Material comprehensive treatment device and method integrating cooling and screening functions

Abstract

The invention discloses a material comprehensive treatment device and method integrating cooling and screening functions. The material comprehensive treatment device comprises a treatment barrel, a feeding mechanism is arranged on the treatment barrel, a screening mechanism is installed on the inner wall of the treatment barrel, a cleaning mechanism is arranged on the screening mechanism, an adsorption mechanism is installed on the cleaning mechanism, and a mixing mechanism is installed below the treatment barrel. According to the material comprehensive treatment device, the cleaning mechanism is arranged on the screening mechanism, impurities attached to the screening and filtering position of the material comprehensive treatment device can be cleaned, and the situation that the screening and filtering position of the material comprehensive treatment device is blocked is reduced; harmful gas or irritant gas generated during liquid substance treatment can be conveniently exhausted and filtered, the air pressure during treatment of the treatment cylinder can be reduced, the situation of surrounding environment pollution can be reduced, meanwhile, an adsorption mechanism is arranged in the cleaning mechanism, impurities cleaned by the screening mechanism can be conveniently adsorbed and collected, and the cleaning efficiency is improved. And the condition of secondary blockage of the screening mechanism is avoided.

Description

Technical field:

[0001] The present invention relates to the technical field of material processing, and in particular to a comprehensive material processing device and method with integrated cooling and screening functions. Background technology:

[0002] The material comprehensive processing device with integrated cooling and screening functions is a material processing in industrial processing. The material comprehensive processing device with integrated cooling and screening functions integrates cooling, filtering, adsorption and other functions. It is mainly aimed at improving the efficiency and effect of the material processing process. The material comprehensive processing device with integrated cooling and screening functions is generally used in chemical, plastic, pharmaceutical and food processing industries, especially in the application of liquid substances in chemical, pharmaceutical and food processing.

[0003] However, impurities are easily attached to the material comprehensive processing device when screening and filtering liquid substances, which makes the material comprehensive processing device prone to blockage, affecting the subsequent use of the material comprehensive processing device. At the same time, liquid substances are prone to produce harmful gases or irritating gases during processing, which are easy to pollute the surrounding environment. At the same time, the existing refrigeration device is directly arranged on the outer wall or interlayer of the container, which makes the container bloated and inconvenient for subsequent maintenance. Summary of the invention:

[0004] The technical problem to be solved by the present invention is that the liquid material is easily blocked and causes environmental pollution during screening and filtering.

[0005] In order to solve the above technical problems, the present invention provides a technical solution: a material comprehensive processing device with integrated cooling and screening functions, comprising a processing cylinder, a feeding mechanism is arranged on the top of the processing cylinder, the feeding mechanism seals the top of the processing cylinder, and a sealed chamber is formed inside the processing cylinder, and a screening mechanism is installed on the inner wall of the processing cylinder, and the screening mechanism divides the sealed chamber into an upper chamber and a lower chamber;

[0006] The screening mechanism is provided with a cleaning mechanism in the upper chamber, and the cleaning mechanism is installed with an adsorption mechanism;

[0007] A mixing mechanism is installed in the lower chamber of the treatment cylinder, and one end of the mixing mechanism is connected to an auxiliary mechanism on the outer wall of the treatment cylinder;

[0008] The processing cylinder is provided with an output pipe communicating with the lower chamber, the output pipe is provided with a cooling mechanism, and the feeding mechanism is installed with an exhaust mechanism communicating with the upper chamber.

[0009] Furthermore, the feeding mechanism includes a feed hopper fixedly arranged above the processing cylinder, the feed hopper is provided with an installation groove, the inner wall of the installation groove is clamped with a shielding cover, the shielding cover is fixedly connected to the feed hopper with multiple locks, an input hose passes through the top of the shielding cover, one end of the input hose is connected to a conveying pump, a servo motor is arranged on the shielding cover, and the output end of the servo motor is connected to a dredging frame.

[0010] Furthermore, the screening mechanism includes a material guide plate fixedly installed on the inner wall of the processing cylinder, a placement groove is opened on the processing cylinder, a screening frame is installed on the inner wall of the placement groove, the screening frame is fixedly connected to one side of the processing cylinder with multiple locks, and the inner wall of the screening frame is sequentially provided with a metal mesh plate, a ceramic filter plate and a carbon fiber plate.

