Remote visual intelligent control concrete spraying curing system

Through remote visual intelligent control of concrete spraying health system, multi-directional spraying and driving mechanisms are used to realize automated spraying, combined with video surveillance and wastewater recycling, the problems of low spray efficiency and poor uniformity in the existing technology are solved, and improved Spray maintenance efficiency and quality, support remote operation and water conservation.

CN119238705AActive Publication Date: 2025-01-03CCCC THIRD HARBOR ENGINEERING CO LTD
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Patent Information

Application Number
CN202411602462.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-01-03
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

The existing concrete spraying and curing technology is inefficient, unable to achieve remote control and real-time monitoring, and it is difficult to ensure uniform spraying of concrete components in all parts, which cannot meet the needs of modern building construction for efficient and intelligent spraying and health care.

Method used

Design a remote visual intelligent control concrete spraying health system, adopt multi-directional spraying mechanism and drive mechanism to realize automatic spraying, equipped with a video surveillance system and WIFI gateway controller, supports remote operation and intelligent algorithm to adjust the spraying frequency and Water volume, combined with wastewater recycling and cleaning components, improves spray comprehensiveness and water saving efficiency.

Benefits of technology

It realizes comprehensive automatic spraying and maintenance of concrete components, reduces labor intensity, improves efficiency, supports remote control, ensures spray uniformity and quality, saves water resources, and conforms to the concept of green and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the field of concrete forming and curing, and particularly discloses a remote visual intelligent control concrete spraying and curing system which comprises a base and a concrete member arranged on the base, and a multidirectional spraying mechanism is arranged on the outer side of the concrete member. The multidirectional spraying mechanism comprises an annular spraying frame arranged on the outer side of the concrete member, an annular groove is formed in the inner side of the spraying frame, and a spraying pipe assembly is rotationally arranged on the inner side of the annular groove around the axis of the spraying frame; the driving mechanism is used for driving the spraying pipe assembly to lift and rotate around the axis of the spraying frame. According to the remote visual intelligent control concrete spraying and curing system, comprehensive spraying and curing of the outer surface of a concrete member can be automatically achieved through the cooperation of the arranged multi-direction spraying mechanism and the driving mechanism, the labor intensity is reduced, the efficiency is improved, the elevation angle can be adjusted in the lifting spraying process through the cooperation of the adjusting mechanism, and the practicability is high. And the spraying comprehensiveness is further improved.
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Description

Technical Field

[0001] The invention relates to the field of concrete forming and curing, and in particular to a remote visual intelligent control concrete spraying and curing system. Background Art

[0002] In the field of construction engineering, the curing of concrete components is crucial to ensure their quality and performance. Traditional concrete component spray curing is mainly carried out by manually controlling the nozzles for spraying, or by using a simple timed spraying device. In the prior art, the method of manually controlling the nozzles for spraying not only consumes a lot of manpower costs, but also has low efficiency. Although the timed spraying device has achieved automation to a certain extent, it is difficult to flexibly adjust it according to actual conditions because its spraying method is relatively fixed. At the same time, the comprehensiveness and uniformity of these spraying methods are relatively poor, and it is impossible to ensure that all parts of the concrete components can be fully sprayed and cured.

[0003] In addition, the existing technology makes it difficult to understand the spray curing situation in real time, and cannot accurately grasp key information such as the humidity status of concrete components and the spray coverage range. Moreover, it is also impossible to remotely control the spraying, which is particularly inconvenient in construction sites with a large number of concrete components. It is impossible to make precise spray adjustments to concrete components in different areas in a timely manner, and it is impossible to meet the needs of modern construction for efficient and intelligent spray curing.

[0004] Therefore, it is necessary to propose a remote visual intelligent control concrete spray curing system to solve the above problems. Summary of the invention

[0005] The main purpose of the present invention is to provide a remote visual intelligent control concrete spray curing system, which can effectively solve the problems in the background technology.

