Orah pulp extracting and juicing all-in-one machine
By designing the Wogan pulp extraction and juicer integrated machine, using the linkage power transmission mechanism and locking structure, the automation of Wogan pulp extraction, juice and collection is achieved, and the problem of low mechanization efficiency of Wogan deep processing in the existing technology is solved. Improves productivity and safety.
Patent Information
- Application Number
- CN202411504661.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing mechanization technology for deep processing of Wogan is relatively lacking, especially the process of Wogan pulp extraction and juice extraction is low, the labor intensity is high, and the safety is low. Most of the existing equipment is domestic or small-scale production, which is not suitable for large-scale production.
A Wogan pulp extraction and juicer integrated machine is designed, including a hopper, a power transmission mechanism, a pulp extraction mechanism, a juicer mechanism and a collection container. It adopts a linked power transmission mechanism and a locking structure to realize pulp extraction, juicer and The collection functions are integrated, using components such as rubber blades and cylindrical cams to ensure stability of peeling and rotary extraction.
The automation of extracting, juicing and collecting of Wogan pulp is achieved, which improves production efficiency, ensures the stability of peeling and the smooth removal of the pulp from the peel, reduces labor intensity and safety risks, and is suitable for large-scale production.
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Figure CN119257256A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of industrial juice extraction, and in particular relates to an all-in-one machine for extracting and extracting citrus pulp. Background Art
[0002] If the Wogan is to be processed into beverage products, it needs to be cleaned, peeled, and juiced. At present, the mechanized technology for deep processing of Wogan is relatively lacking. There are some citrus juice and peeling equipment on the market, but most of them are used by households or individual fruit merchants, beverage stalls, etc., and the peeling and juicing processes are separate, which is inefficient, labor-intensive and unsafe. Therefore, a Wogan pulp extraction and juicing machine is needed to realize mechanical automation of the extraction of pulp and juicing.
[0003] For example, the Chinese patent with the announcement number CN113017100B discloses a fruit peeling, core removal and juice extraction machine for food processing, including a frame, a vacuum pump is fixedly installed on the top of the frame, and a filter tube is fixedly installed on the left side of the vacuum pump, and one end of the filter tube passes through the inside of the material receiving box. However, this patent requires manual feeding of materials one by one for processing, and uses mechanical claws for transportation, which is slow and inefficient, and is not suitable for large-scale mechanized production; at the same time, this patent uses a moving blade for cutting when peeling and extracting the pulp, which does not fit the fruit well, and may cause unclean peeling or waste.
[0004] For example, the Chinese patent with the announcement number CN203987451U discloses a water cup equipped with a juice squeezing and pulp extraction component, including a water cup body, the water cup body is formed by connecting a lower cup body and an upper cup body, the upper cup body is connected to a cup cover, and a juice squeezing and pulp extraction component is installed at the connection between the lower cup body and the upper cup body for squeezing juice with the lower cup body. However, this patent is only for a household juicer, with a small capacity and low efficiency, and the pulp extraction and juicing need to be done manually. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides an all-in-one machine for extracting and squeezing mandarin orange pulp.
[0006] The present invention is achieved through the following technical solutions.
[0007] The present invention provides an all-in-one machine for extracting and juicing mandarin orange pulp, comprising a hopper, a frame, a power transmission mechanism, a pulp extraction mechanism, a juicing mechanism and a collection container;
[0008] The feeding hopper and the power transmission mechanism are arranged on the frame, and the pulp extraction mechanism, the juice extraction mechanism and the collection container are arranged inside the frame;
[0009] The power transmission mechanism comprises a transmission shaft and a cam, the pulp extraction mechanism comprises a material distribution frame and a first roller, the transmission shaft is connected to the material distribution frame, and the cam is slidably connected to the first roller;
[0010] The feeding hopper is arranged above the pulp extraction mechanism, the pulp extraction mechanism is arranged above the juice extraction mechanism and the collecting container, and the juice extraction mechanism is arranged above the collecting container.
[0011] Preferably, the frame includes a transverse plate, a middle plate, a top plate, a bottom plate, a turntable and columns; the columns respectively fix the transverse plate, the middle plate, the top plate and the bottom plate, the top plate is arranged above the middle plate, the middle plate is arranged above the bottom plate, the transverse plate is arranged between the middle plate and the bottom plate, and the turntable is arranged on the middle plate.