[0011] Furthermore, the cleaning mechanism includes fixed plates fixedly arranged on both sides of the inner wall of the processing cylinder, a plurality of electric telescopic rods are installed on the fixed plates, the output ends of the electric telescopic rods are fixedly connected to the cleaning rack, the inner wall of the processing cylinder is provided with a movable groove, the inner wall of the movable groove is connected to one side of the cleaning rack, an electric guide rail is installed on one side of the cleaning rack, a cleaning cover is fixedly installed on the electric guide rail through a movable block, both sides of the cleaning cover are in contact with the inner wall of the screening frame, a cleaning brush is provided on the inner wall of the cleaning cover, and the cleaning part of the cleaning brush is in contact with the metal mesh plate.

[0012] Furthermore, the adsorption mechanism includes an adsorption hose passing through the cleaning cover, one end of the adsorption hose passes through the processing tube and is connected to a collection box, a collection port is opened on one side of the collection box, a collection drawer is installed on the inner wall of the collection port, an activated carbon plate is arranged on the collection drawer, and an adsorption pump passes through the bottom of the collection box.

[0013] Furthermore, the mixing mechanism includes a hollow motor installed below the processing cylinder, one end of the hollow motor passes through the processing cylinder and is connected to a mixing rod, a plurality of stirring rods are arranged on the surface of the mixing rod, a plurality of spray heads are arranged on the surface of the stirring rod, one end of the stirring rod is fixedly connected to a scraper plate, and the other end of the hollow motor is connected to an adding tube through a bearing.

[0014] Furthermore, the auxiliary mechanism includes a metering pump and a water pump respectively installed at both ends of the addition pipe, one end of the metering pump is connected to the addition box through a connecting pipe, and one end of the water pump is connected to the cleaning box. The cleaning box, the addition box, the collection box and the treatment cylinder are connected, and a filling port is opened above the cleaning box and the addition box, and a sealing cover is installed on the inner wall of the filling port.

[0015] Furthermore, the cooling mechanism includes a delivery pump 2 connected to one end of the output pipe, a cooling pipe is wound around the output pipe and the processing tube, a heat preservation cover is arranged on the cooling pipe, the output pipe and the processing tube, a circulating pump is installed at one end of the cooling pipe, a cooling box is penetrated through the other end of the cooling pipe and the circulating pump, the bottom of the cooling box is connected to the heat preservation cover, a plurality of semiconductor refrigeration plates are arranged on both sides of the cooling box, a filling hole is opened on the cooling box, and a sealing plug is installed on the inner wall of the filling hole.

[0016] Furthermore, the exhaust mechanism includes an exhaust pipe penetrating above the treatment cylinder, one end of the exhaust pipe is connected to a filter box, an activated carbon plate 2 is installed on the inner wall of the filter box, and an exhaust pump is arranged above the filter box.

[0017] The present application also provides a processing method of the above-mentioned material comprehensive processing device with integrated cooling and screening functions, comprising the following steps:

[0018] S1. Place the input hose and the delivery pump in the liquid material or liquid material container to be processed, and then deliver the liquid material to the feed hopper. At the same time, the servo motor set in the feed hopper drives the dredging frame to rotate and dredge.

[0019] S2. The liquid substance flows through the feed hopper into the metal mesh plate on the screening frame arranged in the processing cylinder for coarse screening and filtration, and then passes through the ceramic filter plate and carbon fiber plate arranged in the screening frame to perform fine screening and filtration on the coarsely screened and filtered liquid substance.

[0020] S3. During screening, the impurities filtered by the metal mesh plate are driven by the electric telescopic rod set in the processing tube to move up and down the cleaning frame and the electric guide rail, so that the cleaning cover and the cleaning brush set in the electric guide rail contact and clean the metal mesh plate. At the same time, the cleaned impurities pass through the cleaning cover, the adsorption hose and the adsorption pump, which can adsorb the impurities filtered by the metal mesh plate and transport them to the collection drawer of the collection box.

[0021] S4. The screened liquid substance flows into the processing cylinder, and then the hollow motor set in the processing cylinder drives the mixing rod and the stirring rod to rotate. At the same time, the addition pipe and the metering pump connected to the hollow motor transport the liquid substance placed in the addition box from the addition box to the mixing rod, the stirring rod and the spray head for spraying.

[0022] S5. Harmful gases and liquids or irritating gases generated during the treatment of liquid substances are transported to the filter box through the exhaust pipe and the exhaust pump, and then filtered and discharged through the activated carbon plate 2 set in the filter box.

