Manufacturing equipment and manufacturing method of metal spiral wound gasket

Abstract

The invention discloses manufacturing equipment and a manufacturing method of a metal spiral wound gasket, and relates to the technical field of metal spiral wound gasket manufacturing. The device comprises a mounting bottom frame, a limiting mechanism is arranged on the inner side of the upper end of the mounting bottom frame, a detection mechanism used in cooperation with the limiting mechanism is arranged on one side of the bottom end of the mounting bottom frame, and a separation mechanism used in cooperation with the detection mechanism and the limiting mechanism is arranged on the other side of the bottom end of the mounting bottom frame. Through arrangement and use of a limiting mechanism, a limiting push disc can be conveniently pushed to move, so that corresponding six arc-shaped limiting plates can be driven to synchronously diffuse towards the outer side or move together in cooperation with use of a first T-shaped block, a second T-shaped block and a limiting push plate, and then gaskets with different inner diameters can be conveniently limited and fixed; therefore, machining treatment of gaskets of different sizes can be met, synchronous treatment of different machining steps is achieved through convenient transposition of the three stations, and then the machining efficiency is effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of metal spiral wound gasket manufacturing, in particular to a metal spiral wound gasket manufacturing device and a manufacturing method thereof. Background Art

[0002] Metal spiral wound gasket is a widely used sealing gasket. It has the best resilience among semi-metallic sealing gaskets. It is often used in the sealing of flange connections such as pipelines, valves, pressure vessels, condensers, heat exchangers, towers, manholes and hand holes in the petroleum, chemical, metallurgy, electric power, shipbuilding, machinery and other industries. It is widely used.

[0003] However, most of the existing metal wound gasket manufacturing equipment cannot meet the processing requirements for gaskets of different sizes when in use, and the existing metal wound gasket manufacturing equipment requires manual inspection with handheld inspection tools when in use, and the inspection accuracy is low. In addition, the existing metal wound gasket manufacturing equipment cannot scrape and separate the material wrapped around the outside of unqualified metal wound gaskets, and the separation operation needs to be carried out again later, and the processing efficiency is low.

[0004] In view of the above problems, the inventors propose a manufacturing device and a manufacturing method of a metal spiral wound gasket to solve the above problems. Summary of the invention

[0005] In order to solve the problems that the existing manufacturing equipment for metal wound gaskets cannot meet the processing requirements for gaskets of different sizes during use, manual inspection requires manual handheld inspection tools, and the material wrapped around the outside of unqualified metal wound gaskets cannot be scraped and separated; the purpose of the present invention is to provide a manufacturing equipment for metal wound gaskets and a manufacturing method thereof.

[0006] In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: a manufacturing device for metal wound gaskets, comprising a mounting frame, a limiting mechanism is provided on the inner side of the upper end of the mounting frame, and a detection mechanism used in conjunction with the limiting mechanism is provided on one side of the bottom end of the mounting frame, and a separation mechanism used in conjunction with the detection mechanism and the limiting mechanism is provided on the other side of the bottom end of the mounting frame. The setting and use of the limiting mechanism can conveniently limit and fix gaskets with different inner diameters and realize synchronous processing of different processing steps. The setting and use of the detection mechanism can perform multi-directional and precise detection of the outer diameter of the corresponding metal wound gasket. The setting and use of the separation mechanism can conveniently and effectively scrape and separate the material wrapped around the outside of the unqualified metal wound gasket.

[0007] Preferably, the limiting mechanism includes a first motor and a positioning drum, the first motor is fixedly inserted at the top of the mounting base, the positioning drum is rotatably inserted at the inner upper end of the mounting base, and the output end of the first motor is fixedly inserted in the positioning drum, the outer side of the positioning drum is fixedly sleeved with a Y-shaped mounting frame, and the second motor distributed in an array is fixedly inserted on the Y-shaped mounting frame, the end of the output end of the second motor is fixedly sleeved with a limiting sleeve, and an internal plug-in board is fixedly installed in the inner cavity of the limiting sleeve, the middle part of the internal plug-in board is fixedly inserted with a first electric telescopic rod, and the end of the output end of the first electric telescopic rod is fixedly sleeved with a limiting push plate, the outer wall of the limiting push plate is fixedly installed with a first T-shaped block distributed in an array, and the first T-shaped block is rotatably sleeved with a limiting push plate, The limit push plate slides through the limit sleeve and is rotatably inserted into the second T-block at its end, and an arc-shaped limit plate is fixedly installed on one side of the second T-block, both ends of the limit push plate are rotatably inserted into the limit shaft, and the limit shaft is rotatably inserted on the first T-block and the second T-block respectively, the arc-shaped limit plate and the end of the limit sleeve away from the second motor slide in contact, and the arc-shaped limit plate is distributed in an array, the end of the limit sleeve away from the second motor penetrates a connecting through groove distributed in an array, and the limit push plate is slidably clamped in the connecting through groove, the end of the arc-shaped limit plate away from the second T-block is fixedly inserted into the limiting guide rod, the end of the limit sleeve close to the connecting through groove penetrates a limiting guide groove distributed in an array, and the limiting guide rod is slidably inserted in the limiting guide groove.

