Automatic shot blasting, paint spraying and drying integrated equipment for large steel plate
By designing integrated equipment for automatic shot blasting spray painting and drying of large steel plates, the curve movement is achieved using rotating discs and extruded nails, the problems of uneven shot blasting and frequent handling are solved, the processing efficiency and stability are improved, and the large steel plates are realized. Spray and dry evenly.
Patent Information
- Application Number
- CN202411505813.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-01-03
AI Technical Summary
When large steel plates are treated in traditional shot blasting equipment, due to the large area, the shot blasting effect is uneven, and it needs to be frequently transported and dried, which affects the quality of the product.
A large steel plate automatic shot blasting spray painting and drying integrated equipment is designed, including an isolation workshop, a transfer mechanism, a movable transportation mechanism, a shot blasting mechanism and a paint spray mechanism. The curve movement is achieved through rotating discs and extruded nails to avoid repeated handling. And handle it in the shared area of the drying equipment and the paint spraying mechanism.
A uniform shot blasting and spraying of large steel plates is achieved, which avoids the problem of uneven shot blasting, reduces the use area of the equipment, and improves the processing efficiency and stability.
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Figure CN119238377A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material processing, and in particular to large-scale steel plate automatic shot blasting, painting and drying integrated equipment. Background Art
[0002] Large steel plates are mainly used in larger structural workpieces. Due to their large size and high weight, they are inconvenient to transport and assemble. At the same time, they are prone to rust during actual use, which affects product quality. Traditional shot blasting equipment usually uses multiple sets of equipment. However, when facing steel plates with larger areas, they are constrained by the implementation principle of the swing wheel shot blasting of the shot blasting machine. The shot blasting effect tends to weaken in areas that are relatively deviated from the shot blasting direction. Large shot blasting equipment should be avoided from moving as much as possible during operation, resulting in uneven implementation range. At the same time, the steel plates need to be quickly repainted for anti-oxidation treatment after treatment. If they are dried on site, the paint in the paint spray nozzle may harden and affect subsequent operations. Summary of the invention
[0003] In order to solve the above problems existing in the prior art, the purpose of the present invention is to provide a large-scale steel plate automatic shot blasting, paint spraying and drying integrated equipment which can effectively avoid repeated handling, maintain shot blasting quality, and perform paint spraying and drying.
[0004] The technical solution adopted by the present invention is: a large-scale steel plate automatic shot blasting, painting and drying integrated equipment, including
[0005] An isolation workshop, wherein a drying device and a dust removal device are provided in the isolation workshop to dry the paint on the treated steel plates and to clean and remove rust and dust. Door curtains are provided on both sides of the isolation workshop;
[0006] A transfer mechanism, which is arranged in the isolation workshop and includes a plurality of transport frames arranged in a straight line, on which a plurality of groove wheels are arranged, and one side of the processed steel plate is embedded in the groove wheels and placed upright;
[0007] A toggle transport mechanism, the toggle transport mechanism is arranged on both sides of the treated steel plate supported by the groove wheel, the toggle transport mechanism includes a plurality of rotating disks, an extended rotating rod is arranged in the middle of the rotating disk, a driving disk is arranged in the middle of the extended rotating rod, the extended rotating rod is rotatably connected to the driving disk, the driving disk is fixed to the transport frame by a fixing frame, an extrusion nail is arranged on the rotating disk, a long rod of the extrusion nail is slidably connected to the rotating disk, and a crown of the extrusion nail abuts against the treated steel plate;
[0008] The shot blasting mechanism is fixed inside the isolation workshop, and includes a shot blasting assembly arranged on one side of the processed steel plate to remove impurities from the processed steel plate by shot blasting on one side, and a paint spraying mechanism on the other side of the processed steel plate to spray paint after impurities are removed.
[0009] In one embodiment, a movable part is also provided on the groove wheel, and the movable part includes a slide rail rod, and the slide rail rod is arranged on the transport frame. A sliding block is provided in the middle of the slide rail rod, and a snap block is provided on the side of the sliding block close to the groove wheel. The snap block is snapped with the groove wheel rotating shaft, and the snap block is provided with a transport motor connected to the groove wheel rotating shaft. A support plate is also provided on the sliding block, and a support column is provided on the support plate. The support column observes and slides connected to the middle of the snap block, and the snap block and the support plate are directly provided with supporting springs observed by the support column.
[0010] In one embodiment, the groove cross-section of the groove wheel is semicircular; or rectangular; or outwardly flared trapezoidal.