[0023] S6. After screening and mixing treatment, the liquid is output through the output pipe and the delivery pump 2 provided in the treatment tube. During output, the cooling liquid in the cooling box can be recycled through the cooling pipe provided in the output pipe and the semiconductor refrigeration sheet provided in the cooling box, and the output liquid material can be auxiliary cooled.

[0024] S7. After the treatment is completed, the water pump set through the addition pipe can transport the coolant in the cleaning box to the treatment barrel to clean the inside of the treatment barrel. At the same time, the hollow motor drives the mixing rod, stirring rod and scraper plate to scrape and clean the impurities and residues attached to the inner wall of the treatment barrel.

[0025] The beneficial effects of the present invention are:

[0026] 1. In the present application, the upper chamber and the lower chamber are connected through a screening mechanism. The material entering through the feeding mechanism enters the lower chamber after passing through the screening device. The filtered debris is cleaned by the adsorption mechanism. After the material in the lower chamber is stirred, a cooling operation is performed during the discharge process to achieve comprehensive material processing. The cooling mechanism is arranged on the output pipe, which is convenient for replacement and maintenance, and has a cleaning function, and is easy to operate.

[0027] 2. The cleaning mechanism in the present application can clean the impurities attached to the screening and filtering part of the comprehensive material processing device, reduce the blockage at the screening and filtering part of the comprehensive material processing device, and is beneficial to the subsequent use of the comprehensive material processing device. At the same time, the exhaust mechanism arranged in the processing cylinder is convenient for exhausting and filtering harmful gases or irritating gases generated during the treatment of liquid substances, which not only reduces the air pressure during the treatment of the processing cylinder, but also reduces the pollution of the surrounding environment.

[0028] 3. The feeding mechanism in the present application can not only place the liquid material to be processed, facilitating the subsequent deep processing of the liquid material, but also prevent the placed liquid material from clogging the feed hopper. At the same time, the screening mechanism set in the processing cylinder is convenient for screening and filtering impurities contained in the liquid material.

[0029] 4. The adsorption mechanism in the present application is convenient for adsorbing and collecting impurities cleaned by the screening mechanism, avoiding secondary blockage of the screening mechanism. At the same time, the mixing mechanism arranged in the processing cylinder can not only assist in stirring the screened and filtered liquid substances, but also assist in cleaning them after the comprehensive material processing device completes the processing.

[0030] 5. The auxiliary mechanism in the present application can not only add other substances to the liquid material in a quantitative manner, but also transport cleaning liquid to it after the treatment is completed, which is beneficial to improve the cleanliness of the comprehensive material processing device and facilitate the subsequent use of the comprehensive material processing device. At the same time, the cooling mechanism set in the processing cylinder is convenient for cooling the liquid material after screening and mixing.

[0031] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. Description of the drawings:

[0032] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only nine of the drawings of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0033] Figure 1 It is a schematic diagram of the structure of the present invention;

[0034] Figure 2 It is a side structural schematic diagram of the present invention;

[0035] Figure 3 It is a schematic diagram of the structure of the feeding mechanism of the present invention;

[0036] Figure 4 It is a schematic diagram of the screening mechanism structure of the present invention;

[0037] Figure 5 It is a partial structural schematic diagram of the screening mechanism of the present invention;

[0038] Figure 6 It is a schematic diagram of the cleaning mechanism and the adsorption mechanism structure of the present invention;

[0039] Figure 7 It is a schematic diagram of the structure of the mixing mechanism and the auxiliary mechanism of the present invention;

[0040] Figure 8 It is a schematic diagram of the cooling mechanism structure of the present invention;

[0041] Fig. 9 It is a schematic diagram of the exhaust mechanism structure of the present invention.

[0042] In the figure, 1-processing cylinder, 2-feeding mechanism, 3-screening mechanism, 4-cleaning mechanism, 5-adsorption mechanism, 6-mixing mechanism, 7-auxiliary mechanism, 8-cooling mechanism, 9-exhaust mechanism, 10-output pipe;

[0043] 201-feed hopper, 202-shielding cover, 203-lock buckle 1, 204-input hose, 205-transport pump 1, 206-servo motor, 207-dredging rack;

[0044] 301- guide plate, 302- screening frame, 303- lock buckle 2, 304- metal mesh plate, 305- ceramic filter plate, 306- carbon fiber plate;

[0045] 401-cleaning rack, 402-electric guide rail;

[0046] 403-cleaning cover, 404-cleaning brush, 405-fixing plate, 406-electric telescopic rod;

[0047] 501-adsorption hose, 502-collection box, 503-collection drawer, 504-activated carbon plate 1, 505-adsorption pump;