[0012] Preferably, the power transmission mechanism further comprises: a driving motor, a coupling, a first bearing seat, a cam shaft, a second bearing seat, a driving bevel gear, a driven bevel gear, a third bearing seat, an intermediate shaft, a groove wheel, a driving dial, a motor bracket and a transmission main bracket;
[0013] The motor bracket and the transmission main bracket are respectively arranged on the top plate, the main body of the drive motor is fixed on the motor bracket, the first bearing seat and the second bearing seat are arranged above both sides of the transmission main bracket, the third bearing seat is fixed on the left side of the transmission main bracket, the two ends of the cam shaft are arranged on the first bearing seat and the second bearing seat, and the shaft of the drive motor is coaxially connected to the right end of the cam shaft through a coupling;
[0014] The cam is arranged in the middle section of the cam shaft, the driving bevel gear is arranged at the left end of the cam shaft, the intermediate shaft is arranged on the third bearing seat, the driven bevel gear is arranged on the intermediate shaft, and the driving bevel gear is meshed with the driven bevel gear;
[0015] The active dial is arranged on the intermediate rotating shaft, the transmission shaft is connected to the frame, the groove wheel is arranged on the transmission shaft, and the active dial and the groove wheel form a groove wheel mechanism, so that the transmission shaft rotates periodically with pauses.
[0016] Preferably, the pulp extraction mechanism further comprises a fixed fruit plate, an extraction claw mechanism, a first return spring, an upper support plate and a connecting rod;
[0017] The fixed fruit tray is arranged on the distribution rack;
[0018] The first roller is hinged to the upper support plate, and the upper support plate is connected to the extraction claw mechanism through a connecting rod;
[0019] The connecting rod passes through the top plate to connect the extraction claw mechanism, and the first return spring is arranged between the upper support plate and the top plate.
[0020] Preferably, the extraction claw mechanism comprises a connecting plate, a sliding column, a pull rod, a transverse support rod, a guide cylindrical groove, a guide sheet, a blade, a guide claw, a locking rod, a guide block, a cylindrical block, a spring card, a cylindrical cam, a bearing and a shackle;
[0021] One side of the connecting plate is connected to the connecting rod, and the other side is connected to the sliding column, the sliding column is slidably connected to the guide cylindrical groove, the transverse support rod is arranged on the side of the guide cylindrical groove, the pull rod passes through the transverse support rod and is respectively connected to the connecting plate and the guide piece, and the guide piece is connected to the blade;
[0022] The guide claw is connected to the horizontal support rod, and the guide piece is slidably connected to the guide claw through a bearing;
[0023] The spring card and the guide block are respectively arranged on the connecting plate, the locking rod is respectively connected to the transverse supporting rod and the spring card, the cylindrical block is connected to the spring card, and the shackle is fixed under the top plate;
[0024] The cylindrical cam is connected to the guide cylindrical groove.
[0025] Preferably, a first hinge support is provided on the connecting plate, and the pull rod is connected to the connecting plate via the first hinge support;
[0026] The guide plate is provided with a second hinge support, and the pull rod is connected to the guide plate via the second hinge support;
[0027] The transverse support rod is provided with a fixed cylindrical pin, and the locking rod is connected to the transverse support rod via the fixed cylindrical pin.
[0028] Preferably, a second return spring and a push main rod are arranged in the wire cylindrical groove;
[0029] The pushing main rod is fixed below the sliding column, and a second roller is arranged on the pushing main rod;
[0030] The second return spring is connected to the cylindrical cam;
[0031] The cylindrical cam is provided with an oblique groove and an oblique hook.
[0032] Preferably, the main body of the blade is made of rubber, a transverse blade is provided on the blade, a longitudinal blade is provided on the guide blade, and the transverse blade and the longitudinal blade are made of stainless steel.
[0033] Preferably, the juice extraction mechanism comprises a guide mesh bar, a trough, a pulp hopper, a sensor, a trough support plate, a push cylinder support plate, a push rod, an electric push cylinder, a squeeze head and a guide plate;
[0034] The pressing groove support plate is connected to the lower end of the horizontal plate, the pressing groove is arranged on the pressing groove support plate, the pulp hopper is connected to the pressing groove, the sensor is arranged on one side of the pulp hopper, a discharge port is arranged at the bottom of the pressing groove, and the guide mesh bar is connected to the pressing groove;
[0035] The push cylinder support plate is connected to the upper end of the horizontal plate, the electric push cylinder is fixed on the push cylinder support plate, the push rod is connected to the electric push cylinder, the pressing head is hinged to the push rod, and the pressing head is slidably connected to the pressing groove.
[0036] Preferably, the collection container comprises a peel recovery conduit, a peel box, a juice box, a slag box and a guide plate;
[0037] The peel box, juice box and dregs box are placed on the bottom plate respectively;
[0038] The guide plate is connected to the top plate and is arranged above the peel recovery conduit, and the peel recovery conduit is arranged above the peel box;
[0039] The juice box is arranged below the discharge port, and the dregs box is arranged below one end of the guide mesh strip.
[0040] The beneficial effects of the present invention are:
[0041] 1. The present invention adopts a linked power transmission mechanism to ensure that the groove wheel mechanism realizes the simple harmonic motion of the mandarin orange feeding and the up and down motion coordination of the pulp extraction claws, thereby realizing the integration of the mandarin orange pulp extraction, juicing and collection functions.