[0011] In one embodiment, a movable part is also provided on the extrusion pin, and the movable part includes a rolling ball. The rolling ball is rollingly connected to the end of the extrusion pin away from the crown. A rolling spring is provided between the rolling ball and the rotating disk and is penetrated by the long rod of the extrusion pin. A sloped step protrusion is provided on the side of the driving disk close to the rotating disk. The sloped step protrusion presents a fan-shaped protrusion structure with inclined edges. The sloped step protrusions on adjacent driving disks are symmetrically arranged. A swing motor is also provided on the fixed frame, and the swing motor drives the extended rotating rod to rotate.
[0012] In one embodiment, the fan-shaped arc of the inclined step protrusion is less than or equal to 90°.
[0013] In one embodiment, the shot blasting assembly includes a transmission motor hung in the isolation workshop, the transmission motor is provided with an extension rod connected to the shaft, the extension rod is provided with a rotating shaft, the two ends of the rotating shaft are respectively provided with a first rotating rod and a second rotating rod, the first rotating rod is provided with a lifting guide rod, the lifting guide rod passes through and is slidably connected to the first rotating rod, and the lifting guide rod is provided with a plurality of impurity removal shot blasting machines.
[0014] In one embodiment, a threaded rotating rod is further provided on the first rotating rod, and the threaded rotating rod is rotatably connected to the first rotating rod. A connecting long rod is provided at one end of the threaded rotating rod, and the connecting long rod is rotatably connected to a plurality of the impurity removal shot blasting machines.
[0015] In one embodiment, the paint spraying mechanism includes a paint spraying box, a lifting adjustment rod is provided between the paint spraying box and the second rotating rod, a plurality of paint spraying tubes are provided on the paint spraying box, a paint spraying port is provided at the open end of the paint spraying tube, and the paint spraying port points to one side of the processed steel plate.
[0016] In one embodiment, a connecting plate is provided in the middle of the paint spray tube, rotating support rods are provided at both ends of the connecting plate, a liquid receiving bowl is provided below the connecting plate, a lifting block is provided between the rotating support rod and the edge of the liquid receiving bowl, a lifting groove is provided in the middle of the lifting block, the rotating support rod passes through and is slidably connected to the lifting groove, a rotating gear is provided at the outer end of the rotating support rod, a vertical lifting rack is provided on the lifting block, and the rotating gear meshes with the lifting rack.
[0017] In one embodiment, a solution is provided in the liquid receiving bowl.
[0018] The beneficial effects of the present invention are as follows: the present invention is a large-scale steel plate automatic shot blasting and paint drying integrated equipment that effectively avoids repeated handling, maintains shot blasting quality, and can also perform paint spraying and drying. The specific implementation method is as follows:
[0019] The operator first places the treated steel plate in the gap of the groove wheel, adjusts the height of the lifting adjustment rod, so that the paint spraying port on the paint spraying mechanism meets the requirements of the treated steel plate for painting, and then rotates the threaded rotating rod to drive the connecting long rod to adjust the height of the impurity removal shot blasting machine. After adapting to the height of the treated steel plate, the transport motor is started to drive the groove wheel to rotate, and at the same time, the treated steel plate is pushed through the door curtain to move into the isolation workshop until the treated steel plate passes through the shot blasting mechanism. Then, the impurity removal shot blasting machine is started to shot blast one side of the treated steel plate, and the swing motor is started at the same time. The swing motor drives the rotating disk to rotate, and at the same time drives the rolling ball on the extrusion nail to pass through the bevel on the inclined step protrusion. The inclined step protrusion squeezes the rolling ball and compresses the rolling spring to squeeze the closed part on the extrusion nail to clamp the treated steel plate. The rotating disk continues to rotate, and the clamped extrusion nail drives the treated steel plate to move in a curve. Since the positions of the inclined step protrusions on the adjacent driving disks are symmetrically arranged, they will change differently according to the fan-shaped curvature of the inclined step protrusions:
[0020] If the fan-shaped arc of the oblique step protrusion is equal to 90°, when the rolling ball on the squeezing pin disengages from the oblique step protrusion to cancel the squeezing pin's clamping of the processed steel plate, the squeezing pins of the adjacent driving disks clamp at the same time, driving the processed steel plate to generate a wave-like motion trajectory;
[0021] If the fan-shaped arc of the inclined step protrusion is less than 90°, when the rolling ball on the squeezing pin disengages from the inclined step protrusion to cancel the squeezing pin's clamping of the processed steel plate, the processed steel plate falls onto the groove wheel, and the squeezing pins of the adjacent driving disk are clamped, and the squeezing groove wheel presses the buckle block on the support disk to move along the guide of the support column, and then the squeezing pin continues to disengage from the clamping of the processed steel plate, and the support spring returns to its position, so that the processed steel plate returns to its initial clamping position;
[0022] The above movements can be achieved by slowly moving the processed steel plate to follow a wave-like motion trajectory when the impurity removal shot blasting machine is performing shot blasting, so that the area with denser shot blasting overlaps with the looser area, further increasing the shot blasting quality and avoiding the quality problem of uneven striped shot blasting. At the same time, during the above shot blasting process, the dust removal equipment is started for dust removal.