[0048] 601-hollow motor, 602-mixing rod, 603-stirring rod, 604-spraying head, 605-scraper plate, 606-adding tube;

[0049] 701-dosing pump, 702-water pump, 703-addition box, 705-cleaning box, 706-sealing cover;

[0050] 801-transport pump 2, 802-cooling pipe, 803-insulation cover, 804-circulation pump, 805-cooling box, 806-semiconductor cooling sheet, 807-sealing plug;

[0051] 901-exhaust pipe, 902-filter box, 903-activated carbon plate 2, 904-exhaust pump. Specific implementation method:

[0052] Embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not intended to limit the scope of protection of the present invention.

[0053] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0054] The names of the messages or information exchanged between multiple devices in the embodiments of the present invention are only used for illustrative purposes, and are not used to limit the scope of these messages or information.

[0055] Example

[0056] like Figure 1-3As shown, a material comprehensive processing device with integrated cooling and screening functions includes a processing cylinder 1, four supporting columns are fixedly connected to the bottom of the processing cylinder 1 to improve the stability of the material comprehensive processing device with integrated cooling and screening functions, a feeding mechanism 2 is arranged on the top of the processing cylinder 1, the feeding mechanism 2 includes a feeding hopper 201 fixedly arranged above the processing cylinder 1, a mounting groove is opened on the feeding hopper 201, a shielding cover 202 is clamped on the inner wall of the mounting groove, and a plurality of locking buckles 203 are fixedly connected to the shielding cover 202 and the feeding hopper 201, There are four locks 203 for fixing the shielding cover 202 and improving the tightness between the shielding cover 202 and the feed hopper 201. An input hose 204 is passed through the top of the shielding cover 202 for conveying the recovered liquid material. One end of the input hose 204 is connected to a conveying pump 205. A servo motor 206 is provided on the shielding cover 202. The output end of the servo motor 206 is connected to a dredging frame 207 for dredging the conveyed liquid material, so as to assist in scraping off the residue attached to the feed hopper 201.

[0057] A screening mechanism 3 is installed on the inner wall of the processing cylinder 1, and the screening mechanism 3 includes a material guide plate 301 fixedly installed on the inner wall of the processing cylinder 1. A placement groove is opened on the processing cylinder 1, and a screening frame 302 is installed on the inner wall of the placement groove for subsequent staff to replace the metal mesh plate 304, the ceramic filter plate 305 and the carbon fiber plate 306. The screening frame 302 is fixedly connected to one side of the processing cylinder 1 with multiple lock buckles 303 for improving the tightness between the screening frame 302 and the processing cylinder 1. The number of the lock buckles 303 is four. The inner wall of the screening frame 302 is sequentially provided with a metal mesh plate 304, a ceramic filter plate 305 and a carbon fiber plate 306. When actually used, a sealing gasket (not shown in the figure) is installed on the screening frame 302 for improving the sealing between the screening frame 302 and the placement groove, and the sealing gasket is in contact with the placement groove.

[0058] Specifically, the feeding mechanism 2 set in the processing tube 1 can not only place the liquid material to be processed, but also prevent the placed liquid material from clogging the feed hopper 201. At the same time, the screening mechanism 3 set in the processing tube 1 is convenient for screening and filtering impurities contained in the liquid material.

[0059] like Figure 1 - Figure 6As shown, the screening mechanism 3 is provided with a cleaning mechanism 4, and the cleaning mechanism 4 includes a fixed plate 405 fixedly arranged on both sides of the inner wall of the processing cylinder 1, and a plurality of electric telescopic rods 406 are installed on the fixed plate 405, which are used to drive the cleaning frame 401 and the electric guide rail 402 to move up and down. The number of the electric telescopic rods 406 is two, and the output end of the electric telescopic rod 406 is fixedly connected to the cleaning frame 401. The inner wall of the processing cylinder 1 is provided with a moving groove, and the inner wall of the moving groove is connected to one side of the cleaning frame 401. One side of the cleaning frame 401 is installed with The electric guide rail 402 is used to move the cleaning cover 403. The electric guide rail 402 is consistent with the principle of the model TRH-V, so it is not drawn and described in detail. The cleaning cover 403 is fixedly installed on the electric guide rail 402 through a moving block. Both sides of the cleaning cover 403 are in contact with the inner wall of the screening frame 302. The inner wall of the cleaning cover 403 is provided with a cleaning brush 404. The cleaning brush 404 is a replaceable structure and is used to clean impurities attached to the metal mesh plate 304. The cleaning part of the cleaning brush 404 is in contact with the metal mesh plate 304.