[0008] Preferably, the detection mechanism includes a second electric telescopic rod, a first socket is penetrated on one side of the bottom end of the mounting base, and the second electric telescopic rod is fixedly inserted in the first socket, the end of the output end of the second electric telescopic rod is fixedly connected to the first mounting cylinder, and the first connecting rod is fixedly inserted in the first mounting cylinder, a detection sleeve is fixedly installed at the end of the first connecting rod, and a symmetrically arranged second connecting rod is fixedly connected to the outer wall of the detection sleeve, a detection outer cylinder is fixedly installed between the two second connecting rods, a third motor is rotatably installed in the detection sleeve, and the end of the output end of the third motor is fixedly inserted on the detection outer cylinder, a connecting sleeve column is fixedly sleeved on the outer side of the third motor, and the connecting sleeve column is connected to the detection outer cylinder and The output end of the third motor is rotatably connected, and a symmetrically distributed third electric telescopic rod is fixedly inserted on the connecting sleeve, and the end of the output end of the third electric telescopic rod is fixedly connected to a second mounting tube, and a third connecting rod is fixedly inserted in the second mounting tube, and one end of the third connecting rod slides through the detection outer tube and a matching detection clamp is fixedly connected at its end, and a symmetrically distributed arc-shaped connecting groove is penetrated through the detection outer tube, and the third connecting rod is slidably clamped in the arc-shaped connecting groove, a Z-shaped pointer is fixedly installed on the second mounting tube, a symmetrically arranged mounting side column is fixedly inserted on one side of the connecting sleeve, and a comparison scale plate is fixedly sleeved on the end of the mounting side column, and the comparison scale plate is used in conjunction with the Z-shaped pointer.

[0009] Preferably, the separation mechanism includes a fourth electric telescopic rod, a second plug hole is penetrated through the lower end of one side of the mounting base, and the fourth electric telescopic rod is fixedly inserted in the second plug hole, the end of the output end of the fourth electric telescopic rod is fixedly connected to the third mounting cylinder, and the fourth connecting rod is fixedly inserted in the third mounting cylinder, the end of the fourth connecting rod is fixedly installed with the fourth mounting cylinder, and the fifth electric telescopic rod is fixedly inserted in the fourth mounting cylinder, the end of the output end of the fifth electric telescopic rod is fixedly connected to the fifth mounting cylinder, and the fifth connecting rod is fixedly inserted in the fifth mounting cylinder, the end of the fifth connecting rod is fixedly sleeved with an E-type mounting frame, and the middle of the E-type mounting frame A fourth motor is fixedly inserted in the part, and the output end of the fourth motor rotates and passes through the E-shaped mounting frame and is detachably provided with a mounting collar for cooperation at its end, and an arc-shaped separation scraper for cooperation is integrally formed on the outer wall of the mounting collar, and the end of the output end of the fourth motor is provided with a limiting collar and a fixed plug block for cooperation, and a symmetrically arranged fixing slot is provided on the inner side of the mounting collar, the mounting collar can be fitted with the limiting collar, and the fixed plug block can be slidably inserted in the fixing slot, and the end of the output end of the fourth motor is threadedly sleeved with a fixing bolt for cooperation with the mounting collar, and an array of anti-slip grooves are provided on the outer wall of the fixing bolt.

