Rapid cleaning device for impurities on surface of prefabricated building template
By introducing an ultrasonic vibrating rod and a rotary cleaning roller into the surface impurity cleaning device of the prefabricated building formwork, combining the tilt cleaning brush and the linked cleaning component, the problems of poor cleaning effect and impurities accumulation of filter plates in the prior art are solved, and high efficiency is achieved , stable cleaning effect and economical.
Patent Information
- Application Number
- CN202411680008.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing prefabricated building formwork surface impurity cleaning device faces stubborn stains and deep adhesion, the high-pressure water spraying and mechanical wiping effect is not ideal, resulting in residual stains and secondary pollution. The accumulation of impurities on the filter plate affects the cleaning water circulation efficiency, increasing the Equipment complexity and cost.
A cleaning device including an ultrasonic vibrator is designed to generate cavitation reactions using high-frequency ultrasonic vibration to enhance the decontamination ability of cleaning water. It combines a rotating cleaning roller and an inclined cleaning brush to achieve deep cleaning and impurities removal, while simultaneously passing Linked cleaning components avoid impurities accumulation on the stainless steel filter plate to ensure cleaning quality and circulating water efficiency.
The surface of prefabricated building formwork is achieved thoroughly, reducing the risk of cleaning impurities of brush sticking, improving cleaning performance and the efficiency of circulating water, simplifying the operation process, reducing equipment costs and maintenance difficulties.
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Figure CN119238712A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning prefabricated building templates, and more particularly to a device for quickly cleaning impurities on the surface of prefabricated building templates. Background Art
[0002] Prefabricated building formwork is a kind of building formwork that is pre-made in the factory and then transported to the construction site for direct installation and use. It usually uses wooden formwork to facilitate the pouring and molding of concrete. It can effectively improve the efficiency and quality of construction, reduce on-site workload and the generation of construction waste.
[0003] The rapid cleaning device for impurities on the surface of prefabricated building formwork is a device specially used to quickly and efficiently remove various impurities on the surface of prefabricated building formwork. It can quickly remove dust, oil stains, concrete residues and other impurities on the surface of the formwork through mechanical wiping, high-pressure water spraying, air flow blowing and other methods to ensure the cleanliness of the formwork, so that it can be better put into the subsequent prefabricated component production or construction and installation links, and ensure the overall quality and appearance of the prefabricated building.
[0004] The existing cleaning process and related devices for impurities on the surface of prefabricated building formwork have significant defects. Currently, mechanical wiping and high-pressure water spraying are mainly used to deal with impurities on the surface of the formwork. However, when encountering some stubborn stains, such as hardened concrete lumps, deeply attached oil stains, and dirt that has penetrated into the surface texture of the formwork due to long-term storage, the single hydraulic impact of high-pressure water spraying often does not have an ideal cleaning effect. Even if a cleaning brush is equipped for collaborative operation, it is often difficult to achieve thorough and effective cleaning when facing these difficult impurities, resulting in residual stains on the surface of the formwork, affecting the production quality and appearance integrity of subsequent prefabricated components;
[0005] Moreover, during the mechanical wiping process, the contact between the brush and the impurities will inevitably cause a large amount of impurities to adhere to the brush. These adhesions will not only gradually accumulate with the continuous use of the brush, changing the original shape and cleaning performance of the brush, and reducing its cleaning effect on the template, but also in the subsequent cleaning cycle, once the brush contacts the template surface again, the impurities attached to it will fall off and re-contaminate the cleaned or uncleaned template area, forming secondary pollution, which undoubtedly greatly interferes with the orderly progress of the entire cleaning work and the final cleaning quality, making the cleaning work fall into a repetitive and inefficient dilemma;
[0006] In addition, after the existing cleaning device cleans the template with high-pressure water spray, in order to achieve the recycling of cleaning water, it is usually necessary to filter the sewage. However, when the existing filter plate is in use, a large amount of impurities will quickly accumulate on the top. As the thickness of the impurity accumulation increases, the resistance of water flowing through the filter plate increases significantly, resulting in a significant reduction in the filtration efficiency of the cleaning water, thereby affecting the normal operation of the entire cleaning water circulation system. The current common solution is to add an additional cleaning device to the filter net. However, this not only makes the equipment structure more complicated, but also increases the manufacturing cost, maintenance difficulty and operating energy consumption of the equipment. In actual application scenarios, it brings many problems to enterprises in cost control and equipment management.
