Sound wave soot blower with spiral structure
Through the design of spiral structure and strike components, the problem of turbine soot blower operating at high load during long-term high-intensity cleaning is solved, achieving more efficient soot blowing effect and convenience, and avoiding turbine damage.
Patent Information
- Application Number
- CN202411569599.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-01-03
AI Technical Summary
When existing turbo-type sonic soot blowers clean up for a long time, the turbine can easily cause abnormal wear and tear at high temperatures and damage to the turbine during long-term high load operation.
A spiral structure soothblower is designed. Through the combination of the upper spiral plate and the lower spiral plate, the sound waves emitted by the flowing gas are increased, reducing the high load operation of the turbine, and further enhancing the sound waves by tapping the components and stopping. , improve the soot blowing effect, and at the same time, threaded connections and elastic ball limit blocks are used to improve the convenience and stability of the device.
Without changing the turbine speed, the high-load operation of the turbine is reduced, the device's use effect and soot blowing effect are improved, and the device's convenience and joint connection stability are improved.
Smart Images

Figure CN119245050A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sonic soot blowers, in particular to a sonic soot blower with a spiral structure. Background Art
[0002] Sonic soot blower is a device that converts compressed air or steam into high-power sound waves or infrasound waves. It is mainly used in boilers and has the advantages of small gas consumption, low power consumption, wide installation range and easy installation.
[0003] After searching, a turbine type sonic soot blower disclosed in the announcement number CN106196117B can generate high-intensity sound wave energy, use sound waves to vibrate and resonate with ash particles and accumulated ash, so that the accumulated ash is carried away with the flue gas flow. However, its sound waves are generated by the flow of air driven by the rotation of the turbine. The sound waves emitted by the flowing gas are closely related to the rotation speed of the turbine. When long-term and high-intensity cleaning is required, the turbine needs to run at high load. Long-term high-load operation of the turbine is prone to abnormal high-temperature wear, which leads to damage to the turbine. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the present invention provides a spiral structure sonic soot blower, which is mainly used to solve the problem that the sound waves emitted by the flowing gas are closely related to the rotational speed of the turbine. When long-term and high-intensity soot cleaning is required, the turbine needs to operate at a high load. Long-term and high-load operation of the turbine is prone to cause abnormal high-temperature wear and lead to damage to the turbine.
[0006] (II) Technical solution
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A spiral structure sonic soot blower comprises a shell, a turbine is installed on the top of the shell, one end of the air inlet of the turbine is connected with a hollow shell, and the hollow shell is located inside the shell, an upper spiral plate and a lower spiral plate are fixedly connected to the circumferential outer wall of the hollow shell, a plurality of air holes are opened inside the lower spiral plate, an air bag is arranged on the top of the air hole, an air passage is formed between the adjacent upper spiral plates and the lower spiral plates, a sound transmission hole is opened on one side of the shell, an expander is installed on one side of the sound transmission hole through a connecting assembly, a sealing plate is fixedly connected in the sound transmission hole, a connecting pipe is connected and fixed to the bottom end of the shell, a sliding groove is opened on the circumferential inner wall of the connecting pipe, a rotating ring is movably connected in the sliding groove, an impeller is fixedly connected inside the rotating ring, a connecting disk is fixedly connected to the top of the impeller, a stopper is fixedly connected to the circumferential outer wall of the connecting disk, and the stopper can block the gap surrounded by the bottom end points of the upper spiral plate and the lower spiral plate, and a knocking assembly is arranged inside the hollow shell.
[0009] Furthermore, the knocking assembly includes a connecting shaft, which is rotatably connected to the bottom of the hollow shell, and the bottom end of the connecting shaft passes through the hollow shell and is fixed to the connecting disk. A plurality of pull ropes are installed on the circumferential outer wall of the connecting shaft, and a knocking block is provided at one end of the pull rope. A protrusion is fixedly connected to the circumferential inner wall of the hollow shell, and the knocking block is in contact with the protrusion.
[0010] Based on the above solution, an air guide hood is connected and fixed to the bottom of the connecting pipe.
[0011] As a further solution of the present invention, the connecting assembly includes an inner joint, which is fixed to one side of the sound transmission hole by bolts, and one end of the inner joint is movably connected to an outer joint, and the outer joint is fixed to the amplifier.
