Coil pin assembling device
By using a rotary drive mechanism to synchronize the conveying components of the coil frame, tape and pin in the solenoid coil assembly equipment, the high cost and low efficiency problems caused by multi-drive mechanisms in existing equipment are solved, and efficient coil assembly is achieved process.
Patent Information
- Application Number
- CN202411584033.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-11-07
AI Technical Summary
In the automated production of existing electromagnetic coil assembly equipment, the large number of driving mechanisms, high cost and difficult to improve production efficiency.
A coil pin assembly device is adopted to drive the coil frame conveying assembly, tape conveying assembly, stamping assembly and pin push assembly synchronously through a rotary driving mechanism, saving costs and improving production efficiency.
The synchronous operation is achieved by requiring only one driving mechanism, reducing equipment costs without considering whether the time interval of each action is sufficient, significantly improving production efficiency.
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Figure CN119252656A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electromagnetic coil assembly equipment, and in particular relates to a coil pin assembly device. Background Art
[0002] like Figure 1 As shown in the figure, the electromagnetic coil usually includes a coil frame a and two coil pins b. In the traditional production of electromagnetic coils, the coil pins b of the special-shaped structure are usually assembled manually to the coil frame a, and then the coils are wound to form the electromagnetic coil. With the improvement of the level of automated production, there are also automated production equipment to realize the assembly process of the coil pins b. Figure 2 As shown, the materials conveyed to the automated production equipment include a coil frame a and two material strips c located on both sides of the coil frame a. The material strip c has been preliminarily cut to form a coil pin b with a special-shaped structure, but some connecting parts are retained for better continuous conveying. To realize that the coil frame a and the two material strips c are finally formed into an assembled coil frame a with two coil pins b, two groups of material strip conveying components, one group of coil frame conveying components, one group of stamping components, and two groups of pin pushing components are required. The stamping components are used to stamp the material strip c to separate the coil pin b from the material strip c. The two groups of material strip conveying components, one group of coil frame conveying components, one group of stamping components, and two groups of pin pushing components have corresponding driving mechanisms respectively, and then cooperate with the control system to control each driving mechanism separately to realize that each action is completed in sequence, and each action must leave a sufficient time interval to ensure that other actions can be completed. Therefore, it is difficult to improve production efficiency, and the number of driving mechanisms is large, and the cost of the equipment is also high. Summary of the invention
[0003] The purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art and to provide a coil pin assembly device.
[0004] The technical solution adopted by the present invention is as follows: a coil pin assembly device, comprising:
[0005] frame;
[0006] A coil frame conveying assembly, fixedly used for conveying the coil frame;
[0007] A material belt conveying assembly, used for conveying two material belts located on both sides of the coil skeleton;
[0008] A stamping assembly, used for stamping two material strips to obtain two coil pins;
[0009] A pin pushing assembly is used to push the two coil pins obtained by stamping into the coil frame from the left and right sides of the coil frame;
[0010] It also includes a driving component, which includes a driving mechanism and a transmission component. The transmission component includes an input part connected to the output shaft of the driving mechanism, a first output part connected to the coil skeleton conveying component, a second output part connected to the material belt conveying component, a third output part connected to the stamping component, and a fourth output part connected to the pin pushing component. When the driving mechanism drives the input part, the first output part, the second output part, the third output part, and the fourth output part act synchronously to output driving force.
[0011] The driving mechanism is a rotary driving mechanism, and the transmission assembly includes a rotating shaft, on which are provided a first rotating part, a second rotating part, a third rotating part, and a fourth rotating part that rotate synchronously, and the first rotating part, the second rotating part, the third rotating part, and the fourth rotating part are respectively matched with the first output part, the second output part, the third output part, and the fourth output part for transmission.
[0012] The first rotating part is a guide groove provided on the rotating shaft, the first output part is a first sliding block matched with a first guide rail member, the first guide rail member is fixed on the frame, under the action of the first guide rail member, the first sliding block only moves along the axial direction of the rotating shaft, the first sliding block is plugged and matched with the guide groove, when the rotating shaft rotates one circle, the first sliding block moves back to the axial direction of the rotating shaft once under the guidance of the guide groove;
[0013] The coil frame conveying assembly includes a first pull wire, one end of which is fixedly connected to the first sliding block. When the first sliding block completes a reciprocating movement along the axial direction of the rotating shaft, the first pull wire completes a stepping conveying action of the coil frame.
[0014] The coil frame conveying assembly includes a coil positioning fixture, a fixture guide rail, and a fixture stepping push assembly;
[0015] The coil positioning fixture is used to fix a plurality of coil skeletons arranged in sequence along the conveying direction, and comprises a fixture base body, wherein the upper end of the fixture base body is provided with a plurality of coil fixing positions and the lower end is provided with a push groove corresponding to the number and position of the coil fixing positions;
[0016] The fixture guide rails are provided with two and the two fixture guide rails form a conveying track for supporting the coil positioning fixture and for the coil positioning fixture to move; the fixture stepping push assembly includes a second track member, a second sliding block, a first pull wire, a first one-way push block, and a torsion spring;
[0017] The second track member is fixed on the frame and has a first wire-drawing limit plate. The second sliding block can be slidably limited on the second track member along the conveying direction and has a first wire-drawing fixed plate. An elastic member is provided to exert a force on the second sliding block toward the conveying direction. The first wire passes through the first wire-drawing limit plate, one end of which is fixedly connected to the first wire-drawing fixed plate and the other end of which is fixedly connected to the first sliding block. When the first sliding block is reciprocatedly moved along the axial direction of the rotating shaft, the second sliding block is reciprocatedly slid along the conveying direction in cooperation with the action of the elastic member.
[0018] The first one-way push block is hingedly connected to the second sliding block and its upper end is protruded relative to the upper end of the second sliding block so that it is inserted into the pushing groove. The two sides of the upper end of the first one-way push block are respectively a vertical surface and an action inclined surface. The second sliding block is provided with a limit pin located on one side of the vertical surface to form a limit on the vertical surface. The first one-way push block can be rotated to have a first position in which the vertical surface abuts the limit pin and a second position in which the vertical surface leaves the limit pin. When the second sliding block reciprocates along the conveying direction, the vertical surface and the action inclined surface alternately interact with the clamp base body. When the vertical surface acts on the clamp base body, the torsion spring acts on the first one-way push block to keep the first one-way push block in the first position, and the vertical surface pushes the coil positioning clamp to step one position along the conveying track. When the action inclined surface acts on the clamp base body, the clamp base body pushes the first one-way push block to turn to the second position and leave one pushing groove and reset to the next pushing groove under the action of the torsion spring.