[0006] To achieve the above object, the technical solution adopted by the present invention is: A remote visual intelligent control concrete spray curing system, comprising a base and a concrete component arranged on the base, a multi-directional spray mechanism is arranged on the outer side of the concrete component, the multi-directional spray mechanism comprises a spray frame arranged on the outer side of the concrete component and in an annular shape, an annular groove is arranged on the inner side of the spray frame, a spray pipe assembly is arranged on the inner side of the annular groove around the axis of the spray frame, the spray pipe assembly comprises an arc pipe evenly arranged on the inner side of the annular groove, and the arc pipe is movably connected with the annular groove, a straight pipe is connected between adjacent arc pipes, a sleeve communicating with the straight pipe is arranged on the outer side of the straight pipe, a spray head is arranged on one side of the sleeve, a main pipe is arranged on the upper end of the base, one end of the main pipe is used for external water source, a spray branch pipe corresponding to the concrete component is arranged on the main pipe, and an electromagnetic valve is arranged on the spray branch pipe, and an end of the spray branch pipe away from the main pipe is communicated with one of the arc pipes on the spray frame; The spray control frame is also provided with a driving mechanism for driving the spray pipe assembly to rise and fall and rotate around the axis of the spray frame, the driving mechanism includes a spray control frame located on one side of the concrete member and detachably arranged on the base, sprockets are rotatably arranged at the upper and lower ends of the inner side of the spray control frame, chains are meshed on the two sprockets, a motor corresponding to one of the sprockets and used to drive the sprocket to rotate is arranged at one end of the spray control frame, a lifting frame is vertically movably connected to the spray control frame, a second slider is laterally slidably connected to the inner side of the lifting frame, a traction shaft is movably arranged on one of the chain links of the chain, and the traction shaft is connected to the side wall of the second slider at one end away from the chain, and one end of the lifting frame A hollow connecting frame is provided on the side, and the end of the connecting frame away from the lifting frame is connected to the side wall of the spray frame, and the connecting frame is connected to the annular groove, and a third slider is movably connected to the inner side of the connecting frame laterally, and a second spring is provided on the side wall of the third slider along the movable direction, and a guide wheel is provided at one end of the third slider close to the lifting frame, and a guide block is provided on the side of the spray control frame close to the connecting frame, and the side surface of the guide block is arc-shaped, the guide wheel is used for rolling cooperation with the side surface of the guide block, and the second spring contracts during rolling cooperation, and a telescopic rod is movably connected to the side of the third slider away from the guide wheel, and an end of the telescopic rod away from the third slider extends to the inner side of the annular groove and is connected to one of the arc-shaped tubes.

[0007] Preferably, a first arc-shaped sliding block is fixedly provided on the outer side of the arc-shaped tube and is slidably matched with the inner wall of the annular groove; One end of the telescopic rod away from the third sliding block is fixedly connected to the side wall of the first sliding block outside one of the arc-shaped tubes.

[0008] Preferably, the guide blocks are in two groups, and the guide blocks in each group are evenly arranged along the height direction of the spray control frame, and the multiple guide blocks in the two groups are staggered, so that when the guide wheel is displaced longitudinally, the third slider can be driven to move back and forth laterally under the action of the guide blocks.

[0009] Preferably, a second guide rod is provided at one end of the inner side of the lifting frame, and the second sliding block is movably sleeved on the outer side of the second guide rod.

[0010] Preferably, it also includes a water storage tank for storing water sources, a spray water pump is arranged on one side of the water storage tank, and the input end of the spray water pump is connected to the water storage tank, and the output end of the spray water pump is connected to one end of the main pipeline.

[0011] Preferably, it also includes an adjustment mechanism for adjusting the elevation angle of the sprinkler head, the adjustment structure includes a spiral guide groove arranged on the outside of the sleeve, the sleeve is movably sealed and connected to the outside of the straight pipe, the inner wall of the annular groove is provided with a driving rod corresponding to the sleeve, and one end of the driving rod extends to the inside of the guide groove and cooperates with the movable guide of the guide groove, and is configured so that when the straight pipe follows the arc tube to rotate around the axis of the spray rack to the extreme angle, one end of the driving rod is always located on the inside of the guide groove.

