Hard refractory trimming tool

By designing a hard refractory cutting tool including a base plate, a support plate and a tool that can move up and down, the problem of hard refractory cutting is solved, and an accurate, safe and efficient cutting process is achieved, reducing costs and environmental pollution.

CN119238748APending Publication Date: 2025-01-03CHINA HUAYE GROUP
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Patent Information

Application Number
CN202411452557.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

In furnace masonry construction, it is difficult to cut hard retardants such as carbon bricks accurately. Conventional methods will lead to high scrap rate, and the use of power tools will cause smoke and sparks, posing safety hazards.

Method used

A hard refractory cutting tool is designed, including a base plate, a support plate, a moving rod and a vertically facing tool. The refractory material is cut through the tool moving up and down of the moving rod to ensure accurate and smooth cutting, avoiding sparks and smoke pollution. .

Benefits of technology

It realizes accurate cutting of refractory materials, reduces scrap rate, improves work efficiency, avoids environmental pollution and safety hazards, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a hard refractory trimming tool which comprises a bottom plate, supporting plates are symmetrically arranged on the two sides of the bottom plate, vertical rails are arranged on the supporting plates, a horizontal moving rod is connected between the two rails, and the moving rod moves up and down along the rails. A cutter with a vertically downward cutting edge is arranged on the moving rod; a refractory material to be cut is placed on the bottom plate, and the refractory material is cut through the cutter. By means of the refractory material cutting device, refractory materials can be placed on the bottom plate and cut through the cutter capable of moving downwards, cutting is smooth, labor is saved, and working efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of construction tools, and more specifically, to a hard refractory material cutting tool. Background Art

[0002] During the construction of furnace masonry and equipment installation, hard refractory materials often need to be processed and cut on site. For example, high-density refractory materials such as carbon bricks are hard and difficult to cut. Conventional hammers are used for trimming, and other parts of the carbon bricks will resonate with the knocking, causing other parts to fall off, making it difficult to control the required size, and easily causing a high scrap rate of carbon bricks; using ordinary electric tools for cutting will cause smoke and noise pollution in a confined space, and the sparks generated will easily cause fires, posing a potential safety hazard. Summary of the invention

[0003] In view of the above problems, the purpose of the present invention is to provide a hard refractory material cutting tool, which can place the refractory material on a base plate and cut the refractory material by a downwardly movable tool. The cutting is precise, smooth, and labor-saving, thereby improving work efficiency.

[0004] The present invention provides a hard refractory material cutting tool, comprising a base plate, support plates symmetrically arranged on both sides of the base plate, vertical tracks arranged on the support plates, a horizontal moving rod connected between the two tracks, the moving rod moves up and down along the track, and a tool with a blade facing vertically downward is arranged on the moving rod; the refractory material to be cut is placed on the base plate, and the refractory material is cut by the tool that moves up and down with the moving rod.

[0005] The support plate is a rectangular steel plate with two through holes at the lower end thereof; the base plate is a rectangular wooden board with threaded holes matching the through holes on the side surfaces in the length direction of the base plate; the support plate is fixed to the base plate by bolts passing through the through holes and the threaded holes.

[0006] The track includes a guide groove opened along the height direction of the support plate, and the movable rod includes a double-headed screw, both ends of the double-headed screw are respectively inserted into the corresponding guide grooves, sleeves are respectively sleeved at both ends of the double-headed screw, a baffle is arranged on the outer periphery of one end of the sleeve, the sleeve is inserted in the guide groove, the baffle is attached to the outer side surface of the guide groove, flange nuts are respectively tightened at both ends of the double-headed screw, and the flange nuts are tightly attached to the baffle.

[0007] The height of the guide groove is 50 cm, the width of the guide groove is matched with the outer diameter of the sleeve, and the outer diameter of the double-headed screw is matched with the inner diameter of the sleeve.

[0008] At least two fixing blocks are fixed on the moving rod, and the cutting tool is connected to the fixing blocks.

[0009] The tool comprises a connecting plate and a cutting knife which are vertically connected to each other, wherein the edge of the connecting plate away from the cutting knife is connected to the fixing block, and the connecting plate is parallel to the moving rod; knocking the connecting plate causes the cutting knife to vertically cut the refractory material.

[0010] The cutter has a height of 15 cm to 20 cm and a length of 50 cm.

[0011] A reinforcing rib is provided at the connection between the connecting plate and the fixing block, and both the connecting plate and the cutting knife are made of high-strength steel plates.

[0012] A scale is arranged on the side of the base plate on which the support plate is mounted.

[0013] The width of the base plate is equal to the length of the tool.

