51 and the support rod 52 and slides therein. The wheel seat 2 37 is connected to the connecting rod 27 by providing a support portion 63.
[0053] Therefore, as the instructions Figures 2-3 , Fig. 9 As shown, in a preferred embodiment of the present invention, as the bracket 2 moves, the position of the roller 44 also changes. When it is not subjected to pressure, the spring 48 is in a relaxed state, so there is no deformation force to drive the roller 44 to move. At this time, the position of the roller 44 is recorded as the initial depth, and when the roller 44 moves to contact the side edge of the guitar body or the mold, it will roll along the edge surface. Of course, if it is to roll along the edge surface throughout the entire process, the initial depth of the roller 44 needs to be greater than or equal to the deepest depth of the side edge curved surface of the guitar body.
[0054] As roller 44 continues to move, its lateral position will also follow the changes in the side edge curve of the guitar body. When it is subjected to pressure, it will drive sleeve rod 46 to move. Sleeve rod 46 slides in sleeve 47 and squeezes spring 48 to deform it. At this time, the position of connecting rod 50 will also move, thereby driving the position of polishing wheel 36 to change. Since the displacement amplitude of polishing wheel 36 is equal to that of connecting rod 50, and the displacement amplitude of connecting rod 50 is equal to that of sleeve rod 46; the displacement amplitude of sleeve rod 46 is equal to that of roller 44, and the displacement amplitude of roller 44 is ultimately determined by the curvature of the side edge curve of the guitar body or the mold, therefore, this enables polishing wheel 36 to always move along the side edge curve of the guitar body to achieve the effect of polishing and grinding, and the polishing degree of the side edges of different curved surface areas in the front and back are consistent, so that uneven force will not occur.
[0055] Through the above components, the present invention can finally achieve the polishing of the four sides of the guitar body. In order to be able to polish the top surface of the guitar body, a top surface polishing assembly 3 is required. Please refer to the attached manual for details. Figure 4 and Fig.10 As shown in the figure, in a preferred embodiment of the present invention, the top surface polishing assembly 3 includes a motor box 3 28 fixedly connected to the connecting rod 27, a motor 3 29 is fixedly connected inside the motor box 3 28, a pulley 3 30 is fixedly connected to the output shaft of the motor 3 29, a bearing portion 31 is connected to the lower bearing of the extension portion 26, a pulley 4 32 is fixedly connected to the periphery of the bearing portion 31, the pulley 4 32 and the pulley 3 30 are connected by a belt 2 33, a belt box 2 34 is provided on the periphery of the belt 2 33, a polishing wheel 2 35 is fixedly connected to the lower part of the bearing portion 31, and is driven by the motor 3 29 to realize the driving of the polishing wheel 2 35.
[0056] However, since the polishing of the four sides of the guitar body requires the bracket 2 to drive the side polishing assembly 5 to move four cycles, then, since the top surface polishing assembly 3 is also connected to the bracket 2, if the top surface polishing assembly 3 is continuously in contact with the top surface of the guitar body, the polishing degree of the top surface of the guitar body will be four times that of the side. Therefore, in order to avoid this situation, a lifting assembly 4 is provided in a specific embodiment of the present invention, and the lifting assembly 4 includes a lifting plate 22, and both sides of the bottom of the lifting plate 22 are connected to the top surface of the bracket 2 by a lifting cylinder 2 3, a lifting hole 24 is provided on the bracket 2, a lifting rod 25 is fixedly connected to the middle of the bottom end of the lifting plate 22, the lifting rod 25 passes through the lifting hole 24, extends to the bottom of the bracket 2 and is respectively fixedly connected with a forward extension 26 and a lateral connecting rod 27. When the top surface polishing assembly 3 is needed, the lifting cylinder 23 is lowered to make the top surface polishing assembly 3 contact with the top surface of the guitar. When the top surface polishing assembly 3 is not needed, the lifting cylinder 23 is raised to prevent it from contacting the top surface of the guitar. The combination of the two can control the consistency of the polishing degree of the top surface and the side surface.