[0060] An adsorption mechanism 5 is installed on the cleaning mechanism 4, and the adsorption mechanism 5 includes an adsorption hose 501 passing through the cleaning cover 403. One end of the adsorption hose 501 passes through the treatment tube 1 and is connected to a collection box 502. A collection port is provided on one side of the collection box 502. A collection drawer 503 is installed on the inner wall of the collection port for collecting adsorbed impurities to facilitate subsequent cleaning by the staff. An activated carbon plate 504 is arranged on the collection drawer 503 for filtering the adsorbed harmful gases or irritating gases. An adsorption pump 505 is passed through the bottom of the collection box 502.

[0061] Specifically, by means of the cleaning mechanism 4 arranged on the screening mechanism 3, impurities attached to the screening and filtering part of the comprehensive material processing device can be cleaned, thereby reducing the possibility of blockage at the screening and filtering part of the comprehensive material processing device. At the same time, the adsorption mechanism 5 arranged on the cleaning mechanism 4 is convenient for adsorbing and collecting the impurities cleaned by the screening mechanism 3, thereby avoiding secondary blockage of the screening mechanism 3.

[0062] like Figure 1 - Figure 7As shown, a mixing mechanism 6 is installed below the treatment cylinder 1, and the mixing mechanism 6 includes a hollow motor 601 installed below the treatment cylinder 1. The hollow motor 601 has the same principle as the model 42BYGH47-1684B-ZK6, so it is not drawn and described in detail. One end of the hollow motor 601 passes through the treatment cylinder 1 and is connected to a mixing rod 602. A plurality of stirring rods 603 are arranged on the surface of the mixing rod 602. The number of stirring rods 603 is two. The stirring rod 603 and the mixing rod are used to evenly mix the liquid substance and the added substance. The stirring rod 603 The interior of the mixing rod 602 is a hollow structure, which is used to cooperate with the hollow motor 601 to transport the required added substances and cleaning liquid. The surface of the stirring rod 603 is provided with a plurality of spray heads 604 for spraying the added substances and cleaning liquid. The number of the spray heads 604 is six. One end of the stirring rod 603 is fixedly connected with a scraper plate 605 for scraping off the impurities and residues attached to the inner wall of the treatment cylinder 1. The other end of the hollow motor 601 is connected with an addition pipe 606 through a rotary joint for transporting the added substances. The rotary joint is consistent with the principle of the model DN.

[0063] One end of the mixing mechanism 6 is connected to an auxiliary mechanism 7, which includes a metering pump 701 and a water pump 702 respectively installed at both ends of the addition pipe 606. When in actual use, a control valve 1 (not shown in the figure) is installed at the connection between the metering pump 701, the water pump 702, the addition box 703 and the cleaning box 705 to prevent the added substance or cleaning liquid from flowing into the treatment tube 1 and causing pollution. One end of the metering pump 701 is connected to the addition box 703 through a connecting pipe to store the substances required for adding during liquid substance treatment. One end of the water pump 702 is connected to the cleaning box 705 to store the cleaning liquid. The cleaning box 705, the addition box 703 and the collecting box 502 are connected to the treatment tube 1. A filling port is opened above the cleaning box 705 and the addition box 703. A sealing cover 706 is installed on the inner wall of the filling port to improve the sealing of the cleaning box 705 and the addition box 703, so as to facilitate the staff to subsequently add the added substances and cleaning liquid.

[0064] Specifically, by setting the mixing mechanism 6 in the processing cylinder 1, not only can the filtered liquid material be assisted in stirring, but also the material comprehensive processing device can assist in cleaning it after the processing is completed. At the same time, the auxiliary mechanism 7 set in the mixing mechanism 6 can not only quantitatively add gaseous material to the liquid material, but also transport cleaning liquid to it after the processing is completed, which is beneficial to improve the cleanliness of the material comprehensive processing device.

