A simple and fast PI film lamination production line and lamination process
By designing the PI film patch production line for the closed components and heating components, the film is coiled and heated in an annular manner in the barrel, which solves the heat loss and high energy consumption problems caused by the opening of the heating method in the prior art, and improves the patch effect and processing quality.
Patent Information
- Application Number
- CN202411788522.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-06
AI Technical Summary
The heating method of the existing PI film pair processing is in an open state, resulting in large heat loss, high layout cost and high energy consumption during operation.
A PI film is designed with a simple and fast patching production line, using closed components and heating components. The film is ring-shaped coiled inside the barrel and undergoes long-term coverage uniform heating, and the patching processing is completed using the pressure applied by the airflow.
The film is covered and heated for a long time, which improves the adhesion effect, saves energy consumption, and avoids film wear.
Smart Images

Figure CN119238972B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of PI film lamination, in particular to a PI film simple and fast lamination production line and a lamination process thereof. Background Art
[0002] PI film, or polyimide film, is a high-performance film-type insulating material. PI film can be used as insulation and packaging materials for flexible printed circuit boards, PTC heating films, TAB, electromagnetic wires, transformers, audio equipment, mobile phones, computers and other electronic and electrical products. During the processing of PI film, it is necessary to use a bonding device to apply pressure and heat to the bonding coil to complete the bonding process.
[0003] In the prior art, when the PI film is laminated, the PI film is usually laminated after being pressed and then heated by a heating roller to ensure a stable lamination. However, the use of the heating roller can only achieve short-term contact heating during the film winding process, and the film is in a continuous winding state, resulting in a large heat loss. The contact time with the film is short, the heating effect is not ideal, and the ideal lamination effect is often not achieved. Therefore, it is necessary to arrange multiple heating rollers on the production line to heat the film for a long time. This heating method is still in an open state, resulting in a large heat loss, and the arrangement cost is high, and the energy consumption is high during operation. Summary of the invention
[0004] The purpose of the present invention is to provide a simple and fast PI film lamination production line and lamination process thereof, so as to solve the problem that the heating method proposed in the above background technology is still in an open state, the heat loss is large, the layout cost is high, and the energy consumption is high during operation.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a PI film simple and fast pasting production line, comprising: a base frame, a winding and unwinding assembly, a closing assembly, a stabilizing assembly, a driving assembly and a heating assembly, wherein the winding and unwinding assembly is fixedly connected to the top of the base frame, comprises a bracket, a first air pump and a second air pump are fixedly connected to the rear surface of the bracket, and a first air outlet pipe is fixedly connected to the output end of the first air pump; the closing assembly is fixedly connected to the top of the base frame, comprises a base, a barrel is fixedly connected to the top of the base, and a closing cover is hinged on the front end surface of the barrel; the stabilizing assembly is located at the barrel The interior includes multiple annular tubes; the driving component is fixedly connected to the rear end face of the barrel, including a circular plate; the heating component is located inside the barrel and is used to perform annular winding of the film and perform long-term uniform covering heating during the winding process, including a ball bearing, a driven rod, a first plane bearing, multiple rotating joints and two third guide shafts, the inner surface of the ball bearing is fixedly connected to the driving shaft, the end faces of multiple rotating joints are fixedly connected to rotating tubes, the multiple rotating joints are distributed in an annular state and fixedly connected to the front surface of the circular plate, and the multiple rotating joints are located close to the inner wall of the barrel.
[0006] Preferably, the front surface of the bracket is symmetrically rotatably connected to the first support shaft, the outer surface of the first support shaft is sleeved with a unwinding roller, the front surface of the bracket is symmetrically rotatably connected to the second support shaft, the outer surface of the second support shaft is fixedly connected to a support roller, the front surface of the bracket is symmetrically rotatably connected to two groups of first guide shafts, the rear surface of the bracket is fixedly connected to a motor, the output end of the motor passes through the bracket and extends to the front side, the output end of the motor is fixedly connected to a rotating shaft, and the outer surface of the rotating shaft is sleeved with a winding roller.
[0007] By adopting the above technical solution, the PI film and the pasted coil can be arranged to the winding roller position after being guided, and the processed PI film can be wound up through the winding roller position.
[0008] Preferably, the second air pump output end is fixedly connected to the second air outlet pipe, the end face of the second air outlet pipe is fixedly connected to a connecting head, the end face of the connecting head is fixedly connected to a connecting cover, the bottom of the connecting cover is fixedly connected to an air nozzle, the bottom of the air nozzle is fixedly connected to a cross plate, the bottom of the cross plate is fixedly connected to a support, the inner surface of the support is symmetrically rotatably connected to an upper bonding shaft, the inner surface of the support is equidistantly rotatably connected to a plurality of lower bonding shafts, the lower bonding shafts are located at the lower side of the upper bonding shaft, and the front surface of the bracket is rotatably connected to a second guide shaft near the right side of the winding roller.
[0009] By adopting the above technical solution, since the outlet of the air nozzle is in a flat state, the pressure exerted by the airflow is used to complete the lamination process of the PI film and the lamination coil. There is no direct contact with the surface of the film during lamination, which avoids wear of the film caused by direct pressure during lamination, thereby improving the processing quality of the PI film.