[0010] A method for manufacturing a metal spiral wound gasket manufacturing device comprises the following steps: Step 1: Sleeve the gasket to be wound on the outside of the six arc-shaped limit plates away from the detection mechanism and the separation mechanism and start the corresponding first electric telescopic rod, so as to drive the corresponding limit push plate to move to the side away from the Y-shaped mounting frame, and then drive the corresponding first T-block to move synchronously, and further cooperate with the use of the corresponding second T-block to push the corresponding limit push plate to rotate, so as to drive the corresponding six arc-shaped limit plates to move synchronously outward, until the arc-shaped limit plate is tightly fitted with the inner wall of the corresponding gasket to be wound, and the corresponding first electric telescopic rod is closed; Step 2: Start the corresponding second motor to drive the corresponding limiting sleeve to rotate, and then drive the corresponding gasket to be wound to rotate through the corresponding arc-shaped limiting plate, and further cooperate with the use of the welding equipment and the winding equipment to wind the corresponding gasket to be wound, and start the first motor after the winding operation is completed, so as to drive the adjusting drum to rotate 120 degrees, and then rotate the wound gasket 120 degrees, and then fix and wind the next gasket to be wound according to the above steps; Step three, at the same time, the second electric telescopic rod will be started, so as to drive the first installation tube to move toward the side close to the installation base, and then drive the detection sleeve to move toward the side close to the installation base through the first connecting rod, and further drive the detection outer tube to move toward the side close to the installation base through the second connecting rod, and close the second electric telescopic rod when the detection clamping block matches the position of the gasket after winding, and then start the two third electric telescopic rods, so as to drive the two second installation tubes to move toward each other, and then drive the two Z-shaped pointers and the third connecting rod to move toward each other, and further drive the two detection clamps The blocks move toward each other, and when the opposite end of the detection clamping block contacts the outermost side of the corresponding wound gasket, the corresponding third electric telescopic rod is paused, and the relative position of the corresponding Z-shaped pointer and the comparison scale plate is used to determine whether the metal wound gasket meets the production standard, and then the two detection clamping blocks are reset and the third motor is started, so that the connecting sleeve column can be gradually driven to rotate and adjust, and then the detection clamping block, the Z-shaped pointer and the comparison scale plate can be gradually driven to rotate and adjust, and during the rotation and adjustment, the outer diameter of the corresponding metal wound gasket can be multi-directionally detected according to the above steps, and the detection outer cylinder and the detection clamping block are reset after the detection operation is completed; Step four, after the inspection operation is completed, the inspected metal wound gasket needs to be rotated one hundred and twenty degrees again and after rotation and adjustment, the gasket winding and inspection operation shall be continued according to the above steps. If the metal wound gasket passes the inspection, the limiting force of the corresponding arc limit plate shall be removed and the qualified product shall be removed and placed. If the metal wound gasket fails the inspection, the fourth electric telescopic rod, the fifth electric telescopic rod and the fourth motor shall be started, so that the fourth mounting cylinder can be driven horizontally by the fourth connecting rod and the fourth motor can be driven vertically by the fifth mounting cylinder, the fifth connecting rod and the E-type mounting frame, and the arc-shaped separation scraper can be driven to rotate and adjust the position through the mounting ring, so that the arc-shaped separation scraper can be accurately and tightly fitted on the outside of the unqualified metal wound gasket. Then, the corresponding second motor is started and driven to reverse the corresponding metal wound gasket, so that the material wrapped around the outside of the unqualified metal wound gasket can be scraped and separated by the arc-shaped separation scraper.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the setting and use of the limit mechanism, the limit push plate can be easily pushed to move, so that the first T-block, the second T-block and the limit push plate can be used to drive the corresponding six arc-shaped limit plates to spread or gather outward synchronously, so that the gaskets with different inner diameters can be conveniently limited and fixed, so as to meet the processing of gaskets of different sizes, and the synchronous processing of different processing steps can be realized through the convenient position change of the three stations, thereby effectively improving the processing efficiency; 2. Through the setting and use of the detection mechanism, the detection sleeve can be easily driven to move to the side close to or away from the mounting base, and the two detection clamps can be driven to move towards or away from each other. In addition, the detection clamps, Z-shaped pointers and comparison scale plates can be gradually driven to rotate and adjust positions, so that the outer diameter of the corresponding metal spiral wound gasket can be accurately detected in multiple directions, without the need for manual detection with manual handheld detection tools, thereby saving manpower and effectively improving the detection accuracy; 3. Through the setting and use of the separation mechanism, the fourth connecting rod can drive the fourth mounting cylinder to move horizontally and the fifth mounting cylinder, the fifth connecting rod and the E-type mounting frame can drive the fourth motor to move vertically, and the mounting ring can drive the arc-shaped separation scraper to rotate and adjust the position, so that the arc-shaped separation scraper can be accurately and tightly fitted on the outside of the unqualified metal wound gasket, and then the material wrapped around the outside of the unqualified metal wound gasket can be scraped off and separated conveniently and effectively, without the need to carry out separation operations again later, thereby further improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the installation of the separation mechanism in the present invention.

[0015] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure in the middle.

[0016] Figure 4 For the present invention Figure 2 Enlarged schematic diagram of the structure at point B in the middle.

[0017] Figure 5 For the present invention Figure 2 Enlarged schematic diagram of the structure at point C in the middle.

[0018] Figure 6 For the present invention Figure 2 Enlarged schematic diagram of the structure at point D in the middle.

[0019] Figure 7 For the present invention Figure 6 Enlarged schematic diagram of the structure at point E in the middle.

[0020] Figure 8It is a connection diagram of the detection mechanism in the present invention.

[0021] Fig. 9 For the present invention Figure 8 Enlarged schematic diagram of the structure at F in the middle.

[0022] In the figure: 1. mounting base; 11. first plug hole; 12. second plug hole; 2. limiting mechanism; 21. first motor; 22. adjusting drum; 23. Y-type mounting frame; 24. second motor; 25. limiting sleeve; 26. internal plug board; 27. first electric telescopic rod; 28. limiting push plate; 29. ​​first T-block; 210. limiting push plate; 211. second T-block; 212. arc limiting plate; 213. limiting rotating shaft; 214. connecting groove; 215. limiting guide rod; 216. limiting guide groove; 3. detection mechanism; 31. second electric telescopic rod; 32. first mounting cylinder; 33. first connecting rod; 34. detection sleeve; 35. second connecting rod; 36. detection outer cylinder; 37. third motor ; 38. Connecting sleeve column; 39. Third electric telescopic rod; 310. Second mounting cylinder; 311. Third connecting rod; 312. Detection clamp; 313. Z-shaped pointer; 314. Mounting side column; 315. Comparison scale plate; 316. Arc-shaped connecting groove; 4. Separation mechanism; 41. Fourth electric telescopic rod; 42. Third mounting cylinder; 43. Fourth connecting rod; 44. Fourth mounting cylinder; 45. Fifth electric telescopic rod; 46. Fifth mounting cylinder; 47. Fifth connecting rod; 48. E-type mounting frame; 49. Fourth motor; 410. Mounting collar; 411. Arc-shaped separation scraper; 412. Limiting collar; 413. Fixed plug block; 414. Fixed slot; 415. Fixed bolt; 416. Anti-slip groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Example: Figure 1-Figure 9As shown, the present invention provides a manufacturing device for metal wound gaskets, including a mounting base 1, a limiting mechanism 2 is provided on the inner side of the upper end of the mounting base 1, and a detection mechanism 3 used in conjunction with the limiting mechanism 2 is provided on one side of the bottom end of the mounting base 1, and a separation mechanism 4 used in conjunction with the detection mechanism 3 and the limiting mechanism 2 is provided on the other side of the bottom end of the mounting base 1. The setting and use of the limiting mechanism 2 can conveniently limit and fix gaskets of different inner diameters and realize synchronous processing of different processing steps, the setting and use of the detection mechanism 3 can perform multi-directional and precise detection of the outer diameter of the corresponding metal wound gasket, and the setting and use of the separation mechanism 4 can conveniently and effectively scrape and separate the material wrapped around the outer side of the unqualified metal wound gasket.