[0007] In view of this, we propose a device for quickly cleaning impurities on the surface of prefabricated building formwork. Summary of the invention
[0008] 1. Technical issues to be solved
[0009] The object of the present invention is to provide a device for quickly cleaning impurities on the surface of a prefabricated building template to solve the problems raised in the above-mentioned background technology.
[0010] 2. Technical solution
[0011] A device for quickly cleaning impurities on the surface of a prefabricated building formwork comprises a fixed platform, a photoelectric sensor and a control box are arranged on the outer wall of one side of the fixed platform, a sliding door 1 is arranged on the outer wall of the other side of the fixed platform, a circulating pump is arranged on the outer wall in front of the fixed platform, the output end of the circulating pump is connected with a return pipe, the end of the return pipe extends into the interior of the fixed platform, an activated carbon filter plate is also clamped on the outer wall in front of the fixed platform, a sliding door 2 is arranged on the outer wall in the rear of the fixed platform, a mounting plate and a plurality of clamping assemblies are arranged on the top of the fixed platform, a photoelectric sensor is arranged on the side wall of the mounting plate, and the plurality of clamping assemblies include a connecting plate 3, a water storage tank is arranged at the bottom of the inner cavity of the fixed platform, a fixed box is arranged on the top of the water storage tank, an electric push rod 1 is arranged inside the fixed box, the output end of the electric push rod 1 is connected with a cleaning assembly, the cleaning assembly includes a supporting frame, a fixed plate is also arranged on the inner wall of the fixed platform, and a stainless steel filter plate is fixedly connected inside the fixed plate.
[0012] Preferably, a water level sensor is disposed on the inner wall of the water storage tank, a delivery pump is disposed on the side wall of the water storage tank, and a delivery pipe is connected to the output end of the delivery pump.
[0013] Preferably, a roller is rotatably connected to the inner wall of the fixed platform, and a support plate is also fixedly connected to the inner wall of the fixed platform.
[0014] Preferably, a connecting plate 1 is provided on the side wall of the support frame, a cleaning plate and an electric push rod 2 are provided at the bottom of the connecting plate 1, the cleaning plate is in contact with the top of the stainless steel filter plate, and the output end of the electric push rod 2 is connected to the connecting plate 2.
[0015] Preferably, a cleaning water spray plate is arranged on the top of the second connecting plate, multiple outer walls of the cleaning water spray plates are provided with grooves, multiple inner walls of the grooves are provided with a water spray port one, and the outer wall of the cleaning water spray plate is also provided with a scraper, and the outer walls of the other sides of each of the multiple cleaning water spray plates are respectively provided with a connecting shell one and a connecting shell two, and a cleaning roller is rotatably connected between the connecting shell one and the connecting shell two.
[0016] Preferably, a water passage cavity is provided inside the first connecting shell, a driving motor is provided on the outer wall of the second connecting shell, and an output end of the driving motor is connected to a driving gear after extending into the second connecting shell.
[0017] Preferably, one end of the multiple cleaning rollers is connected to a transmission gear, and the multiple transmission gears extend inside the connecting shell 2. The multiple transmission gears and the circumferential outer walls of the driving gears are meshed with a transmission sleeve connected to a transmission belt, and the other ends of the multiple cleaning rollers extend to the inside of the connecting shell 1 and are provided with a water inlet.
[0018] Preferably, a water treatment box is also provided on the top of the second connecting plate, an ultrasonic vibration rod electrically connected to the ultrasonic generator is provided inside the water treatment box, the end of the delivery pipe is connected to the outer wall of the water treatment box, water pumps 2 are provided on the outer walls on both sides of the water treatment box, multiple output ends of the water pumps 2 are connected to water pipes 1, and the ends of multiple water pipes 1 are respectively connected to the outer walls of multiple cleaning water spray plates, a water pump 1 is provided on the outer wall of one side of the water treatment box, the output end of the water pump 2 is connected to water pipes 3, and the end of the water pipes 3 is connected to the outer wall of the connecting shell 1 and communicates with the water flow chamber.