[0042] 2. The locking structure composed of the locking rod, guide block, cylindrical block and spring card designed in the present invention can ensure that the pulp extraction claws can stably extract the pulp upward after peeling downward.
[0043] 3. The downward movement of the sliding column of the present invention drives the cylindrical cam to rotate, thereby driving the mandarin orange pulp to rotate. The oblique hook provided on the cylindrical cam ensures the stability of the pulp during rotation extraction, further ensuring that the pulp is smoothly separated from the peel.
[0044] 4. The blade designed in the present invention is made of rubber material, and its good deformation performance can adapt to the shape of the mandarin orange, improve the adaptability of the blade in the peeling process, and thus ensure the stability of peeling. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present invention;
[0046] Figure 2 It is a schematic diagram of the back side of the overall structure provided by an embodiment of the present invention;
[0047] Figure 3 is a schematic diagram of an extraction claw mechanism provided by an embodiment of the present invention;
[0048] Figure 4 is a schematic diagram of the blade structure provided by an embodiment of the present invention;
[0049] Figure 5 is a schematic diagram of the internal structure of the guide cylindrical groove provided by an embodiment of the present invention;
[0050] Figure 6 is a schematic diagram of the cylindrical cam structure provided by an embodiment of the present invention;
[0051] Figure 7 It is a partial structural schematic diagram of a juice extraction mechanism (72) provided in an embodiment of the present invention;
[0052] Figure 8 is a schematic diagram of the structure below the top plate provided by an embodiment of the present invention;
[0053] Fig. 9 It is a schematic diagram of the framework structure provided by an embodiment of the present invention.
[0054] In the figure, 1-driving motor, 2-coupling, 3-first bearing seat, 4-cam, 5-cam shaft, 6-second bearing seat, 7-active bevel gear, 8-driven bevel gear, 9-third bearing seat, 10-feeding hopper, 11-intermediate shaft, 12-groove wheel, 13-active dial, 14-peel recovery conduit, 15-fixed fruit plate, 16-transmission shaft, 17-distribution rack, 18-peel box, 19-juice box, 20-dregs box, 21-frame, 22-guide mesh, 23-squeezing trough, 24-pulp hopper, 25-sensor, 26-squeezing trough support plate, 27-push cylinder support plate, 28-push rod, 29-electric push cylinder, 30-extraction claw mechanism, 31-first return spring, 32-motor bracket, 33-transmission main bracket, 34-upper support plate, 35-first roller, 36-connecting rod, 37-connecting plate , 38-first hinge support, 39-sliding column, 40-pull rod, 41-support rod, 42-guide cylindrical groove, 43-second hinge support, 44-guide plate, 45-longitudinal blade, 46-blade, 47-guide claw, 48-locking rod, 49-guide block, 50-cylindrical block, 51-spring card, 52-fixed cylindrical pin, 53-second return spring, 55-cylindrical cam, 56-pushing main rod, 57 -second roller, 58-bearing, 59-transverse blade, 60-shackle, 61-guide plate, 62-pressing head, 70-power transmission mechanism, 71-pulp extraction mechanism, 72-juice extraction mechanism, 73-collecting container, 211-transverse plate, 212-middle plate, 213-top plate, 214-bottom plate, 215-turntable, 216-column, 231-discharging port, 551-oblique hook, 552-oblique slot. DETAILED DESCRIPTION
[0055] The technical solution of the present invention is further described below, but the scope of protection claimed is not limited to the description.
[0056] like Figure 1-9 As shown, the present invention provides a mandarin orange pulp extraction and juice extraction integrated machine, comprising a hopper 10, a frame 21, a power transmission mechanism 70, a pulp extraction mechanism 71, a juice extraction mechanism 72 and a collection container 73;
[0057] The feed hopper 10 and the power transmission mechanism 70 are arranged on the frame 21, and the pulp extraction mechanism 71, the juice extraction mechanism 72 and the collection container 73 are arranged in the frame 21;
[0058] The power transmission mechanism 70 includes a transmission shaft 16 and a cam 4, and the pulp extraction mechanism 71 includes a material distribution frame 17 and a first roller 35, wherein the transmission shaft 16 is connected to the material distribution frame 17, and the cam 4 is slidably connected to the first roller 35;
[0059] The feeding hopper 10 is arranged above the pulp extraction mechanism 71 , the pulp extraction mechanism 71 is arranged above the juice extraction mechanism 72 and the collection container 73 , and the juice extraction mechanism 72 is arranged above the collection container 73 .