[0019] The second rotating part is a guide groove provided on the rotating shaft, the second output part is a third sliding block matched with a third guide rail member, the third guide rail member is fixed on the frame, under the action of the third guide rail member, the third sliding block only moves along the axial direction of the rotating shaft, the third sliding block is plugged and matched with the guide groove, when the rotating shaft rotates one circle, the third sliding block moves back to the axial direction of the rotating shaft once under the guidance of the guide groove;
[0020] The material belt conveying assembly includes a second pull wire, one end of which is fixedly connected to the third sliding block. When the third sliding block completes a resetting movement along the axial direction of the rotating shaft, the second pull wire completes a stepping conveying action of the material belt.
[0021] The material belt conveying assembly includes two material belt conveying wheels and a rotating wheel stepping driving assembly including a second pull line;
[0022] The material belt is provided with positioning holes, and a plurality of positioning pins are fixed at equal intervals along the circumferential direction on the outer circumference of the material belt conveying wheel, and the positioning pins cooperate with the positioning holes on the material belt to realize the rotation of the material belt conveying wheel to drive the material belt to be conveyed;
[0023] The rotating wheel stepping driving assembly is used to drive the two material belt conveying wheels to rotate step by step.
[0024] The two material belt conveying wheels are spaced at a certain distance to form a space for the coil skeleton conveying assembly to pass through, and the two material belt conveying wheels are connected as a whole through a connecting sleeve to form synchronous rotation;
[0025] The rotating wheel stepping push assembly includes a one-way ratchet, a fixing frame, a fourth track member, a fourth sliding block, a second pull line, and a second one-way push block. The one-way ratchet is connected to one side of a material belt conveying wheel and forms a circumferential linkage with the material belt conveying wheel.
[0026] The fixed frame is fixed on the frame and has a second wire pull limit plate, the fourth track member is fixed on the fixed frame, the fourth sliding block can be slidably limited on the fourth track member, and an elastic member is provided to form a force on the fourth sliding block toward the one-way ratchet, the fixed frame is hinged with a second wire pull fixing plate, one end of the second wire pull fixing plate is hingedly connected to the fourth sliding block and the other end is fixedly connected to one end of the second wire, the second wire passes through the second wire pull limit plate and the other end is fixedly connected to the third sliding block, when the third sliding block is reciprocatedly moved along the axial direction of the rotating shaft, the fourth sliding block is reciprocated along the conveying direction in cooperation with the action of the elastic member;
[0027] The second one-way push block is hingedly connected to the fourth sliding block, and is provided with a pushing tooth. An elastic member is also provided to act on the second one-way push block so that the pushing tooth cooperates with the outer periphery of the one-way ratchet. When the fourth sliding block moves toward the one-way ratchet, the pushing tooth pushes the one-way ratchet to rotate, thereby causing the two material belt conveying wheels to rotate. When the fourth sliding block is away from the one-way ratchet, the one-way ratchet does not rotate.
[0028] The rotating wheel stepping driving assembly comprises a gear, the number of teeth on the outer circumference of the gear is equal to the number of teeth on the outer circumference of the one-way ratchet, and the gear is circumferentially linked with the one-way ratchet;
[0029] A first roller is also provided which can move up and down relative to the fixing frame. An elastic member is provided between the first roller and the fixing frame to make the first roller fit the outer periphery of the gear. The first roller forms a stepping limit effect on the gear by cooperating with the tooth grooves between adjacent convex teeth of the gear.
[0030] The third rotating part is a cam that rotates synchronously on the rotating shaft, and the third output part is a fifth sliding block that is matched with a fifth guide rail member. The fifth guide rail member is fixed on the frame. Under the action of the fifth guide rail member, the fifth sliding block only slides downward along the direction of the rotating shaft. The fifth sliding block is rotatably connected to a second roller. The second roller fits the outer peripheral surface of the third rotating part, and an elastic member is provided to form a force on the fifth sliding block toward the rotating shaft. During the rotation of the rotating shaft, the cam acts on the fifth sliding block, and with the force of the elastic member, the fifth sliding block slides back and forth up and down. The lower end of the fifth sliding block is fixedly connected to the stamping assembly to realize the reciprocating stamping operation of the stamping assembly.
[0031] The fourth rotating part is a cam arranged on the rotating shaft and rotates synchronously, and the fourth rotating part cooperates with a sixth sliding block which is rotatably connected to the third roller and cooperates with a sixth guide rail member. Under the action of the sixth guide rail member, the third roller is in contact with the outer peripheral surface of the fourth rotating part, and an elastic member is provided to form a force for the sixth sliding block to tend to the rotating shaft. During the rotation of the rotating shaft, the cam acts on the sixth sliding block, and cooperates with the force of the elastic member to make the sixth sliding block reciprocate up and down. The frame is fixedly connected with a connecting plate, and the connecting plate is connected with two sets of transmission pairs, one set of transmission pairs includes a transverse swing arm and a longitudinal swing arm, the two transverse swing arms are located in the same horizontal direction and one end is close to each other and located below the sixth sliding block, and the other end of the transverse swing arm is connected with a hinge shaft forming a circumferential linkage cooperation, the hinge shaft can rotatably pass through the connecting plate to connect the longitudinal swing arm, and the hinge shaft and the longitudinal swing arm form a circumferential linkage cooperation, the longitudinal swing arm is close to the longitudinal arrangement, and its lower end constitutes the fourth output part;
[0032] The pin pushing assembly includes a seventh guide rail, a seventh sliding block, a push rod, and a push block. The seventh guide rail is fixed on the frame and located outside the fixture guide rail, the seventh sliding block cooperates with the seventh guide rail, the push rod is fixed to one end of the seventh sliding block close to the fixture guide rail, the fixture guide rail is provided with a push groove, the coil pins obtained by punching and stripping the material strip fall into the push groove, the push rod is inserted into the push groove to push the coil pins in the push groove onto the coil frame, the push block is fixed on the seventh sliding block, and the upper end thereof is provided with a linkage part that cooperates with the fourth output part.
