Foaming device for foam box production
By designing the conduit air hole and pump air assembly in the foam box foaming machine, combined with the casing and stirring plate structure driven by the servo motor, the problem of insufficient contact between hot steam and raw materials is solved, the foaming efficiency is improved, and through the nozzle and The cooperation of the pressure relief valve achieves an effective cleaning effect and solves the problems of low foaming efficiency and impurity accumulation.
Patent Information
- Application Number
- CN202411668148.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The hot steam and raw materials in the existing foam box foaming machine are insufficient, resulting in low foaming efficiency, and impurities are easily sticky in the foam tank after long-term use, affecting the quality of the foam.
A foam box production foaming device is designed. By setting air holes on the surface of the conduit and using an external pump and air assembly to quickly introduce hot steam into the mixing tank, combined with the casing and stirring plate structure driven by the servo motor, ensuring that the steam and raw materials are fully mixed. , and use nozzles and pressure relief valves during the cleaning process to improve cleaning efficiency.
It improves the foaming efficiency of polystyrene raw materials, extends the service life of the equipment, and ensures the cleanliness of the inner wall of the mixing tank through uniform cleaning liquid spraying and pressure control.
Smart Images

Figure CN119261055A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of foam box foaming, in particular to a foam box production foaming device. Background Art
[0002] The foaming machine for foam box production is a device specially used for producing foam boxes. Its main function is to mix the foaming agent with air to generate uniform foam with a certain strength, which will then be used to make foam boxes.
[0003] The prior art also proposes some foaming methods. For example, a patent application with publication number CN113370452A discloses a fully automatic intermittent EPS foaming machine device, including a feeding mechanism, a foaming mechanism, a discharge fan, a steam chamber, an exhaust chamber, a drying chamber, an air supply chamber, a discharge port, a discharge baffle, an air supply fan, and a heat exchanger. The foaming machine device can effectively solve the problems of spiral conveying material accumulation and raw material breakage. In addition, the structure is compact, the footprint is small, and it is easy to transport, which effectively reduces the workload of on-site installation.
[0004] In order to ensure the foaming efficiency, the foam box foaming machine in the prior art needs to introduce hot steam into the foaming tank so that the foaming agent can contact the raw material particles. However, since the air inlet pipe is located at the top of the foaming tank, only the raw material on the top can contact the hot steam first, which results in the hot steam not being able to quickly and fully contact the raw material, thereby affecting the foaming efficiency. At the same time, after long-term use, impurities will stick to the foaming tank, thereby affecting the quality of the foam.
[0005] To this end, the present invention provides a foam box production foaming device. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problems is: a foam box production and foaming device described in the present invention comprises a mixing tank; a sealing cover is installed on the top surface of the mixing tank; the top surface of the sealing cover is rotatably connected to a conduit, and the bottom surface of the conduit is sealed; the top of the conduit is connected to an external pump air component; the pump air component is used to pump hot steam into the conduit; a plurality of evenly arranged air holes are opened on the surface of the conduit; a sleeve is rotatably connected to the outside of the conduit on the bottom surface of the sealing cover; the sealing cover extends from the top of the sleeve and is driven by a servo motor; a pair of evenly arranged exhaust ports are opened on the surface of the sleeve; the plurality of exhaust ports are divided into two groups, and are respectively adapted to the two exhaust ports; two pairs of push plates are fixedly connected to the inner wall of the sleeve, and the two pairs of push plates are respectively located on both sides of the exhaust port; the surface of the conduit is fixedly connected The baffle plate; a plurality of uniformly arranged stirring plates are installed on the surface of the sleeve; the stirring plates are hollow and L-shaped; a plurality of uniformly arranged discharge ports are opened on the vertical part of the stirring plates and at one end away from the axis of the sleeve; through holes are opened on the surface of the sleeve at corresponding positions of the stirring plates, and the through holes are connected with the inside of the stirring plates; a