Test board structure of electrolytic coating thickness gauge

By introducing the adjustment mechanism of rack and rack and magnet or screw nut into the test bench structure of the electrolytic coating thickness gauge, the problem of inconvenient adjustment of the cross beam is solved, and more precise contact between the probe and the workpiece is achieved, which improves the reliability of the test Sex and accuracy.

CN119244891APending Publication Date: 2025-01-03JIAXING ZHANXIANG FORMING TECH CO LTD
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Patent Information

Application Number
CN202411316334.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

The test bench structure of the existing electrolytic coating thickness gauge is inconvenient to operate when adjusting the cross beam up and down, making it difficult to control the close contact between the probe and the workpiece, which easily leaks liquid or causes the probe to deform, affecting the test results.

Method used

A test bench structure including base, V-shaped block, connecting rod, cross beam, electrolytic cup, cathode conductive head and adjustment mechanism is designed. The self-locking mechanism of the gear rack and rack structure combined with the magnet or screw nut is used to achieve the accuracy of the cross beam. Adjust up and down and fix.

Benefits of technology

Simplify operation, improve the control accuracy of the beam position, ensure close contact between the probe and the workpiece, avoid liquid leakage and probe deformation, and improve the accuracy of the test results.

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Abstract

The invention relates to an electrolytic coating thickness gauge, and discloses a test board structure of an electrolytic coating thickness gauge, which comprises a base, a V-shaped block, a connecting rod, a cross beam, an electrolytic cup, a cathode conductive head and an adjusting mechanism. An adjusting mechanism is arranged, and a gear and rack structure is used for being matched with adsorption of a magnet on a connecting rod or a lead screw structure is used for being matched with self-locking of a lead screw nut. The cross beam can be driven to move up and down relative to the connecting rod by rotating the gear or the lead screw nut, and the cross beam can be fixed to the connecting rod after rotation is stopped. The cross beam adjusting device has the advantages of being simple in structure, convenient to operate and capable of better and more accurately controlling the position where the cross beam needs to be adjusted.
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Description

Technical Field

[0001] The invention relates to an electrolytic plating thickness gauge, in particular to a test bench structure of the electrolytic plating thickness gauge. Background Art

[0002] The electrolytic coating thickness gauge is used to measure the thickness of the coating on the surface of the workpiece, and generally includes a host and a test bench structure. The constant current source on the host is connected to the cathode plug and the anode clamp, and the stirring source is connected to the stirring head. The test bench structure generally includes a base, a V-shaped block placed on the base, a connecting rod fixed to the base, a beam that can be adjusted up and down at the fixed position of the connecting rod, an electrolytic cup set on the beam, and a cathode conductive head connected to the electrolytic cup. The beam is fixed to the connecting rod by bolts, that is, the operation of adjusting the beam up and down at the fixed position of the connecting rod is: after loosening the bolt, move the beam up and down to adjust the position, and tighten the bolt again after the adjustment is completed. The workpiece to be measured is placed on the V-shaped block; adjust the beam downward at the fixed position of the connecting rod so that the probe is against the surface of the workpiece; insert the cathode plug into the cathode conductive head, and clamp the anode clamp on the workpiece; use a dropper to inject an appropriate amount of liquid into the electrolytic cup, and the contact position between the probe and the workpiece cannot leak; insert the stirring head into the electrolytic cup. The existing test bench structure still has the following problems: it is inconvenient to adjust the beam up and down in the fixed position of the connecting rod, especially when the beam is moved down to the electrolytic cup and the probe is against the workpiece, it is difficult to control the beam, and the probe and the workpiece are not pressed tightly enough, there will be leakage, and the test cannot be carried out; if they are pressed too tightly, the probe will be deformed too much, which will affect the test results. Summary of the invention

[0003] The present application provides a test bench structure of an electrolytic plating thickness gauge, which can solve the problems raised in the background technology.

[0004] In the present application, a test bench structure of an electrolytic plating thickness gauge is provided, comprising: Base; A V-shaped block is placed on the top surface of the base; A connecting rod, the bottom position of which is fixedly connected to the rear position of the base; A crossbeam, fixedly connected to the connecting rod at a rear position, and capable of adjusting the fixed position in an up-and-down direction; An electrolytic cup, fixedly connected to the front of the crossbeam, with the bottom passing through the crossbeam; A cathode conductive head, fixedly connected to the front position of the beam and connected to the electrolytic cup; The adjusting mechanism is arranged between the crossbeam and the connecting rod and is used for adjusting the fixing position of the crossbeam.

[0005] In some embodiments, the adjustment mechanism includes: a rack fixedly connected to the connecting rod, a gear rotatably connected to the beam and meshing with the rack, and a magnet fixedly connected to the beam and capable of magnetically attracting the connecting rod.

[0006] In some embodiments, the connecting rod has an external thread, and the adjusting mechanism includes: a mounting portion fixedly connected to the crossbeam, and a screw nut rotatably connected to the mounting portion and engaged with the connecting rod.