[0033] The beneficial effects of the present invention are as follows: the present invention outputs driving force through only one driving mechanism to drive the coil skeleton conveying assembly, the material belt conveying assembly, the stamping assembly and the pin pushing assembly to move synchronously, thereby saving costs. At the same time, there is no need to consider whether the time interval of each action is sufficient to meet the reaction time of other actions, thereby greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still belong to the scope of the present invention.
[0035] Figure 1 It is a schematic diagram of the structure after the coil frame and coil pins are assembled;
[0036] Figure 2 It is a schematic diagram of the assembly process of the coil frame and the coil pin;
[0037] Figure 3 It is a structural schematic diagram of a coil pin assembly device of the present invention;
[0038] Figure 4 A schematic diagram of the structure of a driving component in an embodiment of the present invention;
[0039] Figure 5 This is a schematic diagram of the structure of a coil positioning fixture fixing a coil skeleton in an embodiment of the present invention;
[0040] Figure 6 This is a schematic diagram of the matching structure of a fixture aisle, a fixture push rod, and a fixture guide rail member in one embodiment of the present invention;
[0041] Figure 7 It is a structural schematic diagram of a clamp stepping driving assembly in one embodiment of the present invention;
[0042] Figure 8 It is a schematic diagram of the coordination structure of the coil positioning fixture and the fixture stepping driving assembly in one embodiment of the present invention;
[0043] Fig. 9 It is a schematic diagram of the coordination structure of the material belt conveying wheel and the rotating wheel stepping driving assembly in one embodiment of the present invention;
[0044] Fig.10 A cross-sectional view of a rotating wheel stepping driving assembly at one angle in one embodiment of the present invention;
[0045] Fig.11 A cross-sectional view of a rotating wheel stepping driving assembly at another angle in one embodiment of the present invention;
[0046] Fig.12 It is a schematic diagram of the coordination structure of the front guide assembly, the rear guide assembly, the stamping assembly, the pin pushing assembly, and the coil skeleton conveying assembly in one embodiment of the present invention;
[0047] Fig.13 It is a schematic diagram of the structure of a stamping assembly in one embodiment of the present invention;
[0048] Fig.14 A schematic diagram of the structure of a fixture guide rail member in an embodiment of the present invention;
[0049] Fig.15 It is a structural schematic diagram of a pin pushing component in an embodiment of the present invention;
[0050] In the figure,
[0051] Coil frame-a, coil pin-b, material strip-c, positioning hole-c1;
[0052] Coil skeleton conveying assembly-100, coil positioning fixture-110, fixture base body-111, coil fixing position-112, pushing groove-113, fixture aisle-120, fixture push rod-130, fixture guide rail member-140, conveying track-141, pushing groove-142, waste discharge port-143, fixture stepping pushing assembly-150, second track member-151, first pull wire limiting plate-1511, second sliding block-152, first pull wire fixing plate-1521, limiting pin-1522, first pull wire-153, first one-way pushing block-154, vertical surface-1541, action inclined surface-1542, torsion spring-155;
[0053] The material belt conveying assembly 200, the material belt conveying wheel 210, the connecting sleeve 211, the positioning pin 212, the one-way ratchet 220, the gear 230, the fixing frame 240, the second pull wire limiting plate 241, the first roller 242, the fourth track member 250, the fourth sliding block 260, the pushing tooth 261, the second pull wire 270, the second one-way push block 280, and the second pull wire fixing plate 290;
[0054] Stamping assembly-300, pin punch-310, strip punch-320, strip positioning pin-330, knife edge pressure plate-340, knife edge plate-350;
[0055] Pin pushing assembly-400, seventh guide rail member-410, seventh sliding block-420, push rod-430, push block-440, linkage part-441;
[0056] Driving assembly 500, input part 501, driving mechanism 510, rotating shaft 520, first rotating part 521, second rotating part 522, third rotating part 523, fourth rotating part 524, first guide rail member 531, first sliding block 532, third guide rail member 541, third sliding block 542, fifth guide rail member 551, fifth sliding block 552, second roller 553, third roller 561, sixth guide rail member 562, sixth sliding block 563, connecting plate 564, transverse swing arm 565, longitudinal swing arm 566, hinge shaft 567, fourth roller 568, rotation detection sensor 570;
[0057] Front bottom bracket-610, guide wheel-620, material belt feeding detection sensor-630, rotating wheel stop driving mechanism-640;
[0058] Rear bottom bracket - 710, pressure plate - 720. DETAILED DESCRIPTION
[0059] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.
[0060] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for distinguishing two non-identical entities with the same name or non-identical parameters. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. The subsequent embodiments will not explain this one by one.
[0061] The directions and positions mentioned in the present invention, such as up, down, front, back, left, right, inside, outside, top, bottom, side, etc., are only directions or positions with reference to the drawings. Therefore, the directions and positions used are used to explain and understand the present invention, but are not intended to limit the scope of protection of the present invention.
[0062] A coil pin assembly device, such as Figure 3 As shown, it includes a frame, a coil skeleton conveying assembly 100, a material strip conveying assembly 200, a stamping assembly 300 and a pin pushing assembly 400, wherein the coil skeleton conveying assembly 100 is used to convey the coil skeleton a, the material strip conveying assembly 200 is used to convey two material strips c located on both sides of the conveyed coil skeleton a, the stamping assembly 300 is used to stamp the two material strips c to obtain two coil pins b, and the pin pushing assembly 400 is used to push the two coil pins b from the left and right sides of the coil skeleton a into the coil skeleton a to complete the coil pin assembly device.