[0010] Preferably, an inlet and outlet are provided on the outer surface of the barrel, and the inlet and outlet are matched with the positions of the upper fitting axis and the lower fitting axis. A plurality of annular grooves are equidistantly provided on the inner surface of the barrel, and a plurality of annular tubes are respectively fixedly connected to the inner surfaces of the plurality of annular grooves. A plurality of air injection tubes are evenly fixedly connected to the outer surface of the annular tube, and a first connecting tube is fixedly connected to the outer surface of the other side of the plurality of annular tubes, and the first connecting tube passes through the barrel and extends to the outside. A second connecting tube is fixedly connected between the end surfaces of the plurality of the first connecting tubes, and a first heating wire is fixedly connected to the inner surface of the second connecting tube.
[0011] By adopting the above technical solution, airflow can be ejected from multiple jet tube positions to act on the surface of the film. Since the film is located between the jet tube and the rotating tube when it is rolled up, the jet tube can be used to apply pressure to the film in the direction of the rotating tube, so that the contact surface between the film and the rotating tube is larger, which has a better hot pressing effect on the film.
[0012] Preferably, a plurality of connecting pipes are evenly and fixedly connected to the inner surface of the circular plate, and the plurality of connecting pipes are respectively connected to a plurality of rotating joints, a connecting ring is fixedly connected between the end faces of the plurality of connecting pipes, a frame pipe is fixedly connected to the rear surface of the connecting ring, and the frame pipe is fixedly connected to the second connecting pipe, an exhaust valve is fixedly connected to the rear surface of the circular plate near the inner side of the connecting ring, a through hole is opened at the center of the rear surface of the circular plate, the ball bearing is fixedly connected to the inner surface of the through hole, a cover body is fixedly connected to the rear surface of the circular plate, a cover cover is fixedly connected to the end face of the cover body, and the cover body is located at the outer side of the drive shaft.
[0013] By adopting the above technical solution, the airflow blown out by the first air pump when it is running can act on the inside of the barrel to heat and pressurize the film. At the same time, when the airflow is blown out, the force generated by the airflow can drive the heating component.
[0014] Preferably, the front surface of the cover is rotatably connected to a rotating rod, a plurality of blades are evenly and fixedly connected to the outer surface of the rotating rod, the rotating rod is fixedly connected to the drive shaft, the cover body is fixedly connected to the first air outlet pipe, the first air outlet pipe cooperates with the position of the blades, the outer surface of the cover is fixedly connected to an exhaust pipe, and the exhaust pipe is fixedly connected to the connecting ring.
[0015] By adopting the above technical solution, the airflow after driving can enter the inside of the connecting ring, and then flow into the inside of the rotating tube to uniformly heat the film.
[0016] Preferably, the driven rod and the third guide shaft are both rotatably connected to the front surface of the circular plate, the first plane bearing is fixedly connected to the front surface of the circular plate, the outer surface of the driving shaft is fixedly connected to a first gear, the first gear is located in the front side of the circular plate, the end face of the driven rod is fixedly connected to a second gear, and the first gear is in meshing state with the second gear.
[0017] By adopting the above technical solution, the purpose of reducing the speed of the rotating tube can be achieved through the drive of the gear set, thereby preventing the film from being damaged due to the rotating speed of the rotating tube being too fast.
[0018] Preferably, a plurality of extension rods are evenly fixedly connected to the front surface of the first plane bearing, a first gear ring is fixedly connected between the end surfaces of the plurality of extension rods, a plurality of connection blocks are evenly fixedly connected to the inner surface of the first gear ring, a second gear ring is fixedly connected between the plurality of connection blocks, the second gear ring is meshed with the second gear, a third gear is fixedly connected to the outer surface of the rotating tube, the third gear is located outside the first gear ring and is meshed.
[0019] By adopting the above technical solution, through the meshing connection of the gear set, the airflow generated by the operation of the first air pump can be utilized to synchronously drive the multiple third gears to operate.
[0020] Preferably, the end face of the rotating tube is fixedly connected to a second plane bearing, the front surface of the second plane bearing is fixedly connected to a cover plate, the front surface of the cover plate is fixedly connected to an air outlet, the outer surface of the cover plate is fixedly connected to a fixing plate, the fixing plate is fixedly connected to the inner surface of the barrel, the rear surface of the cover plate is fixedly connected to a second heating wire, the second heating wire is located inside the rotating tube, a plurality of fan blades are evenly fixedly connected to the outer surface of the drive shaft near the front end face, the fan blades are located in front of the air outlet, and a plurality of spoilers are evenly fixedly connected to the outer surface of the drive shaft.
[0021] By adopting the above technical solution, the cooperation between the fan blades and the spoiler can make the hot air evenly diffuse inside the barrel, ensuring that the hot air diffuses to various positions and contacts the film evenly.