[0023] After completing the single-side shot blasting, the treated steel plate needs to be sprayed with paint for protection. Since the paint is relatively fragile before it dries after spraying, it needs to be moved without contact. All swing motors are started to rotate to separate the extrusion pins from the position of the inclined step protrusions, so that all the extrusion pins are separated from the extrusion of the treated steel plate. Then, the sliding block is slid to slightly tilt the treated steel plate. After that, the first rotating rod and the second rotating rod are flipped, and the paint spraying mechanism and the impurity removal shot blasting machine on both sides are lifted and separated from both sides of the treated steel plate. Then, the transmission motor is started to rotate and the paint spraying mechanism is moved to the area where the shot blasting process is completed. , then flip the first rotating rod and the second rotating rod to interchange the positions of the paint spraying mechanisms and impurity removal shot blasting machines on both sides, and then you can prepare for painting. Start the transport motor to drive the treated steel plate on the groove wheel to move through the paint spraying port on the paint spraying box to complete the painting. After completion, flip the first rotating rod and the second rotating rod to lift and fix the paint spraying mechanisms and impurity removal shot blasting machines on both sides, and then start the drying equipment to dry the painted surface to complete the single-sided treatment of the steel plate; repeat the above-mentioned shot blasting and paint drying steps in reverse to achieve complete treatment of the treated steel plate.
[0024] Since the paint spraying mechanism is in the same area when the drying equipment is drying, the paint spraying port on the paint spraying tube needs to be protected to prevent the paint from solidifying. When the second rotating rod flips, the liquid receiving bowl is relatively still due to gravity. At the same time, the flipping of the paint spraying tube drives the rotating support rod on the connecting plate to flip, and further drives the rotating gear on the rotating support rod to rotate and engage the lifting rack, causing the rotating support rod to move in the lifting slot, so that the paint spraying port rotates and extends into the liquid receiving bowl. The solution in the liquid receiving bowl protects the paint in the paint spraying port to prevent solidification.
[0025] The equipment has a simple structure. It avoids the uneven quality problem of shot blasting in the form of stripes during the shot blasting process by processing the movement of the processed steel plates. At the same time, it effectively arranges the drying equipment and the painting mechanism in the same area, thereby reducing the use area of the equipment. It can process large-mass and large-area processed steel plates without repeated handling work. It has good stability and usability, which is beneficial to the promotion and use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0027] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0028] Figure 2 It is a partial three-dimensional structural schematic diagram of the present invention;
[0029] Figure 3 It is a schematic diagram of the shot blasting mechanism structure of the present invention;
[0030] Figure 4 It is the second structural schematic diagram of the shot blasting mechanism of the present invention;
[0031] Figure 5 It is a schematic diagram of the three-dimensional structure of the transfer mechanism of the present invention;
[0032] Figure 6 It is a schematic diagram of the three-dimensional structure of the toggle transport mechanism of the present invention;
[0033] Figure 7 It is a schematic diagram of the three-dimensional structure of the toggle transport mechanism of the present invention;
[0034] Figure 8 It is a schematic diagram of a partially exploded three-dimensional structure of the toggle transport mechanism of the present invention;
[0035] Fig. 9 It is a schematic diagram of the three-dimensional structure of the paint spraying mechanism of the present invention;
[0036] Fig.10 It is a partial three-dimensional structural schematic diagram of the paint spraying mechanism of the present invention.