[0012] Furthermore, a first limit block is fixedly connected to an outer wall of one side of the external joint, an arc-shaped groove is opened on one side of the first limit block, and a second limit block is fixedly connected to an outer wall of one side of the internal joint, an installation groove is opened on one side of the second limit block, an elastic ball is fixedly connected in the installation groove, and the elastic ball is clamped in the arc-shaped groove.
[0013] On the basis of the above-mentioned solution, two connecting rods are fixedly connected to the outer walls on both sides of the shell, and one end of the two connecting rods is fixedly connected to a mounting block.
[0014] As a further solution of the present invention, two fixing blocks are fixedly connected to one side of the mounting block, and the fixing blocks are fixed to the connecting rod.
[0015] Furthermore, a cavity is provided inside the shell, and sound insulation cotton is provided in the cavity.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the present invention provides a spiral structure sonic soot blower, which has the following beneficial effects:
[0018] 1. Through the coordinated use of the upper spiral plate and the lower spiral plate, the sound waves emitted by the gas flowing through the airway in the shell are increased without changing the turbine speed, thereby reducing the high-load operation of the turbine and improving the use effect of the device.
[0019] 2. By setting the knocking components and the stopper, the sound waves generated inside the shell are further amplified, thereby further improving the soot blowing effect of the device and improving the flexibility of the device.
[0020] 3. The present invention connects the external joint and the internal joint by means of threaded connection, which makes it convenient for the staff to disassemble the external joint, and further facilitates the staff to replace the expander, thereby improving the convenience of the device.
[0021] 4. By using the elastic ball in conjunction with the arc-shaped groove, the position between the inner joint and the outer joint is further restricted, preventing the outer joint from easily rotating in the opposite direction and causing a loose connection with the inner joint, thereby improving the stability of the joint connection. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the three-dimensional structure of a spiral structure sonic soot blower proposed by the present invention;
[0023] Figure 2 A schematic diagram of the internal structure of a shell of a spiral structure sonic soot blower proposed by the present invention;
[0024] Figure 3 A schematic diagram of a partially enlarged structure of a spiral structure sonic soot blower proposed by the present invention;
[0025] Figure 4 A schematic diagram of the cross-sectional structure of a hollow shell of a spiral structure sonic soot blower proposed by the present invention;
[0026] Figure 5 This is a schematic diagram of the cross-sectional structure of the shell of a spiral structure sonic soot blower proposed by the present invention.
[0027] Figure 6 This is a schematic diagram of the cross-sectional structure of the inner joint of a spiral structure sonic soot blower proposed by the present invention.
[0028] In the figure: 1. shell; 2. air guide cover; 3. mounting block; 4. connecting rod; 5. fixing block; 6. turbine; 7. inner joint; 8. outer joint; 9. amplifier; 10. sound transmission hole; 11. slide groove; 12. impeller; 13. sealing plate; 14. upper spiral plate; 15. hollow shell; 16. rotating ring; 17. connecting pipe; 18. lower spiral plate; 19. air hole; 20. air passage; 21. air bag; 22. bump; 23. knock block; 24. pull rope; 25. connecting shaft; 26. connecting plate; 27. stopper; 28. cavity; 29. sound insulation cotton; 30. first limit block; 31. arc groove; 32. elastic ball; 33. mounting groove; 34. second limit block. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Reference Figure 1-Figure 6A spiral structure sonic soot blower comprises a shell 1, a turbine 6 is installed on the top of the shell 1, one end of the air inlet of the turbine 6 is connected with a hollow shell 15, and the hollow shell 15 is located inside the shell 1, and the circumferential outer wall of the hollow shell 15 is fixed with an upper spiral plate 14 and a lower spiral plate 18 by bolts, and a plurality of air holes 19 are opened inside the lower spiral plate 18, and an air bag 21 is arranged on the top of the air hole 19, and an air passage 20 is formed between the adjacent upper spiral plates 14 and lower spiral plates 18. The turbine 6 rotates to make the external gas enter the shell 1 and the hollow shell 15 through the connecting pipe 17, and the gas moves upward through the air passage 20 between the upper spiral plate 14 and the lower spiral plate 18, and is affected by the air bag 21 during the movement. When passing through the air bag 21, the air bag 21 contracts, and the sound becomes louder when passing over the air bag 21. A sound transmission hole 10 is opened on one side of the shell 1, and one side of the sound transmission hole 10 is connected by a connecting component An amplifier 9 is installed, a sealing plate 13 is fixed in the sound transmission hole 10 by bolts, a connecting pipe 17 is connected and fixed at the bottom end of the shell 1, a slide groove 11 is opened on the circumferential inner wall of the connecting pipe 17, a rotating ring 16 is slidably connected in the slide groove 11, an impeller 12 is fixed inside the rotating ring 16 by bolts, a connecting plate 26 is fixed on the top of the impeller 12 by bolts, a stopper 27 is welded on the circumferential outer wall of the connecting plate 26, and the stopper 27 can block the gap surrounded by the bottom end points of the upper spiral plate 14 and the lower spiral plate 18. The impeller 12 rotates to make the connecting plate 26 drive the stopper 27 to rotate, so that the stopper 27 intermittently blocks the gap surrounded by the bottom end points of the upper spiral plate 14 and the lower spiral plate 18, so that the sound emitted is further increased, and finally the gas is discharged through the air outlet of the turbine 6, and the sound is released through the sound transmission hole 10 and the amplifier 9. A knocking component is provided inside the hollow shell 15 to further increase the sound.