[0065] like Figure 1 - Fig. 9As shown, a cooling mechanism 8 is provided on the treatment barrel 1, and the cooling mechanism 8 includes an output pipe 10 penetrating through one side of the treatment barrel 1, which is used to output the treated liquid material. A control valve 2 (not shown in the figure) is installed at the connection between the output pipe 10 and the treatment barrel 1 in actual use, and a delivery pump 2 801 is connected to one end of the output pipe 10, and a cooling pipe 802 is wound around the output pipe 10 and the treatment barrel 1. A heat preservation cover 803 is provided on the cooling pipe 802, the output pipe 10, and the treatment barrel 1 to ensure temperature stability, and a circulation pump 804 is installed at one end of the cooling pipe 802;

[0066] The other end of the cooling tube 802 and the circulating pump 804 are penetrated by a cooling box 805 for placing coolant. The lower part of the cooling box 805 is connected to the heat preservation cover 803. A plurality of semiconductor cooling sheets 806 are arranged on both sides of the cooling box 805. The cold end of the two semiconductor cooling sheets 806 is located inside the cooling box 805, and the hot end of the semiconductor cooling sheet 806 is located outside the cooling box 805. A filling hole is opened on the cooling box 805 for replenishing coolant. A sealing plug 807 is installed on the inner wall of the filling hole. When actually used, the semiconductor cooling sheet 806 is electrically connected to a temperature sensor (not shown in the figure) for detecting the temperature in the processing tube 1. The temperature sensor is installed on the inner wall of the processing tube 1.

[0067] An exhaust mechanism 9 is installed on the treatment tube 1. The exhaust mechanism 9 includes an exhaust pipe 901 that runs through the top of the treatment tube 1. One end of the exhaust pipe 901 is connected to a filter box 902. An activated carbon plate 903 is installed on the inner wall of the filter box 902 to filter exhaust gas and reduce pollution to the environment. An exhaust pump 904 is arranged above the filter box 902. One end of the exhaust pump 904 and the adsorption pump 505 are connected to a centralized treatment box or a centralized treatment pipeline (not shown in the figure) in actual use, which is used to perform deep treatment on the exhausted gas until it meets the emission standards. A control valve 3 (not shown in the figure) is installed at the connection between the exhaust pump 904, the adsorption pump 505, the filter box 902 and the collection box 502 in actual use. The exhaust pump 904 is electrically connected to a pressure sensor (not shown in the figure) in actual use to detect the air pressure in the treatment tube 1. The pressure sensor is installed on the inner wall of the treatment tube 1.

[0068] The pressure sensor, the exhaust pump 904, the temperature sensor, the semiconductor cooling sheet 806, the delivery pump 2 801, the metering pump 701, the water pump 702, the hollow motor 601, the electric guide rail 402, the electric telescopic rod 406, the servo motor 206, and the delivery pump 1 205 are electrically connected to the controller when actually used, and the controller, the pressure sensor, the exhaust pump 904, the temperature sensor, the semiconductor cooling sheet 806, the delivery pump 2 801, the metering pump 701, the water pump 702, the hollow motor 601, the electric guide rail 402, the electric telescopic rod 406, the servo motor 206, and the delivery pump 1 205 are electrically connected to an external power supply.

[0069] Specifically, by setting the cooling mechanism 8 in the processing tube 1, it is convenient to cool the liquid material after screening and mixing. At the same time, the exhaust mechanism 9 set in the processing tube 1 is convenient to exhaust and filter the harmful gas or irritating gas generated when the liquid material is treated, which not only reduces the air pressure during the processing of the processing tube 1, but also reduces the pollution of the surrounding environment.

[0070] The process of using the overall technical solution formed by the above embodiments is another technical solution disclosed in the present application, which is: a processing method of a material comprehensive processing device with integrated cooling and screening functions, comprising the following steps:

[0071] S1. Place the input hose 204 and the delivery pump 205 in the liquid material or liquid material container to be processed, and then deliver the liquid material to the feed hopper 201. At the same time, the servo motor 206 set in the feed hopper 201 drives the dredging frame 207 to rotate and dredge.

[0072] S2. The liquid substance flows through the feed hopper 201 into the processing tube 1 and is roughly screened and filtered on the metal mesh plate 304 on the screening frame 302. Then, the liquid substance passes through the ceramic filter plate 305 and the carbon fiber plate 306 provided on the screening frame 302, and the roughly screened and filtered liquid substance can be finely screened and filtered.

[0073] S3. During screening, the impurities filtered by the metal mesh plate 304 are driven by the electric telescopic rod 406 set in the processing tube 1 to move up and down, so that the cleaning cover 403 and the cleaning brush 404 set in the electric guide rail 402 are in contact with and clean the metal mesh plate 304. At the same time, the cleaned impurities pass through the cleaning cover 403, the adsorption hose 501 and the adsorption pump 505, and the impurities filtered by the metal mesh plate 304 can be adsorbed and transported to the collection drawer 503 of the collection box 502.