[0025] The limiting mechanism 2 includes a first motor 21 and a positioning drum 22. The first motor 21 is fixedly inserted at the top of the mounting base 1, and the positioning drum 22 is rotatably inserted at the inner upper end of the mounting base 1. The output end of the first motor 21 is fixedly inserted in the positioning drum 22. A Y-shaped mounting frame 23 is fixedly sleeved on the outer side of the positioning drum 22, and an array-distributed second motor 24 is fixedly inserted on the Y-shaped mounting frame 23. The end of the output end of the second motor 24 is fixedly sleeved with a limiting sleeve 25, and an internal plug-in board 26 is fixedly installed in the inner cavity of the limiting sleeve 25. A first electric telescopic rod 27 is fixedly plugged into the middle of the plug-in board 26, and a limit push plate 28 is fixedly sleeved at the end of the output end of the first electric telescopic rod 27, and a first T-shaped block 29 distributed in an array is fixedly installed on the outer wall of the limit push plate 28, and a limit push plate 210 is rotatably sleeved on the first T-shaped block 29, and the limit push plate 210 slides through the limit sleeve 25 and is rotatably plugged into a second T-shaped block 211 at its end, and an arc-shaped limit plate 212 is fixedly installed on one side of the second T-shaped block 211, and both ends of the limit push plate 210 are rotatably plugged into the limit rotating shaft 213, and the limiting rotating shaft 213 is rotatably inserted on the first T-block 29 and the second T-block 211 respectively. The setting and use of the limiting rotating shaft 213 provide a guarantee for the stable hinge connection between the first T-block 29 and the limiting push plate 210 and the stable hinge connection between the second T-block 211 and the limiting push plate 210. The arc-shaped limiting plate 212 is slidably fitted with the end of the limiting sleeve 25 away from the second motor 24, and the arc-shaped limiting plates 212 are distributed in an array. The end of the limiting sleeve 25 away from the second motor 24 is penetrated by a connecting groove 214 distributed in an array, and the limiting The push plate 210 is slidably clamped in the connecting groove 214. The setting and use of the connecting groove 214 ensures the stable sliding of the limit push plate 210. The end of the arc limit plate 212 away from the second T-block 211 is fixedly inserted with a limit guide rod 215. The end of the limit sleeve 25 close to the connecting groove 214 is penetrated by an array of limit guide grooves 216, and the limit guide rod 215 is slidably inserted in the limit guide groove 216. The coordinated use of the limit guide rod 215 and the limit guide groove 216 plays a limiting and guiding role in the movement and adjustment of the arc limit plate 212.

[0026] By adopting the above technical solution, the gasket to be wound is sleeved on the outside of the six arc-shaped limit plates 212 away from the detection mechanism 3 and the separation mechanism 4 and the corresponding first electric telescopic rod 27 is started, so that the corresponding limit push plate 28 can be driven to move to the side away from the Y-shaped mounting frame 23, and then the corresponding first T-block 29 can be driven to move synchronously, and further the corresponding second T-block 211 can be used to push the corresponding limit push plate 210 to rotate, so that the corresponding six arc-shaped limit plates 212 can be driven to move synchronously outward until the arc-shaped limit plates 212 and the inner wall of the corresponding gasket to be wound are aligned. When the fit is tight, the corresponding first electric telescopic rod 27 is closed, and the corresponding second motor 24 is started, so that the corresponding limiting sleeve 25 can be driven to rotate, and then the corresponding gasket to be wound can be driven to rotate through the corresponding arc-shaped limiting plate 212, and the corresponding gasket to be wound can be further wound in conjunction with the use of welding equipment and winding equipment, and after the winding operation is completed, the first motor 21 is started, so that the positioning drum 22 can be driven to rotate one hundred and twenty degrees, and then the gasket after the winding process can be rotated one hundred and twenty degrees, and then the next gasket to be wound is fixed and wound according to the above steps.

[0027] The detection mechanism 3 includes a second electric telescopic rod 31, a first socket 11 is penetrated on one side of the bottom end of the mounting base 1, and the second electric telescopic rod 31 is fixedly inserted in the first socket 11, the end of the output end of the second electric telescopic rod 31 is fixedly connected with the first mounting tube 32, and the first connecting rod 33 is fixedly inserted in the first mounting tube 32, a detection sleeve 34 is fixedly installed at the end of the first connecting rod 33, and a symmetrically arranged second connecting rod 35 is fixedly connected to the outer wall of the detection sleeve 34, a detection outer tube 36 is fixedly installed between the two second connecting rods 35, a third motor 37 is rotatably installed in the detection sleeve 34, and the end of the output end of the third motor 37 is fixedly inserted on the detection outer tube 36, a connecting sleeve column 38 is fixedly sleeved on the outer side of the third motor 37, and the connecting sleeve column 38 is rotatably connected to the detection outer tube 36 and the output end of the third motor 37, and a connecting sleeve column 38 is fixedly inserted on the connecting sleeve column 38 There is a symmetrically distributed third electric telescopic rod 39, and the end of the output end of the third electric telescopic rod 39 is fixedly connected to the second mounting tube 310, and the third connecting rod 311 is fixedly inserted in the second mounting tube 310, and one end of the third connecting rod 311 slides through the detection outer tube 36 and is fixedly connected to a matching detection clamp 312 at its end, and the detection outer tube 36 is penetrated by symmetrically distributed arc-shaped connecting grooves 316, and the third connecting rod 311 is slidably clamped in the arc-shaped connecting groove 316, and the setting and use of the arc-shaped connecting groove 316 provides a guarantee for the normal rotation adjustment of the third connecting rod 311, and a Z-shaped pointer 313 is fixedly installed on the second mounting tube 310, and a symmetrically arranged mounting side column 314 is fixedly inserted on one side of the connecting sleeve 38, and a comparison scale plate 315 is fixedly sleeved on the end of the mounting side column 314, and the comparison scale plate 315 is used in conjunction with the Z-shaped pointer 313.