[0031] In the present invention, it should be noted that the knocking assembly includes a connecting shaft 25, which is rotatably connected to the bottom of the hollow shell 15, and the bottom end of the connecting shaft 25 passes through the hollow shell 15 and is fixed to the connecting disk 26. A plurality of pull ropes 24 are installed on the circumferential outer wall of the connecting shaft 25, and a knocking block 23 is provided at one end of the pull rope 24. A protrusion 22 is fixed to the circumferential inner wall of the hollow shell 15 by bolts, and the knocking block 23 is in contact with the protrusion 22. The connecting disk 26 rotates so that the pull rope 24 drives the knocking block 23 to rotate under the action of centrifugal force. The knocking block 23 knocks the protrusion 22 to emit sound waves. The bottom of the connecting pipe 17 is connected and fixed with an air guide cover 2, which can allow external gas to be introduced into the connecting pipe 17. The connecting component includes an inner joint 7, which is fixed to one side of the sound transmission hole 10 by bolts. One end of the inner joint 7 is threadedly connected to an external joint 8, and the external joint 8 is fixed to the amplifier 9. The external joint 8 and the inner joint 7 are connected by threads, which is convenient for the staff to disassemble the external joint 8, and then convenient for the staff to replace the amplifier 9. A first limit block 30 is welded to the outer wall of one side of the head 8, and an arc-shaped groove 31 is opened on one side of the first limit block 30. A second limit block 34 is welded to the outer wall of one side of the inner joint 7, and a mounting groove 33 is opened on one side of the second limit block 34. An elastic ball 32 is bonded in the mounting groove 33, and the elastic ball 32 is snap-fitted with the arc-shaped groove 31. Through the coordinated use of the elastic ball 32 and the arc-shaped groove 31, the position between the inner joint 7 and the outer joint 8 is further restricted, so as to prevent the outer joint 8 from easily rotating in the reverse direction and causing the inner joint 7 to be in conflict with the outer joint 8. The joint 7 is loosely connected, and two connecting rods 4 are fixed to the outer walls of both sides of the shell 1 by bolts. One end of the two connecting rods 4 is welded with a mounting block 3, which is convenient for the staff to connect and fix the device. Two fixing blocks 5 are fixed to one side of the mounting block 3 by bolts, and the fixing block 5 is fixed to the connecting rod 4. The fixing block 5 makes the connection between the mounting block 3 and the connecting rod 4 more firmly. A cavity 28 is opened inside the shell 1, and sound insulation cotton 29 is arranged in the cavity 28. The sound insulation cotton 29 can make the shell 1 have a sound insulation effect.
[0032] The working principle of this embodiment is as follows: the rotation of the turbine 6 allows the external gas to enter the shell 1 and the hollow shell 15 through the connecting pipe 17, and the gas moves upward through the air passage 20 between the upper spiral plate 14 and the lower spiral plate 18. During the movement, the gas is affected by the air bag 21. When passing through the air bag 21, the air bag 21 contracts, and the sound becomes louder when passing over the air bag 21. At the same time, the impeller 12 rotates, so that the connecting disk 26 drives the block 27 to rotate, so that the block 27 intermittently blocks the gap surrounded by the bottom end points of the upper spiral plate 14 and the lower spiral plate 18, so that the sound emitted becomes larger. At the same time, the rotation of the connecting disk 26 causes the pull rope 24 to drive the knocking block 23 to rotate under the action of centrifugal force, so that the knocking block 23 knocks the protrusion 22 to emit sound waves, and finally the gas is discharged through the air outlet of the turbine 6, and the sound is released through the sound transmission hole 10 and the amplifier 9.