[0063] Also included is a drive assembly 500, such as Figure 4 As shown, the driving assembly 500 includes a driving mechanism 510 and a transmission assembly, wherein the transmission assembly includes an input portion 501 connected to the output shaft of the driving mechanism 510, a first output portion connected to the coil frame conveying assembly 100, a second output portion connected to the material belt conveying assembly 200, a third output portion connected to the stamping assembly 300, and a fourth output portion connected to the pin pushing assembly 400. That is, when the driving mechanism 510 drives the input portion 501, the first output portion, the second output portion, the third output portion, and the fourth output portion synchronously output the driving force, thereby driving the coil frame conveying assembly 100, the material belt conveying assembly 200, the stamping assembly 300 and the pin pushing assembly 400 to synchronously move, so that one driving mechanism 510 outputs the driving force, and synchronously drives the coil frame conveying assembly 100, the material belt conveying assembly 200, the stamping assembly 300 and the pin pushing assembly 400 to move simultaneously, which saves costs. At the same time, there is no need to consider whether the time interval of each action is sufficient to meet the reaction time of other actions, which greatly improves production efficiency.
[0064] Specifically, the driving mechanism 510 is a rotary driving mechanism, which may be a motor, a hydraulic cylinder, etc. In this embodiment, a rotary motor is specifically used. Figure 4 As shown, the transmission assembly includes a rotating shaft 520, on which are provided a first rotating part 521, a second rotating part 522, a third rotating part 523, and a fourth rotating part 524 that rotate synchronously. The first rotating part 521, the second rotating part 522, the third rotating part 523, and the fourth rotating part 524 are respectively matched with the first output part, the second output part, the third output part, and the fourth output part.
[0065] The first rotating part 521 is a guide groove opened on the rotating shaft 520, and the first output part is a first sliding block 532 matched with a first guide rail member 531. The first guide rail member 531 is fixed on the frame. Under the action of the first guide rail member 531, the first sliding block 532 only moves along the axial direction of the rotating shaft 520. The first sliding block 532 is plug-in-matched with the guide groove. During the rotation of the rotating shaft 520, the first sliding block 532 moves back and forth along the axial direction of the rotating shaft 520 under the guiding action of the guide groove.
[0066] The coil frame conveying assembly 100 includes a coil positioning fixture 110, a fixture passage 120, a fixture push rod 130, a fixture guide rail 140, and a fixture stepping push assembly 150. The coil positioning fixture 110 is used to fix a plurality of coil frames a arranged in sequence along the conveying direction, and its structure is as follows: Figure 5 As shown, the fixture base body 111 includes a plurality of coil fixing positions 112 at the upper end and a push groove 113 corresponding to the number and position of the coil fixing positions 112 at the lower end. Figure 6 , Figure 8 As shown, the clamp guide member 140 is provided with two and the two clamp guide members 140 form a conveying track 141 for supporting the coil positioning clamp 110 and for moving the coil positioning clamp 110, the clamp aisle 120 is arranged at the front end of the conveying track 141 formed by the clamp guide member 140, the clamp push rod 130 is used to push the coil positioning clamp 110 in the clamp aisle 120 onto the conveying track 141 formed by the clamp guide member 140, the clamp stepping pushing assembly 150 is arranged at the lower end of the conveying track formed by the clamp guide member 140, and cooperates with the pushing groove 113 at the lower end of the coil positioning clamp 110 to realize the stepping movement of the coil positioning clamp 110 along the conveying track.
[0067] The corresponding rotating shaft 520 is provided with a rotation detection sensor 570 for detecting its rotation, specifically, a proximity sensor arranged corresponding to the first rotating part 521. Since the first rotating part 521 is a guide groove, the rotation detection sensor 570 corresponds to the first rotating part 521 for detection in the area where the radial position changes. After the rotating shaft 520 rotates one circle, the rotation detection sensor 570 can accurately identify and count. When the number of rotations of the rotating shaft 520 is the same as the fixed number of coil skeletons a installed by the coil positioning fixture 110, all coil skeletons a on one coil positioning fixture 110 are assembled, and the next coil positioning fixture 110 needs to be transported, that is, the coil positioning fixture 110 is loaded into the fixture aisle 120, and then pushed to the conveying track 141 formed by the fixture guide rail 140 through the fixture push rod 130.
[0068] Specifically, Figure 7As shown, the clamp stepping push assembly 150 includes a second rail member 151, a second sliding block 152, a first pull wire 153, a first one-way push block 154, and a torsion spring 155. The second rail member 151 is fixed on the frame and has a first pull wire limiting plate 1511. The second sliding block 152 can be slidably limited on the second rail member 151 along the conveying direction and has a first pull wire fixing plate 1521. An elastic member is provided to form a force on the second sliding block 152 in the conveying direction. In the present invention, In the embodiment, a compression spring (not shown in the accompanying drawings) is specifically used and is arranged between the first wire limit plate 1511 and the first wire fixing plate 1521; the first wire 153 passes through the first wire limit plate 1511, one end of which is fixedly connected to the first wire fixing plate 1521 and the other end is fixedly connected to the first sliding block 532. When the first sliding block 532 moves back and forth along the axial direction of the rotating shaft 520, the second sliding block 152 slides back and forth along the conveying direction in cooperation with the action of the compression spring. The first one-way push block 154 is hingedly connected to the second sliding block 152, and its upper end is protruding relative to the upper end of the second sliding block 152 so that it can be inserted into the pushing groove 113. The two sides of the upper end of the first one-way push block 154 are respectively a vertical surface 1541 and an action inclined surface 1542. The second sliding block 152 is provided with a limit pin 1522 located on one side of the vertical surface 1541 to limit the vertical surface 1541. The first one-way push block 154 can rotate to have a first position in which the vertical surface 1541 abuts against the limit pin 1522 and a second position in which the vertical surface 1541 leaves the limit pin 1522. When the second sliding block 152 slides back and forth along the conveying direction, the vertical surface 1541 and the action inclined surface 1542 interact with the clamp base body 111 alternately. When the vertical surface 1541 acts on When the clamp base body 111 is in the state of rotation, the torsion spring 155 acts on the first one-way push block 154 to keep the first one-way push block 154 in the first position, and the vertical surface 1541 pushes the coil positioning fixture 110 to step one position along the conveying track. When the action inclined surface 1542 acts on the clamp base body 111, the clamp base body 111 pushes the first one-way push block 154 to turn to the second position and leave one push slot 113 and reset to the next push slot 113 under the action of the torsion spring 155, so that the rotating shaft 520 rotates one circle, the first pull wire 153 is pulled once and reset, the second sliding block 152 completes a reciprocating slide once, and the first one-way push block 154 pushes the coil positioning fixture 110 to step one position along the conveying track and reset to the next push slot 113. The outer shell of the first pull wire 153 is provided with a pull wire sleeve, and the two ends of the pull wire sleeve are limited. When the first pull wire 153 is pulled, it moves in the pull wire sleeve.