[0028] By adopting the above technical solution, the second electric telescopic rod 31 will be started, so that the first installation tube 32 can be driven to move toward the side close to the installation base frame 1, and then the detection sleeve 34 can be driven to move toward the side close to the installation base frame 1 through the first connecting rod 33, and the detection outer tube 36 can be further driven to move toward the side close to the installation base frame 1 through the second connecting rod 35, and when the detection clamping block 312 matches the position of the gasket after winding, the second electric telescopic rod 31 is closed, and then the two third electric telescopic rods 39 are started, so that the two second installation tubes 310 can be driven to move toward each other, and then the two Z-shaped pointers 313 and the third connecting rod 311 can be driven to move toward each other, and further the two detection clamping blocks can be driven 312 move towards each other, and when the opposite end of the detection clamp 312 contacts the outermost side of the corresponding wound gasket, the corresponding third electric telescopic rod 39 is paused, and the relative position of the corresponding Z-shaped pointer 313 and the comparison scale plate 315 is used to determine whether the metal wound gasket meets the production standard, and then the two detection clamps 312 are reset and the third motor 37 is started, so as to gradually drive the connecting sleeve 38 to rotate and adjust the position, and then the detection clamp 312, the Z-shaped pointer 313 and the comparison scale plate 315 can be gradually driven to rotate and adjust the position, and during the rotation and adjustment period, the outer diameter of the corresponding metal wound gasket can be multi-directionally detected according to the above steps, and the detection outer cylinder 36 and the detection clamp 312 are reset after the detection operation is completed.

[0029] The separation mechanism 4 includes a fourth electric telescopic rod 41, a second plug hole 12 is penetrated and opened at the lower end of one side of the mounting base 1, and the fourth electric telescopic rod 41 is fixedly inserted in the second plug hole 12, the end of the output end of the fourth electric telescopic rod 41 is fixedly connected with a third mounting tube 42, and a fourth connecting rod 43 is fixedly inserted in the third mounting tube 42, a fourth mounting tube 44 is fixedly installed at the end of the fourth connecting rod 43, and a fifth electric telescopic rod 45 is fixedly inserted in the fourth mounting tube 44, the end of the output end of the fifth electric telescopic rod 45 is fixedly connected with a fifth mounting tube 46, and a fifth connecting rod 47 is fixedly inserted in the fifth mounting tube 46, the end of the fifth connecting rod 47 is fixedly sleeved with an E-type mounting frame 48, and a fourth motor 49 is fixedly inserted in the middle of the E-type mounting frame 48, the output end of the fourth motor 49 rotates and penetrates the E-type mounting frame 48 and is detachably provided with a mounting collar 410 for use at its end, and the mounting sleeve An arc-shaped separation scraper 411 is integrally formed on the outer wall of the ring 410 for use with it, and a limiting ring 412 and a fixing block 413 are provided at the end of the output end of the fourth motor 49 for use with it. A symmetrically arranged fixing slot 414 is provided on the inner side of the mounting ring 410, and the mounting ring 410 can fit with the limiting ring 412, and the fixing block 413 can be slidably inserted in the fixing slot 414, and a fixing bolt 415 is threadedly sleeved on the end of the output end of the fourth motor 49 for use with the mounting ring 410. The matching use of the limiting ring 412, the fixing block 413, the fixing slot 414 and the fixing bolt 415 provides convenience for the convenient disassembly and assembly of the mounting ring 410, thereby providing convenience for the replacement of the arc-shaped separation scraper 411, and an array of anti-skid grooves 416 are provided on the outer wall of the fixing bolt 415, and the setting and use of the anti-skid grooves 416 can increase friction and facilitate operation.

[0030] By adopting the above technical solution, after the inspection operation is completed, the inspected metal wound gasket needs to be rotated one hundred and twenty degrees again, and after the rotation and adjustment, the gasket winding and inspection operation is continued according to the above steps. If the metal wound gasket passes the inspection, the limiting force of the corresponding arc-shaped limit plate 212 needs to be removed and the qualified product needs to be removed and placed. If the metal wound gasket fails the inspection, the fourth electric telescopic rod 41, the fifth electric telescopic rod 45 and the fourth motor 49 need to be started, so that the fourth mounting cylinder 44 can be driven horizontally through the fourth connecting rod 43 and the fourth motor 49 can be driven vertically through the fifth mounting cylinder 46, the fifth connecting rod 47 and the E-type mounting frame 48, and the arc-shaped separation scraper 411 can be driven to rotate and adjust through the mounting ring 410, so that the arc-shaped separation scraper 411 can be accurately and tightly fitted on the outside of the unqualified metal wound gasket, and then the corresponding second motor 24 is started and driven to reverse the corresponding metal wound gasket, so that the material wrapped around the outside of the unqualified metal wound gasket can be scraped and separated by the arc-shaped separation scraper 411.