[0037] Description of the drawings: 1. Isolation workshop; 11. Door curtain; 12. Drying equipment; 13. Dust removal equipment; 14. Processing steel plate; 2. Transfer mechanism; 21. Transport frame; 22. Slide rail rod; 23. Sliding block; 231. Support plate; 232. Support column; 233. Support spring; 234. Buckle block; 235 Grooved wheel; 236. Transport motor; 3. Toggle transport mechanism; 31. Fixed frame; 32. Swing motor; 33. Extended rotating rod; 34. Driving disk; 35. Oblique step protrusion; 36. Rotating disk; 37. Extrusion nail; 371. Rolling ball; 372. rolling spring; 4. shot blasting mechanism; 41. transmission motor; 42. extension rod; 421. rotating shaft; 43. first rotating rod; 431. second rotating rod; 44. lifting guide rod; 45. threaded rotating rod; 451. connecting long rod; 46. impurity removal shot blasting machine; 5. paint spraying mechanism; 51. paint spraying box; 511. lifting adjustment rod; 52. paint spraying tube; 521. paint spraying port; 53. liquid receiving bowl; 531. lifting block; 532. lifting slot; 54. connecting plate; 541. rotating support rod; 542. rotating gear; 543. lifting rack. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical scheme and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention, that is, the embodiments described are only part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0039] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention.
[0040] Combine the following Figure 1-10 The specific implementation mode of the present invention is described, which is a large-scale steel plate automatic shot blasting, painting and drying integrated equipment, comprising:
[0041] Reference Figure 1 As shown, the isolation workshop 1 is an operating area, which mainly provides a relatively closed operating environment for the equipment. A drying device 12 and a dust removal device 13 are provided in the isolation workshop 1. The drying device 12 can use different equipment according to actual use requirements, such as a circulating fan, a warm light lamp, and an electric heating dryer, etc. The dust removal device 13 is preferably a bag dust collector, which is a relatively common dust removal method. The drying device 12 and the dust removal device 13 are mainly used to dry the paint of the processed steel plate 14 and clean the rust and dust. Door curtains 11 are provided on both sides of the isolation workshop 1, which can be soft or hard, depending on the actual situation;
[0042] Reference Figure 2 , 5 As shown, the transfer mechanism 2 is arranged in the isolation workshop 1, and the transfer mechanism 2 includes a plurality of transport frames 21 arranged in a straight line, and a plurality of groove wheels 235 are arranged on the transport frames 21, and one side of the processed steel plate 14 is embedded in the groove wheel 235 and placed upright;
[0043] Reference Figure 6 , 7As shown, the toggle transport mechanism 3 is arranged on both sides of the processed steel plate 14 supported by the groove wheel 235. The toggle transport mechanism 3 includes a plurality of rotating disks 36. The number of the rotating disks 36 is relatively small in the attached figure and is only used as a display of the structure. The number of the rotating disks 36 is relatively large in actual operation. An extended rotating rod 33 is arranged in the middle of the rotating disk 36. A driving disk 34 is arranged in the middle of the extended rotating rod 33. The extended rotating rod 33 is rotatably connected to the driving disk 34. The driving disk 34 is fixed to the transport frame 21 by a fixing frame 31. An extrusion nail 37 is arranged on the rotating disk 36. The long rod of the extrusion nail 37 is slidably connected to the rotating disk 36. The crown of the extrusion nail 37 abuts against the processed steel plate 14.
[0044] Reference Figure 2 As shown, the shot blasting mechanism 4 is fixed inside the isolation workshop 1, between the two sets of rotating disks 36. The shot blasting mechanism 4 includes a shot blasting assembly arranged on one side of the processed steel plate 14, which is mainly processed by a device capable of shot blasting to remove impurities on one side of the processed steel plate 14, and a paint spraying mechanism 5 on the other side of the processed steel plate 14 to spray paint after impurities are removed.
[0045] Reference Figure 5 As shown, advantageously, the groove wheel 235 is also provided with a movable part, and the movable part includes a slide rail rod 22, and the slide rail rod 22 is arranged on the transport frame 21. A sliding block 23 is provided in the middle of the slide rail rod 22, and a snap block 234 is provided on the side of the sliding block 23 close to the groove wheel 235. The snap block 234 is snapped with the rotation axis 421 of the groove wheel 235, and the snap block 234 is provided with a transport motor 236 connected to the rotation axis 421 of the groove wheel 235. The sliding block 23 is also provided with a support plate 231, and the support plate 231 is provided with a support column 232. The support column 232 observes and slides to connect the middle of the snap block 234, and the snap block 234 and the support plate 231 are directly provided with a supporting spring 233 observed by the support column 232. Advantageously, the groove cross-section of the groove wheel 235 is semicircular; or rectangular; or outwardly flared trapezoidal.