[0033] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0034] In the description of this article, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] In the description of this article, it should be noted that relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spiral structure sonic soot blower, comprising a housing (1), characterized in that: A turbine (6) is installed on the top of the shell (1), one end of the air inlet of the turbine (6) is connected to a hollow shell (15), and the hollow shell (15) is located inside the shell (1), the circumferential outer wall of the hollow shell (15) is fixedly connected to an upper spiral plate (14) and a lower spiral plate (18), a plurality of air holes (19) are opened inside the lower spiral plate (18), an air bag (21) is provided on the top of the air hole (19), and an air passage (20) is formed between the adjacent upper spiral plates (14) and lower spiral plates (18), a sound transmission hole (10) is opened on one side of the shell (1), and a diffuser (21) is installed on one side of the sound transmission hole (10) through a connecting component The invention relates to a speaker (9), wherein a sealing plate (13) is fixedly connected inside the sound transmission hole (10), a connecting pipe (17) is connected and fixedly connected to the bottom end of the shell (1), a sliding groove (11) is provided on the circumferential inner wall of the connecting pipe (17), a rotating ring (16) is movably connected inside the sliding groove (11), an impeller (12) is fixedly connected inside the rotating ring (16), a connecting plate (26) is fixedly connected to the top of the impeller (12), a stopper (27) is fixedly connected to the circumferential outer wall of the connecting plate (26), and the stopper (27) can block the gap surrounded by the bottom end points of the upper spiral plate (14) and the lower spiral plate (18), and a knocking component is provided inside the hollow shell (15).
2. A spiral structure sonic soot blower according to claim 1, characterized in that: The knocking assembly comprises a connecting shaft (25), the connecting shaft (25) is rotatably connected to the bottom of the hollow shell (15), the bottom end of the connecting shaft (25) passes through the hollow shell (15) and is fixed to a connecting plate (26), a plurality of pull ropes (24) are installed on the circumferential outer wall of the connecting shaft (25), one end of the pull rope (24) is provided with a knocking block (23), the circumferential inner wall of the hollow shell (15) is fixedly connected to a protrusion (22), and the knocking block (23) is in contact with the protrusion (22).
3. The spiral structure sonic soot blower according to claim 1, characterized in that: The bottom of the connecting pipe (17) is connected and fixed with an air guide cover (2).
4. The spiral structure sonic soot blower according to claim 1, characterized in that: The connection assembly comprises an inner joint (7), which is fixed to one side of the sound transmission hole (10) by means of bolts, one end of the inner joint (7) is movably connected to an outer joint (8), and the outer joint (8) is fixed to an amplifier (9).
5. A spiral structure sonic soot blower according to claim 4, characterized in that: A first limit block (30) is fixedly connected to an outer wall of one side of the external joint (8), and an arc-shaped groove (31) is provided on one side of the first limit block (30); a second limit block (34) is fixedly connected to an outer wall of one side of the internal joint (7), and a mounting groove (33) is provided on one side of the second limit block (34); an elastic ball (32) is fixedly connected in the mounting groove (33), and the elastic ball (32) is clamped in the arc-shaped groove (31).
6. The spiral structure sonic soot blower according to claim 1, characterized in that: Two connecting rods (4) are fixedly connected to the outer walls on both sides of the shell (1), and one end of the two connecting rods (4) is fixedly connected to a mounting block (3).
7. A spiral structure sonic soot blower according to claim 6, characterized in that: Two fixing blocks (5) are fixedly connected to one side of the installation block (3), and the fixing blocks (5) are fixed to the connecting rod (4).
8. The spiral structure sonic soot blower according to claim 1, characterized in that: A cavity (28) is provided inside the housing (1), and sound insulation cotton (29) is provided in the cavity (28).
Citation Information
Patent Citations
A turbine-type acoustic soot blower
CN106196117B