[0031] A method for manufacturing a metal spiral wound gasket manufacturing device comprises the following steps: Step 1: The gasket to be wound is sleeved on the outside of the six arc-shaped limit plates 212 away from the detection mechanism 3 and the separation mechanism 4 and the corresponding first electric telescopic rod 27 is started, so that the corresponding limit push plate 28 can be driven to move to the side away from the Y-shaped mounting frame 23, and then the corresponding first T-block 29 can be driven to move synchronously, and further, the corresponding second T-block 211 can be used to push the corresponding limit push plate 210 to rotate, so that the corresponding six arc-shaped limit plates 212 can be driven to move synchronously outward until the arc-shaped limit plates 212 are tightly fitted with the inner wall of the corresponding gasket to be wound, and the corresponding first electric telescopic rod 27 is closed; Step 2: Start the corresponding second motor 24, so as to drive the corresponding limiting sleeve 25 to rotate, and then drive the corresponding gasket to be wound to rotate through the corresponding arc-shaped limiting plate 212, and further cooperate with the use of the welding equipment and the winding equipment to wind the corresponding gasket to be wound, and start the first motor 21 after the winding operation is completed, so as to drive the adjusting drum 22 to rotate 120 degrees, and then rotate the wound gasket 120 degrees, and then fix and wind the next gasket to be wound according to the above steps; Step three, at the same time, the second electric telescopic rod 31 will be started, so as to drive the first installation tube 32 to move toward the side close to the installation base frame 1, and then drive the detection sleeve 34 to move toward the side close to the installation base frame 1 through the first connecting rod 33, and further drive the detection outer tube 36 to move toward the side close to the installation base frame 1 through the second connecting rod 35, and close the second electric telescopic rod 31 when the detection clamping block 312 matches the position of the gasket after winding, and then start the two third electric telescopic rods 39, so as to drive the two second installation tubes 310 to move toward each other, and then drive the two Z-shaped pointers 313 and the third connecting rod 311 to move toward each other, and further drive the two detection clamping blocks 3 12 make opposite movements, and when the opposite end of the detection clamp block 312 contacts the outermost side of the corresponding wound gasket, the corresponding third electric telescopic rod 39 is paused, and the relative position of the corresponding Z-shaped pointer 313 and the comparison scale plate 315 is used to determine whether the metal wound gasket meets the production standard, and then the two detection clamp blocks 312 are reset and the third motor 37 is started, so that the connecting sleeve 38 can be gradually driven to rotate and adjust, and then the detection clamp block 312, the Z-shaped pointer 313 and the comparison scale plate 315 can be gradually driven to rotate and adjust, and during the rotation and adjustment, the outer diameter of the corresponding metal wound gasket can be multi-directionally detected according to the above steps, and the detection outer cylinder 36 and the detection clamp block 312 are reset after the detection operation is completed; Step 4. After the inspection operation is completed, the inspected metal wound gasket needs to be rotated one hundred and twenty degrees again and the gasket winding and inspection operation is continued according to the above steps after rotation and adjustment. If the metal wound gasket passes the inspection, the limiting force of the corresponding arc-shaped limit plate 212 needs to be removed and the qualified product needs to be removed and placed. If the metal wound gasket fails the inspection, the fourth electric telescopic rod 41, the fifth electric telescopic rod 45 and the fourth motor 49 need to be started, so that the fourth connecting rod 43 can drive the fourth mounting tube 44 to move horizontally and the fifth mounting tube 46, the fifth connecting rod 47 and the E-type mounting frame 48 can drive the fourth motor 49 to move vertically, and the arc-shaped separation scraper 411 can be driven to rotate and adjust the position through the mounting ring 410, so that the arc-shaped separation scraper 411 can be accurately and tightly fitted on the outside of the unqualified metal wound gasket, and then the corresponding second motor 24 is started and driven to reverse the corresponding metal wound gasket, so that the material wrapped around the outside of the unqualified metal wound gasket can be scraped and separated by the arc-shaped separation scraper 411.

[0032] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A manufacturing device for a metal spiral wound gasket, comprising a mounting frame (1), characterized in that: A limiting mechanism (2) is provided on the inner side of the upper end of the mounting base (1), and a detection mechanism (3) used in conjunction with the limiting mechanism (2) is provided on one side of the bottom end of the mounting base (1), and a separation mechanism (4) used in conjunction with the detection mechanism (3) and the limiting mechanism (2) is provided on the other side of the bottom end of the mounting base (1). The setting and use of the limiting mechanism (2) can conveniently limit and fix gaskets of different inner diameters and realize synchronous processing of different processing steps. The setting and use of the detection mechanism (3) can perform multi-directional and accurate detection of the outer diameter of the corresponding metal wound gasket. The setting and use of the separation mechanism (4) can conveniently and effectively scrape and separate the material wound on the outer side of the unqualified metal wound gasket.