[0046] Reference Figure 8 As shown, advantageously, a movable part is further provided on the extrusion pin 37, and the movable part includes a rolling ball 371, and the rolling ball 371 is rollingly connected to the end of the extrusion pin 37 away from the crown, and a rolling spring 372 penetrated by the long rod of the extrusion pin 37 is provided between the rolling ball 371 and the rotating disk 36, and a stepped protrusion 35 is provided on the side of the driving disk 34 close to the rotating disk 36, and preferably, one side is arranged below the rotating disk 36 starting from the middle, and the stepped protrusion 35 presents a fan-shaped protrusion structure with inclined edges, and the fan-shaped arc of the stepped protrusion 35 is less than or equal to 90°, and the stepped protrusions 35 on adjacent driving disks 34 are symmetrically arranged, and a swing motor 32 is also provided on the fixed frame 31, and the swing motor 32 drives the extended rotating rod 33 to rotate.
[0047] In practice, the transport motor 236 is started to drive the groove wheel 235 to rotate, and at the same time, the processed steel plate 14 is pushed through the door curtain 11 to move into the isolation workshop 1, until the processed steel plate 14 passes through the shot blasting mechanism 4, the impurity removal shot blasting machine 46 is started to blast one side of the processed steel plate 14, and at the same time, the swing motor 32 is started, and the swing motor 32 drives the rotating disk 36 to rotate, and at the same time drives the rolling ball 371 on the squeezing nail 37 to pass through the hypotenuse on the inclined step protrusion 35, and the inclined step protrusion 35 squeezes the rolling ball 371 and compresses the rolling spring 372 to squeeze the closed part on the squeezing nail 37 to clamp the processed steel plate 14, and the rotating disk 36 continues to rotate, and the clamped squeezing nail 37 drives the processed steel plate 14 to move in a curve. Since the inclined step protrusions 35 on the adjacent driving disks 34 are symmetrically arranged, they will change differently according to the fan-shaped curvature of the inclined step protrusion 35:
[0048] If the fan-shaped arc of the oblique step protrusion 35 is equal to 90°, when the rolling ball 371 on the squeezing pin 37 disengages from the oblique step protrusion 35 to cancel the squeezing pin 37 clamping the processing steel plate 14, the squeezing pins 37 of the adjacent driving disk 34 clamp at the same time, driving the processing steel plate 14 to generate a wave motion trajectory;
[0049] If the fan-shaped arc of the inclined step protrusion 35 is less than 90°, when the rolling ball 371 on the squeezing pin 37 disengages from the inclined step protrusion 35 to cancel the clamping of the squeezing pin 37 on the processing steel plate 14, after the processing steel plate 14 falls onto the groove wheel 235, the squeezing pin 37 of the adjacent driving disk 34 is clamped, and the squeezing groove wheel 235 presses the buckle block 234 on the support disk 231 to squeeze the supporting spring 233 to move along the guiding action of the support column 232, and then the squeezing pin 37 continues to disengage from the clamping of the processing steel plate 14, and the supporting spring 233 returns to its position, so that the processing steel plate 14 returns to the initial clamping position.
[0050] Reference Figure 3 , 4 As shown, the shot blasting assembly includes a transmission motor 41 hung in the isolation workshop 1, the transmission motor 41 is provided with an extension rod 42 connected to the shaft, the extension rod 42 is provided with a rotating shaft 421, and the first rotating rod 43 and the second rotating rod 431 are respectively provided at both ends of the rotating shaft 421, which can be freely rotated on the rotating shaft 421 by using a traction rope or a motor, which is not drawn in the figure. A lifting guide rod 44 is provided on the first rotating rod 43, and the lifting guide rod 44 passes through and is slidably connected to the first rotating rod 43. A plurality of impurity removal shot blasting machines 46 are provided on the lifting guide rod 44. The impurity removal shot blasting machine 46 adopts a high-efficiency flaring shot blasting machine with a larger electric shot blasting range, which is more suitable for the polishing needs of large steel plates.
[0051] Advantageously, a threaded rotating rod 45 is also provided on the first rotating rod 43, and the threaded rotating rod 45 can rotate actively or passively. The passive rotation is driven by a motor, which is not shown in the figure. The threaded rotating rod 45 is rotatably connected to the first rotating rod 43, and a connecting long rod 451 is provided at one end of the threaded rotating rod 45, and the connecting long rod 451 is rotatably connected to a plurality of impurity removal shot blasting machines 46.
[0052] Advantageously, the paint spraying mechanism 5 includes a paint spraying box 51, which is a synonym for equipment for realizing the paint spraying function. A lifting adjustment rod 511 is provided between the paint spraying box 51 and the second rotating rod 431. A plurality of paint spraying tubes 52 are provided on the paint spraying box 51, and the paint is delivered from the tube. A paint spraying port 521 is provided at the open end of the paint spraying tube 52, and the paint spraying port 521 points to the side of the processed steel plate 14.