[0069] The second rotating part 522 is a guide groove opened on the rotating shaft 520, and the second output part is a third sliding block 542 matched with a third guide rail member 541. The third guide rail member 541 is fixed on the frame. Under the action of the third guide rail member 541, the third sliding block 542 only moves along the axial direction of the rotating shaft 520. The third sliding block 542 is plug-in-matched with the guide groove. During the rotation of the rotating shaft 520, the third sliding block 542 moves back and forth along the axial direction of the rotating shaft 520 under the guiding action of the guide groove.
[0070] like Figure 2 As shown, the material strip c is provided with a positioning hole c1, as shown in FIG. Fig. 9 As shown, the material belt conveying assembly 200 includes two material belt conveying wheels 210 and a rotating wheel stepping driving assembly. The material belt conveying wheels 210 cooperate with the material belt c so that the material belt conveying wheels 210 rotate to drive the material belt c to be conveyed, and the two material belt conveying wheels 210 rotate synchronously, and the rotating wheel stepping driving assembly is used to drive the material belt conveying wheels 210 to rotate step by step.
[0071] The two material belt conveying wheels 210 are spaced a certain distance apart to form a space for the coil skeleton conveying assembly 100 to pass through, and the two material belt conveying wheels 210 are connected as a whole through a connecting sleeve 211 to form synchronous rotation, and the rotating wheel stepping driving assembly cooperates with one of the material belt conveying wheels 210 to rotate it.
[0072] A plurality of positioning pins 212 are fixed at equal intervals along the circumferential direction on the outer circumference of the material belt conveying wheel 210. The positioning pins 212 cooperate with the positioning holes c1 on the material belt c to realize the rotation of the material belt conveying wheel 210 to drive the material belt c to be conveyed.
[0073] The wheel stepping push assembly includes a one-way ratchet 220, a gear 230, a fixing frame 240, a fourth track member 250, a fourth sliding block 260, a second pull wire 270, and a second one-way push block 280. The one-way ratchet 220 and the gear 230 are connected to one side of a material belt conveying wheel 210 and form a circumferential linkage with the material belt conveying wheel 210. The number of teeth of the one-way ratchet 220, the number of teeth of the gear 230, and the number of positioning pins 212 are all equivalent. A pull wire sleeve is provided on the outer shell of the second pull wire 270, and the two ends of the pull wire sleeve are limited. When the second pull wire 270 is pulled, it moves in the pull wire sleeve.
[0074] The fixed frame 240 is fixed on the frame and has a second wire pull limit plate 241, the fourth track member 250 is fixed on the fixed frame 240, the fourth sliding block 260 can be slidably limited on the fourth track member 250, and an elastic member is provided to form a force on the fourth sliding block 260 tending to the one-way ratchet 220. In this embodiment, a compression spring (not shown in the accompanying drawings) is specifically used between the frame and the fourth sliding block 260; a second wire pull fixing plate 290 is hingedly connected to the fixed frame 240, one end of the second wire pull fixing plate 290 is hingedly connected to the fourth sliding block 260 and the other end is fixedly connected to one end of the second wire pull 270, the second wire pull 270 passes through the second wire pull limit plate 241 and the other end is fixedly connected to the third sliding block 542, when the third sliding block 542 moves back and forth along the axial direction of the rotating shaft 520, the fourth sliding block 260 slides back and forth along the conveying direction in cooperation with the action of the compression spring.
[0075] like Fig.10 As shown, the second one-way push block 280 is hingedly connected to the fourth sliding block 260, and is provided with a push tooth 261, and an elastic member is provided to act on the second one-way push block 280 so that the push tooth 261 cooperates with the outer periphery of the one-way ratchet 220. When the fourth sliding block 260 moves toward the one-way ratchet 220, the push tooth 261 pushes the one-way ratchet 220 to rotate, thereby rotating the two material belt conveying wheels 210. When the fourth sliding block 260 is away from the one-way ratchet 220, the one-way ratchet 220 does not rotate. In this embodiment, the elastic member is a compression spring (not shown in the drawings) arranged between the second one-way push block 280 and the fourth sliding block 260.
[0076] like Fig.11 As shown, the fixing frame 240 is also provided with a first roller 242 that can move up and down relative to the fixing frame 240. An elastic member is provided between the first roller 242 and the fixing frame 240 so that the first roller 242 fits the outer periphery of the gear 230. The first roller 242 forms a stepping limit effect on the gear 230 by cooperating with the tooth grooves between the adjacent convex teeth of the gear 230, thereby forming a stepping limit effect on the material belt conveying wheel 210, that is, the material belt conveying wheel 210 can be stepped and rotated at a preset angle as much as possible, so that the material belt c is stepped and conveyed at a preset conveying interval. In this embodiment, the elastic member that acts on the first roller 242 is specifically configured as a compression spring (not shown in the drawings) provided between the first roller 242 and the fixing frame 240.
[0077] The material belt conveying assembly 200 further includes a front guide assembly disposed at the front side of the rotating wheel stepping driving assembly and a rear guide assembly disposed at the rear side of the rotating wheel stepping driving assembly. Fig.12As shown, the front guide assembly includes a front bottom bracket 610 and a guide wheel 620 arranged on the front bottom bracket 610, and the rear guide assembly includes a rear bottom bracket 710 and a pressure plate 720 hingedly connected to the rear bottom bracket 710. The material belt c cooperates with the material belt conveying wheel 210 after bypassing the gap of the guide wheel 620, and after bypassing the material belt conveying wheel 210, it passes through the gap between the rear bottom bracket 710 and the pressure plate 720 and then extends into the stamping assembly 300.