[0012] Preferably, a wastewater recovery mechanism is provided on the base, and the wastewater recovery mechanism includes a water tank arranged on the top of the base and located around the concrete component, a storage tank connected to the water tank is provided on one side of the water tank, a filter screen is provided on the upper end of the storage tank, a recovery branch pipe connected to the storage tank is provided on the side of the base, a recovery pipe connected to the recovery branch pipe is provided on the periphery of the base, a recovery water pump is provided on one side of the water storage tank, one end of the recovery pipe is connected to the input end of the recovery water pump, and the output end of the recovery water pump is connected to the water storage tank.

[0013] Preferably, a cleaning assembly is provided at the upper end of the filter, and the cleaning assembly includes a first guide rod arranged on the side wall of the lower end of the spray control frame, and a scraper corresponding to the filter is slidably connected to the first guide rod, and a first spring is provided on the side wall of the scraper along the moving direction, and a driving block corresponding to the scraper and used to drive the scraper to move is provided at the bottom of the connecting frame, and the lower end of the driving block is conical, and collecting grooves are provided at both ends of the filter.

[0014] Preferably, a video monitoring system for monitoring the surface condition of the concrete component is provided on the base.

[0015] Preferably, it also includes a WIFI gateway controller for connecting the motor, solenoid valve, recovery pump, spray pump and video monitoring system to the network; It also includes a terminal connected to a WIFI gateway controller via a network. The terminal is used to view the monitoring screen and video playback of the video surveillance system in real time, control the opening and closing of the solenoid valve, and control the start and stop of the motor, recovery water pump, and spray water pump.

[0016] Compared with the prior art, the present invention provides a remote visual intelligent control concrete spray curing system, which has the following beneficial effects: The remote visual intelligent control concrete spray curing system can automatically realize comprehensive spray curing of the outer surface of concrete components through the multi-directional spray mechanism and the driving mechanism, which reduces labor intensity and improves efficiency. The adjustment mechanism can also adjust the elevation angle when lifting and lowering the spray, further increasing the comprehensiveness of the spray. It is linked with the multi-directional spray mechanism, has a compact structure and is easy to use. At the same time, it is equipped with a video monitoring system, terminal, and WIFI gateway controller to monitor the surface curing of concrete components in real time, and automatically adjust the spraying frequency and water volume through intelligent algorithms, which significantly improves the efficiency and quality of concrete curing. At the same time, it supports remote operation, which is convenient for users to grasp the concrete curing status in real time through mobile devices or computers, and to control it effectively. In terms of energy saving and environmental protection, the system effectively reduces water resource consumption and conforms to the development concept of green environmental protection.

[0017] The remote visual intelligent control concrete spray curing system can collect and process the wastewater from the spraying for recycling through the cooperation of the wastewater recovery mechanism and the cleaning component, thus saving water resources and avoiding the wastewater from flowing around and affecting the on-site environment. In addition, the filter can be automatically and intermittently cleaned during the spraying period, which increases convenience and practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the structure of the concrete component of the present invention in a coordinated state with the multi-directional spraying mechanism; Figure 3 It is a schematic diagram of the structure of the filter screen and the storage tank of the present invention when they are separated; Figure 4 It is a schematic diagram of the overall structure of the multi-directional spray mechanism and the driving mechanism of the present invention; Figure 5 The present invention Figure 4 Schematic diagram of the structure when the foundation is disassembled; Figure 6 It is a schematic diagram of the structure of the cleaning component of the present invention; Figure 7 It is a schematic diagram of the structure of the lifting frame of the present invention when it is separated from the chain; Figure 8 It is a schematic diagram of the structure of the spray rack and the spray pipe assembly of the present invention in a disassembled state; Fig. 9 It is a schematic diagram of the structure of the first sliding block and the arc tube of the present invention in a disassembled state; Fig.10 It is a schematic diagram of the structure of the present invention when the casing and the straight pipe are separated; Fig.11It is a structural schematic diagram of the spray rack of the present invention; Fig.12 It is a schematic diagram of the structure of the system of the present invention in a network connection state.