[0014] The hard refractory material trimming tool according to the present invention comprises a base plate and a tool that can move up and down, and the refractory material can be placed on the base plate, and the refractory material can be cut by the tool that can move downward, and the cutting is completed in one go. The present invention is convenient, accurate and labor-saving in cutting, so that the cutting line is evenly stressed, the quality of the refractory cutting edges is ensured, other positions inside the refractory material will not be damaged, waste will not be generated, damage to the environment and sparks are avoided, work efficiency is improved, and costs are reduced.

[0015] In order to achieve the above and related purposes, one or more aspects of the present invention include features that will be described in detail later and are particularly pointed out in the claims. The following description and the accompanying drawings describe some exemplary aspects of the present invention in detail. However, these aspects indicate only some of the various ways in which the principles of the present invention can be used. In addition, the present invention is intended to include all of these aspects and their equivalents. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] By referring to the following description in conjunction with the accompanying drawings, and with a more comprehensive understanding of the present invention, other objects and results of the present invention will become more apparent and easy to understand. In the accompanying drawings:

[0017] Figure 1 A schematic diagram of the structure of a hard refractory material trimming tool according to an embodiment of the present invention;

[0018] Figure 2 A front view of a hard refractory material trimming tool according to an embodiment of the present invention;

[0019] Figure 3 is a schematic structural diagram of a moving rod according to an embodiment of the present invention;

[0020] Figure 4 is a schematic structural diagram of a tool according to an embodiment of the present invention;

[0021] Among them, 1-bottom plate, 2-support plate, 3-moving rod, 31-double-headed screw, 32-casing, 33-baffle, 34-flange nut, 4-knife, 41-connecting plate, 42-cutter, 5-bolt, 6-guide groove, 7-fixing block, 8-scale;

[0022] The same reference numerals throughout the drawings indicate similar or corresponding features or functions. DETAILED DESCRIPTION

[0023] In the following description, for the purpose of illustration, in order to provide a comprehensive understanding of one or more embodiments, many specific details are set forth. However, it is apparent that these embodiments may also be implemented without these specific details. In other examples, for ease of describing one or more embodiments, known structures and devices are shown in the form of block diagrams.

[0024] The present invention can be subjected to various changes and can have various embodiments, and specific embodiments are illustrated and described in the accompanying drawings. However, the present invention is not limited to the specific implementation, and all changes, equivalents and substitutes falling within the concept and technical scope of the present invention are included, and should be understood to be included.

[0025] Ordinal terms such as first, second, etc. may be used to describe various constituent elements, but the constituent elements are not limited to the terms. The terms are only used to distinguish one constituent element from another constituent element. For example, without departing from the scope of the claims of the present invention, the second constituent element may be named as the first constituent element, and similarly, the first constituent element may be named as the second constituent element. The terms and / or include a combination of multiple associated items or a certain item among multiple associated items.

[0026] It should be understood that when a certain component is mentioned to be "connected" or "contacted" with other components, this includes not only the case where it is directly connected or contacted with other components, but also the case where other components exist in between. Conversely, when a certain component is mentioned to be "directly connected" or "directly contacted" with other components, it should be understood that there are no other components in between.

[0027] In the description of the embodiments, when it is described that a certain component is formed "on or under" another component, on or under includes two components directly contacting each other or at least one other component is arranged and formed between the two components. Moreover, when it is expressed as on or under, it refers to not only the upper direction but also the lower direction based on a certain component.

[0028] The terms used in this application are only used to illustrate specific embodiments and are not intended to limit the present invention. Unless the context clearly provides otherwise, singular expressions include plural expressions. In this application, it should be understood that terms such as "including" or "having" are used to specify the presence of features, numbers, steps, operations, constituent elements, parts or combinations thereof recorded in the specification, and do not preclude the presence or additional possibility of one or more other features, numbers, steps, operations, constituent elements, parts or combinations thereof.

[0029] Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as those generally understood by those skilled in the art. Terms defined in commonly used dictionaries should be interpreted as having the same meaning as in the context of the relevant technology, and if not clearly defined in this application, they should not be interpreted as ideal or overly formal meanings.

[0030] The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0031] like Figure 1-Figure 4 As shown together, the hard refractory material cutting tool proposed in this embodiment can be used for cutting hard refractory materials, such as cutting carbon bricks, and can also be used for cutting stone or other cuttable plates.

[0032] The hard refractory material trimming tool comprises a base plate 1 and a tool 4 which is arranged on the upper part of the base plate 1 and can move up and down. The base plate 1 is used to place the refractory material to be cut flatly, and the tool 4 is used to cut the refractory material vertically, and the cutting surface is vertical and flat.