[0060] The mandarin oranges are put into the hopper 10 and fall into the pulp extraction mechanism 71. The power transmission mechanism 70 provides power to the pulp extraction mechanism 71. The pulp extraction mechanism 71 separates the pulp and the peel. The pulp falls into the juicing mechanism 72, and the peel falls into the collecting container 73. The juicing mechanism 72 squeezes the pulp and separates it. The juice and the pomace fall into the collecting container 73 respectively, thereby realizing the integrated functions of mandarin orange pulp extraction, juicing and collection.
[0061] The frame 21 includes a transverse plate 211, a middle plate 212, a top plate 213, a bottom plate 214, a turntable 215 and columns 216; the columns 216 respectively fix the transverse plate 211, the middle plate 212, the top plate 213 and the bottom plate 214, the top plate 212 is arranged above the middle plate 212, the middle plate 212 is arranged above the bottom plate 214, the transverse plate 211 is arranged between the middle plate 212 and the bottom plate 214, and the turntable 215 is arranged on the middle plate 212.
[0062] The frame 21 supports the overall structure, specifically: the horizontal plate 211 supports the juice extraction mechanism 72, the middle plate 212 supports the pulp extraction mechanism 71, and connects the pulp extraction mechanism 71 and the juice extraction mechanism 72, the top plate 213 supports the hopper 10 and the power transmission mechanism 70, and connects the power transmission mechanism 70 and the pulp extraction mechanism 71, the bottom plate 214 supports the collection container 73, and the turntable 215 is connected to the bottom of the transmission shaft 16, so that the transmission shaft 16 rotates smoothly.
[0063] The power transmission mechanism 70 also includes: a driving motor 1, a coupling 2, a first bearing seat 3, a cam shaft 5, a second bearing seat 6, a driving bevel gear 7, a driven bevel gear 8, a third bearing seat 9, an intermediate shaft 11, a groove wheel 12, a driving dial 13, a motor bracket 32 and a transmission main bracket 33;
[0064] The motor bracket 32 and the transmission main bracket 33 are respectively arranged on the top plate 213, the main body of the drive motor 1 is fixed on the motor bracket 32, the first bearing seat 3 and the second bearing seat 6 are arranged above the two sides of the transmission main bracket 33, the third bearing seat 9 is fixed on the left side of the transmission main bracket 33, the two ends of the cam shaft 5 are arranged on the first bearing seat 3 and the second bearing seat 6, and the shaft of the drive motor 1 is coaxially connected to the right end of the cam shaft 5 through the coupling 2;
[0065] The driving motor 1 rotates to drive the coupling 2 to rotate, thereby driving the cam shaft 5 to rotate.
[0066] The cam 4 is arranged in the middle section of the cam shaft 5, the driving bevel gear 7 is arranged at the left end of the cam shaft 5, the intermediate shaft 11 is arranged on the third bearing seat 9, the driven bevel gear 8 is arranged on the intermediate shaft 11, and the driving bevel gear 7 is meshed with the driven bevel gear 8;
[0067] The rotation of the cam shaft 5 drives the cam 4 and the driving bevel gear 7 to rotate. The cam 4 is used to provide power to the extraction claw mechanism 30. The driving bevel gear 7 drives the driven bevel gear 8, and the driven bevel gear 8 drives the intermediate shaft 11 to rotate.
[0068] The active dial 13 is arranged on the intermediate rotating shaft 11, the transmission shaft 16 is connected to the frame 21, the groove wheel 12 is arranged on the transmission shaft 16, and the active dial 13 and the groove wheel 12 form a groove wheel mechanism, so that the transmission shaft 16 rotates periodically with pauses.
[0069] The rotation of the intermediate shaft 11 drives the active dial 13 to rotate, the rotation of the active dial 13 causes the groove wheel 12 to move, and the groove wheel 12 drives the transmission shaft 16, so that the transmission shaft 16 performs a periodic motion with pauses.
[0070] The pulp extraction mechanism 71 also includes a fixed fruit plate 15, an extraction claw mechanism 30, a first return spring 31, an upper support plate 34 and a connecting rod 36;
[0071] The fixed fruit tray 15 is arranged on the distribution rack 17;
[0072] The transmission shaft 16 performs a periodic motion with pauses, thereby driving the distribution rack 17 to also perform a periodic motion with pauses. The fixed fruit plate 15 moves with the distribution rack 17 to move the oranges to under the extraction claw mechanism 30. The cam 4 drives the first roller 35 to move, the first roller 35 drives the upper support plate 34 to move, the upper support plate 34 drives the connecting rod 36 to move, and the connecting rod 36 drives the extraction claw mechanism 30 to separate the peel and extract the pulp.
[0073] The first roller 35 is hinged to the upper support plate 34, and the upper support plate 34 is connected to the extraction claw mechanism 30 through a connecting rod 36;
[0074] The connecting rod 36 passes through the top plate 213 to connect the extracting claw mechanism 30 , and the first return spring 31 is disposed between the upper supporting plate 34 and the top plate 213 .
