Granulator with rapid forming effect

Abstract

The invention provides a granulator with a rapid forming effect. The granulator with the rapid forming effect comprises a supporting frame, an electric telescopic rod is rotationally connected to the supporting frame, a supporting piece is rotationally connected to the output end of the electric telescopic rod, and the end, away from the electric telescopic rod, of the supporting piece is fixedly connected with a second rotating support and a first rotating support; the second rotating support is fixedly connected with a supporting plate, the supporting plate is fixedly connected with a motor, and the output end of the motor is fixedly connected with a driving wheel. According to the pelletizer with the rapid prototyping effect, through the synergistic effect of the electric telescopic rod, the supporting piece, the supporting frame and other components, the pelletizer can more accurately control the temperature in the prototyping process, the problem that temperature control is not accurate enough in the traditional technology is solved, and meanwhile, the pelletizer with the rapid prototyping effect is convenient to use. The gearbox design that a driving wheel is matched with a driven wheel is adopted.

Description

Technical Field

[0001] The invention relates to the technical field of granulators, in particular to a granulator with rapid prototyping effect. Background Art

[0002] A granulator with rapid prototyping effect usually consists of the following basic structures: granulator main unit, heating system, cooling system, cutting device and control system. The granulator main unit includes a feed port, a screw, a barrel and a mold. The raw material enters the barrel through the feed port and is gradually heated and plasticized under the push of the screw. The heating system ensures that the material reaches the appropriate processing temperature, and the cooling system ensures that the material is quickly cooled and shaped after molding. The cutting device is responsible for cutting the molded material into particles of the required size, and the control system is responsible for the automatic control and precise adjustment of the entire process.

[0003] The main defects are: the coordinated efficiency of the heating system and the cooling system is not high, resulting in inaccurate temperature control during the molding process, affecting the size and quality stability of the particles; the cutting device has low precision, which easily leads to uneven particle size. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention provides a granulator with a rapid molding effect, which solves the problems of inaccurate temperature control during the molding process, affecting the size and quality stability of the particles, and low precision of the cutting device.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A granulator with rapid prototyping effect, comprising:

[0006] A support frame, the support frame is rotatably connected to an electric telescopic rod, the output end of the electric telescopic rod is rotatably connected to a support sheet, one end of the support sheet away from the electric telescopic rod is fixedly connected to a second rotating bracket and a first rotating bracket, the second rotating bracket is fixedly connected to a support plate, a motor is fixedly connected to the support plate, a driving wheel is fixedly connected to the output end of the motor, a gearbox is fixedly connected to the support plate, and the output of the gearbox is fixedly connected to a bottom bracket;

[0007] A baffle mechanism, the baffle mechanism comprising a first connecting rod, a baffle and a fixing buckle;

[0008] A support ring is fixedly connected to the bottom bracket, a support ring is fixedly connected to the output end of the gearbox, a rotating box is fixedly connected to the support ring, a former is rotatably connected to the rotating box, and a first groove is provided on the inner surface of the rotating box.

[0009] Preferably, a second bearing is fixedly connected to the upper surface of the support frame, and the interior of the second bearing is rotatably connected to the second rotating bracket.

[0010] Preferably: a first bearing is fixedly connected to the second rotating bracket, and the first bearing is rotatably connected to the gearbox.

[0011] Preferably, a driven wheel is rotatably connected to the gearbox, and the belts are respectively located on the driven wheel and the driving wheel.

[0012] Preferably, an upper bracket is fixedly connected to the bottom bracket, the baffle mechanism is located on the upper bracket, and there are multiple baffle mechanisms.

[0013] Preferably, the lower side of the fixing buckle is fixedly connected to the first connecting rod, and the first connecting rod is fixedly connected to the blocking piece.

[0014] Preferably: the former includes a rotating shaft, a second connecting rod, a second groove and a forming head, the rotating shaft is rotatably connected to the rotating box, the side surface of the rotating shaft is fixedly connected to the second connecting rod, the end of the second connecting rod away from the rotating shaft is fixedly connected to the forming head, and the second groove is located on the outside of the former.