[0022] A PI film simple and fast lamination production line lamination process, comprising the following steps:
[0023] S1. Select a PI film with a clean surface and good adhesion to the laminating surface, and then wrap it with the laminating coil and roll it on the unwinding roller;
[0024] S2, the PI film and the pasted coil pass through the arrangement path of the unwinding and winding components and the closing components. After the film passes through the support position and the pasting is completed, it is sent out from the drum to the winding roller position for winding. When the film passes through the drum for winding, ensure that the film is guided by multiple rotating tubes in a circular winding state;
[0025] S3, when the film is rolled up through the inside of the drum, the first air pump, the second air pump, the first electric heating wire and the second electric heating wire are used in coordination, so that the rotating tube contacts the film in a rotating state for hot pressing, and the hot air generated in the rotating tube is evenly filled into the inside of the drum, completing the lamination and uniform heating treatment of the film;
[0026] S4, taking out the film from the winding roller position to complete the laminating process.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] 1. When the PI film is pasted, the film is rolled up in a ring state inside the drum. The film can be evenly contacted with the hot air inside the drum while being hot-pressed against the surface of the rotating tube. At this time, since the film is in a ring-shaped rolling state inside the drum, the film will evenly contact with multiple rotating tubes when rolling through the inside of the drum, and the winding path is long, so it will stay in the drum for a long time. Under the condition of a single set of heat source, long-term covering and heating of the film after pasting can be achieved, which has a better pasting effect on the film and saves energy.
[0029] 2. Since the outlet of the air nozzle is flat, the pressure exerted by the airflow is used to complete the lamination of the PI film and the lamination coil. The air jet is set to pressurize the film through the air nozzle position. The air jet setting can exert greater pressure on the film to ensure stable lamination of the film. At the same time, there is no direct contact with the surface of the film, avoiding wear of the film caused by direct pressure during lamination, thereby improving the processing quality of the PI film.
[0030] 3. The jet tube is supported by the annular tube and is in a state of annular distribution toward the film, so at this time the airflow can be ejected from multiple jet tube positions to act on the film surface. Since the film is between the jet tube and the rotating tube when it is rolled up, the jet tube can be used to apply pressure to the film in the direction of the rotating tube, so that the film and the rotating tube have a larger fitting surface, which has a better hot pressing effect on the film. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A three-dimensional diagram of a PI film simple and fast lamination production line of the present invention;
[0032] Figure 2 This is a rear view of a PI film simple and fast lamination production line of the present invention;
[0033] Figure 3 This is a front view of a PI film simple and fast lamination production line of the present invention;
[0034] Figure 4This is a schematic diagram of the structure of a reel-and-roll assembly of a PI film simple and fast lamination production line of the present invention;
[0035] Figure 5 This is a rear view of a reel-and-roll assembly of a PI film simple and fast lamination production line of the present invention;
[0036] Figure 6 This is a schematic diagram of the air jet structure of a PI film simple and fast lamination production line of the present invention;
[0037] Figure 7 It is a schematic diagram of a partial structural combination of a PI film simple and fast lamination production line of the present invention;
[0038] Figure 8 This is a schematic diagram of the structure of a closed component of a PI film simple and fast lamination production line of the present invention;
[0039] Fig. 9 This is a schematic diagram of the stable component structure of a PI film simple and fast lamination production line of the present invention;
[0040] Fig.10 This is a schematic diagram of the structure of a driving component of a PI film simple and fast lamination production line of the present invention;
[0041] Fig.11 This is a schematic diagram of the heating component structure of a PI film simple and fast lamination production line of the present invention;
[0042] Fig.12 for Fig.11 A magnified view of the structure at A;
[0043] Fig.13 The present invention is a schematic diagram of a rotating tube structure of a PI film simple and fast lamination production line.
[0044] In the figure:
[0045] 1. chassis; 2. reeling and unreeling assembly; 201. bracket; 202. first support shaft; 203. unreeling roller; 204. second support shaft; 205. support roller; 206. first guide shaft; 207. second guide shaft; 208. motor; 209. rotating shaft; 210. reeling roller; 211. first air pump; 212. first air outlet pipe; 213. second air pump; 214. second air outlet pipe; 215. Connector; 216, connecting cover; 217, air nozzle; 218, horizontal plate; 219, support; 220, upper fitting shaft; 221, lower fitting shaft; 3, closing component; 301, base; 302, barrel; 303, closing cover; 304, inlet and outlet; 305, annular groove; 4, stabilizing component; 401, annular tube; 402, air jet tube; 403, first connecting tube; 404, second connecting tube; 4 05, first electric heating wire; 5, driving assembly; 501, circular plate; 502, connecting pipe; 503, connecting ring; 504, exhaust valve; 505, frame pipe; 506, cover body; 507, exhaust pipe; 508, cover; 509, rotating rod; 510, blade; 6, heating assembly; 601, ball bearing; 602, driving shaft; 603, first gear; 604, driven rod; 605, second gear ; 606, first plane bearing; 607, extension rod; 608, first gear ring; 609, connecting block; 610, second gear ring; 611, rotating joint; 612, rotating tube; 613, third gear; 614, second plane bearing; 615, cover plate; 616, air outlet; 617, fixing plate; 618, second heating wire; 619, fan blade; 620, spoiler; 621, third guide shaft. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1