[0057] Finally, there are the supporting component 8 and the blowing component. The supporting component 8 includes a base 53. Screw grooves 54 are provided on both sides of the top of the base 53. The bottom of the bracket 2 extends into the screw groove 54 and is provided with a threaded hole 55. A screw 56 is rotatably connected in the screw groove 54. The screw 56 is threadedly connected to the bracket 2 through the threaded hole 55. A motor box 57 is provided in front of the base 53. A motor 58 is fixedly connected in the motor box 57. The output shaft of the motor 58 is fixedly connected to the screw 56. Therefore, when the motor 58 is powered on and started, its output shaft will drive the screw 56 to rotate. Under the influence of the threaded connection, the bracket 2 will follow the thread. The thread on the rod 56 moves to complete the above-mentioned polishing process. At the same time, the top of the screw groove 54 is covered with a flexible and deformable folding screen 59. The two ends of the folding screen 59 are respectively fixedly connected to the bracket 2 and the inner wall of the screw groove 54 to block the dust that is entangled during the polishing process; and the blowing component includes a rear seat 60, which is fixed to the rear part of the base 53. The rear seat 60 is provided with a plurality of evenly distributed fan openings 61, and a fan 62 is arranged in the fan opening 61. A detachable dust filter screen (not shown in the figure) is arranged at the front and rear parts of the fan opening 61 to prevent dust from entering the interior of the fan 62 of the fan buckle 61.
[0058] When in use, the fan 62 is started to blow away dust during the polishing process, thereby ensuring that the operating surface is clean and tidy.
[0059] Based on the above disclosed polishing device for guitar production, the operating method of the present invention is as follows:
[0060] S1, placing the guitar body on the vacuum adsorption device 1 located on one side close to the side polishing assembly 5 and the top polishing assembly 3, starting the vacuum adsorption device 1, and performing vacuum adsorption on the guitar body;
[0061] S2, placing the guitar model or another guitar body on another vacuum adsorption device 1, and adsorbing it in the same way as S1;
[0062] S3, start the motor 1 58, drive the screw rod 56 to rotate, and drive the bracket 2 to translate for at least one cycle; at the same time, start the lifting cylinder 23, drive the lifting plate 22 to descend until the polishing wheel 2 35 contacts the top surface of the guitar body, at this time, start the motor 3 29, drive the polishing wheel 2 35 to polish the top surface of the guitar body; at the same time, start the motor 3 29 to drive the polishing wheel 1 36 to polish one side of the guitar body, and at the same time start the fan 62 to blow away the dust during the polishing process;
[0063] S4, after the bracket 2 is translated for at least one cycle, the motor 4 20 drives the groove wheel set 21 to move 90 degrees, and repeats steps S1 to S3 until the four sides of the guitar body are polished. In this process, within a certain period, the lifting cylinder 23 is driven to rise, driving the polishing wheel 2 35 away from the contact with the guitar body, and the motor 3 29 is stopped to stop polishing the guitar body;
[0064] S5. After step S4 is completed, the vacuum adsorption device 1 is controlled to stop adsorption, and then the guitar body is turned over and the above steps are repeated until all six sides are polished.
[0065] In summary, through the above steps, all surfaces of the guitar body can be polished in three dimensions in an all-round manner, so that the polishing process is complete and the production efficiency is improved.
[0066] It should be noted here that the electrical components appearing in this article are all connected to the external main controller and 220V AC power, and the main controller can be a conventional known device that controls a computer, etc. The specific implementation method of the present disclosure omits the detailed description of known functions and known components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment.