[0053] Reference Fig. 9 , 10 As shown, it is beneficial that a connecting plate 54 is provided in the middle of the paint spraying tube 52, rotating support rods 541 are provided at both ends of the connecting plate 54, a liquid receiving bowl 53 is provided below the connecting plate 54, and further, a solution is provided in the liquid receiving bowl 53. The solution can be an organic solution that is not easy to recover, which can dissolve or prevent the paint from drying and hardening, a lifting block 531 is provided between the rotating support rod 541 and the edge of the liquid receiving bowl 53, a lifting groove 532 is provided in the middle of the lifting block 531, the rotating support rod 541 penetrates and is slidably connected to the lifting groove 532, a rotating gear 542 is provided at the outer end of the rotating support rod 541, a vertical lifting rack 543 is provided on the lifting block 531, and the rotating gear 542 meshes with the lifting rack 543.
[0054] In practice, when the second rotating rod 431 flips, the liquid receiving bowl 53 is relatively still due to gravity, and at the same time, the flipping of the paint spray tube 52 drives the rotating support rod 541 on the connecting plate 54 to flip, and further drives the rotating gear 542 on the rotating support rod 541 to rotate and engage the lifting rack 543, causing the rotating support rod 541 to move in the lifting slot 532, so that the paint spray port 521 rotates and extends into the liquid receiving bowl 53, and the solution in the liquid receiving bowl 53 protects the paint in the paint spray port 521 to prevent solidification.
[0055] Working principle of the present invention:
[0056] The operator first places the treated steel plate 14 in the gap of the groove wheel 235, adjusts the height of the lifting adjustment rod 511, so that the paint port 521 on the paint spraying mechanism 5 can meet the requirements of the treated steel plate 14 for painting, and then rotates the threaded rotating rod 45 to drive the connecting long rod 451 to adjust the height of the impurity removal shot blasting machine 46. After the height of the treated steel plate 14 is adapted, the transport motor 236 is started to drive the groove wheel 235 to rotate, and at the same time, the treated steel plate 14 is pushed through the door curtain 11 to move into the isolation workshop 1. After the treated steel plate 14 passes through the shot blasting mechanism 4, the impurity removal shot blasting machine 46 is started to spray the treated steel plate 14. One side of the plate 14 is shot blasted, and the swing motor 32 is started at the same time. The swing motor 32 drives the rotating disk 36 to rotate, and at the same time drives the rolling ball 371 on the squeezing nail 37 to pass through the bevel on the inclined step protrusion 35. The inclined step protrusion 35 squeezes the rolling ball 371 and compresses the rolling spring 372 to squeeze the closed part on the squeezing nail 37 to clamp the processed steel plate 14. The rotating disk 36 continues to rotate, and the clamped squeezing nail 37 drives the processed steel plate 14 to move in a curve. Since the inclined step protrusions 35 on the adjacent driving disks 34 are symmetrically arranged, different changes will occur according to the fan-shaped curvature of the inclined step protrusion 35:
[0057] If the fan-shaped arc of the oblique step protrusion 35 is equal to 90°, when the rolling ball 371 on the squeezing pin 37 disengages from the oblique step protrusion 35 to cancel the squeezing pin 37 clamping the processing steel plate 14, the squeezing pins 37 of the adjacent driving disk 34 clamp at the same time, driving the processing steel plate 14 to generate a wave motion trajectory;
[0058] If the fan-shaped arc of the inclined step protrusion 35 is less than 90°, when the rolling ball 371 on the squeezing pin 37 disengages from the inclined step protrusion 35 to cancel the squeezing pin 37 clamping the processing steel plate 14, after the processing steel plate 14 falls onto the groove wheel 235, the squeezing pin 37 of the adjacent driving disk 34 clamps it, and the squeezing groove wheel 235 presses the buckle block 234 on the support disk 231 to squeeze the supporting spring 233 to move along the guide of the support column 232, and then the squeezing pin 37 continues to disengage from the clamping of the processing steel plate 14, and the supporting spring 233 returns to its position, so that the processing steel plate 14 returns to its initial clamping position;
[0059] The above movements can be achieved by slowly moving the processed steel plate 14 to follow a wave-like motion trajectory when the impurity removal shot blasting machine 46 is performing shot blasting, so that the area with denser shot blasting overlaps with the looser area, further increasing the shot blasting quality and avoiding the quality problem of uneven striped shot blasting. At the same time, during the above shot blasting process, the dust removal equipment 13 is started to remove dust.