rotating rod is rotatably connected between the inner walls of the through holes in the same row, and the top of the rotating rod extends out of the top surface of the sleeve; a blocking plate is fixedly connected to the surface of the rotating rod; a gear 1 is fixedly connected to the top surface of the rotating rod; a plurality of gears 1 are meshed and connected with a gear 2; the gear 2 is annular and rotatably connected to the top surface of the sleeve; a feeding assembly is arranged on one side of the mixing tank; an exhaust pipe is fixedly connected to the top surface of the sealing cover, and a safety valve is installed inside the exhaust pipe;During operation, when the polystyrene raw material needs to be foamed, the embodiment of the present invention can be used. First, the user needs to pour the polystyrene raw material and the foaming agent into the mixing tank. Then the user covers the sealing cover on the top surface of the mixing tank. Then the servo motor drives the sleeve to rotate clockwise and drives the push plate in the sleeve to move together until one of the push plates squeezes the baffle on the surface of the conduit, thereby driving the conduit to rotate. At this time, the exhaust port on the surface of the sleeve corresponds to the air hole on the surface of the conduit, so that the external pump air component can discharge hot steam into the polystyrene raw material and the foaming agent through the air hole on the surface of the conduit, and the sleeve will drive the stirring plate to rotate, thereby stirring the polystyrene raw material and the foaming agent. When the user needs to maintain the pressure in the mixing tank, the pump air component needs to stop introducing steam into the mixing tank. At the same time, the servo motor also needs to control the sleeve to rotate counterclockwise, and then the sleeve will drive the push plate to move until the other of the paired push plates squeezes the baffle. At this time The non-exhaust port area of the sleeve will cover the pore area of the conduit, thereby closing the pores and preventing the raw materials in the mixing tank from flowing into the pores, causing the pores to be blocked and affecting subsequent use. Since the conduit is inserted into the material, the hot steam can be quickly mixed into the polystyrene raw material and the foaming agent, thereby accelerating the foaming of the polystyrene raw material and improving production efficiency. After the mixing tank has been used for a long time, the user needs to clean the mixing tank. The user needs to first screw the gear 2, which drives the multiple gears 1 to rotate synchronously, and then the gear 1 drives the rotating rod to rotate again and again, and finally the rotating rod drives the blocking plate to rotate, so that the discharge port is no longer blocked by the blocking plate, and then the user needs to control the sleeve to rotate counterclockwise so that the non-exhaust port area of the sleeve will cover the pore area of the conduit, and the user then passes the cleaning liquid into the conduit. At this time, the cleaning liquid will enter the inside of the stirring plate from the discharge port and finally be discharged from the through hole to the outside, thereby assisting the user to clean the mixing tank. ;
[0008] Preferably, a nozzle is slidably connected to the discharge port, and a pressure relief valve is installed at one end of the nozzle inside the discharge port; a spring is fixedly connected between the nozzle and the inner wall of the discharge port; a pair of cover plates are rotatably connected to the outer wall of the stirring plate at the corresponding position of the discharge port, and an elastic rope is fixedly connected between the cover plate and the inner wall of the discharge port; during operation, when the cleaning liquid enters the inside of the stirring plate from the discharge port, the pressure of the cleaning liquid is not enough to push open the pressure relief valve, and the nozzle will be pushed out of the through hole by the cleaning liquid. In this process, the spring will be compressed, and the cover plate will also be deflected and stretched under the extrusion of the nozzle. Elastic rope, and then when the pressure of the cleaning liquid continues to increase until the pressure relief valve opens, the cleaning liquid containing pressure is sprayed out from the nozzle. When the user stops introducing cleaning liquid into the conduit, the spring and the elastic rope recover, and drive the nozzle and the cover plate to reset. Through the cooperation of the pressure relief valve and the nozzle, the nozzle can spray out pressurized cleaning liquid, thereby improving the cleaning effect of the cleaning liquid on the inner wall of the mixing tank. At the same time, the nozzle can be retracted into the through hole, and the sealing of the through hole by the cover plate can also prevent the foam from entering the nozzle during the foaming process and causing the nozzle to be blocked.