[0078] A material belt feeding detection sensor 630 is also provided, and a wheel stop driving mechanism 640 is provided on the wheel stepping driving assembly. Fig.12 As shown, the material belt feeding detection sensor 630 is installed on the front bottom bracket 610 to detect whether the material belt c is continuously fed. Fig.10 As shown, the rotary wheel stop driving mechanism 640 is arranged on the fourth sliding block 260 and cooperates with the second one-way push block 280. When the rotary wheel stop driving mechanism 640 is in motion, the pushing tooth 261 of the second one-way push block 280 moves away from the one-way ratchet 220. When the fourth sliding block 260 moves toward the one-way ratchet 220, the pushing tooth 261 cannot normally push the one-way ratchet 220 to rotate. In this embodiment, the rotary wheel stop driving mechanism 640 is specifically a cylinder.
[0079] The third rotating part 523 is a cam that rotates synchronously on the rotating shaft 520, and the third output part is a fifth sliding block 552 that cooperates with a fifth guide rail 551. The fifth guide rail 551 is fixed on the frame. Under the action of the fifth guide rail 551, the fifth sliding block 552 only slides downward along the rotating shaft 520. The fifth sliding block 552 is rotatably connected with a second roller 553, which fits the outer peripheral surface of the third rotating part 523, and an elastic member is provided to form a force for the fifth sliding block 552 to move toward the rotating shaft 520. During the rotation of the rotating shaft 520, the cam acts on the fifth sliding block 552, and cooperates with the force of the elastic member to cause the fifth sliding block 552 to slide back and forth up and down. The lower end of the fifth sliding block 552 is fixedly connected to the stamping assembly 300 to realize the reciprocating stamping operation of the stamping assembly 300. In this embodiment, the elastic member is a compression spring (not shown in the drawings) arranged between the fifth sliding block 552 and the fifth guide rail 551.
[0080] like Fig.13As shown, the stamping assembly 300 includes an upper die assembly and a lower die assembly. The specific structure of the upper die assembly and the lower die assembly is the structure of an existing conventional blanking device, which will not be elaborated here. The upper die assembly cooperates with the fifth sliding block 552. The upper die assembly includes a pin punch 310, a material strip punch 320, and a material strip positioning needle 330. The material strip positioning needle 330 is used to cooperate with the positioning hole c1 of the material strip c to prevent the material strip c from moving. The lower die assembly is fixed on the frame, including a knife plate 350 fixed above the fixture guide rail 140 and a knife edge pressure plate 340 fixed above the knife edge plate 350. The pin punch 310 and the material strip punch 320 are arranged along the conveying direction. The pin punch 310 and the knife edge plate 350 cooperate to punch and remove the material from the material strip c to obtain the coil pin b, and drop it onto the fixture guide rail 140; as shown Fig.14 As shown, a waste outlet 143 is provided on the fixture guide rail 140, and the strip punch 320 and the blade plate 350 cooperate to punch the stripped strip c into small sections, which are discharged from the waste outlet 143 of the fixture guide rail 140 as waste.
[0081] The fourth rotating part 524 is a cam that is arranged on the rotating shaft 520 and rotates synchronously. The fourth rotating part 524 cooperates with a sixth sliding block 563 that is rotatably connected to the third roller 561 and cooperates with the sixth guide member 562. Under the action of the sixth guide member 562, the third roller 561 fits the outer peripheral surface of the fourth rotating part 524, and an elastic member is provided to form a force for the sixth sliding block 563 to tend to the rotating shaft 520. During the rotation of the rotating shaft 520, the cam acts on the sixth sliding block 563, and cooperates with the force of the elastic member to make the sixth sliding block 563 reciprocate up and down. There is a connecting plate 564, and two groups of transmission pairs are connected to the connecting plate 564. One group of transmission pairs includes a transverse swing arm 565 and a longitudinal swing arm 566. The two transverse swing arms 565 are located in the same horizontal direction and one end is close to each other and located below the sixth sliding block 563. The other end of the transverse swing arm 565 is connected to a hinge shaft 567 that forms a circumferential linkage. The hinge shaft 567 can be rotatably passed through the connecting plate 564 to connect the longitudinal swing arm 566, and the hinge shaft 567 and the longitudinal swing arm 566 form a circumferential linkage. The longitudinal swing arm 566 is close to the longitudinal setting, and its lower end constitutes the fourth output part. Specifically, the transverse swing arm 565 is rotatably connected to one end close to each other and is equipped with a fifth roller 569. The elastic member is a tension spring connected to the frame and the transverse swing arm 565 at one end close to each other. When the sixth sliding block 563 moves downward under the action of the cam thrust, it acts on the fifth roller 569 to press it downward, and the transverse swing arm 565 rotates around the hinge shaft 567, driving the longitudinal swing arm 566 to swing the lower end of the longitudinal swing arm 566 outward. When the sixth sliding block 563 loses the thrust of the cam, the tension spring resets and pulls the transverse swing arm 565 to move the sixth sliding block 563 upward, and at the same time, the lower end of the longitudinal swing arm 566 swings inward.
[0082] The pin pushing assembly 400 includes a seventh guide rail member 410, a seventh sliding block 420, a push rod 430, and a push block 440. The seventh guide rail member 410 is fixed on the frame and is located outside the fixture guide rail member 140. The seventh sliding block 420 cooperates with the seventh guide rail member 410. The push rod 430 is fixed to one end of the seventh sliding block 420 close to the fixture guide rail member 140. Fig.14 As shown, a pushing groove 142 is provided on the clamp guide member 140, and the coil pin b obtained by punching and stripping the material strip c falls into the pushing groove 142, and the push rod 430 is inserted into the pushing groove 142 to push the coil pin b in the pushing groove 142 onto the coil skeleton a. The pushing block 440 is fixed on the seventh sliding block 420, and a linkage part 441 cooperating with the fourth output part is provided at its upper end. Specifically, the lower end of the longitudinal swing arm 566 is rotatably connected to the fourth roller 568, and the linkage part 441 is a U-shaped groove for the fourth roller 568 to be inserted.
[0083] The above disclosure is only the preferred embodiment of the present invention, which certainly cannot be used to limit the scope of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope of the present invention.