[0015] Preferably, the positions of the first groove and the second groove correspond to each other, and a receiving box body is fixedly connected to the outer surface of the rotating box, and the receiving box body is open.

[0016] The present invention provides a granulator with rapid prototyping effect. It has the following beneficial effects:

[0017] This granulator with rapid prototyping effect can more accurately control the temperature during the molding process through the synergistic effect of electric telescopic rods, support plates, support frames and other components, improving the problem of inaccurate temperature control in traditional technologies. At the same time, the gearbox design with active and driven wheels is adopted to further improve the operating efficiency and stability of the equipment during the molding process, ensuring the uniformity of particle size and consistency of quality. Through the multi-level structural design, the operation of the entire granulator is more flexible, the degree of automation is improved, and the production efficiency is also significantly improved.

[0018] The innovative design of the baffle mechanism, former and other key components in the present invention effectively improves the accuracy of the cutting device and overcomes the problem of uneven cutting in traditional technology. The coordinated use of the former's rotating shaft, connecting rod and forming head enables the granulator to complete the granule forming process more quickly and stably, ensuring that the appearance and size of the granules meet the expected requirements. In addition, the design of the support ring and the rotating box makes the granulator structure more stable, prolongs the service life of the equipment, and reduces the frequency of equipment maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is another overall structural schematic diagram of the present invention;

[0021] Figure 3 For the present invention Figure 1 Schematic diagram of the structure at A in the middle;

[0022] Figure 4 It is a partial structural schematic diagram of the present invention;

[0023] Figure 5 It is a schematic diagram of another part of the structure of the present invention;

[0024] Figure 6 For the present invention Figure 4 Enlarged schematic diagram of point B in the middle.

[0025] Among them, 1. support frame; 2. electric telescopic rod; 3. support plate; 4. first rotating bracket; 5. motor; 6. driven wheel; 7. belt; 8. gearbox; 9. first bearing; 10. second rotating bracket; 11. second bearing; 12. bottom bracket; 13. receiving box body; 14. rotating box; 15. upper bracket; 16. baffle mechanism; 17. first connecting rod; 18. baffle; 19. fixing buckle; 20. first groove; 21. former; 22. second groove; 23. second connecting rod; 24. rotating shaft; 25. support ring. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] like Figure 1-6As shown, the embodiment of the present invention provides a granulator with rapid prototyping effect, including a support frame 1, a second bearing 11 is fixedly connected to the upper surface of the support frame 1, the interior of the second bearing 11 is rotatably connected to the second rotating bracket 10, an electric telescopic rod 2 is rotatably connected to the support frame 1, the output end of the electric telescopic rod 2 is rotatably connected to the support sheet 3, the end of the support sheet 3 away from the electric telescopic rod 2 is fixedly connected to the second rotating bracket 10 and the first rotating bracket 4, the second rotating bracket 10 is fixedly connected to the first bearing 9, the first bearing 9 is rotatably connected to the gearbox 8, the second rotating bracket 10 is fixedly connected to the support plate, the support plate is fixedly connected to the motor 5, the output end of the motor 5 is fixedly connected to the driving wheel, the support plate is fixedly connected to the gearbox 8, the gearbox 8 is rotatably connected to the driven wheel 6, the belt 7 is respectively located on the driven wheel 6 and the driving wheel, and the output of the gearbox 8 is fixedly connected to the bottom bracket 12;

[0028] The baffle mechanism 16 includes a first connecting rod 17, a baffle 18 and a fixing buckle 19. The lower side of the fixing buckle 19 is fixedly connected to the first connecting rod 17, and the first connecting rod 17 is fixedly connected to the baffle 18;