[0075] After the cam 4 drives the extraction claw mechanism 30 to move downward to extract the pulp, the first return spring 31 provides elastic force to return the extraction claw mechanism 30.
[0076] The extraction claw mechanism 30 includes a connecting plate 37, a sliding column 39, a pull rod 40, a transverse support rod 41, a guide cylindrical groove 42, a guide sheet 44, a blade 46, a guide claw 47, a locking rod 48, a guide block 49, a cylindrical block 50, a spring card 51, a cylindrical cam 55, a bearing 58 and a shackle 60;
[0077] One side of the connecting plate 37 is connected to the connecting rod 36, and the other side is connected to the sliding column 39, the sliding column 39 is slidably connected to the guide cylindrical groove 42, the transverse support rod 41 is arranged on the side of the guide cylindrical groove 42, the pull rod 40 passes through the transverse support rod 41 and is respectively connected to the connecting plate 37 and the guide piece 44, and the guide piece 44 is connected to the blade 46;
[0078] The connecting rod 36 moves, driving the connecting plate 37 to move, the connecting plate 37 drives the sliding column 39 to move, the sliding column 39 moves along the guide cylindrical groove 42, the connecting plate 37 drives the pull rod 40 to move, the pull rod 40 drives the guide piece 44 to move, and the guide piece 44 drives the blade 46 to move.
[0079] The guide claw 47 is connected to the horizontal support rod 41, and the guide piece 44 is slidably connected to the guide claw 47 through the bearing 58;
[0080] The guide piece 44 is limited by the bearing 58 and the guide claw 47. When the guide piece 44 moves along the guide claw 47, the blade 46 also moves along the guide claw 47. The guide claw 47 conforms to the shape of the mandarin orange, so that when the blade 46 extracts the pulp, the peel is separated more cleanly and less pulp is wasted.
[0081] The spring card 51 and the guide block 49 are respectively arranged on the connecting plate 37, the locking rod 48 is respectively connected to the transverse support rod 41 and the spring card 51, the cylindrical block 50 is connected to the spring card 51, and the shackle 60 is fixed below the top plate 213;
[0082] When the connecting plate 37 moves downward, the locking rod 48 is not restricted by the spring card 51 and can move freely until the blade 46 completes the peel separation, at which time the locking rod 48 is restricted by the spring card 51 and cannot move. Then the connecting plate 37 and the transverse support rod 41 are locked, that is, the sliding column 39 and the guide cylindrical groove 42 are locked and cannot make relative movement. Then the blade 46 is also locked at the same time and cannot move relative to the guide claw 47. At this time, the pulp is wrapped by the blade 46, and the peel is separated outside by the blade 46. The dividing rack 17 moves to take away the peel, and as the cam 4 moves, under the action of the first return spring 31, the extraction claw mechanism 30 moves upward until the cylindrical block 50 contacts the shackle 60, and the cylindrical buckle 50 drives the spring card 51, the lock is released, the locking rod 48 can move freely, and the guide cylindrical groove 42 moves downward relative to the sliding column 39. The guide sheet 44 moves along the guide claw 47, and the blade 46 moves with the guide sheet 44. The blade 46 opens, and the wrapped pulp falls downward into the juice extraction mechanism 72.
[0083] The cylindrical cam 55 is connected to the guide cylindrical groove 42 .
[0084] The connecting plate 37 is provided with a first hinge support 38, and the pull rod 40 is connected to the connecting plate 37 via the first hinge support 38;
[0085] The guide piece 44 is provided with a second hinge support 43, and the pull rod 40 is connected to the guide piece 44 via the second hinge support 43;
[0086] The transverse support rod 41 is provided with a fixed cylindrical pin 52 , and the locking rod 48 is connected to the transverse support rod 41 via the fixed cylindrical pin 52 .
[0087] A second return spring 53 and a push main rod 56 are arranged in the conductor cylindrical groove 42;
[0088] The pushing main rod 56 is fixed below the sliding column 39, and a second roller 57 is provided on the pushing main rod 56;
[0089] The second return spring 53 is connected to the cylindrical cam 55;
[0090] The cylindrical cam 55 is provided with an oblique groove 552 and an oblique hook 551 .
[0091] Under the action of pushing the main rod 56, the second roller 57 and the inclined groove 552, when the sliding column 39 moves downward relative to the guide cylindrical groove 42, that is, during the pulp extraction process, the cylindrical cam 55 will rotate, and the cylindrical cam 55 is provided with an inclined hook 551. The inclined hook 551 hooks the orange, and the orange will also rotate with the rotation of the cylindrical cam.
[0092] The main body of the blade 46 is made of rubber. A transverse blade 59 is provided on the blade 46. A longitudinal blade 45 is provided on the guide piece 44. The transverse blade 59 and the longitudinal blade 45 are made of stainless steel.