[0060] After completing the single-sided shot blasting, the treated steel plate 14 needs to be sprayed with paint for protection. Since the paint is relatively fragile before it dries after spraying, it needs to be moved without contact. All the swing motors 32 are started to rotate to disengage the squeezing pins 37 from the position of the inclined step protrusions 35, so that all the squeezing pins 37 are separated from the squeezing of the treated steel plate 14. Then, the sliding block 23 is slid to slightly tilt the treated steel plate 14. After that, the first rotating rod 43 and the second rotating rod 431 are flipped over, and the paint spraying mechanism 5 and the impurity removal shot blasting machine 46 on both sides are lifted and separated from the two sides of the treated steel plate 14. Then, the transmission motor 41 is started to rotate, and the paint spraying mechanism 5 is moved to the area where the shot blasting process is completed. After that, flip the first rotating rod 43 and the second rotating rod 431 to interchange the positions of the paint spraying mechanisms 5 and the impurity removal shot blasting machines 46 on both sides, and then prepare for painting. Start the transport motor 236 to drive the treated steel plate 14 on the groove wheel 235 to move through the paint spraying port 521 on the paint spraying box 51, and then the painting is completed. After completion, flip the first rotating rod 43 and the second rotating rod 431 to lift and fix the paint spraying mechanisms 5 and the impurity removal shot blasting machines 46 on both sides, and then start the drying equipment 12 to dry the painted surface, and the single-sided treatment of the steel plate can be completed; repeat the above-mentioned shot blasting and paint drying steps in reverse to achieve complete treatment of the treated steel plate 14.
[0061] Since the paint spraying mechanism 5 is in the same area when the drying equipment 12 is drying, the paint spraying port 521 on the paint spraying tube 52 needs to be protected to prevent the paint from solidifying. When the second rotating rod 431 flips, the liquid receiving bowl 53 is relatively still due to gravity. At the same time, the flipping of the paint spraying tube 52 drives the rotating support rod 541 on the connecting plate 54 to flip, and further drives the rotating gear 542 on the rotating support rod 541 to rotate and engage the lifting rack 543, causing the rotating support rod 541 to move in the lifting slot 532, so that the paint spraying port 521 rotates and extends into the liquid receiving bowl 53. The solution in the liquid receiving bowl 53 protects the paint in the paint spraying port 521 to prevent solidification.
[0062] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0063] The above contents are merely examples and explanations of the structure of the present invention. The technical personnel in the technical field of the present invention may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they shall all fall within the protection scope of the present invention.
Claims
1. A large-scale steel plate automatic shot blasting, painting and drying integrated equipment, characterized by: The invention comprises an isolation workshop (1), wherein a drying device (12) and a dust removal device (13) are provided in the isolation workshop (1) to dry the paint on the treated steel plate (14) and to clean and remove rust and dust, and door curtains (11) are provided on both sides of the isolation workshop (1); A transfer mechanism (2), the transfer mechanism (2) being arranged in the isolation workshop (1), the transfer mechanism (2) comprising a plurality of transport frames (21) arranged in a straight line, the transport frames (21) being provided with a plurality of groove wheels (235), one side of the processed steel plate (14) being embedded in the groove wheels (235) and then placed upright; A toggle transport mechanism (3), the toggle transport mechanism (3) being arranged on both sides of the treated steel plate (14) supported by the groove wheel (235), the toggle transport mechanism (3) comprising a plurality of rotating disks (36), an extended rotating rod (33) being arranged in the middle of the rotating disk (36), a driving disk (34) being arranged in the middle of the extended rotating rod (33), the extended rotating rod (33) being rotatably connected to the driving disk (34), the driving disk (34) being fixed to the transport frame (21) by a fixing frame (31), a pressing nail (37) being arranged on the rotating disk (36), a long rod of the pressing nail (37) being slidably connected to the rotating disk (36), and a crown of the pressing nail (37) abutting against the treated steel plate (14); A shot blasting mechanism (4) is fixed inside the isolation workshop (1), and comprises a shot blasting assembly arranged on one side of a treated steel plate (14) for removing impurities by shot blasting on one side of the treated steel plate (14), and a paint spraying mechanism (5) on the other side of the treated steel plate (14) for spraying paint after the impurities have been removed.