[0067] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A polishing device for guitar production, characterized in that: include: Two vacuum adsorption devices (1) arranged in parallel, the vacuum adsorption devices (1) are used to adsorb a guitar body or a guitar mold to fix the guitar body or the guitar mold, and the two vacuum adsorption devices (1) can be rotated 90 degrees synchronously; A support (2), the support (2) is in an inverted concave shape and is arranged above the vacuum adsorption device (1). The support (2) is provided with a driving component to perform forward and backward translational movement; A top surface polishing assembly (3), wherein the top surface polishing assembly (3) is capable of grinding and polishing the top surface of the guitar, and is lifted and lowered by being provided with a lifting assembly (4); A side polishing component (5) and a hemming component (7), wherein the side polishing component (5) is linked by a synchronization component (6) and a hemming component (7), and the hemming component (7) rolls and moves along the side edge of a guitar body or a guitar mold, thereby driving the side polishing component (5) to polish the edge of the other side of the guitar body with the same displacement amplitude; A supporting component (8) is used to support the overall operation of the device, and is provided with a cavity (9) for accommodating a device for driving the vacuum adsorption device to rotate.
2. The polishing device for guitar production according to claim 1, characterized in that: The vacuum adsorption device (1) comprises an outer shell (10) with a hollow interior. The top surface of the outer shell (10) is opened, and a suction cup (11) is arranged in the opening. The suction cup (11) can be tightly fitted with the bottom surface of a guitar body or a guitar mold. A vacuum generator (12) is arranged at the bottom of the inner side of the outer shell (10). The vacuum generator (12) is connected to the inside of the suction cup (11) through a plurality of air pipes (13). The air in the suction cup (11) is extracted by vacuuming, so that the suction cup (11) and the bottom surface of the guitar body or the guitar mold are adsorbed.
3. The polishing device for guitar production according to claim 2, characterized in that: The bottom of the housing (10) is fixedly connected to a connecting plate (14), the bottom of the connecting plate (14) is fixedly connected to a rotating support plate (15), the bottom of the rotating support plate (15) is fixedly connected to a rotating shaft (16), the outside of the rotating shaft (16) is fixedly connected to a belt pulley (17), the belt pulleys (17) on both sides are connected to each other by means of a belt (18), a rotating seat (19) is connected to a bearing below the rotating shaft (16) on one side, and a grooved wheel group (21) driven by a motor (20) is provided below the rotating shaft (16) on the other side, the rotating shaft (16), the belt pulley (17), the belt (18), the rotating seat (19), the motor (20) and the grooved wheel group (21) are all located inside the cavity (9).
4. The polishing device for guitar production according to claim 3, characterized in that: The ratio of the sheave motion period to the dwell period of the sheave group (21) is 1:
3.
5. The polishing device for guitar production according to claim 1, characterized in that: The lifting assembly (4) comprises a lifting plate (22), both sides of the bottom of the lifting plate (22) are connected to the top surface of the bracket (2) by means of a lifting cylinder (23), a lifting hole (24) is provided on the bracket (2), a lifting rod (25) is fixedly connected to the middle of the bottom end of the lifting plate (22), the lifting rod (25) passes through the lifting hole (24), extends to the bottom of the bracket (2) and is respectively fixedly connected to a forward extension portion (26) and a lateral connecting rod (27); The top surface polishing assembly (3) comprises a motor box three (28) fixedly connected to the connecting rod two (27), a motor three (29) fixedly connected inside the motor box three (28), a pulley three (30) fixedly connected to the output shaft of the motor three (29), a bearing portion (31) connected to the lower bearing of the extension portion (26), a pulley four (32) fixedly connected to the periphery of the bearing portion (31), the pulley four (32) and the pulley three (30) are connected by a belt two (33), a belt box two (34) is provided on the periphery of the belt two (33), and a polishing wheel two (35) is fixedly connected to the lower part of the bearing portion (31).