[0019] Preferably, multiple electric push rods three are arranged on the outer walls of the three connecting plates, multiple output ends of the three electric push rods are connected to clamping plates, multiple clamping plates are arranged on the tops of the clamping frames, multiple electric push rods four are arranged on the tops of the clamping frames, and multiple output ends of the four electric push rods have pressure blocks.
[0020] Preferably, cleaning brushes are provided on the circumferential outer walls of the cleaning rollers, and two water outlets are also opened on the circumferential outer walls of the cleaning rollers. The multiple groups of cleaning brushes are inclined toward the two water outlets. A cleaning comb is also connected between the connecting shell one and the connecting shell two. Both sides of the cleaning comb are in contact with the multiple groups of cleaning brushes, and a water guide plate is also provided at the bottom of the cleaning comb.
[0021] 3. Beneficial effects
[0022] Compared with the prior art, the advantages of the present invention are as follows: after the building formwork is clamped and stabilized, the control box can be used to start the electric push rod 2 to drive the cleaning component to slowly rise in the vertical direction until the cleaning component reaches a predetermined working height position. At this time, the driving motor receives a start signal and starts to operate, thereby driving the two cleaning rollers to rotate. While rotating, the delivery pump starts to work to extract the cleaning water stored in the water storage tank and deliver it to the water treatment tank. A plurality of ultrasonic vibrators are installed inside the water treatment tank. When the cleaning water flows into the water treatment tank, the ultrasonic vibrator can generate high-frequency ultrasonic vibrations. These ultrasonic waves propagate rapidly in the water and induce a strong cavitation reaction. Under the action of the cavitation effect, countless tiny bubbles are formed inside the cleaning water, and these bubbles burst in an instant. When the cavitation reaction is strengthened, a strong energy is released, which greatly enhances the decontamination ability of the cleaning water. A part of the cleaning water is transported to the two cleaning water spray plates, and is sprayed out through the densely distributed water spray ports 1 on the cleaning water spray plates to strongly rinse the inner walls of both sides of the building template, thereby effectively removing the dust, oil and loose impurity particles attached to both sides of the template. The other part of the cleaning water is transported to the inside of the connecting shell 1, which is interconnected with the water inlet at one end of the two cleaning rollers, so that the cleaning water can smoothly enter the inside of the cleaning roller, and is sprayed out through the water spray port 2 on the outer wall of the cleaning roller, to deeply and carefully clean the bottom of the building template and the inner walls of the other two sides of the building template, ensuring that all surfaces of the template can be thoroughly cleaned;
[0023] While using the cleaning water with cavitation reaction for high-pressure flushing, the two rotating cleaning rollers use multiple groups of cleaning brushes on their outer walls to mechanically wipe and clean the surface of the building formwork, further improving the cleaning effect, and each group of cleaning brushes is inclined toward the second water spray port. This design allows the water flow to flush along the inclined direction of the cleaning brush during the water spraying process of the second water spray port, which can effectively take away impurities attached to the cleaning brush during the cleaning process, greatly reducing the situation where the cleaning performance of multiple groups of cleaning brushes is reduced due to the accumulation of impurities. In addition, a cleaning comb is provided between the two cleaning rollers, and the toothed structure of the cleaning comb is closely matched with the cleaning brush. When the cleaning roller rotates, the cleaning comb can penetrate into the inside of the cleaning brush, and cooperate with the sprayed cleaning water to deeply comb and clean the cleaning brush, further reducing the degree of dirt and grime in the cleaning brush during long-term use, fundamentally reducing the troubles caused by the pollution of the cleaning brush to the later building formwork cleaning work, and ensuring that each cleaning operation can always maintain efficient and stable cleaning quality;