Claims
1. A coil pin assembly device, comprising: frame; A coil frame conveying assembly (100) fixedly used for conveying the coil frame (a); A material belt conveying assembly (200) for conveying two material belts (c) located on both sides of the coil frame (a); A stamping assembly (300) is used to stamp two material strips (c) to obtain two coil pins (b); A pin pushing assembly (400) is used to push two coil pins (b) obtained by stamping into the coil frame (a) from the left and right sides of the coil frame (a); Features: It also includes a driving component (500), the driving component (500) includes a driving mechanism (510) and a transmission component, the transmission component includes an input part (501) connected to the output shaft of the driving mechanism (510), a first output part connected to the coil skeleton conveying component (100), a second output part connected to the material belt conveying component (200), a third output part connected to the stamping component (300), and a fourth output part connected to the pin pushing component (400). When the driving mechanism (510) drives the input part (501), the first output part, the second output part, the third output part, and the fourth output part act synchronously to output driving force.
2. The coil pin assembly device according to claim 1, characterized in that: The driving mechanism (510) is a rotating driving mechanism, and the transmission assembly includes a rotating shaft (520). The rotating shaft (520) is provided with a first rotating part (521), a second rotating part (522), a third rotating part (523), and a fourth rotating part (524) that rotate synchronously. The first rotating part (521), the second rotating part (522), the third rotating part (523), and the fourth rotating part (524) are respectively matched with the first output part, the second output part, the third output part, and the fourth output part.
3. The coil pin assembly device according to claim 2, characterized in that: The first rotating part (521) is a guide groove provided on the rotating shaft (520); the first output part is a first sliding block (532) matched with a first guide rail member (531); the first guide rail member (531) is fixed on the frame; under the action of the first guide rail member (531), the first sliding block (532) only moves along the axial direction of the rotating shaft (520); the first sliding block (532) is plug-fitted with the guide groove; when the rotating shaft (520) rotates one circle, the first sliding block (532) moves back to the axial direction of the rotating shaft (520) once under the guidance of the guide groove; The coil frame conveying assembly (100) includes a first pull wire (153), one end of which is fixedly connected to a first sliding block (532). When the first sliding block (532) completes a resetting movement along the axial direction of the rotating shaft (520), the first pull wire (153) completes a stepping conveying action of the coil frame (a).
4. The coil pin assembly device according to claim 3, characterized in that: The coil frame conveying assembly (100) comprises a coil positioning fixture (110), a fixture guide rail (140), and a fixture stepping pushing assembly (150); The coil positioning fixture (110) is used to fix a plurality of coil skeletons (a) arranged in sequence along a conveying direction, and comprises a fixture base body (111), wherein the upper end of the fixture base body (111) is provided with a plurality of coil fixing positions (112) and the lower end is provided with pushing grooves (113) corresponding to the number and position of the coil fixing positions (112); The fixture guide rail member (140) is provided with two and the two fixture guide rail members (140) form a conveying track (141) for supporting the coil positioning fixture (110) and for allowing the coil positioning fixture (110) to move; the fixture stepping pushing assembly (150) comprises a second track member (151), a second sliding block (152), a first pulling wire (153), a first unidirectional pushing block (154), and a torsion spring (155); The second track member (151) is fixed on the frame and has a first wire-pulling limit plate (1511); the second sliding block (152) can be slidably limited on the second track member (151) along the conveying direction and has a first wire-pulling fixed plate (1521); an elastic member is provided to exert a force on the second sliding block (152) toward the conveying direction; the first wire (153) passes through the first wire-pulling limit plate (1511), one end of which is fixedly connected to the first wire-pulling fixed plate (1521) and the other end is fixedly connected to the first sliding block (532); when the first sliding block (532) moves back and forth along the axial direction of the rotating shaft (520), the second sliding block (152) slides back and forth along the conveying direction in cooperation with the action of the elastic member; The first one-way push block (154) is hingedly connected to the second sliding block (152) and its upper end is protruding relative to the upper end of the second sliding block (152) so that it can be inserted into the pushing groove (113). The upper end of the first one-way push block (154) is provided with a vertical surface (1541) and an action inclined surface (1542) on both sides. The second sliding block (152) is provided with a limit pin (1522) located on one side of the vertical surface (1541) to limit the vertical surface (1541). The first one-way push block (154) can rotate to a first position in which the vertical surface (1541) abuts against the limit pin (1522) and a second position in which the vertical surface (1541) leaves the limit pin (1522). The second sliding block (152) reciprocates along the conveying direction. During sliding, the vertical surface (1541) and the action inclined surface (1542) interact with the fixture base body (111) alternately. When the vertical surface (1541) acts on the fixture base body (111), the torsion spring (155) acts on the first one-way push block (154) to keep the first one-way push block (154) in the first position. The vertical surface (1541) pushes the coil positioning fixture (110) to step one position along the conveying track. When the action inclined surface (1542) acts on the fixture base body (111), the fixture base body (111) pushes the first one-way push block (154) to turn to the second position and leave one push groove (113) and reset to the next push groove (113) under the action of the torsion spring (155).
5. The coil pin assembly device according to claim 2, characterized in that: The second rotating part (522) is a guide groove provided on the rotating shaft (520); the second output part is a third sliding block (542) matched with a third guide rail member (541); the third guide rail member (541) is fixed on the frame; under the action of the third guide rail member (541), the third sliding block (542) only moves along the axial direction of the rotating shaft (520); the third sliding block (542) is plug-fitted with the guide groove; when the rotating shaft (520) rotates one circle, the third sliding block (542) moves back to the axial direction of the rotating shaft (520) once under the guidance of the guide groove; The material belt conveying assembly (200) includes a second pull wire (270), one end of which is fixedly connected to the third sliding block (542). When the third sliding block (542) completes a resetting movement along the axial direction of the rotating shaft (520), the second pull wire (270) completes a stepping conveying action of the material belt (c).
6. The coil pin assembly device according to claim 5, characterized in that: The material belt conveying assembly (200) comprises two material belt conveying wheels (210) and a rotating wheel stepping driving assembly including a second pull wire (270); The material belt (c) is provided with positioning holes (c1), and a plurality of positioning pins (212) are fixed at equal intervals along the circumferential direction on the outer circumference of the material belt conveying wheel (210), and the positioning pins (212) cooperate with the positioning holes (c1) on the material belt (c) to realize the rotation of the material belt conveying wheel (210) to drive the material belt (c) to be conveyed; The rotating wheel stepping driving assembly is used to drive two material belt conveying wheels (210) to rotate step by step.