[0029] A support ring 25 is fixedly connected to the bottom bracket 12, and a support ring 25 is fixedly connected to the output end of the gearbox 8. A rotating box 14 is fixedly connected to the support ring 25. A former 21 is rotatably connected to the rotating box 14. A first groove 20 is provided on the inner surface of the rotating box 14. An upper side bracket 15 is fixedly connected to the bottom bracket 12. A baffle mechanism 16 is located on the upper side bracket 15. There are multiple baffle mechanisms 16. The former 21 includes a rotating shaft 24, a second connecting rod 23, a second groove 22 and a forming head. The rotating shaft 24 is rotatably connected to the rotating box 14. The side surface of the rotating shaft 24 is fixedly connected to the second connecting rod 23. The end of the second connecting rod 23 away from the rotating shaft 24 is fixedly connected to the forming head. The second groove 22 is located on the outside of the former 21. The positions of the first groove 20 and the second groove 22 correspond. The outer surface of the rotating box 14 is fixedly connected to the receiving box body 13, and the receiving box body 13 is open.

[0030] Support frame 1: provides support for the overall structure, ensures the stability of the granulator during operation, and provides basic support for the installation and operation of other components. Second bearing 11: installed on the support frame 1, allowing the second rotating bracket 10 to rotate smoothly on the support frame, reducing friction and ensuring the smooth operation of the equipment. The second rotating bracket 10 and the first rotating bracket 4: are used to connect and fix other important components, including the motor 5, the support plate and the former, to ensure that the relative positions of the components remain stable, thereby achieving the coordinated work of the system. The electric telescopic rod 2: drives the support plate 3 to move or position by adjusting its telescopic length to adjust the overall structure of the granulator or the position of each component, providing Flexible operability and control, support sheet 3: plays the role of connection and support, helps the electric telescopic rod 2 to transmit the action to the second rotating bracket 10 and the first rotating bracket 4, further improves the structural stability of the system, the first bearing 9: installed on the second rotating bracket 10, connected to the gearbox 8, so that it can rotate, while reducing friction during rotation and improving operation efficiency, motor 5: provides power source, drives the operation of the entire granulation system through the driving wheel, and ensures that the granulator continues to work during the production process, the driving wheel and the driven wheel 6: connected by a belt 7, the driving wheel is driven by the motor, and the driven wheel is connected to the gearbox 8 to transmit power to the gearbox, driving the system The operation of other components, gearbox 8: adjust the transmitted power to adapt the output speed and torque to the different working conditions in the granulation process to ensure the stable operation of the equipment, bottom bracket 12: fixed at the output end of the gearbox, used to support the support ring 25 and the rotating box 14 and other components, provide a stable basic support, ensure the accuracy and operation efficiency of the equipment, baffle mechanism 16: used to separate the formed particles, the baffle 18 is fixed by the first connecting rod 17, and the number of baffle mechanisms is multiple to ensure that the particles are separated one by one to prevent adhesion, support ring 25: fixedly connected to the output end of the gearbox 8, supports and stabilizes the rotating box 14, and ensures that the former 21 and other components can move smoothly during the granulation process. The rotating box 14 is fixedly connected to the support ring 25, and a first groove 20 is arranged on the inner surface. The former 21 rotates in the rotating box to ensure that the material remains stable during the molding process. The former 21 includes a rotating shaft 24, a second connecting rod 23, a molding head, and a second groove 22: the former is a key component in the granulation process. The molding head is driven to rotate by the rotating shaft 24 to shape the material into a specific particle shape. The second groove 22 cooperates with the first groove 20 to ensure that the material can pass smoothly and be molded. The receiving box 13 is fixed on the outside of the rotating box 14 as a collection container after the particles are molded. It receives the particles generated in the granulation process to ensure that the molded materials will not scatter.