[0093] The main body of the blade 46 is made of rubber and can be deformed to better fit the shape of the orange, so that the peel is separated more cleanly with less waste. The arrangement of the transverse blade 59 and the longitudinal blade 45 reduces the peel cutting resistance and makes the peel separation cleaner.
[0094] The juice extraction mechanism 72 includes a guide mesh 22, a trough 23, a pulp hopper 24, a sensor 25, a trough support plate 26, a push cylinder support plate 27, a push rod 28, an electric push cylinder 29, a squeeze head 62 and a guide plate 61;
[0095] The pressing groove support plate 26 is connected to the lower end of the horizontal plate 211, the pressing groove 23 is arranged on the pressing groove support plate 26, the pulp hopper 24 is connected to the pressing groove 23, the sensor 25 is arranged on one side of the pulp hopper 24, the bottom of the pressing groove 23 is provided with a discharge port 231, and the guide net bar 22 is connected to the pressing groove 23;
[0096] The push cylinder support plate 27 is connected to the upper end of the transverse plate 211 , the electric push cylinder 29 is fixed on the push cylinder support plate 27 , the push rod 28 is connected to the electric push cylinder 29 , the pressing head 62 is hinged to the push rod 28 , and the pressing head 62 is slidably connected to the pressing groove 23 .
[0097] The sensor 25 senses that the pulp has fallen, and starts the electric push cylinder 29. The push rod 28 moves with the electric push cylinder 29, and the pressing head 62 moves with the push rod 28. The pulp is squeezed, and the juice flows out along the discharge port 231 into the collection container 73, while the pomace falls along the guide mesh 22 into the collection container 73.
[0098] The collecting container 73 includes a peel recovery conduit 14, a peel box 18, a juice box 19, a slag box 20 and a guide plate 61;
[0099] The peel bin 18, juice box 19 and dregs bin 20 are placed on the bottom plate 214 respectively;
[0100] The guide plate 61 is connected to the top plate 213 and is arranged above the peel recovery conduit 14, and the peel recovery conduit 14 is arranged above the peel box 18;
[0101] The peel moves with the distribution rack 17 , is scraped off by the guide plate 61 , falls into the peel recovery conduit 14 , and then falls into the peel box 18 along the peel recovery conduit 14 .
[0102] The juice box 19 is disposed below the discharge port 231 , and the dregs box 20 is disposed below one end of the guide mesh bar 22 .
[0103] The juice flows into the juice box 19 and the pomace falls into the pomace box 20 .
[0104] The general working principle of the present invention is as follows: the mandarin oranges fall onto the fixed fruit tray 15 below through the bottom outlet of the feed hopper 10. According to the structural connection relationship and the motion power transmission relationship, after the drive motor 1 is started, it is driven by the grooved wheel mechanism composed of the active bevel gear 7 and the driven bevel gear 8, thereby driving the material distribution rack 17 to rotate intermittently, and the fixed fruit tray 15 with the mandarin oranges is sent to the bottom of the extraction claw mechanism 30. During the period when the grooved wheel mechanism stops rotating intermittently, the cam 4 rotates to start the process movement to drive the extraction claw mechanism 30 to overcome the first return spring 31 and move downward. When the bottom of the cylindrical cam 55 hits the mandarin oranges on the fixed fruit tray 15, the cylindrical cam 55 stops moving downward, and the oblique hook 551 set below the cylindrical cam 55 pierces the top skin of the mandarin oranges. The slide column 39 continues to move downward along the inside of the guide cylindrical groove 42, pulling the connecting plate 37 connected to the slide column 39 to drive the guide plate 44 through the pull rod 40, and the guide plate 44 realizes the peeling action of the mandarin oranges by the blade 46 along the trajectory of the guide groove inside the guide claw 47. When the peeling action of the four blades 46 evenly distributed around the circumference reaches the bottom, the peeling of the mandarin orange is completed. During this period, the second roller 57 arranged below the slide column 39 enters the inclined groove 552 of the cylindrical cam 55, driving the cylindrical cam 55 to rotate, thereby driving the mandarin orange flesh to rotate, further ensuring that the flesh is smoothly separated from the peel. At the same time, the locking rod 48 moves upward relative to the connecting plate 37, and the spring card 51 locks the locking rod 48 to prevent the blade 46 from falling down.
[0105] Then the cam 4 continues to rotate to perform the return motion, and at the same time, the extraction claw mechanism 30 is driven upward as a whole under the action of the first return spring 31, and the orange pulp is driven upward at the same time. When the cylindrical block 50 on the spring card 51 hits the shackle 60, the locking of the locking rod 48 by the spring card 51 fails, and the locking rod 48 moves downward relative to the connecting plate 37, and the blade 46 opens, and the orange pulp falls downward into the pulp hopper 24, and then enters the squeezing groove 23. When the sensor 25 senses that the orange pulp has fallen, the electric push cylinder 29 drives the push rod 28 to push the squeezing head 62 to realize the juicing action, and the squeezed juice flows into the juice box 19 through the discharge port 231, and the pomace is transferred into the pomace box 20 along the guide mesh 22. In addition, as the dividing rack 17 continues to rotate intermittently, the remaining orange peel is driven to the top of the peel recovery conduit 14, and is scraped into the peel recovery conduit 14 by the guide plate 61, and falls into the peel box 18.