[0074] S4. The screened liquid substance flows into the processing barrel 1, and then the hollow motor 601 provided in the processing barrel 1 drives the mixing rod 602 and the stirring rod 603 to rotate. At the same time, the addition tube 606 and the metering pump 701 connected to the hollow motor 601 transport the liquid substance placed in the addition box 703 from the addition box 703 to the mixing rod 602, the stirring rod 603 and the spray head 604 for spraying.

[0075] S5. Harmful gas and liquid or irritating gas generated during the treatment of liquid substances are transported to the filter box 902 through the exhaust pipe 901 and the exhaust pump 904, and then filtered and discharged through the activated carbon plate 903 provided in the filter box 902.

[0076] S6. After screening and mixing treatment, the liquid is output through the output pipe 10 and the delivery pump 801 provided in the treatment barrel 1. During output, the cooling liquid in the cooling box 805 can be recycled through the cooling pipe 802 provided in the output pipe 10 and the semiconductor refrigeration plate 806 provided in the cooling box 805, so as to perform auxiliary cooling treatment on the output liquid material.

[0077] S7. After the treatment is completed, the water pump 702 set through the addition pipe 606 can transport the coolant in the cleaning box 705 to the treatment cylinder 1, so as to clean the inside of the treatment cylinder 1. At the same time, the hollow motor 601 drives the mixing rod 602, the stirring rod 603 and the scraper plate 605 to scrape and clean the impurities and residues attached to the inner wall of the treatment cylinder 1.

[0078] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A comprehensive material processing device with integrated cooling and screening functions, characterized by: The invention comprises a treatment cylinder, wherein a feeding mechanism is arranged on the top of the treatment cylinder, wherein the feeding mechanism seals the top of the treatment cylinder to form a sealed chamber inside the treatment cylinder, and a screening mechanism is installed on the inner wall of the treatment cylinder to divide the sealed chamber into an upper chamber and a lower chamber; The screening mechanism is provided with a cleaning mechanism in the upper chamber, and the cleaning mechanism is installed with an adsorption mechanism; A mixing mechanism is installed in the lower chamber of the treatment cylinder, and one end of the mixing mechanism is connected to an auxiliary mechanism on the outer wall of the treatment cylinder; The processing cylinder is provided with an output pipe communicating with the lower chamber, the output pipe is provided with a cooling mechanism, and the feeding mechanism is installed with an exhaust mechanism communicating with the upper chamber.

2. The material comprehensive processing device with integrated cooling and screening functions according to claim 1 is characterized in that: The feeding mechanism includes a feeding hopper fixedly arranged above the processing cylinder, a mounting groove is provided on the feeding hopper, a shielding cover is clamped on the inner wall of the mounting groove, a plurality of locking buckles are fixedly connected to the shielding cover and the feeding hopper, an input hose passes through the top of the shielding cover, one end of the input hose is connected to a delivery pump, a servo motor is arranged on the shielding cover, and the output end of the servo motor is connected to a dredging frame.

3. The material comprehensive processing device with integrated cooling and screening functions according to claim 2 is characterized in that: The screening mechanism includes a material guide plate fixedly installed on the inner wall of the processing cylinder, the processing cylinder is provided with a placement groove, the inner wall of the placement groove is installed with a screening frame, the screening frame is fixedly connected to one side of the processing cylinder with multiple lock buckles, and the inner wall of the screening frame is sequentially provided with a metal mesh plate, a ceramic filter plate and a carbon fiber plate.

4. The material comprehensive processing device with integrated cooling and screening functions according to claim 3 is characterized in that: The cleaning mechanism includes fixed plates fixedly arranged on both sides of the inner wall of the processing cylinder, a plurality of electric telescopic rods are installed on the fixed plates, the output ends of the electric telescopic rods are fixedly connected to the cleaning frame, the inner wall of the processing cylinder is provided with a movable groove, the inner wall of the movable groove is connected to one side of the cleaning frame, an electric guide rail is installed on one side of the cleaning frame, a cleaning cover is fixedly installed on the electric guide rail through a movable block, both sides of the cleaning cover are in contact with the inner wall of the screening frame, a cleaning brush is provided on the inner wall of the cleaning cover, and the cleaning part of the cleaning brush is in contact with the metal mesh plate.

5. The material comprehensive processing device with integrated cooling and screening functions according to claim 4 is characterized in that: The adsorption mechanism includes an adsorption hose passing through the cleaning cover, one end of the adsorption hose passes through the treatment cylinder and is connected to a collection box, a collection port is opened on one side of the collection box, a collection drawer is installed on the inner wall of the collection port, an activated carbon plate is arranged on the collection drawer, and an adsorption pump passes through the bottom of the collection box.