[0009] Preferably, a pair of symmetrically arranged connecting rods are fixedly connected to the side surface of the sleeve near the bottom; a roller is rotatably connected to the surface of the connecting rod and one end away from the sleeve, and the surface of the roller is in contact with the bottom surface inside the mixing tank; a plurality of evenly arranged paddle plates are fixedly connected to the two side surfaces of the roller; during operation, when the sleeve rotates, the sleeve will also drive the connecting rod to rotate, and the connecting rod will drive the roller to roll along the bottom surface of the mixing tank, and the rolling roller will drive the paddle plate on its surface to rotate with the connecting rod as the axis, thereby moving the raw materials in the mixing tank through the paddle plate, so that the raw materials accumulated at the bottom are brought up, thereby promoting the mixing effect of the raw materials and hot steam, and then improving the foaming efficiency of the raw materials.
[0010] Preferably, a pair of sealing plates are fixedly connected to the bottom surface of the sleeve; the sealing plates are slidably connected to the surface of the conduit, and are arranged in an arc shape; rotating seals are fixedly connected between the sleeve and the mixing tank and between the sleeve and the conduit; during operation, when the sleeve drives the conduit to rotate, the sealing plate at the bottom of the sleeve can prevent the raw material from entering the gap between the sleeve, the push plate and the conduit, and affecting the relative rotation between the sleeve and the conduit, and the rotating seal can also ensure the sealing between the sleeve and the mixing tank, thereby preventing steam leakage in the mixing tank and affecting the foaming efficiency of the raw material.
[0011] Preferably, the feeding assembly includes a conveying pipe; one end of the conveying pipe is fixedly connected to the mixing tank and is communicated with the interior of the mixing tank; the end of the conveying pipe away from the mixing tank is fixedly connected to the material tank, and the conveying pipe is located inside the material tank; a spiral feeding rod is installed inside the conveying pipe, and the spiral feeding rod is driven by a servo motor; a feed port is provided on the surface of the conveying pipe located inside the material tank; a guide bucket is fixedly connected between the feed port and the inner wall of the material pipe; during operation, when the user needs to convey materials to the mixing tank, the user first needs to pour the material into the material tank, and then the material will fall into the guide bucket at the bottom of the material tank, and then the guide bucket will guide the material to the feed port on the surface of the conveying pipe, and finally fall into the interior of the conveying pipe, and then the spiral feeding rod rotates to feed the material in the conveying pipe into the mixing tank, and the material can be smoothly entered into the conveying pipe through the guidance of the guide bucket, avoiding the accumulation of material at the edge inside the material tank, thereby reducing the waste of material.
[0012] Preferably, the end of the spiral feeding rod located inside the material tank is rotatably connected to a telescopic tube, and the telescopic tube is driven by a hydraulic system; the end of the spiral feeding rod close to the telescopic tube is fixedly connected to a coupling, and the coupling is a telescopic coupling; the coupling is driven by a servo motor; a diaphragm is fixedly connected between the surface of the telescopic tube and the inner wall of the conveying pipe; the coupling is prior art and is not described in detail here; when working, before feeding the material into the mixing tank, the user needs to start the telescopic tube first, extend the end of the spiral feeding rod into the interior of the mixing tank through the telescopic tube, and stretch the coupling, and then the servo motor drives the spiral feeding rod to rotate through the coupling to complete the conveying of the material. Since the end of the spiral feeding rod extends into the interior of the mixing tank, the probability of material accumulation at the end of the conveying pipe is reduced. At the same time, the diaphragm between the telescopic tube and the inner wall of the conveying pipe can also hinder the material to prevent the material from entering the gap between the telescopic tube and the surface of the coupling, causing damage to both.