[0047] Reference Figure 1 - Fig.13As shown, the present invention provides a technical solution: a PI film simple and fast pasting production line, comprising: a base frame 1, a winding and unwinding assembly 2, a closing assembly 3, a stabilizing assembly 4, a driving assembly 5 and a heating assembly 6, the winding and unwinding assembly 2 is fixedly connected to the top of the base frame 1, comprising a bracket 201, a first air pump 211 and a second air pump 213 are fixedly connected to the rear surface of the bracket 201, and a first air outlet pipe 212 is fixedly connected to the output end of the first air pump 211; the closing assembly 3 is fixedly connected to the top of the base frame 1, comprising a base 301, a barrel 302 is fixedly connected to the top of the base 301, and a closing cover 303 is hinged on the front end surface of the barrel 302; the stabilizing assembly 4 is located inside the barrel 302, and comprises a plurality of annular tubes 401; the driving assembly 5 is fixedly connected to the barrel 3 02 rear end face, including a circular plate 501; the heating component 6 is located inside the drum 302 and is used for annularly winding the film and performing long-term uniform covering heating during the winding process, including a ball bearing 601, a driven rod 604, a first plane bearing 606, a plurality of rotating joints 611 and two third guide shafts 621, the inner surface of the ball bearing 601 is fixedly connected to the drive shaft 602, the end faces of the plurality of rotating joints 611 are all fixedly connected to the rotating tube 612, the plurality of rotating joints 611 are distributed in an annular state and are fixedly connected to the front surface of the circular plate 501, and the plurality of rotating joints 611 are located close to the inner wall of the drum 302, the front surface of the bracket 201 is symmetrically rotatably connected to the first support shaft 202, and the outer surface of the first support shaft 202 is sleeved with a release The second support shaft 204 is symmetrically connected to the front surface of the bracket 201, and the outer surface of the second support shaft 204 is fixedly connected to the support roller 205. The front surface of the bracket 201 is symmetrically connected to the two sets of first guide shafts 206. The rear surface of the bracket 201 is fixedly connected to the motor 208. The output end of the motor 208 passes through the bracket 201 and extends to the front side. The output end of the motor 208 is fixedly connected to the shaft 209. The outer surface of the shaft 209 is sleeved with a winding roller 210. The inner surface of the circular plate 501 is evenly fixedly connected to a plurality of connecting tubes 502. The plurality of connecting tubes 502 are respectively connected to a plurality of rotating joints 611. A connecting ring 503 is fixedly connected between the end faces of the plurality of connecting tubes 502. The rear surface of the connecting ring 503 is fixedly connected to the bracket The pipe 505 is fixedly connected to the second connecting pipe 404, the exhaust valve 504 is fixedly connected to the rear surface of the circular plate 501 near the inner side of the connecting ring 503, a through hole is opened at the center of the rear surface of the circular plate 501, and the ball bearing 601 is fixedly connected to the inner surface of the through hole, the cover body 506 is fixedly connected to the rear surface of the circular plate 501, and the cover body 508 is fixedly connected to the end face of the cover body 506, the cover body 506 is located at the outer side of the driving shaft 602, and the front surface of the cover cover 508 is rotatably connected to the rotating rod 509, and the outer surface of the rotating rod 509 is evenly fixedly connected with a plurality of blades 510, the rotating rod 509 is fixedly connected to the driving shaft 602, the cover body 506 is fixedly connected to the first outlet pipe 212, and the first outlet pipe 212 matches the position of the blades 510,An exhaust pipe 507 is fixedly connected to the outer surface of the cover body 506, and the exhaust pipe 507 is fixedly connected to the connecting ring 503. The driven rod 604 and the third guide shaft 621 are both rotatably connected to the front surface of the circular plate 501. The first plane bearing 606 is fixedly connected to the front surface of the circular plate 501. The outer surface of the driving shaft 602 is fixedly connected to the first gear 603, and the first gear 603 is located at the front side of the circular plate 501. The end surface of the driven rod 604 is fixedly connected to the second gear 605, and the first gear 603 and the second gear 605 are in a meshing state. A plurality of extension rods 607 are evenly fixedly connected to the front surface of the first plane bearing 606, and a first gear ring 608 is fixedly connected between the end surfaces of the plurality of extension rods 607. A plurality of connecting blocks 609 are evenly fixedly connected to the inner surface of the first gear ring 608, and a second gear ring 610 is fixedly connected between the plurality of connecting blocks 609. The third gear 613 is fixedly connected to the outer surface of the rotating tube 612, and the third gear 613 is located outside the first gear ring 608 and is in a meshing state. The end surface of the rotating tube 612 is fixedly connected to the second plane bearing 614, and the front surface of the second plane bearing 614 is fixedly connected to the cover plate 615, and the front surface of the cover plate 615 is fixedly connected to the air outlet 616. The outer surface of the cover plate 615 is fixedly connected to the fixing plate 617, and the fixing plate 617 is fixedly connected to the inner surface of the barrel 302. The rear surface of the cover plate 615 is fixedly connected to the second heating wire 618, and the second heating wire 618 is located inside the rotating tube 612. The outer surface of the driving shaft 602 is evenly fixedly connected to a plurality of blades 619 near the front end surface, and the blades 619 are located in front of the air outlet 616. The outer surface of the driving shaft 602 is evenly fixedly connected to a plurality of spoilers 620.