[0019] In the figure: 1, base; 2, water storage tank; 3, video monitoring system; 4, concrete component; 5, spray rack; 6, main pipeline; 7, recovery pipeline; 8, recovery branch pipe; 9, recovery water pump; 10, spray water pump; 11, spray branch pipe; 12, solenoid valve; 13, spray control rack; 14, connecting rack; 15, lifting rack; 16, water tank; 17, storage tank; 18, filter screen; 19, collection tank; 20, guide block; 21, scraper; 22, spray head; 2 3. First slider; 24. Chain; 25. First guide rod; 26. First spring; 27. Sprocket; 28. Motor; 29. ​​Traction shaft; 30. Second slider; 31. Second guide rod; 32. Drive block; 33. Arc tube; 34. Guide wheel; 35. Telescopic rod; 36. Third slider; 37. Second spring; 38. Sleeve; 39. Guide groove; 40. Straight tube; 41. Annular groove; 42. Drive rod; 43. Terminal; 44. WIFI gateway controller. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0021] like Figure 1-Figure 2 , Figure 4-Figure 5 , Figure 8-Figure 10 As shown, a remote visual intelligent control concrete spray curing system comprises a base 1 and a concrete member 4 arranged on the base 1, a multi-directional spray mechanism is arranged on the outer side of the concrete member 4, the multi-directional spray mechanism comprises a spray frame 5 arranged on the outer side of the concrete member 4 and in an annular shape, an annular groove 41 is arranged on the inner side of the spray frame 5, a spray pipe assembly is arranged on the inner side of the annular groove 41 so as to rotate around the axis of the spray frame 5, the spray pipe assembly comprises an arc pipe 33 evenly arranged on the inner side of the annular groove 41, and the arc pipe 33 is movably connected to the annular groove 41, a straight pipe 40 is connected between adjacent arc pipes 33, and a straight pipe 40 is arranged on the outer side of the straight pipe 40 so as to be connected to the straight pipe 41. 0 is connected to the casing 38, a sprinkler head 22 is arranged on one side of the casing 38, a main pipeline 6 is arranged on the upper end of the base 1, one end of the main pipeline 6 is used to connect to an external water source, a spray branch pipe 11 corresponding to the concrete component 4 is arranged on the main pipeline 6, and a solenoid valve 12 is arranged on the spray branch pipe 11, and one end of the spray branch pipe 11 away from the main pipeline 6 is connected to one of the arc pipes 33 on the spray rack 5, and also includes a water storage tank 2 for storing water source, a spray water pump 10 is arranged on one side of the water storage tank 2, and the input end of the spray water pump 10 is connected to the water storage tank 2, and the output end of the spray water pump 10 is connected to one end of the main pipeline 6, thereby realizing the supply of water source to the main pipeline 6; like Figure 2 , Figure 4-Figure 5 , Figure 7-10 As shown, it also includes a driving mechanism for driving the spray pipe assembly to rise and fall and rotate around the axis of the spray frame 5. The driving mechanism includes a spray control frame 13 located on one side of the concrete member 4 and detachably arranged on the base 1. Sprockets 27 are rotatably arranged at both upper and lower ends of the inner side of the spray control frame 13. Chains 24 are engaged with the two sprockets 27. A motor 28 corresponding to one of the sprockets 27 and used to drive the sprocket 27 to rotate is arranged at one end of the spray control frame 13. A lifting frame 15 is vertically and movably connected to the spray control frame 13. A second slider 30 is slidably connected to the inner side of the lifting frame 15. In order to prevent the second slider 30 from detaching and to increase the stability of the second slider 30, a second guide rod 31 is provided at one end of the inner side of the lifting frame 15. The second slider 30 is movably sleeved on the outer side of the second guide rod 31. A traction shaft 29 is movably provided on one of the links of the chain 24, and the end of the traction shaft 29 away from the chain 24 is connected to the side wall of the second slider 30. A hollow connecting frame 14 is provided on one side of the lifting frame 15, and the end of the connecting frame 14 away from the lifting frame 15 The spray control frame 13 is connected to the side wall of the spray frame 5, and the connecting frame 14 is connected to the annular groove 41. The inner side of the connecting frame 14 is movably connected with a third slider 36. The third slider 36 is provided with a second spring 37 along the side wall of the moving direction. The third slider 36 is provided with a guide wheel 34 at one end close to the lifting frame 15. The spray control frame 13 is provided with a guide block 20 on one side close to the connecting frame 14, and the side of the guide block 20 is arc-shaped. The guide blocks 20 are divided into two groups, and the guide blocks 20 of each group are evenly arranged along the height direction of the spray control frame 13, and the two groups are arranged in a uniform manner. Multiple guide blocks 20 are arranged in an alternate manner. When the guide wheel 34 moves downward, it can alternately touch and roll with the two groups of guide blocks 20, so that when the guide wheel 34 is displaced longitudinally, it can drive the third slider 36 to move back and forth horizontally under the action of the guide block 20. The guide wheel 34 is used to roll with the side of the guide block 20, and the second spring 37 contracts during the rolling cooperation. The side of the third slider 36 away from the guide wheel 34 is movably connected to the telescopic rod 35, and the end of the telescopic rod 35 away from the third slider 36 extends to the inner side of the annular groove 41 and is connected to one of the arc tubes 33.