[0024] During the process of the cleaning component cleaning the building formwork, the cleaning component as a whole is driven by an electric push rod, and can perform uniform and smooth translational motion in the horizontal direction inside the building formwork. During the translational cleaning process, the cleaning plate is tightly attached to the top surface of the fixed plate. As the cleaning component moves, the cleaning plate can orderly push the impurities that fall off from the surface of the formwork during the cleaning process, and then clean the impurities accumulated on the surface of the stainless steel filter plate. This linkage cleaning method can effectively prevent the disordered accumulation of impurities on the top of the stainless steel filter plate, thereby ensuring the recycling efficiency of the subsequent cleaning water. Compared with traditional cleaning methods, the operation process is simpler and more convenient, without the need for complicated manual intervention and tedious equipment debugging process, and reducing the use of additional cleaning devices, which greatly reduces the cost investment in cleaning the stainless steel filter plate and improves the economy and practicality of the entire cleaning system. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the internal structure of the fixing platform of the present invention;
[0027] Figure 3 It is a schematic diagram of the structure of the cleaning component of the present invention;
[0028] Figure 4 This is a schematic diagram of the internal structure of the connection shell of the present invention;
[0029] Figure 5 It is a schematic diagram of the internal structure of the connection shell of the present invention;
[0030] Figure 6 It is a schematic diagram of the internal structure of the water treatment box of the present invention;
[0031] Explanation of reference numerals in the figure: 100, fixed platform; 101, sliding door 1; 102, mounting plate; 103, photoelectric sensor; 104, sliding door 2; 110, control box; 120, ultrasonic generator; 130, circulation pump; 140, return pipe; 150, activated carbon filter plate; 160, roller; 170, support plate; 180, water storage tank; 181, water level sensor; 182, delivery pump; 183, fixed box; 184, electric push rod 1; 190, fixed plate; 191, stainless steel filter plate; 200, support frame; 210, connecting plate 1; 211, cleaning plate; 212, electric push rod 2; 220, connecting plate 2; 221, cleaning water spray plate; 222, water spray port 1; 223, scraper; 240, connecting shell 1; 241, water chamber; 250, connecting shell 2; 251, drive motor; 252, drive gear; 253, transmission belt; 260, cleaning roller; 261, cleaning brush; 262, water spray port 2; 263, transmission gear; 264, water inlet; 270, water treatment box; 271, ultrasonic vibrator; 272, water pump 1; 273, water pump 2; 280, cleaning comb; 281, water guide plate; 300, connecting plate 3; 310, electric push rod 3; 320, clamping plate; 330, clamping frame; 340, electric push rod 4. DETAILED DESCRIPTION
[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] In the description of the present invention, “plurality” means two or more than two, unless otherwise clearly and specifically defined.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] See also Figure 1-6, the present invention provides a technical solution:
[0036] A device for quickly cleaning impurities on the surface of a prefabricated building template comprises a fixed platform 100, a photoelectric sensor 103 and a control box 110 are arranged on the outer wall of one side of the fixed platform 100, a sliding door 101 is arranged on the outer wall of the other side of the fixed platform 100, a circulating pump 130 is arranged on the outer wall in front of the fixed platform 100, and a return pipe 140 is connected to the output end of the circulating pump 130;
[0037] In some embodiments, the circulation pump 130 is used to transport the filtered cleaning water back to the water storage tank 180, thereby facilitating the recycling of the cleaning water.
[0038] The end of the reflux pipe 140 extends into the interior of the fixed platform 100. An activated carbon filter plate 150 is also clamped on the front outer wall of the fixed platform 100. A second sliding door 104 is provided on the rear outer wall of the fixed platform 100. A mounting plate 102 and a plurality of clamping components are provided on the top of the fixed platform 100. A photoelectric sensor 103 is provided on the side wall of the mounting plate 102.
[0039] In some embodiments: the photoelectric sensor 103 is a prior art, which is mainly used to capture the position of the building template, so as to facilitate the clamping assembly to stably clamp it;
[0040] Multiple clamping components include a connecting plate 300, a water tank 180 is arranged at the bottom of the inner cavity of the fixed platform 100, a fixed box 183 is arranged on the top of the water tank 180, an electric push rod 184 is arranged inside the fixed box 183, and a cleaning component is connected to the output end of the electric push rod 184. The cleaning component includes a support frame 200. A fixed plate 190 is also arranged on the inner wall of the fixed platform 100, and a stainless steel filter plate 191 is fixedly connected inside the fixed plate 190.
[0041] In some embodiments, the stainless steel filter plate 191 is mainly used to perform preliminary cleaning of impurities in the cleaning water, and the activated carbon filter plate 150 performs secondary filtration on the cleaning water, thereby reducing the trouble caused by the ordinary replacement of the activated carbon filter plate 150.
[0042] Specifically, a water level sensor 181 is disposed on the inner wall of the water storage tank 180 , a delivery pump 182 is disposed on the side wall of the water storage tank 180 , and a delivery pipe is connected to the output end of the delivery pump 182 .
