Perlite heat-preservation fireproof plate and production system and production method thereof

Abstract

The invention relates to the field of production of perlite heat-preservation fireproof plates, in particular to a perlite heat-preservation fireproof plate and a production system and method thereof. The perlite heat-preservation fireproof plate and the production system and method thereof have the beneficial effects that when the perlite heat-preservation fireproof plate is poured, circulating raw materials can flow into a mold during buffering, so that bubbles generated during pouring are reduced; therefore, the inner surface of the mold can be attached to the maximum extent, and the specification of a formed part is neat. According to the technical scheme, the perlite heat-preservation fireproof plate production system comprises a conical frame and a transverse moving seat slidably connected to the top of the conical frame, a stirring barrel is fixedly connected to the middle of the transverse moving seat, a protection frame is fixed to and communicates with the bottom of the stirring barrel, and a rotating rod is rotationally connected to the middle side of the interior of the stirring barrel; a plurality of stirring frames are uniformly and fixedly connected to the bottom of the rotating rod.

Description

Technical Field

[0001] The invention relates to the field of perlite thermal insulation and fireproof board production, and more specifically to a perlite thermal insulation and fireproof board and a production system and a production method thereof. Background Art

[0002] Perlite thermal insulation fireproof board is a building material with perlite as the main raw material. It has good thermal insulation, fireproof, sound insulation and other properties. It is widely used in the construction industry, especially in places where thermal insulation and fireproofing are required. Perlite is a porous material formed by natural volcanic rock after high-temperature expansion treatment. It has the characteristics of light weight, heat insulation and fireproofing. Perlite thermal insulation fireproof board is usually processed by adding other auxiliary materials on the basis of perlite to enhance its performance and applicability. In the production field of perlite thermal insulation fireproof board in the prior art, for example, a thermal insulation fireproof board composite rock wool board production and processing device with application number 202221041790.4 can be placed between two side baffle assemblies. The rock wool board can be placed vertically to reduce the floor space during transportation and facilitate the transportation and use of the rock wool board, but it is not suitable for pouring perlite thermal insulation fireproof board so that the circulating raw materials can flow into the mold during buffering to reduce the bubbles generated during pouring. Summary of the invention

[0003] The purpose of the present invention is to provide a perlite thermal insulation and fireproof board and its production system and production method, which have the beneficial effect of facilitating the casting of the perlite thermal insulation and fireproof board so that the circulating raw materials can flow into the mold in a buffered manner, thereby reducing the bubbles generated during casting, so that it can fit the inner surface of the mold to the greatest extent, making the specifications of the molded parts neat.

[0004] The objective of the present invention is achieved through the following technical scheme: a perlite thermal insulation and fireproof board production system, comprising a conical frame and a transverse displacement seat slidably connected to the top of the conical frame, a mixing barrel fixedly connected to the middle of the transverse displacement seat, a protective frame fixedly connected to the bottom of the mixing barrel, a rotating rod rotatably connected to the inner middle side of the mixing barrel, a plurality of mixing frames evenly and fixedly connected to the bottom of the rotating rod, a lead screw rotatably connected to the rear side of the top of the conical frame, the lead screw is transmission-connected to the rear side of the transverse displacement seat, a baffle is fixedly connected to the upper side of the conical frame, a plurality of rectangular holes are evenly arranged on the baffle, a baffle bar is fixedly connected to the front and rear sides of the upper surface of the baffle bar respectively, the front and rear sides of the protective frame are fitted on the adjacent side surfaces of the two baffle bars for transverse sliding, and the bottom of the protective frame slides in contact with the middle of the upper surface of the baffle.

[0005] A fan with an air outlet facing downward is arranged on the left side of the baffle.

[0006] A plurality of tapered bars are evenly and fixedly connected to each of the rectangular holes.

[0007] A limiting slide bar is fixedly connected to the front and rear sides of the middle part of the conical frame respectively, a material receiving rack is slidably connected between the two limiting slide bars, a plurality of forming boxes are evenly fixedly connected to the upper side of the material receiving rack, and the upper surfaces of the plurality of forming boxes are slidably fitted to the bottom surface of the baffle.

[0008] The plurality of molding boxes are arranged in one-to-one correspondence with the plurality of rectangular holes.