2. A manufacturing device for a metal spiral wound gasket as claimed in claim 1, characterized in that: The limiting mechanism (2) comprises a first motor (21) and a positioning drum (22), wherein the first motor (21) is fixedly inserted at the top end of the mounting base (1), the positioning drum (22) is rotatably inserted at the inner upper end of the mounting base (1), and the output end of the first motor (21) is fixedly inserted in the positioning drum (22), the outer side of the positioning drum (22) is fixedly sleeved with a Y-shaped mounting frame (23), and the Y-shaped mounting frame (23) is fixedly inserted with a second motor (24) distributed in an array, the end of the output end of the second motor (24) is fixedly sleeved with a limiting sleeve (25), and an internal connection board (26) is fixedly installed in the inner cavity of the limiting sleeve (25), and the middle part of the internal connection board (26) A first electric telescopic rod (27) is fixedly inserted, and a limit push plate (28) is fixedly sleeved at the end of the output end of the first electric telescopic rod (27), and a first T-shaped block (29) distributed in an array is fixedly installed on the outer wall of the limit push plate (28), and a limit push plate (210) is rotatably sleeved on the first T-shaped block (29), and the limit push plate (210) slides through the limit sleeve (25) and a second T-shaped block (211) is rotatably inserted at the end thereof, and an arc-shaped limit plate (212) is fixedly installed on one side of the second T-shaped block (211), and the arc-shaped limit plate (212) is slidably fitted with an end of the limit sleeve (25) away from the second motor (24), and the arc-shaped limit plates (212) are distributed in an array.

3. A manufacturing device for a metal spiral wound gasket as claimed in claim 2, characterized in that: Both ends of the limit push plate (210) are rotatably plugged into the limit rotation shaft (213), and the limit rotation shaft (213) is rotatably plugged into the first T-shaped block (29) and the second T-shaped block (211) respectively.

4. The manufacturing equipment of a metal spiral wound gasket according to claim 2, characterized in that: An end of the limiting sleeve (25) away from the second motor (24) is penetrated by connecting slots (214) distributed in an array, and the limiting push plate (210) is slidably clamped in the connecting slots (214).

5. A manufacturing device for a metal spiral wound gasket as claimed in claim 4, characterized in that: The end of the arc-shaped limiting plate (212) away from the second T-shaped block (211) is fixedly plugged with a limiting guide rod (215), and the end of the limiting sleeve (25) close to the connecting through groove (214) is penetrated by limiting guide grooves (216) distributed in an array, and the limiting guide rod (215) is slidably inserted in the limiting guide groove (216).

6. The manufacturing equipment of a metal spiral wound gasket according to claim 1, characterized in that: The detection mechanism (3) comprises a second electric telescopic rod (31), a first plug hole (11) is formed through one side of the bottom end of the mounting base (1), and the second electric telescopic rod (31) is fixedly inserted into the first plug hole (11), the end of the output end of the second electric telescopic rod (31) is fixedly connected to the first mounting tube (32), and the first connecting rod (33) is fixedly inserted into the first mounting tube (32), a detection sleeve (34) is fixedly installed at the end of the first connecting rod (33), and a symmetrically arranged second connecting rod (35) is fixedly connected to the outer wall of the detection sleeve (34), a detection outer tube (36) is fixedly installed between the two second connecting rods (35), a third motor (37) is rotatably installed in the detection sleeve (34), and the end of the output end of the third motor (37) is fixedly inserted into the detection outer tube (36), and a connecting sleeve column is fixedly sleeved on the outer side of the third motor (37). (38), and the connecting sleeve (38) is rotatably connected to the detection outer cylinder (36) and the output end of the third motor (37); the connecting sleeve (38) is fixedly plugged with symmetrically distributed third electric telescopic rods (39), and the end of the output end of the third electric telescopic rod (39) is fixedly connected to a second mounting sleeve (310); a third connecting rod (311) is fixedly plugged into the inside of the second mounting sleeve (310), and one end of the third connecting rod (311) slides through the detection outer cylinder (36) and a matching detection clamp (312) is fixedly connected to the end thereof; a Z-shaped pointer (313) is fixedly installed on the second mounting sleeve (310); a symmetrically arranged mounting side column (314) is fixedly plugged on one side of the connecting sleeve (38), and a comparison scale plate (315) is fixedly sleeved at the end of the mounting side column (314); the comparison scale plate (315) is used in combination with the Z-shaped pointer (313).

7. A manufacturing device for a metal spiral wound gasket as claimed in claim 6, characterized in that: The detection outer cylinder (36) is provided with symmetrically distributed arc-shaped connecting grooves (316), and the third connecting rod (311) is slidably clamped in the arc-shaped connecting groove (316).

8. The manufacturing equipment of a metal spiral wound gasket according to claim 1, characterized in that: The separation mechanism (4) comprises a fourth electric telescopic rod (41); a second plug hole (12) is provided through a lower end of one side of the mounting base (1); and the fourth electric telescopic rod (41) is fixedly inserted into the second plug hole (12); the end of the output end of the fourth electric telescopic rod (41) is fixedly connected to a third mounting tube (42); a fourth connecting rod (43) is fixedly inserted into the third mounting tube (42); a fourth mounting tube (44) is fixedly installed at the end of the fourth connecting rod (43); and a fifth electric telescopic rod (45) is fixedly inserted into the fourth mounting tube (44); and the fifth electric telescopic rod (45) is fixedly inserted into the fourth mounting tube (44); The end of the output end of the electric telescopic rod (45) is fixedly connected to a fifth mounting tube (46), and a fifth connecting rod (47) is fixedly inserted in the fifth mounting tube (46); the end of the fifth connecting rod (47) is fixedly sleeved with an E-shaped mounting frame (48), and a fourth motor (49) is fixedly inserted in the middle of the E-shaped mounting frame (48); the output end of the fourth motor (49) rotates through the E-shaped mounting frame (48) and a mounting collar (410) for use is detachably provided at the end thereof, and an arc-shaped separation scraper (411) for use is integrally formed on the outer wall of the mounting collar (410).