[0043] In some embodiments: the water level sensor 181 can transmit the water level to the control box 110 for display, prompting personnel whether to add cleaning water, which belongs to the prior art.
[0044] Furthermore, a roller 160 is rotatably connected to the inner wall of the fixed platform 100, and a support plate 170 is also fixedly connected to the inner wall of the fixed platform 100, so as to support the building template to be cleaned.
[0045] Furthermore, a connecting plate 210 is provided on the side wall of the support frame 200, and a cleaning plate 211 and an electric push rod 212 are provided at the bottom of the connecting plate 210. The cleaning plate 211 is in contact with the top of the stainless steel filter plate 191, and the output end of the electric push rod 212 is connected to a connecting plate 220, so that the impurities accumulated on the top of the stainless steel filter plate 191 can be cleaned while the cleaning component is cleaning the building formwork.
[0046] Furthermore, a cleaning water spray plate 221 is arranged on the top of the connecting plate 220, multiple outer walls of the cleaning water spray plates 221 are provided with grooves, multiple inner walls of the grooves are provided with water spray ports 222, and the outer wall of the cleaning water spray plate 221 is also provided with a scraper 223. The outer walls of the other sides of the multiple cleaning water spray plates 221 are respectively provided with connecting shells 1 240 and connecting shells 250, and a cleaning roller 260 is rotatably connected between the connecting shells 1 240 and 250.
[0047] In some embodiments: multiple cleaning water spray plates 221 are convenient for cleaning both sides of the inner wall of the building template, and the other two sides of the building template can be cleaned by moving the cleaning assembly up and down, further improving the comprehensiveness of the cleaning.
[0048] It is worth mentioning that a water passage chamber 241 is opened inside the connecting shell 1 240, and a driving motor 251 is arranged on the outer wall of the connecting shell 250. The output end of the driving motor 251 extends to the inside of the connecting shell 250 and is connected to a driving gear 252, so that the driving motor 251 can be used to drive the two cleaning rollers 260 to rotate.
[0049] It is worth noting that one end of the multiple cleaning rollers 260 is connected to a transmission gear 263, and the multiple transmission gears 263 extend inside the connecting shell 250. The multiple transmission gears 263 and the driving gear 252 are meshed on the circumferential outer wall and are connected to a transmission sleeve with a transmission belt 253. The other ends of the multiple cleaning rollers 260 extend to the inside of the connecting shell 1 240 and are provided with a water inlet 264. The other ends of the two cleaning rollers 260 are rotatably connected to the inside of the connecting shell 1 240, so as to facilitate the injection of cleaning water into the two cleaning rollers 260 without affecting the rotation.
[0050] In addition, a water treatment box 270 is also provided on the top of the connecting plate 220. An ultrasonic vibration rod 271 electrically connected to the ultrasonic generator 120 is provided inside the water treatment box 270. The end of the delivery pipe is connected to the outer wall of the water treatment box 270. Water pumps 273 are provided on the outer walls of both sides of the water treatment box 270. The output ends of multiple water pumps 273 are connected to water pipes 1. The ends of multiple water pipes 1 are respectively connected to the outer walls of multiple cleaning water spray plates 221. A water pump 1 272 is provided on the outer wall of one side of the water treatment box 270. The output end of water pump 2 273 is connected to water pipe 3. The end of water pipe 3 is connected to the outer wall of the connecting shell 1 240 and communicates with the water passage chamber 241.
[0051] In some embodiments: the ultrasonic generator 120 is mainly composed of an oscillation circuit, a power amplifier circuit, a matching circuit and other parts. The oscillation circuit generates a high-frequency electrical signal. After the power is enhanced by the power amplifier circuit, the output impedance is adjusted by the matching circuit to match the electrical signal with the load characteristics of the ultrasonic vibration rod to drive the vibration rod to work. The ultrasonic vibration rod 271 is composed of a transducer and an amplitude transformer. The transducer uses the inverse piezoelectric effect of materials such as piezoelectric ceramics to convert high-frequency electrical signals into high-frequency mechanical vibrations. The amplitude transformer then amplifies the tiny vibration amplitude of the transducer, so that the front end of the vibration rod generates a strong ultrasonic vibration, which induces physical processes such as cavitation effect in the liquid, such as the formation of tiny bubbles and their instantaneous rupture, generating a strong impact force and a high temperature and high pressure environment, thereby enhancing the cleaning power of the cleaning water during high-pressure injection.