7. The coil pin assembly device according to claim 6, characterized in that: The two material belt conveying wheels (210) are spaced at a certain distance to form a space for the coil frame conveying assembly (100) to pass through, and the two material belt conveying wheels (210) are connected as a whole via a connecting sleeve (211) to form synchronous rotation; The rotating wheel stepping push assembly comprises a one-way ratchet (220), a fixing frame (240), a fourth track member (250), a fourth sliding block (260), a second pull line (270), and a second one-way push block (280); the one-way ratchet (220) is connected to one side of a material belt conveying wheel (210) and forms a circumferential linkage with the material belt conveying wheel (210); The fixed frame (240) is fixed on the frame and has a second wire-pulling limit plate (241), the fourth track member (250) is fixed on the fixed frame (240), the fourth sliding block (260) can be slidably limited on the fourth track member (250), and an elastic member is provided to form a force on the fourth sliding block (260) tending to the one-way ratchet (220), and the fixed frame (240) is hinged with a second wire-pulling fixed plate (290), one end of the second wire-pulling fixed plate (290) is hingedly connected to the fourth sliding block (260) and the other end is fixedly connected to one end of the second wire (270), the second wire (270) passes through the second wire-pulling limit plate (241) and the other end is fixedly connected to the third sliding block (542), when the third sliding block (542) moves back and forth along the axial direction of the rotating shaft (520), the fourth sliding block (260) slides back and forth along the conveying direction in cooperation with the action of the elastic member; The second one-way push block (280) is hingedly connected to the fourth sliding block (260), and is provided with a pushing tooth (261). An elastic member is provided to act on the second one-way push block (280) so that the pushing tooth (261) cooperates with the outer periphery of the one-way ratchet (220). When the fourth sliding block (260) moves toward the one-way ratchet (220), the pushing tooth (261) pushes the one-way ratchet (220) to rotate, thereby causing the two material conveying wheels (210) to rotate. When the fourth sliding block (260) is away from the one-way ratchet (220), the one-way ratchet (220) does not rotate.
8. The coil pin assembly device according to claim 7, characterized in that: The rotating wheel stepping driving assembly comprises a gear (230), the number of teeth on the outer circumference of the gear (230) is equivalent to the number of teeth on the outer circumference of the one-way ratchet (220), and the gear (230) and the one-way ratchet (220) are circumferentially linked and matched; A first roller (242) is also provided which can move up and down relative to the fixed frame (240); an elastic member is provided between the first roller (242) and the fixed frame (240) so that the first roller (242) fits the outer periphery of the gear (230); the first roller (242) forms a stepping limit function for the gear (230) by cooperating with the tooth grooves between the adjacent convex teeth of the gear (230).
9. The coil pin assembly device according to claim 2, characterized in that: The third rotating part (523) is a cam that is arranged on the rotating shaft (520) and rotates synchronously. The third output part is a fifth sliding block (552) that is matched with a fifth guide rail member (551). The fifth guide rail member (551) is fixed on the frame. Under the action of the fifth guide rail member (551), the fifth sliding block (552) only slides downward along the direction of the rotating shaft (520). The fifth sliding block (552) is rotatably connected to a second roller (553). The second roller (553) 53) is in contact with the outer peripheral surface of the third rotating part (523), and an elastic member is provided to form a force on the fifth sliding block (552) toward the rotating shaft (520). During the rotation of the rotating shaft (520), the cam acts on the fifth sliding block (552), and with the force of the elastic member, the fifth sliding block (552) slides back and forth up and down. The lower end of the fifth sliding block (552) is fixedly connected to the stamping assembly (300), thereby realizing the reciprocating stamping operation of the stamping assembly (300).
10. The coil pin assembly device according to claim 2, characterized in that: The fourth rotating part (524) is a cam that is arranged on the rotating shaft (520) and rotates synchronously. The fourth rotating part (524) is matched with a sixth sliding block (563) that is rotatably connected to the third roller (561) and is matched with a sixth guide rail member (562). Under the action of the sixth guide rail member (562), the third roller (561) fits the outer peripheral surface of the fourth rotating part (524), and an elastic member is provided to form a force on the sixth sliding block (563) toward the rotating shaft (520). During the rotation of the rotating shaft (520), the cam acts on the sixth sliding block (563), and the sixth sliding block (563) slides back and forth up and down in cooperation with the force of the elastic member. The frame is fixedly connected to A connecting plate (564) is provided, and two groups of transmission pairs are connected to the connecting plate (564), and one group of transmission pairs includes a transverse swing arm (565) and a longitudinal swing arm (566), and the two transverse swing arms (565) are located in the same horizontal direction and one end of the two transverse swing arms (565) is close to each other and located below the sixth sliding block (563), and the other end of the transverse swing arm (565) is connected to a hinge shaft (567) that forms a circumferential linkage, and the hinge shaft (567) can rotate through the connecting plate (564) to connect the longitudinal swing arm (566), and the hinge shaft (567) and the longitudinal swing arm (566) form a circumferential linkage, and the longitudinal swing arm (566) is arranged close to the longitudinal direction, and its lower end constitutes a fourth output part; The pin pushing assembly (400) comprises a seventh guide rail member (410), a seventh sliding block (420), a push rod (430), and a pushing block (440); the seventh guide rail member (410) is fixed on the frame and is located outside the fixture guide rail member (140); the seventh sliding block (420) cooperates with the seventh guide rail member (410); the push rod (430) is fixed on one side of the seventh sliding block (420) close to the fixture guide rail member (140); At the end, a material pushing groove (142) is provided on the clamp guide rail member (140), and the coil pin (b) obtained by punching and stripping the material strip (c) falls into the material pushing groove (142), and the push rod (430) is inserted into the material pushing groove (142) to push the coil pin (b) in the material pushing groove (142) onto the coil frame (a), and the push block (440) is fixed on the seventh sliding block (420), and its upper end is provided with a linkage part (441) that cooperates with the fourth output part.
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