[0106] The present invention adopts a linked power transmission mechanism to ensure that the groove wheel mechanism realizes the simple harmonic motion of the feeding of the mandarin orange and the up and down movement of the pulp extraction claw to coordinate, so as to realize the integration of the functions of extracting, squeezing and collecting the mandarin orange pulp. The locking structure composed of the locking rod, guide block, cylindrical block and spring card designed in the present invention can ensure that the pulp extraction claw can stably extract the pulp upward after peeling downward. The downward movement of the sliding column of the present invention drives the cylindrical cam to rotate, which drives the mandarin orange pulp to rotate. The oblique hook provided by the cylindrical cam ensures the stability of the pulp during the rotation extraction, and further ensures that the pulp is smoothly separated from the peel. The blade designed in the present invention is made of rubber material, and its good deformation performance can adapt to the shape of the mandarin orange, improve the adaptability of the blade in the peeling process, and thus ensure the stability of the peeling.
Claims
1. A mandarin orange pulp extraction and juice extraction integrated machine, characterized in that: It comprises a hopper (10), a frame (21), a power transmission mechanism (70), a pulp extraction mechanism (71), a juice extraction mechanism (72) and a collection container (73); The feed hopper (10) and the power transmission mechanism (70) are arranged on the frame (21), and the pulp extraction mechanism (71), the juice extraction mechanism (72) and the collection container (73) are arranged inside the frame (21); The power transmission mechanism (70) comprises a transmission shaft (16) and a cam (4), and the pulp extraction mechanism (71) comprises a material distribution frame (17) and a first roller (35), the transmission shaft (16) and the material distribution frame (17) are connected, and the cam (4) and the first roller (35) are slidably connected; The feed hopper (10) is arranged above the pulp extraction mechanism (71), the pulp extraction mechanism (71) is arranged above the juice extraction mechanism (72) and the collection container (73), and the juice extraction mechanism (72) is arranged above the collection container (73).
2. The integrated machine for extracting and squeezing mandarin orange pulp according to claim 1, characterized in that: The frame (21) comprises a transverse plate (211), a middle plate (212), a top plate (213), a bottom plate (214), a turntable (215) and a column (216); the column (216) respectively fixes the transverse plate (211), the middle plate (212), the top plate (213) and the bottom plate (214); the top plate (212) is arranged above the middle plate (212); the middle plate (212) is arranged above the bottom plate (214); the transverse plate (211) is arranged between the middle plate (212) and the bottom plate (214); and the turntable (215) is arranged on the middle plate (212).
3. The integrated machine for extracting and squeezing mandarin orange pulp according to claim 1, characterized in that: The power transmission mechanism (70) further comprises: a driving motor (1), a coupling (2), a first bearing seat (3), a cam shaft (5), a second bearing seat (6), a driving bevel gear (7), a driven bevel gear (8), a third bearing seat (9), an intermediate shaft (11), a groove wheel (12), a driving dial (13), a motor bracket (32) and a transmission main bracket (33); The motor support (32) and the transmission main support (33) are respectively arranged on the top plate (213), the main body of the drive motor (1) is fixed on the motor support (32), the first bearing seat (3) and the second bearing seat (6) are arranged above both sides of the transmission main support (33), the third bearing seat (9) is fixed on the left side of the transmission main support (33), the two ends of the cam shaft (5) are arranged on the first bearing seat (3) and the second bearing seat (6), and the shaft of the drive motor (1) is coaxially connected to the right end of the cam shaft (5) through a coupling (2); The cam (4) is arranged at the middle section of the cam shaft (5), the driving bevel gear (7) is arranged at the left end of the cam shaft (5), the intermediate shaft (11) is arranged on the third bearing seat (9), the driven bevel gear (8) is arranged on the intermediate shaft (11), and the driving bevel gear (7) and the driven bevel gear (8) are meshed; The active dial (13) is arranged on the intermediate rotating shaft (11), the transmission shaft (16) is connected to the frame (21), the groove wheel (12) is arranged on the transmission shaft (16), and the active dial (13) and the groove wheel (12) form a groove wheel mechanism, so that the transmission shaft (16) rotates periodically with pauses.