[0022] As shown Figure 4 , Figure 8-Figure 9 As shown, in order to increase the stability of the arc tube 33 rotating inside the annular groove 41, a first arc-shaped slider 23 is fixedly provided on the outside of the arc tube 33 and slides with the inner wall of the annular groove 41, and the first slider 23 and the inner wall of the annular groove 41 can be movably connected through an arc-shaped guide rail. In this way, the end of the telescopic rod 35 away from the third slider 36 needs to be fixedly connected to the side wall of the first slider 23 on the outside of one of the arc tubes 33.

[0023] In addition, if Figure 9-11As shown, in order to further increase the spray maintenance effect, it also includes an adjustment mechanism for adjusting the elevation angle of the spray head 22. The adjustment structure includes a spiral guide groove 39 arranged on the outside of the sleeve 38. The sleeve 38 is movably sealed and connected to the outside of the straight pipe 40. The inner wall of the annular groove 41 is provided with a driving rod 42 corresponding to the sleeve 38, and one end of the driving rod 42 extends to the inside of the guide groove 39 and cooperates with the movable guide of the guide groove 39, and is configured so that when the straight pipe 40 follows the arc tube 33 to rotate around the axis of the spray frame 5 to the extreme angle, one end of the driving rod 42 is always located on the inside of the guide groove 39.

[0024] like Figure 1-Figure 3 As shown, in order to further save water resources, a wastewater recovery mechanism is provided on the base 1, and the wastewater recovery mechanism includes a water tank 16 arranged on the top of the base 1 and located around the concrete member 4, a storage tank 17 connected to the water tank 16 is provided on one side of the water tank 16, a filter screen 18 is provided on the upper end of the storage tank 17, a recovery branch pipe 8 connected to the storage tank 17 is provided on the side of the base 1, a recovery pipe 7 connected to the recovery branch pipe 8 is provided on the periphery of the base 1, a recovery water pump 9 is provided on one side of the water storage tank 2, one end of the recovery pipe 7 is connected to the input end of the recovery water pump 9, and the output end of the recovery water pump 9 is connected to the water storage tank 2.

[0025] like Figure 4-Figure 6 As shown, in order to avoid clogging of the filter 18, a cleaning assembly is provided at the upper end of the filter 18, and the cleaning assembly includes a first guide rod 25 arranged on the side wall of the lower end of the spray control frame 13, and a scraper 21 corresponding to the filter 18 is slidably connected to the first guide rod 25, and a first spring 26 is provided on the side wall of the scraper 21 along the moving direction. The first spring 26 can be compressed when the scraper 21 is displaced, and a driving block 32 corresponding to the scraper 21 and used to drive the scraper 21 to displace is provided at the bottom of the connecting frame 14, and the lower end of the driving block 32 is conical, and collecting grooves 19 are provided at both ends of the filter 18.