[0013] Preferably, a plurality of slide grooves are provided at one end of the conveying pipe away from the material pipe; slide rods are slidably connected in the slide grooves; a sealing circular plate is commonly fixedly connected to one end of the plurality of slide rods away from the conveying pipe; the spiral feeding rod is rotatably connected to the sealing circular plate; during operation, when the spiral feeding rod is driven by the telescopic tube to extend into the mixing tank, the spiral feeding rod will also push the sealing circular plate away from the pipe mouth of the conveying pipe, so that the spiral feeding rod can normally feed the material into the mixing tank, and after the material is conveyed, the telescopic tube will drive the spiral feeding rod to retract into the conveying pipe. At this time, the sealing circular plate will be buckled on the pipe mouth of the conveying pipe again, thereby sealing the conveying pipe to prevent the hot steam from escaping to the outside from the conveying pipe when the hot steam is introduced into the mixing tank. When the spiral feeding rod drives the sealing circular plate to move, the sliding rod will also slide in the sliding groove to provide a limiting effect. At the same time, the sliding rod can also provide support for the end of the spiral feeding rod away from the material tank to prevent the end of the spiral feeding rod away from the material tank from directly resting on the pipe wall of the conveying pipe, which causes the spiral feeding rod to wear the inner wall of the conveying pipe when it rotates.
[0014] Preferably, a pair of hydraulic rods are installed on the side surface of the mixing tank; the telescopic ends of the two hydraulic rods are commonly fixedly connected with a connecting plate; a clearance groove is opened on the surface of the connecting plate at the corresponding position of the conduit; the bottom surface of the connecting plate is fixedly connected with a connecting pipe at the corresponding position of the clearance groove; the sealing cover is installed on the bottom surface of the connecting pipe; during operation, when the user needs to clean the inside of the mixing tank, the user can start the hydraulic rod, and the hydraulic rod drives the connecting plate and the connecting pipe to rise, and then the rising of the connecting pipe drives the sealing cover to rise, thereby lifting the sealing cover and moving it away from the mixing tank. At this time, the user can clean and maintain the inside of the mixing tank, remove some of the foam stuck to the connection between the connecting rod and the rotating connection of the roller, thereby ensuring that the roller can roll normally, and at the same time, the sealing cover is driven to rise by the hydraulic rod, which can also reduce the difficulty of the user to manually lift the sealing cover.
[0015] Preferably, a support frame is provided on the bottom surface of the hydraulic rod; the bottom of the hydraulic rod is slidably connected to the support frame; the support frame is fixedly connected to the outer surface of the mixing tank; during operation, when the sealing cover and the conduit are pulled out of the mixing tank, the user can slide the hydraulic rod so that the sealing cover is no longer located on the top of the mixing tank. At this time, the user controls the hydraulic rod to retract, thereby lowering the sealing cover, thereby facilitating the user to clean the rotating rod, roller, conduit and sleeve to extend their service life.
[0016] Preferably, the top surface of the conduit is fixedly connected with a connecting ring; the bottom surface inside the connecting ring is fixedly connected with a sealing gasket; the top surface of the connecting ring is provided with a plurality of evenly arranged slots; the bottom surface of the sealing cover is fixedly connected with a connecting ring; the surface of the connecting ring is fixedly connected with a plurality of evenly arranged limit plates; the limit plates are adapted to the slots; the connecting pipe is rotatably connected to the sealing cover; during operation, when the user needs to put the sealing cover back on the top of the mixing tank, the user needs to rotate the sealing cover on the bottom surface of the connecting pipe, align the limit plates on the edge of the connecting ring with the slots on the surface of the connecting ring, so that the connecting ring can be inserted into the connecting ring, and then the user rotates the sealing cover again, so that the limit plates on the surface of the connecting ring are staggered with the slots on the surface of the connecting ring, thereby completing the fixation of the sealing cover, and at the same time, the sealing gasket can further ensure the sealing between the sealing cover and the mixing tank.
[0017] The beneficial effects of the present invention are as follows: 1. The foam box production foaming device described in the present invention pumps air into the conduit through an external air pumping component, and quickly introduces hot steam into the polystyrene raw material and the foaming agent through the air holes on the surface of the conduit, thereby accelerating the foaming of the polystyrene raw material and further improving the production efficiency. At the same time, the user can also introduce cleaning liquid into the conduit when the sleeve drives the conduit to rotate counterclockwise, and the cleaning liquid is evenly sprayed on the inner wall of the mixing tank under the drive of the stirring plate to assist the user in cleaning the mixing tank.