[0033] Specifically, support plates 2 are symmetrically arranged on both sides of the base plate 1, vertical tracks are arranged on the support plates 2, a horizontal moving rod 3 is connected between the two tracks, the moving rod 3 moves up and down along the track, and a tool 4 with a blade facing vertically downward is arranged on the moving rod 3.

[0034] A moving rod 3 is connected between the support plates 2 on both sides of the bottom plate 1, and the two ends of the moving rod 3 move in the tracks on one support plate 2. The moving rod 3 can move down smoothly, driving the cutter 4 to move down and cut into the refractory placed on the bottom plate 1.

[0035] In a specific embodiment of the present invention, the support plate 2 may be a rectangular steel plate, with two through holes provided at the lower end of the support plate 2, and the bottom plate 1 may be a rectangular wooden board, with threaded holes matching the through holes provided on both sides in the length direction of the bottom plate 1, and the threaded holes may be long nuts embedded in the sides of the bottom plate 1. The support plate 2 is fixed to the bottom plate 1 by bolts 5 passing through the through holes and the threaded holes.

[0036] The lower end of the support plate 2 is fixed to the bottom plate 1 , and the two support plates 2 are symmetrically arranged on both sides of the width of the bottom plate 1 , and the track is arranged at the part of the support plate 2 located above the bottom plate 1 .

[0037] The length and width of the bottom plate 1 and the position and height of the support plate 2 can be set according to the specific conditions of the construction. The width of the bottom plate 1 can be suitable for the width of most refractory materials. If the length is shorter than the length of the refractory material, a pad can be added at the end of the bottom plate 1 to support the refractory material.

[0038] The cutter 4 may be oriented toward the middle of the base plate 1 .

[0039] In a specific embodiment of the present invention, the track may include a guide groove 6 opened along the height direction of the support plate 2, and the guide groove 6 may be a long strip through hole opened in the portion of the support plate 2 located above the bottom plate 1. The moving rod 3 includes a double-headed screw rod, and both ends of the double-headed screw rod 31 are respectively inserted into the corresponding guide groove 6.

[0040] In order to enable the double-headed screw 31 to stably move up and down in the guide groove 6, sleeves 32 are respectively sleeved on both ends of the double-headed screw 31, and a baffle 33 is arranged on the outer periphery of one end of the sleeve 32. The sleeve 32 is inserted into the guide groove 6, and the baffle 33 is attached to the outer side of the guide groove 6. The two ends of the double-headed screw 31 are inserted into the guide groove 6 through the sleeve 32 with the baffle 33, so that the friction between the threaded part of the double-headed screw 31 and the guide groove 6 is avoided.

[0041] In order to properly fix the moving rod 3 with the guide groove 6, flange nuts 34 are tightened at both ends of the double-headed screw 31, and the flange nuts 34 are tightly attached to the baffle 33. The flange nuts 34 are properly rotated to fix the moving rod 3 horizontally between the two guide grooves 6 and prevent it from falling. However, the flange nuts 34 should not be screwed too tightly, so that it is convenient to vertically move the cutter 4 downward to cut the refractory material. The cutter 4 can be moved downward by external force, such as hitting with a hammer.

[0042] The diameter of the double-headed screw 31 can be 14 mm-20 mm, and the thicker moving rod 3 can move downward stably.

[0043] In a specific embodiment of the present invention, the width of the guide groove 6 is matched with the outer diameter of the sleeve 32 , and the outer diameter of the double-headed screw 31 is matched with the inner diameter of the sleeve 32 , so that the moving rod 3 can move stably in the guide groove 6 .

[0044] The length of the guide groove 6 and the size of the cutter 4 are set according to the specific conditions of the construction. In a specific embodiment of the present invention, the height of the cutter 4 can be 15cm-20cm and the length can be 50cm, and the length of the guide groove 6 can be about 50cm. The size of the cutter 4 and the length of the guide groove 6 can meet the one-time cutting of most refractory materials.

[0045] In a specific embodiment of the present invention, the width of the bottom plate 1 is approximately equal to the length of the cutter 4, which ensures that all refractory materials that can be placed on the bottom plate 1 can be cut at one time.

[0046] In a specific embodiment of the present invention, in order to firmly connect the moving rod 3 and the cutter 4, at least two fixing blocks 7 are fixed on the moving rod 3, and the cutter 4 is connected to the fixing blocks 7. A plurality of fixing blocks 7 are evenly arranged on the moving rod 3 to fix the cutter 4 so that the cutter 4 is firmly connected.

[0047] In order to facilitate the downward movement and cutting of the tool 4, in a specific embodiment of the present invention, the tool 4 includes a connecting plate 41 and a cutter 42 connected vertically to each other, the edge of the connecting plate 41 away from the cutter 42 is connected to the fixed block 7, and the connecting plate 41 is parallel to the moving rod 3.