[0048] In this embodiment, when the PI film is pasted, the PI film and the pasted coil are respectively unrolled at the unwinding roller 203 position, and are rolled up from the winding roller 210 position after the film is guided. During the rolling process, the first air pump 211, the second air pump 213, the first electric heating wire 405 and the second electric heating wire 618 are started synchronously. After the pasted film is completed, it enters the drum 302 for rolling. The operation of the first air pump 211 can blow air into the cover body 506 through the connection of the first air outlet pipe 212. After the blade 510 is subjected to force, it can drive the drive shaft 602 to rotate through the connection of the rotating rod 509. The rotation of the driving shaft 602 can drive the heating component 6 to follow the operation. The airflow blown out by the first air pump 211 when it is running can act on the inside of the barrel 302 to heat and pressurize the film. At the same time, when the airflow is blown out, the force generated by the airflow can drive the heating component 6. The rotation of the rotating tube 612 can guide and support the winding of the film to ensure that the film is in a ring state for stable winding. The airflow entering the connecting ring 503 will circulate through multiple connecting tubes 502 and the frame tube 505 respectively. The airflow entering the connecting tube 502 will enter multiple rotating tubes 612 respectively. At this time, through the rotation The use of the second electric heating wire 618 inside the tube 612 can heat the airflow and heat the rotating tube 612 at the same time. The hot air flowing through the rotating tube 612 will be sent to the inside of the barrel 302 from the air outlet 616. At the same time, the rotation of the driving shaft 602 can synchronously drive the fan blade 619 and the spoiler 620 to rotate. The rotation of the fan blade 619 can blow air toward the circular plate 501. Since the airflow outlet direction at the air outlet 616 is toward the closing cover 303, the operation of the fan blade 619 can evenly diffuse the hot air toward the circular plate 501. The rotation of the spoiler 620 can The hot air can be disturbed so that the hot air is evenly filled in the inside of the barrel 302. At the same time, the exhaust valve 504 can be used to exhaust the inside of the barrel 302. Therefore, the film can be evenly contacted with the hot air filled in the inside of the barrel 302 while being hot-pressed against the surface of the rotating tube 612. At this time, since the film is in a winding state arranged in a ring inside the barrel 302, the film will evenly contact with multiple rotating tubes 612 when winding through the inside of the barrel 302, and the winding path is long, so it will stay in the barrel 302 for a long time, and can achieve long-term covering and heating of the film after bonding under the condition of a single set of heat sources. Embodiment 2
[0049] Figure 4 - Figure 6As shown, the output end of the second air pump 213 is fixedly connected to the second air outlet pipe 214, the end face of the second air outlet pipe 214 is fixedly connected to the connector 215, the end face of the connector 215 is fixedly connected to the connecting cover 216, the bottom of the connecting cover 216 is fixedly connected to the air nozzle 217, the bottom of the air nozzle 217 is fixedly connected to the cross plate 218, the bottom of the cross plate 218 is fixedly connected to the support 219, the inner surface of the support 219 is symmetrically connected to the upper bonding shaft 220, the inner surface of the support 219 is equidistantly connected to a plurality of lower bonding shafts 221, the lower bonding shafts 221 are located at the lower side of the upper bonding shaft 220, and the front surface of the bracket 201 is rotatably connected to the second guide shaft 207 near the right side of the winding roller 210.
[0050] In this embodiment, since the outlet of the air nozzle 217 is in a flat state, the airflow blown out at this time can cover the surface of the film and apply pressure. At this time, the upper film is under pressure and supported by the lower bonding shaft 221 below. The pressure exerted by the airflow is used to complete the bonding processing of the PI film and the bonding coil. The air jet is set through the position of the air nozzle 217 to apply pressure to the film for bonding. The air jet setting can apply greater pressure to the film to ensure that the film is stably bonded. At the same time, there is no direct contact with the surface of the film, which avoids wear of the film caused by direct pressure during bonding, thereby improving the processing quality of the PI film. Embodiment 3
[0051] Figure 8 and Fig. 9 As shown, an inlet and outlet 304 is provided on the outer surface of the barrel 302, and the inlet and outlet 304 are matched with the positions of the upper fitting shaft 220 and the lower fitting shaft 221. A plurality of annular grooves 305 are equidistantly provided on the inner surface of the barrel 302, and a plurality of annular tubes 401 are respectively fixedly connected to the inner surfaces of the plurality of annular grooves 305. A plurality of air injection tubes 402 are evenly fixedly connected to the outer surface of the annular tube 401, and a first connecting tube 403 is fixedly connected to the outer surface of the other side of the plurality of annular tubes 401, and the first connecting tube 403 passes through the barrel 302 and extends to the outside, and a second connecting tube 404 is fixedly connected between the end surfaces of the plurality of first connecting tubes 403, and a first heating wire 405 is fixedly connected to the inner surface of the second connecting tube 404.
[0052] In this embodiment, the airflow ejected from the position of the rack tube 505 will enter the second connecting tube 404 for circulation. At this time, the first heating wire 405 can heat the airflow entering the second connecting tube 404. After the heating is completed, the hot air will flow through the multiple first connecting tubes 403 and enter the multiple annular tubes 401. The jet tubes 402 are supported by the annular tubes 401 and are in a ring-shaped distribution state toward the film. Therefore, at this time, the airflow can be ejected from the positions of the multiple jet tubes 402 to act on the surface of the film. Since the film is in the position between the jet tube 402 and the rotating tube 612 when it is rolled up, the jet tube 402 can be used to apply pressure to the film in the direction of the rotating tube 612.