[0009] A method for producing a perlite thermal insulation and fireproof board, the method comprising the following steps:

[0010] S1: The raw materials of the perlite thermal insulation and fireproof board are mixed evenly and circulated through the production system;

[0011] S2: pouring the circulating raw materials into each molding box for air drying and shaping;

[0012] S3: The auxiliary mechanism repeatedly hammers the casting raw materials in each molding box from the bottom of the material receiving rack so that the raw materials are deposited and formed;

[0013] S4: The material receiving rack is pulled out horizontally and turned over, and the turned forming box is hammered again by the auxiliary mechanism to take out the finished materials that are air-dried and shaped in each forming box.

[0014] A perlite heat-insulating fireproof board comprises perlite, cement and a foaming agent. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a partial structural schematic diagram of the conical frame of the present invention;

[0017] Figure 2 It is a partial structural schematic diagram of the stirring frame of the present invention;

[0018] Figure 3 It is a partial structural schematic diagram of the protection frame of the present invention;

[0019] Figure 4 It is a partial structural schematic diagram of the baffle of the present invention;

[0020] Figure 5 It is a partial structural schematic diagram of the rectangular hole of the present invention;

[0021] Figure 6 It is a partial structural schematic diagram of the cross long strip frame of the present invention;

[0022] Figure 7 It is a partial structural schematic diagram of the material receiving rack of the present invention;

[0023] Figure 8 It is a partial structural schematic diagram of the long strip top plate of the present invention;

[0024] Fig. 9 It is a partial structural schematic diagram of the hammer seat of the present invention;

[0025] Fig.10 and 11 All of them are schematic diagrams of the overall structure of the present invention.

[0026] In the figure: conical frame 101; limiting slide 102; transverse seat 103; mixing barrel 104; protective frame 105; screw 106; extension frame 107; rotating disk 108; sliding seat 109; rotating rod 110; stirring frame 111; baffle 201; rectangular hole 202; fan 203; cross long frame 301; annular frame 302; middle rod 303; material receiving frame 304; forming box 305; square frame 401; long strip top plate 402; lifting rod 403; hammer seat 404; arc seat 405; cam 406; cross bar 407; convex seat 408; telescopic rod 409; spring 410. DETAILED DESCRIPTION

[0027] A perlite thermal insulation and fireproof board production system comprises a conical frame 101 and a transverse shift seat 103 slidably connected to the top of the conical frame 101, a mixing barrel 104 is fixedly connected to the middle of the transverse shift seat 103, a protective frame 105 is fixedly connected to the bottom of the mixing barrel 104, a rotating rod 110 is rotatably connected to the middle side of the inner part of the mixing barrel 104, a plurality of stirring frames 111 are evenly fixedly connected to the bottom of the rotating rod 110, a lead screw 106 is rotatably connected to the rear side of the top of the conical frame 101, the lead screw 106 is transmission-connected to the rear side of the transverse shift seat 103, a baffle 201 is fixedly connected to the upper side of the conical frame 101, a plurality of rectangular holes 202 are evenly arranged on the baffle 201, a baffle bar is fixedly connected to the front and rear sides of the upper surface of the baffle 201 respectively, the front and rear sides of the protective frame 105 are fitted on the adjacent side surfaces of the two baffle bars for transverse sliding, and the bottom of the protective frame 105 slides in contact with the middle part of the upper surface of the baffle 201.

[0028] This part is based on Figure 1-5The working process expressed in 10 and 11 is: when producing perlite thermal insulation and fireproof board, in order to facilitate the pouring of perlite thermal insulation and fireproof board, the circulating raw materials can flow into the mold in a buffered manner to reduce the bubbles generated during pouring, so that it can fit the inner surface of the mold to the greatest extent, so that the specifications of the molded parts are neat. When in use, the raw materials of the perlite thermal insulation and fireproof board are poured into the mixing barrel 104 in turn, and the output shaft of a first motor is fixedly connected to the top of the rotating rod 110 through a coupling. The first motor is fixedly connected to the top of the mixing barrel 104 by bolts, and the first motor is driven to rotate the rotating rod 110 and the multiple stirring frames 111 located on the rotating rod 110 rotate to stir the raw materials in the mixing barrel 104, and buffer the outflow from the protective frame 105 at the bottom of the mixing barrel 104, which is convenient for the perlite thermal insulation and fireproof board. During pouring, the circulating raw materials can flow into the mold in a buffered manner, thereby reducing the bubbles generated during pouring, so that they can fit the inner surface of the mold to the greatest extent, making the specifications of the molded parts neat, so that any rectangular hole 202 on the baffle 201 is aligned to allow the stirred finished material to flow out and flow into the mold at the bottom of the rectangular hole 202. The output shaft of a second motor is fixedly connected to the left side of the lead screw 106 through a coupling. The second motor is fixedly connected to the left side of the top of the conical frame 101 through bolts, and the second motor is driven to rotate the lead screw 106. When the lead screw 106 rotates, the transverse seat 103 moves laterally, driving the mixing barrel 104 and the protective frame 105 at the bottom of the mixing barrel 104 to move in contact with the upper surface of the baffle 201, thereby performing batch casting work on the molds at the bottom of multiple rectangular holes 202. The structure is simple and easy to use.