[0026] like Figure 1 , Fig.12As shown, in order to realize the intelligentization and automation of spraying maintenance, a video monitoring system 3 for monitoring the surface condition of the concrete component 4 is arranged near the base 1. The video monitoring system 3 is mainly composed of a camera, a monitoring host and a network transmission device. The camera is installed at an appropriate position in the spraying area for real-time monitoring of the spraying state and the concrete curing condition. The monitoring host is responsible for receiving the video signal of the camera. In order to realize the network connection and normal operation of the system, a WIFI gateway controller 44 is also provided for connecting the motor 28, the solenoid valve 12, the recovery pump 9, the spraying pump 10 and the video monitoring system 3 to the network. It should be noted that these devices The device will not be directly connected to the WIFI gateway controller 44, but will be connected through an intermediate control system (such as PLC, single-chip microcomputer, intelligent controller, etc.), and the WIFI gateway controller 44 can be set in the background. The network transmission device (such as a router or switch) in the video monitoring system 3 is used to transmit the video signal of the monitoring host to the WIFI gateway controller 44. The WIFI gateway controller 44 communicates remotely with the terminal 43 through a wireless network. The terminal 43 can be used to view the monitoring screen and video playback of the video monitoring system 3 in real time, control the opening and closing of the solenoid valve 12, and control the start and stop of the motor 28, the recovery pump 9, and the spray water pump 10.

[0027] Working principle: When in use, a spray control frame 13 and a spray frame 5 are set around the poured concrete component 4, and a main pipeline 6, a recovery pipeline 7, and a recovery branch pipe 8 are laid. At the same time, a water tank 16 and a storage tank 17 are opened, and a filter screen 18 is installed. When in use, the spray water pump 10 draws water from the water storage tank 2 and transports it to the spray branch pipe 11 through the main pipeline 6. When the solenoid valve 12 is opened, the water can enter the arc pipe 33, the straight pipe 40, and the sleeve 38 through the spray branch pipe 11, and finally spray it to the surface of the concrete component 4 through the spray head 22. The motor 28 drives the chain 24 to operate through the sprocket 27. Under the action of the traction shaft 29 and the second slider 30, the lifting frame 15 can be lifted and lowered, and then the lifting frame 15 drives the spray frame 5 to lift and lower through the connecting frame 14, so that the spray head 22 can spray at different heights. When the connecting frame 14 is lifted and lowered, the guide wheel 34 at one end of the inner side thereof will contact and roll with the guide block 20, and then the third slider 36 is driven by the guide wheel 34 to reciprocate and move horizontally. The horizontal movement of the third slider 36 will compress the second spring 37, and the third slider 36 is moved through the telescopic rod 35. The arc tube 33, the straight tube 40, and the sprinkler head 22 are driven to reciprocate around the axis of the sprinkler frame 5, thereby making up for the gap between adjacent sprinkler heads 22 and further providing a sprinkler effect. When the straight tube 40 drives the sleeve 38 and the sprinkler head 22 to rotate, the sleeve 38 can rotate around the axis of the straight tube 40 due to the cooperation between the driving rod 42 and the guide groove 39, thereby driving the sprinkler head 22 to continuously change its elevation angle, which can increase the sprinkler head 22 The spray effect of the dead corner on the concrete component 4 can be increased, and the sprayed wastewater will enter through the water tank 16 The impurities on the upper end of the filter 18 are moved to the collection tank 19 by the first spring 26. When the connecting frame 14 moves downward to the bottom, the scraper 21 is pushed to move horizontally by the driving block 32, and the first spring 26 is contracted, so that the scraper 21 scrapes the impurities on the upper end of the filter 18 to the collection tank 19. When the connecting frame 14 rises, the first spring 26 drives the scraper 21 to reset, and the filter 18 is cleaned intermittently to avoid blockage. It should be noted that the system is equipped with a video surveillance system 3 and a WIFI gateway controller 44, which can automatically adjust the spraying frequency and water volume through an intelligent algorithm, and can also be remotely monitored and operated through a terminal 43. The system realizes precise control of spraying, ensures that the concrete is properly maintained, reduces on-site manual operations through remote monitoring and adjustment, and can automatically adjust the spraying strategy according to environmental changes to ensure maintenance quality, optimize the maintenance process, improve management efficiency, reduce on-site operation time, and reduce safety risks. In addition, it avoids waste of water resources and reduces material costs.