[0053] The use steps of the present invention are as follows: when the PI film is pasted, the PI film and the pasted coil are respectively unrolled at the unwinding roller 203 position, and the two films are guided and sent out through the support roller 205 and the first guide shaft 206 after unwinding, and then the two films pass through the support 219 between the upper laminating shaft 220 and the lower laminating shaft 221. When the PI film and the pasted coil pass through the support 219 position, the air jet 217 is used to apply pressure to the film to achieve the pasting of the two films, and then the second guide shaft 207 is used to send the film into the drum 302 from the inlet and outlet 304 position for heating. The interior of the drum 302 is composed of a guiding winding path formed by the setting of the rotating tube 612. Since the rotating tube 612 is arranged in a ring state, the state of the film at this time is as follows. Figure 3As shown, after the film is fed in from the inlet and outlet 304, it is sent out from the inlet and outlet 304 around the rotating tube 612. After the film is arranged, the closing cover 303 is closed, so that the inside of the drum 302 is in a closed state. When the film passes through the inlet and outlet 304, it is supported by the third guide shaft 621. Then, the film is rolled up to the winding roller 210. When the processing starts, the starting motor 208 can drive the winding roller 210 to rotate by the connection with the rotating shaft 209. The film can be rolled up along the above path by the rotation of the winding roller 210. During the rolling process, the first air pump 211, the second air pump 213, the first electric heating wire 405 and the second electric heating wire 618 are started synchronously. When the pump 213 is started, the air flow can be blown downward from the position of the air nozzle 217 through the connection of the second air outlet pipe 214, the connecting head 215 and the connecting cover 216. Since the outlet of the air nozzle 217 is in a flat state, the air flow blown out at this time can cover the surface of the film to apply pressure. At this time, the upper film is under pressure and supported by the lower bonding shaft 221 below. The pressure exerted by the air flow is used to complete the bonding process of the PI film and the bonding coil. The air jet at the position of the air nozzle 217 is used to apply pressure to the film for bonding. The air jet setting can apply greater pressure to the film to ensure that the film is stably bonded. At the same time, there is no direct contact with the surface of the film, which avoids wear of the film caused by direct pressure during bonding, thereby improving the processing quality of the PI film. After bonding, the film enters The film is rolled up inside the drum 302. During the rolling process, the film will be in a state of contact with multiple rotating tubes 612. The operation of the first air pump 211 can blow air into the cover body 506 through the connection of the first air outlet pipe 212. At this time, the airflow ejected from the first air outlet pipe 212 acts on the surface of the blade 510. After the blade 510 is stressed, it can drive the drive shaft 602 to rotate through the connection of the rotating rod 509. The rotation of the drive shaft 602 can drive the heating component 6 to follow the operation. The airflow blown out by the first air pump 211 when it is running can act on the inside of the drum 302 to heat and pressurize the film. At the same time, when the airflow is blown out, the force generated by the airflow can be used to drive the heating component 6. When the drive shaft 602 rotates, it can be driven by the first gear The connection of 603 drives the second gear 605 to rotate accordingly. When the second gear 605 rotates, it is supported by the driven rod 604. When the second gear 605 rotates, it can drive the second gear ring 610 to rotate accordingly. The second gear ring 610 drives the first gear ring 608 to rotate accordingly through the connection of the connecting block 609. When the first gear ring 608 rotates, it is supported by the matching setting of the extension rod 607 and the first plane bearing 606. The rotation of the first gear ring 608 can synchronously drive multiple rotating tubes 612 to rotate accordingly. When the rotating tube 612 rotates, it is supported by the setting of the rotating joint 611. At the same time, through the connection of the rotating joint 611, the rotating tube 612 and the connecting tube 502 are kept in a connected state. At this time, multiple rotating tubes 612 are in a rotating state at the same time.At the same time, the film is in a rolled-up state, so the rotation of the rotating tube 612 can be used to guide and support the film's rolling, ensuring that the film is in a ring state and is stably rolled up. After the airflow output by the first air pump 211 passes through the cover body 506 and is driven, the airflow will enter the connecting ring 503 through the exhaust pipe 507. The airflow entering the connecting ring 503 will flow through multiple connecting tubes 502 and the frame tube 505 respectively, and the airflow entering the connecting tube 502 will enter multiple rotating tubes 612 respectively. At this time, the airflow can be heated by using the second heating wire 618 inside the rotating tube 612, and the rotating tube 612 is heated at the same time. The second heating wire 618 is connected to the cover plate 615 and the second plane bearing 6 14 and the connection of the fixed plate 617, it can be kept in a fixed state and used inside the rotating tube 612. At this time, since the film and the surface of the rotating tube 612 are in a state of contact, the heat of the rotating tube 612 can be transferred to the film position for heating, and the hot air flowing through the rotating tube 612 position will be sent to the inside of the barrel 302 from the air outlet 616 position. At the same time, the rotation of the driving shaft 602 can synchronously drive the fan blade 619 and the spoiler 620 to rotate, and the rotation of the fan blade 619 can blow air toward the circular plate 501. Since the air outlet direction of the air outlet 616 position is toward the closing cover 303, the operation of the fan blade 619 can evenly diffuse the hot air toward the circular plate 501, and the spoiler 620 can also be used to blow air toward the circular plate 501. 0 can disturb the hot air so that the hot air is evenly filled in the barrel 302. At the same time, the exhaust valve 504 can be set to exhaust the inside of the barrel 302. Therefore, the film can be evenly in contact with the hot air filled in the barrel 302 while being hot-pressed against the surface of the rotating tube 612. At this time, since the film is in a winding state arranged in a ring inside the barrel 302, the film will be evenly in contact with multiple rotating tubes 612 when winding through the inside of the barrel 302, and the winding path is long, and it will stay in the barrel 302 for a long time. Under the condition of a single set of heat source, long-term covering and heating of the film after pasting can be achieved, which has a better pasting effect on the film and saves energy. The air is discharged at the position of the connecting ring 503. At the same time, the airflow ejected from the position of the rack tube 505 will enter the second connecting tube 404 for circulation. At this time, the first electric heating wire 405 can heat the airflow entering the second connecting tube 404. After the heating is completed, the hot air will flow through the multiple first connecting tubes 403 and enter the multiple annular tubes 401. The jet tubes 402 are supported by the annular tubes 401 and are in a state of annular distribution toward the film. Therefore, at this time, the airflow can be ejected from the multiple jet tubes 402 to act on the surface of the film. Since the film is in the position between the jet tube 402 and the rotating tube 612 when it is rolled up, the jet tube 402 can be used to press the film toward the rotating tube 612, so that the film and the rotating tube 612 have a larger contact surface, which has a better hot pressing effect on the film.