[0029] A fan 203 with an air outlet facing downward is disposed on the left side of the baffle 201 .

[0030] This part is based on Figure 1-5 The working process expressed in 10 and 11 is: a fan 203 with a blowing port facing downward is provided on the left side of the baffle 201. The fan 203 is a prior art product available on the market and will not be described in detail. When the mold is moved out from the bottom of the baffle 201, it can pass through the bottom of the fan 203, so that the finished material in the mold when it is moved out can be pre-dried by utilizing the position of the blowing port facing downward.

[0031] A plurality of tapered bars are evenly and fixedly connected to each of the rectangular holes 202 .

[0032] This part is based on Figure 1-5The working process expressed in 10 and 11 is: a plurality of conical bars are evenly and fixedly connected on each rectangular hole 202 so that when the stirred raw material flows into the mold through the rectangular hole 202, the plurality of conical bars in each rectangular hole 202 can further perform segmented flow buffering work on the raw material passing through the rectangular hole 202, so that the inflowing raw material is more dispersed and thus fits the mold better for molding when flowing into the mold, thereby reducing the generation of bubbles.

[0033] A limiting slide bar 102 is fixedly connected to the front and rear sides of the middle part of the conical frame 101 respectively, a material receiving rack 304 is slidably connected between the two limiting slide bars 102, and a plurality of molding boxes 305 are evenly fixedly connected to the upper side of the material receiving rack 304, and the upper surfaces of the plurality of molding boxes 305 are slidably fitted on the bottom surface of the baffle 201.

[0034] The plurality of molding boxes 305 are arranged in one-to-one correspondence with the plurality of rectangular holes 202 .

[0035] This part is based on Figure 1-7 The working process expressed in 10 and 11 is: when the perlite thermal insulation and fireproof board is cast in batches through each rectangular hole 202, each molding box 305 can be set corresponding to the bottom of each rectangular hole 202, so that the outflowing raw materials can flow into each molding box 305, and then the material receiving rack 304 slides out to the left side by relying on the sliding limit slide bar 102 on the front and rear sides, and each molding box 305 can pass through the bottom air outlet position of the fan 203, so that the raw materials in each molding box 305 can be dried and shaped in advance by the wind blown by the fan 203, thereby speeding up the subsequent drying and shaping work efficiency.

[0036] The left side of the material receiving rack 304 is fixedly connected to a center rod 303, the left side of the center rod 303 is fixedly connected to two annular racks 302, the two annular racks 302 are fixedly connected to cross strip racks 301, the cross strip racks 301 are slidably connected to the rotating disk 108, the rotating disk 108 is rotatably connected to the left side of the sliding seat 109, the sliding seat 109 is fixedly connected to the upper side of the extension rack 107, and the extension rack 107 is fixedly connected to the bottom left side of the conical rack 101.

[0037] A long arc plate is extended from the right side of the bottom of the sliding seat 109, and the bottom surfaces of the two annular frames 302 are in sliding contact with the upper surface of the long arc plate.

[0038] This part is based on Figure 1-7The working process expressed in 10 and 11 is: after the material receiving rack 304 slides out to the left side by means of the limit slide bars 102 that slide the limit positions on the front and rear sides, it is dried for airing, and after drying, the finished fireproof board material can be poured out from the forming box 305, reducing the damage effect on the finished material when the finished material is directly taken out. When in use, the staff member grabs the left side of the cross long strip rack 301 and pulls the cross long strip rack 301 to the left to slide on the rotating disk 108, and then the two annular racks 302 on the cross long strip rack 301 can slide in accordance with the long arc plate at the bottom of the sliding seat 109, so that the material receiving rack 304 is pulled out from the two limit slide bars 102, and then the cross long strip rack 301 is grabbed and rotated on the left side of the sliding seat 109 by means of the rotating disk 108, so that the material receiving rack 304 is turned over synchronously by means of the two annular racks 302, so that the finished materials in multiple forming boxes 305 are poured out, and the staff member collects the finished materials under the forming box 305.