[0052] In addition, the outer walls of the multiple connecting plates 300 are provided with electric push rods 310, the output ends of the multiple electric push rods 310 are connected to the clamping plates 320, the tops of the multiple clamping plates 320 are provided with clamping frames 330, the tops of the multiple clamping frames 330 are provided with electric push rods 4 340, and the output ends of the multiple electric push rods 4 340 have pressure blocks, which are convenient for stably clamping the building formwork.
[0053] In addition, cleaning brushes 261 are provided on the circumferential outer walls of the plurality of cleaning rollers 260, and water spray ports 262 are also provided on the circumferential outer walls of the plurality of cleaning rollers 260. The plurality of groups of cleaning brushes 261 are all inclined toward the water spray ports 262. A cleaning comb 280 is also connected between the connecting shell 1 240 and the connecting shell 2 250. Both sides of the cleaning comb 280 are in contact with the plurality of groups of cleaning brushes 261. A water guide plate 281 is also provided at the bottom of the cleaning comb 280 to facilitate cleaning of the plurality of groups of cleaning brushes 261. The plurality of water spray ports 1 222 and the second water spray port 262 are fan-shaped to facilitate high-speed spraying of cleaning water in a fan-shaped shape, thereby improving the cleaning effect. The water guide plate 281 facilitates the impurities cleaned by the plurality of cleaning brushes 261 to be discharged to both sides of the cleaning component along with the cleaning water, so that they can smoothly fall on the top of the fixed plate 190, thereby enabling the cleaning water to be filtered through the stainless steel filter plate 191.
[0054] In some embodiments: the device can be powered by an external conventional power source.
[0055] In addition, the circuits, electronic components and modules involved in the present invention are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to the internal structure and methods.
[0056] Working principle: When cleaning the building template, first, invert the building template onto the multiple rollers 160, and then slowly push the building template to the rightmost side of the fixed platform 100. When the building template 100 reaches the specified position, the photoelectric sensor arranged on the right side of the fixed platform 100 can capture the template entry signal and transmit the data to the control box 110. After receiving the signal, the control box 110 can issue a start command to multiple clamping components. Each clamping component is equipped with an electric push rod 310. The telescopic end of the electric push rod 310 can move the clamping plates 320 on both sides, and then clamp them on the two side edges of the building template. At the same time, the electric push rod 4 340 located above will also be started synchronously. The pressing block connected to its lower end can be tightly pressed against the top surface of the building template under the drive of the electric push rod 4 340, providing extremely stable and reliable limiting conditions for subsequent cleaning operations from three dimensions, effectively preventing any form of displacement or shaking of the building template during the cleaning process.
[0057] When the clamping is completed, the control box can be used to start the electric push rod 212 to drive the cleaning component to rise slowly in the vertical direction until the cleaning component reaches the predetermined working height position. At this time, the driving motor 251 receives the start signal and starts to operate, thereby driving the two cleaning rollers 260 to rotate. While rotating, the delivery pump 182 starts to work to extract the cleaning water stored in the water tank 180 and deliver it to the water treatment tank 270. A plurality of ultrasonic vibrating rods 271 are installed inside the water treatment tank 270. When the cleaning water flows into the water treatment tank 270, the ultrasonic vibrating rods 271 can generate high-frequency ultrasonic vibrations. These ultrasonic waves propagate rapidly in the water and induce strong cavitation reactions. In the cavitation effect Under the action of the cavitation reaction, countless tiny bubbles are formed inside the cleaning water. These bubbles will release powerful energy when they burst instantly, greatly enhancing the decontamination ability of the cleaning water. After the cavitation reaction is strengthened, part of the cleaning water is transported to the two cleaning water spray plates 211, and is sprayed out through the densely distributed water spray ports 222 on the cleaning water spray plates 211, so as to strongly rinse the inner walls of both sides of the building template, thereby effectively removing the dust, oil and loose impurity particles attached to both sides of the template. The other part of the cleaning water is transported to the inside of the connecting shell 240, and the connecting shell 240 is interconnected with the water inlet 264 at one end of the two cleaning rollers 260, so that the cleaning water can smoothly enter the cleaning rollers. The water is