[0054] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A PI film simple and fast lamination production line, comprising: The base frame (1), the reeling and unreeling assembly (2), the closing assembly (3), the stabilizing assembly (4), the driving assembly (5) and the heating assembly (6) are characterized by: The reeling and unreeling assembly (2) is fixedly connected to the top of the base frame (1), and comprises a bracket (201); a first air pump (211) and a second air pump (213) are fixedly connected to the rear surface of the bracket (201); and a first air outlet pipe (212) is fixedly connected to the output end of the first air pump (211); The closing component (3) is fixedly connected to the top of the base frame (1), and comprises a base (301), a round barrel (302) is fixedly connected to the top of the base (301), and a closing cover (303) is hingedly connected to the front end surface of the round barrel (302); The stabilizing component (4) is located inside the barrel (302) and includes a plurality of annular tubes (401); The driving assembly (5) is fixedly connected to the rear end surface of the barrel (302), and comprises a circular plate (501); The heating component (6) is located inside the drum (302) and is used to perform annular winding of the film and perform long-term uniform covering heating during the winding process. The heating component (6) comprises a ball bearing (601), a driven rod (604), a first plane bearing (606), a plurality of rotating joints (611) and two third guide shafts (621). The inner surface of the ball bearing (601) is fixedly connected to the driving shaft (602), and the end surfaces of the plurality of rotating joints (611) are fixedly connected to the rotating tube (612). The plurality of rotating joints (611) are distributed in an annular state and fixedly connected to the front surface of the circular plate (501), and the plurality of rotating joints (611) are located close to the inner wall of the drum (302).
2. The PI film simple and fast lamination production line according to claim 1 is characterized by: The front surface of the bracket (201) is symmetrically rotatably connected to a first support shaft (202), the outer surface of the first support shaft (202) is sleeved with a reeling roller (203), the front surface of the bracket (201) is symmetrically rotatably connected to a second support shaft (204), the outer surface of the second support shaft (204) is fixedly connected to a support roller (205), the front surface of the bracket (201) is symmetrically rotatably connected to two groups of first guide shafts (206), the rear surface of the bracket (201) is fixedly connected to a motor (208), the output end of the motor (208) passes through the bracket (201) and extends to the front side, the output end of the motor (208) is fixedly connected to a rotating shaft (209), and the outer surface of the rotating shaft (209) is sleeved with a reeling roller (210).
3. The PI film simple and fast lamination production line according to claim 2 is characterized by: The output end of the second air pump (213) is fixedly connected to a second air outlet pipe (214); the end face of the second air outlet pipe (214) is fixedly connected to a connector (215); the end face of the connector (215) is fixedly connected to a connecting cover (216); the bottom of the connecting cover (216) is fixedly connected to an air nozzle (217); the bottom of the air nozzle (217) is fixedly connected to a transverse plate (218); the bottom of the transverse plate (218) is fixedly connected to a support (219); the inner surface of the support (219) is symmetrically connected to an upper bonding shaft (220); the inner surface of the support (219) is equidistantly connected to a plurality of lower bonding shafts (221); the lower bonding shafts (221) are located at the lower side of the upper bonding shaft (220); and the front surface of the bracket (201) is rotatably connected to a second guide shaft (207) near the right side of the winding roller (210).