[0039] The front and rear sides of the annular frame 302 on the right side are respectively fixedly connected with an auxiliary mechanism;

[0040] The auxiliary mechanism includes a block frame 401 and a long top plate 402 fixedly connected to the right side of the block frame 401, the upper surface of the long top plate 402 is in contact with the bottom of the material receiving frame 304, the lower side of the long top plate 402 is slidably connected with a lifting rod 403, and a plurality of hammer seats 404 are evenly fixedly connected to the lifting rod 403, the middle part of the lifting rod 403 is fixedly connected with an arc seat 405, the lower side of the arc seat 405 contacts with a cam 406, the cam 406 is fixedly connected to the middle part of a cross bar 407, and the cross bar 407 is rotatably connected to the long top plate 4 02, the left and right sides of the lifting rod 403 are respectively fixedly connected with a boss 408, the upper sides of the two bosses 408 are respectively fixedly connected with the movable end of a telescopic rod 409, the fixed ends of the two telescopic rods 409 are respectively fixedly connected to the left and right sides of the bottom of the long top plate 402, each telescopic rod 409 is respectively sleeved with a spring 410, the two springs 410 are respectively fixedly connected to the two bosses 408 and the two sides of the bottom of the long top plate 402, and the two block frames 401 are respectively fixedly connected to the front and back sides of the annular frame 302.

[0041] This part is based on Figure 1-11 The working process expressed in the figure is: in order to facilitate the support of the material receiving rack 304 on the right side of the middle rod 303, the long top plates 402 on the right side of the two block racks 401 are respectively in contact with the front and rear sides of the bottom of the material receiving rack 304, so as to support the material receiving rack 304 when it is not turned over, thereby improving the stability of the overall structure;

[0042] Furthermore, after the material receiving rack 304 is turned over, the finished fireproof boards in the multiple forming boxes 305 on the material receiving rack 304 can be quickly poured out, and the output shaft of a third motor is fixedly connected to the left side of each cross bar 407 through a coupling, and the two third motors are fixedly connected to the left side of the two long top plates 402 by bolts, driving the two third motors to rotate the two cross bars 407, and when the cross bars 407 rotate, each cam 406 rotates, and then each cam 406 repeatedly pushes the arc seat 405 in contact with it when rotating, and the lifting rod 403 is pressed downward through the arc seat 405, so that the multiple hammer seats 404 on each lifting rod 403 can move out through the multiple corresponding strip holes on the long top plate 402. The surface of the material receiving rack 304 is hammered to accelerate the pouring out of the finished fireproof boards in the multiple molding boxes 305 on the material receiving rack 304, reduce the risk of damage to the finished materials caused by direct removal, and improve the specification integrity of the finished materials. Under the limiting action of each spring 410 relying on the telescopic rod 409, the convex seat 408 keeps pushing the lifting rod 403, so that the arc seat 405 on the lifting rod 403 can maintain contact with the cam 406, forming the hammer seat 404 to repeatedly hammer the surface of the material receiving rack 304, accelerate the pouring out of the finished fireproof boards in the multiple molding boxes 305 on the material receiving rack 304, reduce the risk of damage to the finished materials caused by direct removal, and improve the specification integrity of the finished materials. The structure is simple and easy to use.

[0043] A method for producing a perlite thermal insulation and fireproof board, the method comprising the following steps:

[0044] S1: The raw materials of the perlite thermal insulation and fireproof board are mixed evenly and circulated through the production system;

[0045] S2: pouring the circulating raw materials into each molding box 305 for air drying and shaping;

[0046] S3: repeatedly hammering the casting raw materials in each molding box 305 from the bottom of the material receiving rack 304 through an auxiliary mechanism so that the raw materials are deposited and formed;

[0047] S4: The material receiving rack 304 is pulled out horizontally and turned over, and the turned forming box 305 is hammered again by the auxiliary mechanism to take out the finished materials that have been air-dried and shaped in each forming box 305.

[0048] A perlite heat-insulating fireproof board comprises perlite, cement and a foaming agent.

Claims

1. A perlite heat-insulating fireproof board production system, comprising a conical frame (101) and a traverse seat (103) slidably connected to the top of the conical frame (101), characterized in that: The middle part of the transverse displacement seat (103) is fixedly connected to a stirring barrel (104), the bottom of the stirring barrel (104) is fixedly connected to a protective frame (105), the inner middle side of the stirring barrel (104) is rotatably connected to a rotating rod (110), the bottom of the rotating rod (110) is evenly fixedly connected to a plurality of stirring frames (111), the top rear side of the conical frame (101) is rotatably connected to a lead screw (106), the lead screw (106) is transmission-connected to the rear side of the transverse displacement seat (103), the upper side of the conical frame (101) is fixedly connected to a baffle (201), the baffle (201) is evenly provided with a plurality of rectangular holes (202), the front and rear sides of the upper surface of the baffle (201) are respectively fixedly connected to a baffle bar, the front and rear sides of the protective frame (105) are attached to the adjacent side surfaces of the two baffle bars to slide laterally, and the bottom of the protective frame (105) slides in contact with the middle part of the upper surface of the baffle (201).