9. A manufacturing device for a metal spiral wound gasket as claimed in claim 8, characterized in that: The end of the output end of the fourth motor (49) is provided with a limiting collar (412) and a fixing block (413) for use together, and the inner side of the mounting collar (410) is provided with a symmetrically arranged fixing slot (414), the mounting collar (410) can fit with the limiting collar (412), and the fixing block (413) can be slidably inserted in the fixing slot (414), and the end of the output end of the fourth motor (49) is threadedly sleeved with a fixing bolt (415) for use together with the mounting collar (410), and the outer wall of the fixing bolt (415) is provided with an array of anti-slip grooves (416).

10. A method for manufacturing a metal spiral wound gasket manufacturing device, characterized in that: The manufacturing device of a metal spiral wound gasket according to any one of claims 1 to 9 comprises the following steps: Step 1: The gasket to be wound is sleeved on the outside of six arc-shaped limit plates (212) away from the detection mechanism (3) and the separation mechanism (4) and the corresponding first electric telescopic rod (27) is started, so that the corresponding limit push plate (28) can be driven to move to the side away from the Y-shaped mounting frame (23), and then the corresponding first T-shaped block (29) can be driven to move synchronously, and further the corresponding limit push plate (210) can be driven to rotate in conjunction with the use of the corresponding second T-shaped block (211), so that the corresponding six arc-shaped limit plates (212) can be driven to move synchronously outward, until the arc-shaped limit plates (212) are tightly fitted with the inner wall of the corresponding gasket to be wound, and then the corresponding first electric telescopic rod (27) is closed; Step 2: Start the corresponding second motor (24), thereby driving the corresponding limiting sleeve (25) to rotate, and then driving the corresponding gasket to be wound to rotate through the corresponding arc-shaped limiting plate (212), and further cooperating with the use of the welding equipment and the winding equipment to carry out winding processing on the corresponding gasket to be wound, and after the winding operation is completed, start the first motor (21), thereby driving the positioning rotating drum (22) to rotate 120 degrees, and then rotating the wound gasket 120 degrees, and then fixing and winding the next gasket to be wound according to the above steps; Step three, at the same time, the second electric telescopic rod (31) is started, thereby driving the first installation tube (32) to move toward the side close to the installation base frame (1), and then driving the detection sleeve (34) to move toward the side close to the installation base frame (1) through the first connecting rod (33), and further driving the detection outer tube (36) to move toward the side close to the installation base frame (1) through the second connecting rod (35), and when the detection clamping block (312) matches the position of the gasket after winding, the second electric telescopic rod (31) is closed, and then the two third electric telescopic rods (39) are started, thereby driving the two second installation tubes (310) to move toward each other, and then driving the two Z-shaped pointers (313) and the third connecting rod (311) to move toward each other, and further driving the two detection clamping blocks (312) to move toward each other. The blocks (312) move towards each other, and when the opposite end of the detection clamp block (312) contacts the outermost side of the corresponding wound gasket, the corresponding third electric telescopic rod (39) is paused, and the relative position of the corresponding Z-shaped pointer (313) and the comparison scale plate (315) is used to determine whether the metal wound gasket meets the production standard, and then the two detection clamp blocks (312) are reset and the third motor (37) is started, so that the connecting sleeve (38) can be gradually driven to rotate and adjust, and then the detection clamp block (312), the Z-shaped pointer (313) and the comparison scale plate (315) can be gradually driven to rotate and adjust, and during the rotation and adjustment, the outer diameter of the corresponding metal wound gasket can be multi-directionally detected according to the above steps, and after the detection operation is completed, the detection outer cylinder (36) and the detection clamp block (312) are reset; Step 4: After the inspection is completed, the inspected metal wound gasket needs to be rotated 120 degrees again and the gasket winding and inspection operations are continued according to the above steps after the rotation and adjustment. If the metal wound gasket passes the inspection, the limiting force of the corresponding arc-shaped limit plate (212) needs to be removed and the qualified product needs to be removed and placed. If the metal wound gasket fails the inspection, the fourth electric telescopic rod (41), the fifth electric telescopic rod (45) and the fourth motor (49) need to be started, so that the fourth mounting cylinder (44) can be driven to move horizontally through the fourth connecting rod (43) and The fourth motor (49) is driven to move vertically by the fifth mounting tube (46), the fifth connecting rod (47) and the E-shaped mounting frame (48), and the arc-shaped separation scraper (411) is driven to rotate and adjust its position by the mounting ring (410), so that the arc-shaped separation scraper (411) can be accurately and tightly fitted on the outside of the unqualified metal wound gasket. Then, the corresponding second motor (24) is started and driven to reverse the corresponding metal wound gasket, so that the material wound on the outside of the unqualified metal wound gasket can be scraped and separated by the arc-shaped separation scraper (411).

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