4. The PI film simple and fast lamination production line according to claim 3 is characterized by: An inlet and outlet (304) are provided on the outer surface of the barrel (302), and the inlet and outlet (304) are matched with the positions of the upper fitting shaft (220) and the lower fitting shaft (221). A plurality of annular grooves (305) are provided on the inner surface of the barrel (302) at equal intervals. The plurality of annular tubes (401) are respectively fixedly connected to the inner surfaces of the plurality of annular grooves (305). The outer surface of the annular tube (401) is evenly fixedly connected to a plurality of air injection tubes (402). The outer surfaces of the other sides of the plurality of annular tubes (401) are all fixedly connected to a first connecting tube (403). The first connecting tube (403) penetrates the barrel (302) and extends to the outside. A second connecting tube (404) is fixedly connected between the end surfaces of the plurality of first connecting tubes (403), and a first electric heating wire (405) is fixedly connected to the inner surface of the second connecting tube (404).
5. The PI film simple and fast lamination production line according to claim 4 is characterized by: A plurality of connecting tubes (502) are evenly and fixedly connected to the inner surface of the circular plate (501); the plurality of connecting tubes (502) are respectively in communication with a plurality of rotating joints (611); a connecting ring (503) is fixedly connected between the end surfaces of the plurality of connecting tubes (502); a frame tube (505) is fixedly connected to the rear surface of the connecting ring (503); the frame tube (505) is fixedly connected to the second connecting tube (404); an exhaust valve (504) is fixedly connected to the rear surface of the circular plate (501) near the inner side of the connecting ring (503); a through hole is provided at the center of the rear surface of the circular plate (501); the ball bearing (601) is fixedly connected to the inner surface of the through hole; a cover body (506) is fixedly connected to the rear surface of the circular plate (501); a cover cap (508) is fixedly connected to the end surface of the cover body (506); and the cover body (506) is located at the outer side of the drive shaft (602).
6. The PI film simple and fast lamination production line according to claim 5 is characterized by: The front surface of the cover (508) is rotatably connected to a rotating rod (509), and a plurality of blades (510) are evenly and fixedly connected to the outer surface of the rotating rod (509). The rotating rod (509) is fixedly connected to the drive shaft (602). The cover body (506) is fixedly connected to the first air outlet pipe (212), and the first air outlet pipe (212) and the blades (510) are positioned in coordination. The outer surface of the cover body (506) is fixedly connected to an exhaust pipe (507), and the exhaust pipe (507) is fixedly connected to the connecting ring (503).
7. The PI film simple and fast lamination production line according to claim 1 is characterized by: The driven rod (604) and the third guide shaft (621) are both rotatably connected to the front surface of the circular plate (501); the first plane bearing (606) is fixedly connected to the front surface of the circular plate (501); the outer surface of the driving shaft (602) is fixedly connected to a first gear (603); the first gear (603) is located at the front side of the circular plate (501); the end surface of the driven rod (604) is fixedly connected to a second gear (605); the first gear (603) and the second gear (605) are in a meshing state.
8. The PI film simple and fast lamination production line according to claim 7 is characterized by: A plurality of extension rods (607) are evenly and fixedly connected to the front surface of the first plane bearing (606); a first gear ring (608) is fixedly connected between the end surfaces of the plurality of extension rods (607); a plurality of connection blocks (609) are evenly and fixedly connected to the inner surface of the first gear ring (608); a second gear ring (610) is fixedly connected between the plurality of connection blocks (609); the second gear ring (610) is in meshing state with the second gear (605); a third gear (613) is fixedly connected to the outer surface of the rotating tube (612); the third gear (613) is located outside the first gear ring (608) and is in meshing state.
9. The PI film simple and fast lamination production line according to claim 1 is characterized by: The end surface of the rotating tube (612) is fixedly connected to a second plane bearing (614); the front surface of the second plane bearing (614) is fixedly connected to a cover plate (615); the front surface of the cover plate (615) is fixedly connected to an air outlet (616); the outer surface of the cover plate (615) is fixedly connected to a fixing plate (617); the fixing plate (617) is fixedly connected to the inner surface of the barrel (302); the rear surface of the cover plate (615) is fixedly connected to a second heating wire (618); the second heating wire (618) is located inside the rotating tube (612); a plurality of fan blades (619) are evenly fixedly connected to the outer surface of the driving shaft (602) near the front end surface; the fan blades (619) are located in front of the air outlet (616); and a plurality of spoilers (620) are evenly fixedly connected to the outer surface of the driving shaft (602).
10. A PI film simple and fast laminating production line laminating process, characterized in that: A PI film simple and fast lamination production line according to any one of claims 1 to 9 is used, comprising the following steps: S1, selecting a PI film with a clean surface and good adhesion to the laminating surface, and wrapping it with the laminating coil, and then wrapping it on the unwinding roller (203); S2, the PI film and the pasted coil pass through the arrangement path of the reeling and unreeling assembly (2) and the closing assembly (3), the film passes through the support (219) position and is sent out from the drum (302) to the reeling roller (210) position for reeling after the pasting is completed, and when the film passes through the drum (302) for reeling, ensure that the film is guided by the multiple rotating tubes (612) in a circular reeling state; S3, when the film is rolled up through the inside of the drum (302), the first air pump (211), the second air pump (213), the first electric heating wire (405) and the second electric heating wire (618) are used in coordination, so that the rotating tube (612) contacts the film in a rotating state for heat pressing, and at the same time, the hot air generated in the rotating tube (612) is evenly filled into the inside of the drum (302), thereby completing the lamination and uniform heating treatment of the film; S4, taking out the film from the winding roller (210) to complete the lamination process.
Citation Information
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