4. The integrated machine for extracting and squeezing mandarin orange pulp according to claim 1, characterized in that: The pulp extraction mechanism (71) further comprises a fixed fruit plate (15), an extraction claw mechanism (30), a first return spring (31), an upper support plate (34) and a connecting rod (36); The fixed fruit plate (15) is arranged on a distribution rack (17); The first roller (35) is hinged to the upper support plate (34), and the upper support plate (34) is connected to the extraction claw mechanism (30) via a connecting rod (36); The connecting rod (36) passes through the top plate (213) to connect the extraction claw mechanism (30), and the first return spring (31) is arranged between the upper support plate (34) and the top plate (213).
5. The integrated machine for extracting and squeezing mandarin orange pulp according to claim 4, characterized in that: The extraction claw mechanism (30) comprises a connecting plate (37), a sliding column (39), a pull rod (40), a transverse support rod (41), a guide cylindrical groove (42), a guide sheet (44), a blade (46), a guide claw (47), a locking rod (48), a guide block (49), a cylindrical block (50), a spring card (51), a cylindrical cam (55), a bearing (58) and a shackle (60); One side of the connecting plate (37) is connected to the connecting rod (36), and the other side is connected to the sliding column (39), the sliding column (39) is slidably connected to the guide cylindrical groove (42), the transverse support rod (41) is arranged on the side of the guide cylindrical groove (42), the pull rod (40) passes through the transverse support rod (41) and is respectively connected to the connecting plate (37) and the guide plate (44), and the guide plate (44) is connected to the blade (46); The guide claw (47) is connected to the horizontal support rod (41), and the guide piece (44) is slidably connected to the guide claw (47) via a bearing (58); The spring card (51) and the guide block (49) are respectively arranged on the connecting plate (37), the locking rod (48) is respectively connected to the transverse supporting rod (41) and the spring card (51), the cylindrical block (50) is connected to the spring card (51), and the shackle (60) is fixed below the top plate (213); The cylindrical cam (55) is connected to the guide cylindrical groove (42).
6. The integrated machine for extracting and squeezing mandarin orange pulp according to claim 5, characterized in that: The connecting plate (37) is provided with a first hinge support (38), and the pull rod (40) is connected to the connecting plate (37) via the first hinge support (38); The guide piece (44) is provided with a second hinge support (43), and the pull rod (40) is connected to the guide piece (44) via the second hinge support (43); The transverse support rod (41) is provided with a fixed cylindrical pin (52), and the locking rod (48) is connected to the transverse support rod (41) via the fixed cylindrical pin (52).
7. The integrated machine for extracting and squeezing mandarin orange pulp according to claim 5, characterized in that: A second return spring (53) and a driving main rod (56) are arranged in the conductor cylindrical groove (42); The pushing main rod (56) is fixed below the sliding column (39), and a second roller (57) is provided on the pushing main rod (56); The second return spring (53) is connected to the cylindrical cam (55); The cylindrical cam (55) is provided with an oblique groove (552) and an oblique hook (551).
8. The integrated machine for extracting and squeezing mandarin orange pulp according to claim 5, characterized in that: The main body of the blade (46) is made of rubber. The blade (46) is provided with a transverse blade (59). The guide piece (44) is provided with a longitudinal blade (45). The transverse blade (59) and the longitudinal blade (45) are made of stainless steel.
9. The integrated machine for extracting and squeezing mandarin orange pulp according to claim 1, characterized in that: The juice extraction mechanism (72) comprises a guide mesh (22), a juice extraction groove (23), a pulp hopper (24), a sensor (25), a juice extraction groove support plate (26), a push cylinder support plate (27), a push rod (28), an electric push cylinder (29), a squeeze head (62) and a guide plate (61); The pressing groove support plate (26) is connected to the lower end of the transverse plate (211), the pressing groove (23) is arranged on the pressing groove support plate (26), the pulp hopper (24) is connected to the pressing groove (23), the sensor (25) is arranged on one side of the pulp hopper (24), the bottom of the pressing groove (23) is provided with a discharge port (231), and the guide mesh bar (22) is connected to the pressing groove (23); The push cylinder support plate (27) is connected to the upper end of the transverse plate (211), the electric push cylinder (29) is fixed on the push cylinder support plate (27), the push rod (28) is connected to the electric push cylinder (29), the pressing head (62) is hinged to the push rod (28), and the pressing head (62) is slidably connected to the pressing groove (23).
10. The integrated machine for extracting and squeezing mandarin orange pulp according to claim 1, characterized in that: The collecting container (73) comprises a peel recovery conduit (14), a peel box (18), a juice box (19), a dregs box (20) and a guide plate (61); The peel bin (18), juice box (19) and dregs bin (20) are respectively placed on the bottom plate (214); The guide plate (61) is connected to the top plate (213) and is arranged above the peel recovery conduit (14), and the peel recovery conduit (14) is arranged above the peel box (18); The juice box (19) is arranged below the discharge port (231), and the dregs box (20) is arranged below one end of the guide mesh strip (22).
Citation Information
Patent Citations
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