sprayed out through the second water spray port 262 on the outer wall of the cleaning roller 260 to deeply and carefully clean the bottom of the building template and the inner walls on the other two sides of the building template, ensuring that all surfaces of the template can be thoroughly cleaned. While using the cleaning water with cavitation reaction for high-pressure flushing, the two rotating cleaning rollers 260 use the multiple groups of cleaning brushes 261 on their outer walls to mechanically wipe and clean the surface of the building template, further improving the cleaning effect, and each group of cleaning brushes 261 is inclined toward the second water spray port 262. This design allows the water flow to flush along the inclined direction of the cleaning brush 261 during the water spraying process of the second water spray port 262, which can effectively carry away the cleaning brush. The impurities attached to 261 during the cleaning process greatly reduce the situation where the cleaning performance of multiple cleaning brushes 261 is reduced due to the accumulation of impurities. In addition, a cleaning comb is arranged between the two cleaning rollers 261. The toothed structure of the cleaning comb is closely matched with the cleaning brush 261. When the cleaning roller rotates, the cleaning comb 260 can penetrate into the cleaning brush 261, and cooperate with the sprayed cleaning water to deeply comb and clean the cleaning brush 261, further reducing the degree of dirt and grime in the cleaning brush during long-term use, fundamentally reducing the trouble caused by the pollution of the cleaning brush 261 to the later cleaning work of the building formwork, ensuring that each cleaning operation can always maintain efficient and stable cleaning quality;
[0058] During the process of the cleaning component cleaning the building formwork, the cleaning component as a whole is driven by an electric push rod 184, and can perform uniform and smooth translational motion in the horizontal direction inside the building formwork. During the translational cleaning process, the cleaning plate 211 is tightly attached to the top surface of the fixed plate 190. As the cleaning component moves, the cleaning plate 190 can orderly push the impurities that fall off from the formwork surface during the cleaning process, and then clean the impurities accumulated on the surface of the stainless steel filter plate 191. This linkage cleaning method can effectively prevent impurities from forming disordered accumulation on the top of the stainless steel filter plate 191, thereby ensuring the recycling efficiency of the subsequent cleaning water. Compared with the traditional cleaning method, the operation process is simpler and more convenient, without the need for complicated manual intervention and tedious equipment debugging process, and reducing the use of additional cleaning devices, which greatly reduces the cost investment in cleaning the stainless steel filter plate 191 and improves the economy and practicality of the entire cleaning system.
[0059] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A device for quickly cleaning impurities on the surface of a prefabricated building template, comprising a fixing platform (100), characterized in that: A photoelectric sensor (103) and a control box (110) are arranged on the outer wall of one side of the fixed platform (100), a sliding door (101) is arranged on the outer wall of the other side of the fixed platform (100), a circulating pump (130) is arranged on the outer wall in front of the fixed platform (100), the output end of the circulating pump (130) is connected to a return pipe (140), the end of the return pipe (140) extends into the interior of the fixed platform (100), an activated carbon filter plate (150) is also clamped on the outer wall in front of the fixed platform (100), a sliding door (2) (104) is arranged on the outer wall in the rear of the fixed platform (100), and a mounting plate (102) and a control box (110) are arranged on the top of the fixed platform (100). A plurality of clamping components, a photoelectric sensor (103) is arranged on the side wall of the mounting plate (102), the plurality of clamping components include a connecting plate three (300), a water storage tank (180) is arranged at the bottom of the inner cavity of the fixing platform (100), a fixing box (183) is arranged on the top of the water storage tank (180), an electric push rod one (184) is arranged inside the fixing box (183), an output end of the electric push rod one (184) is connected to a cleaning component, the cleaning component includes a support frame (200), a fixing plate (190) is also arranged on the inner wall of the fixing platform (100), and a stainless steel filter plate (191) is fixedly connected inside the fixing plate (190).
2. A device for quickly cleaning impurities on the surface of a prefabricated building template according to claim 1, characterized in that: The inner wall of the water storage tank (180) is provided with a water level sensor (181), the side wall of the water storage tank (180) is provided with a delivery pump (182), and the output end of the delivery pump (182) is connected to a delivery pipe.