[0007] In some embodiments, the connecting rod has at least one notch forming a vertical plane.

[0008] In some embodiments, a placement opening for inserting a stirring head is provided in the middle of the crossbeam.

[0009] In summary, in the present application, a test bench structure of an electrolytic plating thickness gauge includes a base, a V-shaped block, a connecting rod, a crossbeam, an electrolytic cup, a cathode conductive head and an adjustment mechanism. An adjustment mechanism is provided, and a gear rack structure is used to match the adsorption of the magnet on the connecting rod or a screw structure is used to match the self-locking of the screw nut. By rotating the gear or the screw nut, the crossbeam can be driven to move up and down relative to the connecting rod. After stopping rotation, the crossbeam can be fixed on the connecting rod. Beneficial effects: simple structure, easy operation, and better and more accurate control of the position to which the crossbeam is to be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the background technology, the drawings required for use in the embodiments of the present application or the background technology will be described below.

[0011] Figure 1 This is a schematic diagram of the structure of the workpiece on the test bench when the electrolytic coating thickness gauge is in use; Figure 2 A schematic diagram of this application; Figure 3 for Figure 2 Set up a top view of this application; Figure 4 for Figure 2 Set up a partial schematic diagram of this application after sectioning; Figure 5 A schematic diagram of another regulating mechanism of the present application; Figure 6 for Figure 5 Set up a partial schematic diagram of this application after sectioning.

[0012] In the figure, 1. Base; 2. V-shaped block; 3. Connecting rod; 3a. Vertical plane; 4. Crossbeam; 4a. Placement opening; 5. Electrolytic cup; 5a. Cup body; 5b. Probe; 6. Cathode conductive head; 7. Adjustment mechanism; 7a. Rack; 7b. Gear; 7b1. Shaft; 7c. Magnet; 7d. Mounting part; 7e. Screw nut; 8. Mixing head; 9. Anode clamp; 10. Cathode plug. DETAILED DESCRIPTION

[0013] The following is further explained in conjunction with the accompanying drawings. Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by people with ordinary skills in the field to which the present disclosure belongs. The "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0014] See also Figure 2 and Figure 5 A test bench structure of an electrolytic coating thickness gauge includes a base 1, a V-shaped block 2, a connecting rod 3, a crossbeam 4, an electrolytic cup 5, a cathode conductive head 6 and an adjustment mechanism 7.

[0015] The V-shaped block 2 is placed on the top surface of the base 1 for placing the workpiece.

[0016] The bottom position of the connecting rod 3 is fixedly connected to the rear position of the base 1. More specifically, the bottom of the connecting rod 3 may have a section of thread, which is threadedly connected to the base 1.

[0017] The rearward position of the cross beam 4 is fixedly connected to the connecting rod 3, and the fixed position can be adjusted in the up-down direction.

[0018] The adjustment mechanism 7 is disposed between the cross beam 4 and the connecting rod 3 and is used for adjusting the fixed position of the cross beam 4 .

[0019] See also Figure 2 , Figure 3 and Figure 4In some embodiments, the adjustment mechanism 7 includes a rack 7a, a gear 7b and a magnet 7c. The rack 7a is fixedly connected to the connecting rod 3. More specifically, the connecting rod 3 may be provided with a plurality of notches to form a rack 7a. The gear 7b is rotatably connected to the crossbeam 4. More specifically, a hole for the connecting rod 3 to pass through is provided at the rear position of the crossbeam 4, and a groove connecting the hole and the outside is also provided. The gear 7b is in the groove, and the shaft 7b1 is used to pass through the part of the crossbeam 4 on both sides of the groove and the gear 7b. The gear 7b rotates together with the shaft 7b1, and one end of the shaft 7b1 may have a hand screw head to facilitate manual rotation of the gear 7b. The gear 7b is meshed with the rack 7a. Manual rotation of the gear 7b can drive the crossbeam 4 to move up and down. The magnet 7c is fixedly connected to the beam 4 and can magnetically attract the connecting rod 3, that is, without rotating the gear 7b, the beam 4 is adsorbed and fixed on the connecting rod 3 by the magnet 7c; when the gear 7b is rotated, the magnet 7c remains adsorbed on the connecting rod 3, and the beam 4 moves up and down with damping. After the gear 7b stops rotating, the beam 4 remains in the adjusted position.

[0020] See also Figure 5 In some embodiments, the adjustment mechanism 7 includes a mounting portion 7d and a screw nut 7e. The mounting portion 7d is fixedly connected to the crossbeam 4, and the screw nut 7e is rotatably connected to the mounting portion 7d. More specifically, the mounting portion 7d can be provided with a stepped through hole, and one end of the screw nut 7e is in a matching stepped shape. First, the other end of the screw nut 7e is passed through the stepped through hole of the mounting portion 7d, and then the mounting portion 7d is fixedly connected to the bottom surface of the crossbeam 4. The connecting rod 3 is provided with an external thread, which is matched with the screw nut 7e. Correspondingly, a vertical optical axis 7b1 can be fixedly connected to the base 1 to guide the crossbeam 4 and limit the rotation of the crossbeam 4 around the connecting rod 3. By rotating the screw nut 7e, the crossbeam 4 can be driven to move up and down, and the crossbeam 4 is fixed to the connecting rod 3 by utilizing the self-locking between the screw nut 7e and the external thread.