[0031] Working principle: the material enters the granulator through the feed port, the electric telescopic rod 2 drives the support plate 3 through the control output end, so that the second rotating bracket 10 on the support plate 3 is fixed with the first rotating bracket 4 and is in a proper position to ensure the stability of the granulator, the motor 5 drives the driving wheel to operate through the fixed connection on the support plate, the driving wheel is connected to the driven wheel 6 through the belt 7, thereby driving the rotation output of the gearbox 8, so that the bottom bracket 12 and the support ring 25 maintain stable support, during the granulation process, the material is output from the gearbox 8 to the support ring 25, and is formed through the internal structure of the rotating box 14, the inner surface of the rotating box 14 is provided with a first groove 20, and the former 21 drives the second connecting rod 23 and the forming head through the rotating shaft 24 inside it It contacts with the material during the rotational motion to ensure that the material can be formed in the corresponding groove. The second groove 22 of the former 21 corresponds to the position of the first groove 20 to ensure that the material can smoothly pass through the cooperation of the grooves to achieve the final particle forming. The multiple baffles 18 in the baffle mechanism 16 are used to separate the formed particles one by one. The baffle 18 is used through the action of the fixing buckle 19 and the first connecting rod 17 to enable each baffle to accurately separate the particles. The separated particles enter the receiving box 13, and the formed particles are collected by the receiving box 13. Through the coordinated work of the above components, the granulator realizes the continuous production of materials from feeding to forming, and maintains high precision and efficiency during the forming process, ensuring the size consistency and quality stability of the particles.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A granulator with rapid prototyping effect, characterized in that: include: A support frame (1), wherein the support frame (1) is rotatably connected to an electric telescopic rod (2), the output end of the electric telescopic rod (2) is rotatably connected to a support plate (3), one end of the support plate (3) away from the electric telescopic rod (2) is fixedly connected to a second rotating bracket (10) and a first rotating bracket (4), the second rotating bracket (10) is fixedly connected to a support plate, the support plate is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to a driving wheel, the support plate is fixedly connected to a gearbox (8), and the output of the gearbox (8) is fixedly connected to a bottom bracket (12); A baffle mechanism (16), the baffle mechanism (16) comprising a first connecting rod (17), a baffle (18) and a fixing buckle (19); A support ring (25) is fixedly connected to the bottom bracket (12), an output end of the gearbox (8) is fixedly connected to the support ring (25), a rotating box (14) is fixedly connected to the support ring (25), a former (21) is rotatably connected to the rotating box (14), and a first groove (20) is provided on the inner surface of the rotating box (14).

2. A granulator with rapid prototyping effect according to claim 1, characterized in that: A second bearing (11) is fixedly connected to the upper surface of the support frame (1), and the interior of the second bearing (11) is rotatably connected to the second rotating bracket (10).

3. A granulator with rapid prototyping effect according to claim 1, characterized in that: A first bearing (9) is fixedly connected to the second rotating bracket (10), and the first bearing (9) is rotatably connected to the gearbox (8).

4. A granulator with rapid prototyping effect according to claim 1, characterized in that: The gearbox (8) is rotatably connected to a driven wheel (6), and the belt (7) is respectively located on the driven wheel (6) and the driving wheel.

5. A granulator with rapid prototyping effect according to claim 1, characterized in that: An upper bracket (15) is fixedly connected to the bottom bracket (12), and the baffle mechanism (16) is located on the upper bracket (15). The number of the baffle mechanisms (16) is plural.

6. A granulator with rapid prototyping effect according to claim 1, characterized in that: The lower side of the fixing buckle (19) is fixedly connected to the first connecting rod (17), and the first connecting rod (17) is fixedly connected to the blocking piece (18).

7. A granulator with rapid prototyping effect according to claim 1, characterized in that: The former (21) comprises a rotating shaft (24), a second connecting rod (23), a second groove (22) and a forming head. The rotating shaft (24) is rotatably connected to a rotating box (14). The side surface of the rotating shaft (24) is fixedly connected to the second connecting rod (23). One end of the second connecting rod (23) away from the rotating shaft (24) is fixedly connected to the forming head. The second groove (22) is located on the outer side of the former (21).

8. A granulator with rapid prototyping effect according to claim 1, characterized in that: The positions of the first groove (20) and the second groove (22) correspond to each other, and the outer surface of the rotating box (14) is fixedly connected to a receiving box body (13), and the receiving box body (13) is open.

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