3. A device for quickly cleaning impurities on the surface of a prefabricated building template according to claim 2, characterized in that: The inner wall of the fixed platform (100) is rotatably connected to a roller (160), and the inner wall of the fixed platform (100) is also fixedly connected to a support plate (170).
4. A device for quickly cleaning impurities on the surface of a prefabricated building template according to claim 3, characterized in that: The support frame (200) is provided with a connecting plate 1 (210) on the side wall, and a cleaning plate (211) and an electric push rod 2 (212) are provided at the bottom of the connecting plate 1 (210), the cleaning plate (211) is in contact with the top of the stainless steel filter plate (191), and the output end of the electric push rod 2 (212) is connected to the connecting plate 2 (220).
5. A device for quickly cleaning impurities on the surface of a prefabricated building template according to claim 4, characterized in that: A cleaning water spray plate (221) is arranged on the top of the second connecting plate (220), a plurality of the outer walls of the cleaning water spray plates (221) are provided with grooves, a plurality of the inner walls of the grooves are provided with water spray ports (222), a scraper (223) is also arranged on the outer wall of the cleaning water spray plate (221), a connecting shell (240) and a connecting shell (250) are respectively arranged on the outer wall on the other side of each of the plurality of cleaning water spray plates (221), and a cleaning roller (260) is rotatably connected between the connecting shell (240) and the connecting shell (250).
6. A device for quickly cleaning impurities on the surface of a prefabricated building template according to claim 5, characterized in that: The first connecting shell (240) has a water passage cavity (241) formed inside, the second connecting shell (250) is provided with a driving motor (251) on its outer wall, and the output end of the driving motor (251) extends into the second connecting shell (250) and is connected to a driving gear (252).
7. A device for quickly cleaning impurities on the surface of a prefabricated building template according to claim 6, characterized in that: One end of the plurality of cleaning rollers (260) is connected to a transmission gear (263), and the plurality of transmission gears (263) extend inside the second connecting shell (250). The plurality of transmission gears (263) and the outer circumferential wall of the driving gear (252) are meshed with a transmission sleeve connected to a transmission belt (253). The other end of the plurality of cleaning rollers (260) extends to the inside of the first connecting shell (240) and is provided with a water inlet (264).
8. A device for quickly cleaning impurities on the surface of a prefabricated building template according to claim 7, characterized in that: A water treatment box (270) is also provided on the top of the second connecting plate (220), an ultrasonic vibration rod (271) electrically connected to the ultrasonic generator (120) is provided inside the water treatment box (270), the end of the delivery pipe is connected to the outer wall of the water treatment box (270), water pumps (273) are provided on the outer walls of both sides of the water treatment box (270), multiple output ends of the second water pumps (273) are connected to water pipes (1), and the ends of the multiple water pipes (1) are respectively connected to the outer walls of multiple cleaning water spray plates (221), a water pump (272) is provided on the outer wall of one side of the water treatment box (270), the output end of the second water pump (273) is connected to water pipes (3), and the end of the water pipes (3) is connected to the outer wall of the first connecting shell (240) and communicates with the water passage cavity (241).
9. A device for quickly cleaning impurities on the surface of a prefabricated building template according to claim 8, characterized in that: The outer walls of the plurality of connecting plates three (300) are provided with electric push rods three (310), the output ends of the plurality of electric push rods three (310) are connected with clamping plates (320), the tops of the plurality of clamping plates (320) are provided with clamping frames (330), the tops of the plurality of clamping frames (330) are provided with electric push rods four (340), and the output ends of the plurality of electric push rods four (340) are provided with pressure blocks.
10. A device for quickly cleaning impurities on the surface of a prefabricated building template according to claim 9, characterized in that: The circumferential outer walls of the cleaning rollers (260) are provided with cleaning brushes (261), and the circumferential outer walls of the cleaning rollers (260) are also provided with water spray outlets (262). The multiple groups of cleaning brushes (261) are all inclined toward the water spray outlets (262). A cleaning comb (280) is also connected between the connecting shell (240) and the connecting shell (250). Both sides of the cleaning comb (280) are in contact with the multiple groups of cleaning brushes (261), and a water guide plate (281) is also provided at the bottom of the cleaning comb (280).
Citation Information
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