[0021] See also Figure 6 Furthermore, the arrangement for limiting the rotation of the cross beam 4 around the connecting rod 3 can also be: there is at least one notch on the connecting rod 3 to form the vertical plane 3a, that is, the cross section of the connecting rod 3 changes and is no longer circular, and the hole on the cross beam 4 for the connecting rod 3 to pass through also changes with the change of the cross section of the connecting rod 3. More specifically, there can be two notches, and the two vertical planes 3a formed are opposite to each other. There is no need to set up an additional optical axis 7b1, and the structure is simpler.

[0022] See also Figure 2 and Figure 4, the electrolytic cup 5 is fixedly connected to the front position of the cross beam 4, and the bottom passes through the cross beam 4. More specifically, the electrolytic cup 5 includes a cup body 5a and a probe 5b, the cup body 5a is made of a conductive material, and the probe 5b is made of a material that can reset the deformation, generally rubber; a hole for the cup body 5a to pass through and be fixed is provided at the front position of the cross beam 4, and the probe 5b is installed in the cup body 5a, which exceeds the bottom surface of the cross beam 4.

[0023] The cathode conductive head 6 is fixedly connected to the front position of the cross beam 4 and is in conduction with the electrolytic cup 5. More specifically, a threaded hole with an internal thread is also provided at the front position of the cross beam 4, and the threaded hole is connected to the hole through which the cup body 5a passes and is fixed. The cathode conductive head 6 is threadedly connected to the threaded hole and abuts against the cup body 5a of the electrolytic cup 5.

[0024] See also Figure 1 When the test bench structure of the electrolytic coating thickness gauge is in use, the workpiece to be measured is placed on the V-shaped block 2; the crossbeam 4 is adjusted downwardly at the fixed position on the connecting rod 3 so that the probe 5b is against the surface of the workpiece; the constant current source of the host of the electrolytic coating thickness gauge is connected to the constant current line, the cathode plug 10 is inserted into the cathode conductive head 6, and the anode clamp 9 is clamped on the workpiece; a proper amount of liquid medicine is injected into the electrolytic cup 5 with a dropper, and the contact position between the probe 5b and the workpiece cannot leak; the stirring source of the host of the electrolytic coating thickness gauge is connected to the stirring head 8, and the stirring head 8 is inserted into the electrolytic cup 5.

[0025] See also Figure 2 and Figure 4 In some embodiments, a placement opening 4a for inserting a stirring head 8 is provided in the middle of the crossbeam 4. When the electrolytic coating thickness gauge is not in use, the stirring head 8 can be taken out of the electrolytic cup 5 and inserted into the placement opening 4a.

Claims

1. A test bench structure for an electrolytic plating thickness gauge, characterized in that: include: Base (1); A V-shaped block (2) is placed on the top surface of the base (1); A connecting rod (3), the bottom of which is fixedly connected to a rear position of the base (1); A crossbeam (4) is fixedly connected to the connecting rod (3) at a rear position, and its fixed position can be adjusted in an up-and-down direction; An electrolytic cup (5) is fixedly connected to the front of the crossbeam (4), and its bottom passes through the crossbeam (4); A cathode conductive head (6) is fixedly connected to the front position of the cross beam (4) and is in electrical communication with the electrolytic cup (5); An adjustment mechanism (7) is arranged between the crossbeam (4) and the connecting rod (3) and is used to adjust the fixed position of the crossbeam (4).

2. The test bench structure of the electrolytic plating thickness gauge according to claim 1 is characterized in that: The adjustment mechanism (7) comprises: a rack (7a) fixedly connected to the connecting rod (3), a gear (7b) rotatably connected to the crossbeam (4) and meshing with the rack (7a), and a magnet (7c) fixedly connected to the crossbeam (4) and capable of magnetically attracting the connecting rod (3).

3. The test bench structure of the electrolytic plating thickness gauge according to claim 1 is characterized in that: The connecting rod (3) has an external thread, and the adjusting mechanism (7) comprises: a mounting portion (7d) fixedly connected to the cross beam (4), and a screw nut (7e) rotatably connected to the mounting portion (7d) and engaged with the connecting rod (3).

4. The test bench structure of the electrolytic plating thickness gauge according to claim 3 is characterized in that: The connecting rod (3) has at least one notch forming a vertical plane (3a).

5. A test bench structure of an electrolytic plating thickness gauge according to any one of claims 1 to 4, characterized in that: A placement opening (4a) for inserting a stirring head (8) is provided in the middle of the crossbeam (4).