6. The polishing device for guitar production according to claim 1, characterized in that: The side polishing assembly (5) comprises a polishing wheel (36), the polishing wheel (36) is rotatably connected to a wheel seat (37) via an insertion shaft, a pulley (38) is fixedly connected to one side of the insertion shaft, a pulley (39) is provided on one side of the pulley (38), the pulley (39) and the pulley (38) are connected to each other via a belt (40), the pulley (39) is fixedly connected to a motor (41), the motor (41) is fixedly connected to a motor box (42) on its periphery, and the belt (40) is provided with a belt box (43) on its periphery; The hemming assembly (7) comprises a roller (44), the roller (44) can roll on the side edge of the guitar body or the guitar mold, the roller (44) is provided with a wheel seat (45), the wheel seat (45) is fixedly connected to a sleeve rod (46) on the side away from the roller, the sleeve rod (46) is sleeved with a sleeve (47) and slides in the sleeve (47), the outer periphery of the sleeve rod (46) is sleeved with a spring (48), the two ends of the spring (48) are respectively fixedly connected to the sleeve (47) and the wheel seat (45), and the end of the sleeve rod (46) away from the wheel seat (45) is fixedly connected to a limiting block (49); The synchronization component (6) includes a special-shaped connecting rod 1 (50), and the connecting rod 1 (50) connects the motor box 2 (42) and the limit block (49) together. The bottom end of the bracket (2) is fixedly connected to the support rod 1 (51) and the support rod 2 (52), respectively. The support rod 1 (51) is located on the side close to the polishing wheel 1 (36). The bottom end of the support rod 2 (52) is fixedly connected to the sleeve (47). The connecting rod 1 (50) passes through the rod body of the support rod 1 (51) and the support rod 2 (52) and slides therein. The wheel seat 2 (37) is connected to the connecting rod 2 (27) by being provided with a support portion (63).
7. The polishing device for guitar production according to claim 1, characterized in that: The support component (8) comprises a base (53), and both sides of the top of the base (53) are provided with screw grooves (54). The bottom of the bracket (2) extends into the screw groove (54) and is provided with a threaded hole (55). A screw (56) is rotatably connected in the screw groove (54), and the screw (56) is threadedly connected to the bracket (2) through the threaded hole (55). A motor box (57) is arranged in front of the base (53), and a motor (58) is fixedly connected in the motor box (57). The output shaft of the motor (58) is fixedly connected to the screw (56). The top of the screw groove (54) is covered with a flexible and deformable folding shade net (59), and the two ends of the folding shade net (59) are respectively fixedly connected to the bracket (2) and the inner wall of the screw groove (54).
8. The polishing device for guitar production according to claim 7, characterized in that: The rear part of the base (53) is fixedly connected with a rear seat (60), and the rear seat (60) is provided with a plurality of evenly distributed fan openings (61). A fan (62) is arranged in the fan opening (61), and the fan (62) is used to blow away dust generated after polishing.
9. The method for using the polishing device for guitar production according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, placing the guitar body on the vacuum adsorption device (1) located on one side close to the side polishing assembly (5) and the top polishing assembly (3), starting the vacuum adsorption device (1) to perform vacuum adsorption on the guitar body; S2, placing the guitar model or another guitar body on another vacuum adsorption device (1), and adsorbing it in the same way as S1; S3, start the motor 1 (58), drive the screw rod (56) to rotate, and drive the bracket (2) to translate at least one cycle; at the same time, start the lifting cylinder (23), drive the lifting plate (22) to descend until the polishing wheel 2 (35) contacts the top surface of the guitar body, at this time, start the motor 3 (29), drive the polishing wheel 2 (35) to polish the top surface of the guitar body; at the same time, start the motor 3 (29) to drive the polishing wheel 1 (36) to polish one side of the guitar body, and at the same time start the fan (62) to blow away the dust during the polishing process; S4, after the support (2) is translated for at least one cycle, the motor 4 (20) drives the groove wheel set (21) to move 90 degrees, and repeats steps S1 to S3 until the four sides of the guitar body are polished. During this process, within a certain period, the lifting cylinder (23) is driven to rise, driving the polishing wheel 2 (35) away from the contact with the guitar body, and the motor 3 (29) is stopped to stop polishing the guitar body; S5. After step S4 is completed, the vacuum adsorption device (1) is controlled to stop adsorption, and then the guitar body is turned over and the above steps are repeated until all six sides are polished.
Citation Information
Cited By
Hub weld joint multifunctional machining equipment
CN120269428A