2. A perlite thermal insulation and fireproof board production system according to claim 1, characterized in that: A fan (203) with an air outlet facing downward is provided on the left side of the baffle (201).

3. A perlite thermal insulation and fireproof board production system according to claim 1, characterized in that: A plurality of tapered bars are evenly and fixedly connected to each of the rectangular holes (202).

4. A perlite thermal insulation and fireproof board production system according to claim 1, characterized in that: A limiting slide bar (102) is fixedly connected to the front and rear sides of the middle of the conical frame (101), respectively; a material receiving frame (304) is slidably connected between the two limiting slide bars (102); a plurality of molding boxes (305) are evenly fixedly connected to the upper side of the material receiving frame (304); and the upper surfaces of the plurality of molding boxes (305) are slidably fitted to the bottom surface of the baffle (201).

5. A perlite thermal insulation and fireproof board production system according to claim 4, characterized in that: The plurality of molding boxes (305) are arranged in one-to-one correspondence with the plurality of rectangular holes (202).

6. A perlite thermal insulation and fireproof board production system according to claim 5, characterized in that: The left side of the material receiving rack (304) is fixedly connected to a middle rod (303), the left side of the middle rod (303) is fixedly connected to two annular racks (302), the two annular racks (302) are fixedly connected to a cross-shaped strip rack (301), the cross-shaped strip rack (301) is slidably connected to a rotating disk (108), the rotating disk (108) is rotatably connected to the left side of a sliding seat (109), the sliding seat (109) is fixedly connected to the upper side of an extension rack (107), and the extension rack (107) is fixedly connected to the bottom left side of the conical rack (101).

7. A perlite thermal insulation and fireproof board production system according to claim 6, characterized in that: A long arc-shaped plate is extended from the right side of the bottom of the sliding seat (109), and the bottom surfaces of the two annular frames (302) are in sliding contact with the upper surface of the long arc-shaped plate.

8. A perlite thermal insulation and fireproof board production system according to claim 7, characterized in that: An auxiliary mechanism is fixedly connected to the front and rear sides of the annular frame (302) located on the right side respectively; The auxiliary mechanism comprises a block frame (401) and a long top plate (402) fixedly connected to the right side of the block frame (401), the upper surface of the long top plate (402) is in contact with the bottom of the material receiving frame (304), the lower side of the long top plate (402) is slidably connected with a lifting rod (403), a plurality of hammer seats (404) are evenly fixedly connected to the lifting rod (403), the middle part of the lifting rod (403) is fixedly connected with an arc seat (405), the lower side of the arc seat (405) contacts with a cam (406), the cam (406) is fixedly connected to the middle part of a cross bar (407), and the cross bar (407) is rotatably connected to the long top plate At the bottom of the plate (402), the left and right sides of the lifting rod (403) are respectively fixedly connected with a convex seat (408), the upper sides of the two convex seats (408) are respectively fixedly connected with the movable end of a telescopic rod (409), the fixed ends of the two telescopic rods (409) are respectively fixedly connected to the left and right sides of the bottom of the long top plate (402), each telescopic rod (409) is respectively sleeved with a spring (410), the two springs (410) are respectively fixedly connected to the two convex seats (408) and the two sides of the bottom of the long top plate (402), and the two block frames (401) are respectively fixedly connected to the front and rear sides of the annular frame (302).

9. A method for producing a perlite thermal insulation and fireproof board, characterized in that: The method comprises the following steps, S1: The raw materials of the perlite thermal insulation and fireproof board are mixed evenly and circulated through the production system; S2: pouring the circulating raw materials into each molding box (305) for air drying and shaping; S3: repeatedly hammering the casting raw materials in each molding box (305) from the bottom of the material receiving rack (304) through an auxiliary mechanism so that the raw materials are deposited and formed; S4: The material receiving rack (304) is pulled out horizontally and turned over, and the turned forming box (305) is hammered again by the auxiliary mechanism to take out the finished products that are air-dried and shaped in each forming box (305).

10. A perlite thermal insulation fireproof board, characterized in that: Includes perlite, cement and foaming agent.

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