[0028] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A remote visual intelligent control concrete spray curing system, comprising a base (1) and a concrete component (4) arranged on the base (1), characterized in that: A multi-directional spray mechanism is arranged outside the concrete component (4), the multi-directional spray mechanism comprising a spray frame (5) arranged outside the concrete component (4) and in an annular shape, an annular groove (41) being arranged inside the spray frame (5), a spray pipe assembly being arranged inside the annular groove (41) so as to rotate around the axis of the spray frame (5), the spray pipe assembly comprising an arc-shaped pipe (33) evenly arranged inside the annular groove (41), the arc-shaped pipe (33) being movably connected to the annular groove (41), and a straight pipe (41) being connected between adjacent arc-shaped pipes (33). 0), a sleeve (38) in communication with the straight pipe (40) is arranged outside the straight pipe (40), a spray head (22) is arranged on one side of the sleeve (38), a main pipe (6) is arranged at the upper end of the base (1), one end of the main pipe (6) is used to connect to an external water source, a spray branch pipe (11) corresponding to the concrete component (4) is arranged on the main pipe (6), and a solenoid valve (12) is arranged on the spray branch pipe (11), and one end of the spray branch pipe (11) away from the main pipe (6) is in communication with one of the arc-shaped pipes (33) on the spray frame (5); The invention also comprises a driving mechanism for driving the spray pipe assembly to rise and fall and to rotate around the axis of the spray frame (5), the driving mechanism comprising a spray control frame (13) located on one side of the concrete member (4) and detachably arranged on the base (1), sprockets (27) being rotatably arranged at both upper and lower ends of the inner side of the spray control frame (13), chains (24) being meshed on the two sprockets (27), a motor (28) corresponding to one of the sprockets (27) and used for driving the sprocket (27) to rotate being arranged at one end of the spray control frame (13), a lifting frame (15) being vertically movably connected to the spray control frame (13), a second slider (30) being laterally slidably connected to the inner side of the lifting frame (15), a traction shaft (29) being movably arranged on one of the chain links of the chain (24), and an end of the traction shaft (29) away from the chain (24) being connected to the side wall of the second slider (30), and a hollow connecting frame (28) being arranged on one side of the lifting frame (15) 14), and one end of the connecting frame (14) away from the lifting frame (15) is connected to the side wall of the spray frame (5), and the connecting frame (14) is communicated with the annular groove (41), a third slider (36) is movably connected to the inner side of the connecting frame (14) in a transverse direction, and a second spring (37) is provided on the side wall of the third slider (36) along the moving direction, and a guide wheel (34) is provided at one end of the third slider (36) close to the lifting frame (15), and a guide block (20) is provided on the side of the spray control frame (13) close to the connecting frame (14), and the side surface of the guide block (20) is arc-shaped, and the guide wheel (34) is used for rolling cooperation with the side surface of the guide block (20), and the second spring (37) contracts during rolling cooperation, and a telescopic rod (35) is movably connected to the side of the third slider (36) away from the guide wheel (34), and the end of the telescopic rod (35) away from the third slider (36) extends to the inner side of the annular groove (41) and is connected to one of the arc-shaped tubes (33).

2. According to claim 1, a remote visual intelligent control concrete spray curing system is characterized by: A first arc-shaped sliding block (23) is fixedly disposed on the outer side of the arc-shaped tube (33) and is slidably matched with the inner wall of the annular groove (41); One end of the telescopic rod (35) away from the third sliding block (36) is fixedly connected to a side wall of the first sliding block (23) outside one of the arc-shaped tubes (33).