[0048] The connecting plate 41 and the moving rod 3 are connected by evenly arranged fixing blocks 7. When the moving rod 3 is adjusted, the connecting plate 41 is horizontal, so that the cutter 42 is vertically downward, which is convenient for cutting a vertical incision. The connecting plate 41 can be hit with a hammer or a rubber hammer to make the cutter 42 move downward for cutting. The area of ​​the connecting plate 41 is convenient for hitting. If the connecting plate 41 is skewed during the hitting process, the moving rod 3 should be adjusted to make it horizontal.

[0049] In a specific embodiment of the present invention, in order to make the connection plate 41 firm, a reinforcing rib is provided at the connection between the connection plate 41 and the fixed block 7, and the connection plate 41 and the cutter 42 are both made of high-strength steel plates. The reinforcing rib can strengthen the connection between the connection plate 41 and the fixed block 7, and the connection plate 41 made of high-strength steel plate has strong resistance to knocking, thereby preventing the connection plate 41 from deforming during knocking. The cutter 42 made of high-strength steel plate can effectively cut hard refractory materials, has a long service life, and is not easily damaged. The blade of the cutter 42 should be sharp and durable, and the end of the high-strength steel plate should be trimmed and polished to 6 mm.

[0050] In a specific embodiment of the present invention, in order to facilitate the measurement of the cutting position of the refractory material, a scale 8 is provided on the side of the base plate 1 where the support plate 2 is installed. After the refractory material is placed on the base plate 1, the length of the refractory material to be cut is measured by the scale 8, so as to facilitate the determination of the relative position of the refractory material and the cutter 42.

[0051] As described above, the hard refractory material trimming tool according to the present invention is described by way of example with reference to the accompanying drawings. However, those skilled in the art should understand that various improvements can be made to the hard refractory material trimming tool proposed by the present invention without departing from the content of the present invention. Therefore, the protection scope of the present invention should be determined by the content of the attached claims.

Claims

1. A hard refractory material trimming tool, characterized in that: It comprises a bottom plate, support plates are symmetrically arranged on both sides of the bottom plate, vertical tracks are arranged on the support plates, a horizontal moving rod is connected between the two tracks, the moving rod moves up and down along the track, and a knife with a blade facing vertically downward is arranged on the moving rod; The refractory material to be cut is placed on the bottom plate, and the refractory material is cut by the cutter moving up and down along with the moving rod.

2. The hard refractory material trimming tool according to claim 1, characterized in that: The support plate is a rectangular steel plate, and two through holes are arranged at the lower end of the support plate. The bottom plate is a rectangular wooden board, and threaded holes matching the through holes are arranged on the side surfaces in the length direction of the bottom plate. The support plate is fixed to the base plate by bolts passing through the through holes and the threaded holes.

3. The hard refractory material trimming tool according to claim 1, characterized in that: The track includes a guide groove opened along the height direction of the support plate, and the moving rod includes a double-headed screw, both ends of the double-headed screw are respectively inserted in the corresponding guide grooves, sleeves are respectively sleeved on both ends of the double-headed screw, a baffle is arranged on the outer periphery of one end of the sleeve, the sleeve is inserted in the guide groove, and the baffle is attached to the outer side surface of the guide groove. Flange nuts are respectively screwed on both ends of the double-headed screw, and the flange nuts are tightly attached to the baffle.

4. The hard refractory material trimming tool according to claim 3, characterized in that: The height of the guide groove is 50 cm, the width of the guide groove is matched with the outer diameter of the sleeve, and the outer diameter of the double-headed screw is matched with the inner diameter of the sleeve.

5. The hard refractory material trimming tool according to claim 1, characterized in that: At least two fixing blocks are fixed on the moving rod, and the cutting tool is connected to the fixing blocks.

6. The hard refractory material trimming tool according to claim 5, characterized in that: The cutter comprises a connecting plate and a cutting knife connected perpendicularly to each other, the edge of the connecting plate away from the cutting knife is connected to the fixing block, and the connecting plate is parallel to the moving rod; The connecting plate is struck to cause the cutter to move vertically downward to cut the refractory material.

7. The hard refractory material trimming tool according to claim 6, characterized in that: The cutter has a height of 15 cm to 20 cm and a length of 50 cm.

8. The hard refractory material trimming tool according to claim 6, characterized in that: A reinforcing rib is provided at the connection between the connecting plate and the fixing block, and both the connecting plate and the cutting knife are made of high-strength steel plates.

9. The hard refractory material trimming tool according to claim 1, characterized in that: A scale is arranged on the side of the base plate on which the support plate is mounted.

10. The hard refractory material trimming tool according to claim 1, characterized in that: The width of the base plate is equal to the length of the tool.