2. The large-scale steel plate automatic shot blasting, painting and drying integrated equipment according to claim 1 is characterized by: The groove wheel (235) is also provided with a movable part, and the movable part includes a slide rail rod (22), and the slide rail rod (22) is arranged on the transport frame (21). A sliding block (23) is provided in the middle of the slide rail rod (22), and a buckle block (234) is provided on the side of the sliding block (23) close to the groove wheel (235). The buckle block (234) is buckled with the rotation axis (421) of the groove wheel (235), and a buckle block (234) is provided on the buckle block (234). A transport motor (236) is provided which is connected to the rotating shaft (421) of the groove wheel (235); a support plate (231) is provided on the sliding block (23); a support column (232) is provided on the support plate (231); the support column (232) is connected to and slidably connected to the middle of the buckle block (234); and a supporting spring (233) which is connected to the support column (232) is directly provided between the buckle block (234) and the support plate (231).
3. The large-scale steel plate automatic shot blasting, painting and drying integrated equipment according to claim 2 is characterized by: The groove cross section of the groove wheel (235) is semicircular; or rectangular; or outwardly flared trapezoidal.
4. The large-scale steel plate automatic shot blasting, painting and drying integrated equipment according to claim 1 is characterized by: The extrusion pin (37) is also provided with a movable part, and the movable part includes a rolling ball (371). The rolling ball (371) is rollingly connected to an end of the extrusion pin (37) away from the crown. A rolling spring (372) penetrated by the long rod of the extrusion pin (37) is provided between the rolling ball (371) and the rotating disk (36). A side of the driving disk (34) close to the rotating disk (36) is provided with an inclined step protrusion (35). The inclined step protrusion (35) presents a fan-shaped protrusion structure with inclined edges. The adjacent inclined step protrusions (35) on the driving disk (34) are symmetrically arranged. The fixing frame (31) is also provided with a swing motor (32). The swing motor (32) drives the extended rotating rod (33) to rotate.
5. The large-scale steel plate automatic shot blasting, painting and drying integrated equipment according to claim 4 is characterized by: The fan-shaped arc of the oblique step protrusion (35) is less than or equal to 90°.
6. The large-scale steel plate automatic shot blasting, painting and drying integrated equipment according to claim 1 is characterized by: The shot blasting assembly comprises a transmission motor (41) connected to the isolation workshop (1); the transmission motor (41) is provided with an extension rod (42) connected to the shaft; the extension rod (42) is provided with a rotating shaft (421); the two ends of the rotating shaft (421) are respectively provided with a first rotating rod (43) and a second rotating rod (431); the first rotating rod (43) is provided with a lifting guide rod (44); the lifting guide rod (44) penetrates and is slidably connected to the first rotating rod (43); and the lifting guide rod (44) is provided with a plurality of impurity removal shot blasting machines (46).
7. The large-scale steel plate automatic shot blasting, painting and drying integrated equipment according to claim 6 is characterized by: The first rotating rod (43) is also provided with a threaded rotating rod (45), the threaded rotating rod (45) is rotatably connected to the first rotating rod (43), one end of the threaded rotating rod (45) is provided with a connecting long rod (451), and the connecting long rod (451) is rotatably connected to a plurality of the impurity removal shot blasting machines (46).
8. The large-scale steel plate automatic shot blasting, painting and drying integrated equipment according to claim 6 is characterized by: The paint spraying mechanism (5) comprises a paint spraying box (51), a lifting adjustment rod (511) is provided between the paint spraying box (51) and the second rotating rod (431), a plurality of paint spraying tubes (52) are provided on the paint spraying box (51), and a paint spraying port (521) is provided at an open end of the paint spraying tube (52), and the paint spraying port (521) points to one side of the treated steel plate (14).
9. The large-scale steel plate automatic shot blasting, painting and drying integrated equipment according to claim 8 is characterized by: A connecting plate (54) is provided in the middle of the paint spray tube (52), and rotating support rods (541) are provided at both ends of the connecting plate (54). A liquid receiving bowl (53) is provided below the connecting plate (54), and a lifting block (531) is provided between the rotating support rod (541) and the edge of the liquid receiving bowl (53). A lifting groove (532) is provided in the middle of the lifting block (531), and the rotating support rod (541) passes through and is slidably connected to the lifting groove (532). A rotating gear (542) is provided at the outer end of the rotating support rod (541), and a vertical lifting rack (543) is provided on the lifting block (531), and the rotating gear (542) meshes with the lifting rack (543).
10. The large-scale steel plate automatic shot blasting, painting and drying integrated equipment according to claim 9 is characterized in that: The liquid receiving bowl (53) is provided with a solution.
Citation Information
Cited By
Recycling system and method of aluminum template
CN120287218A