3. According to claim 1, a remote visual intelligent control concrete spray curing system is characterized by: The guide blocks (20) are in two groups, and the guide blocks (20) in each group are evenly arranged along the height direction of the spray control frame (13), and the multiple guide blocks (20) in the two groups are arranged in a staggered manner, so that when the guide wheel (34) is displaced longitudinally, the third slider (36) can be driven to move back and forth laterally under the action of the guide blocks (20).

4. The remote visual intelligent control concrete spray curing system according to claim 1 is characterized by: A second guide rod (31) is provided at one end of the inner side of the lifting frame (15), and the second sliding block (30) is movably sleeved on the outer side of the second guide rod (31).

5. The remote visual intelligent control concrete spray curing system according to claim 1 is characterized by: It also includes a water storage tank (2) for storing water, a spray water pump (10) is provided on one side of the water storage tank (2), and the input end of the spray water pump (10) is connected to the water storage tank (2), and the output end of the spray water pump (10) is connected to one end of the main pipeline (6).

6. The remote visual intelligent control concrete spray curing system according to claim 1 is characterized by: It also includes an adjustment mechanism for adjusting the elevation angle of the spray head (22), the adjustment structure including a spiral guide groove (39) arranged on the outside of the sleeve (38), the sleeve (38) is movably sealed and connected to the outside of the straight pipe (40), the inner wall of the annular groove (41) is provided with a driving rod (42) corresponding to the sleeve (38), and one end of the driving rod (42) extends to the inside of the guide groove (39) and cooperates with the guide groove (39) in a movably guided manner, and is configured so that when the straight pipe (40) follows the arc tube (33) to rotate around the axis of the spray frame (5) to a limit angle, one end of the driving rod (42) is always located on the inside of the guide groove (39).

7. The remote visual intelligent control concrete spray curing system according to claim 5 is characterized by: The base (1) is provided with a wastewater recovery mechanism, the wastewater recovery mechanism comprising a water tank (16) arranged on the top of the base (1) and located around the concrete component (4); a storage tank (17) connected to the water tank (16) is arranged on one side of the water tank (16); a filter screen (18) is arranged on the upper end of the storage tank (17); a recovery branch pipe (8) connected to the storage tank (17) is arranged on the side of the base (1); a recovery pipe (7) connected to the recovery branch pipe (8) is arranged on the periphery of the base (1); a recovery water pump (9) is arranged on one side of the water storage tank (2); one end of the recovery pipe (7) is connected to the input end of the recovery water pump (9); and the output end of the recovery water pump (9) is connected to the water storage tank (2).

8. The remote visual intelligent control concrete spray curing system according to claim 7 is characterized by: A cleaning assembly is arranged at the upper end of the filter screen (18), and the cleaning assembly comprises a first guide rod (25) arranged on the side wall of the lower end of the spray control frame (13); a scraper (21) corresponding to the filter screen (18) is slidably connected to the first guide rod (25); a first spring (26) is arranged on the side wall of the scraper (21) along the moving direction; a driving block (32) corresponding to the scraper (21) and used for driving the scraper (21) to move is arranged at the bottom of the connecting frame (14); and the lower end of the driving block (32) is conical; and collecting grooves (19) are arranged at both ends of the filter screen (18).

9. The remote visual intelligent control concrete spray curing system according to claim 7, characterized in that: The base (1) is provided with a video monitoring system (3) for monitoring the surface condition of the concrete component (4).

10. A remote visual intelligent control concrete spray curing system according to claim 9, characterized in that: Also included is a WIFI gateway controller (44) for connecting the motor (28), the solenoid valve (12), the recovery water pump (9), the spray water pump (10) and the video monitoring system (3) to a network; It also includes a terminal (43) connected to a WIFI gateway controller (44) via a network, and the terminal (43) is used to view the monitoring screen of the video monitoring system (3) and video playback in real time, control the opening and closing of the solenoid valve (12), and control the start and stop of the motor (28), the recovery water pump (9), and the spray water pump (10).

Citation Information

Patent Citations

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