6. The material comprehensive processing device with integrated cooling and screening functions according to claim 5 is characterized in that: The mixing mechanism includes a hollow motor installed below the processing cylinder, one end of the hollow motor passes through the processing cylinder and is connected to a mixing rod, a plurality of stirring rods are arranged on the surface of the mixing rod, a plurality of spray heads are arranged on the surface of the stirring rod, one end of the stirring rod is fixedly connected to a scraper plate, and the other end of the hollow motor is connected to an addition pipe through a bearing.

7. The material comprehensive processing device with integrated cooling and screening functions according to claim 6 is characterized in that: The auxiliary mechanism includes a metering pump and a water pump respectively installed at both ends of the addition pipe, one end of the metering pump is connected to the addition box through a connecting pipe, and one end of the water pump is connected to the cleaning box. The cleaning box, the addition box, and the collection box are connected to the treatment cylinder. Filling ports are opened above the cleaning box and the addition box, and a sealing cover is installed on the inner wall of the filling port.

8. The material comprehensive processing device with integrated cooling and screening functions according to claim 7 is characterized in that: The cooling mechanism comprises a delivery pump 2 connected to one end of the output pipe, a cooling pipe is wound around the output pipe and the treatment tube, a heat preservation cover is arranged on the cooling pipe, the output pipe and the treatment tube, and a circulation pump is installed at one end of the cooling pipe; A cooling box is passed through the other end of the cooling tube and the circulating pump. The bottom of the cooling box is connected to a heat preservation cover. A plurality of semiconductor refrigeration plates are arranged on both sides of the cooling box. A filling hole is opened on the cooling box, and a sealing plug is installed on the inner wall of the filling hole.

9. The material comprehensive processing device with integrated cooling and screening functions according to claim 8, characterized in that: The exhaust mechanism comprises an exhaust pipe penetrating above the treatment cylinder, one end of the exhaust pipe is connected to a filter box, an activated carbon plate 2 is installed on the inner wall of the filter box, and an exhaust pump is arranged above the filter box.

10. A processing method for a material comprehensive processing device with integrated cooling and screening functions, used for a material comprehensive processing device with integrated cooling and screening functions and a processing method device as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Place the input hose and the delivery pump in the liquid material or liquid material container to be processed, and then deliver the liquid material to the feed hopper. At the same time, the servo motor set in the feed hopper drives the dredging frame to rotate and dredge. S2. The liquid substance flows through the feed hopper into the metal mesh plate on the screening frame arranged in the processing cylinder for coarse screening and filtration, and then passes through the ceramic filter plate and carbon fiber plate arranged in the screening frame to perform fine screening and filtration on the coarsely screened and filtered liquid substance. S3. During screening, the impurities filtered by the metal mesh plate are driven by the electric telescopic rod set in the processing tube to move up and down the cleaning frame and the electric guide rail, so that the cleaning cover and the cleaning brush set in the electric guide rail contact and clean the metal mesh plate. At the same time, the cleaned impurities pass through the cleaning cover, the adsorption hose and the adsorption pump, which can adsorb the impurities filtered by the metal mesh plate and transport them to the collection drawer of the collection box. S4. The screened liquid substance flows into the processing cylinder, and then the hollow motor set in the processing cylinder drives the mixing rod and the stirring rod to rotate. At the same time, the addition pipe and the metering pump connected to the hollow motor transport the liquid substance placed in the addition box from the addition box to the mixing rod, the stirring rod and the spray head for spraying. S5. Harmful gases and liquids or irritating gases generated during the treatment of liquid substances are transported to the filter box through the exhaust pipe and the exhaust pump, and then filtered and discharged through the activated carbon plate 2 set in the filter box. S6. After screening and mixing treatment, the liquid is output through the output pipe and the delivery pump 2 provided in the treatment tube. During output, the cooling liquid in the cooling box can be recycled through the cooling pipe provided in the output pipe and the semiconductor refrigeration sheet provided in the cooling box, and the output liquid material can be auxiliary cooled. S7. After the treatment is completed, the water pump set through the addition pipe can transport the coolant in the cleaning box to the treatment barrel to clean the inside of the treatment barrel. At the same time, the hollow motor drives the mixing rod, stirring rod and scraper plate to scrape and clean the impurities and residues attached to the inner wall of the treatment barrel.

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