[0018] 2. The foam box production foaming device described in the present invention drives the sealing circular plate to move through the spiral feeding rod, so that the sliding rod slides in the sliding groove, thereby providing a limiting effect. At the same time, the sliding rod can also provide support for the end of the spiral feeding rod away from the material tank, thereby preventing the end of the spiral feeding rod away from the material tank from directly resting on the pipe wall of the conveying pipe, causing the spiral feeding rod to wear the inner wall of the conveying pipe when rotating. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below in conjunction with the accompanying drawings.
[0020] Figure 1 is a stereogram of the present invention; Figure 2 is a cross-sectional view of the connecting ring in the present invention; Figure 3 It is a structural schematic diagram of gear 2 in the present invention; Figure 4 It is a structural schematic diagram of the blocking plate in the present invention; Figure 5 It is a schematic diagram of the structure of the nozzle in the present invention; Figure 6 is a schematic diagram of the structure of the catheter in the present invention; Figure 7 It is a structural schematic diagram of the push plate in the present invention; Figure 8 It is a cross-sectional view of the mixing tank and the material tank in the invention; Fig. 9 It is a structural schematic diagram of the telescopic tube in the present invention Fig.10 It is a structural schematic diagram of the feed port in the present invention Fig.11 It is a structural schematic diagram of the slide bar in the present invention In the figure: 1, mixing tank; 2, sealing cover; 3, conduit; 4, air hole; 5, sleeve; 6, exhaust port; 7, push plate; 8, baffle; 9, stirring plate; 10, discharge port; 11, through hole; 12, rotating rod; 13, blocking plate; 14, gear 1; 15, gear 2; 16, exhaust pipe; 17, nozzle; 18, spring; 19, cover plate; 20, elastic rope; 21, connecting rod; 22, roller; 23, paddle plate; 24, sealing plate; 25, Rotating seal; 26, conveying pipe; 27, material tank; 28, spiral feeding rod; 29, feeding port; 30, guide bucket; 31, telescopic tube; 32, coupling; 33, diaphragm; 34, slide groove; 35, slide rod; 36, sealing circular plate; 37, hydraulic rod; 38, connecting plate; 39, clearance groove; 40, connecting pipe; 41, support frame; 42, connecting ring; 43, sealing gasket; 44, slot; 45, connecting ring; 46, limit plate. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0022] like Figures 1 to 5As shown, a foam box production and foaming device described in an embodiment of the present invention comprises a mixing tank 1; a sealing cover 2 is installed on the top surface of the mixing tank 1; a conduit 3 is rotatably connected to the top surface of the sealing cover 2, and the bottom surface of the conduit 3 is sealed; the top of the conduit 3 is connected to an external pump air component; the pump air component is used to pump hot steam into the conduit 3; a plurality of evenly arranged air holes 4 are opened on the surface of the conduit 3; a sleeve 5 is rotatably connected to the outside of the conduit 3 on the bottom surface of the sealing cover 2; the sealing cover 2 extends from the top of the sleeve 5 and is driven by a servo motor; a pair of evenly arranged exhaust ports 6 are opened on the surface of the sleeve 5; the plurality of exhaust ports 6 are divided into two groups, and are respectively adapted to the two exhaust ports 6; two pairs of push plates 7 are fixedly connected to the inner wall of the sleeve 5, and the two pairs of push plates 7 are respectively located on both sides of the exhaust port 6; a baffle 8 is fixedly connected to the surface of the conduit 3; a plurality of Uniformly arranged stirring plates 9; the stirring plates 9 are hollow and L-shaped; a plurality of uniformly arranged discharge ports 10 are provided at the vertical portion of the stirring plates 9 and at one end away from the axis of the sleeve 5; through holes 11 are provided on the surface of the sleeve 5 at the corresponding positions of the stirring plates 9, and the through holes 11 are connected to the inside of the stirring plates 9; a rotating rod 12 is rotatably connected between the inner walls of the through holes 11 in the same row, and the top of the rotating rod 12 extends out of the top surface of the sleeve 5; a blocking plate 13 is fixedly connected to the surface of the rotating rod 12; a gear 14 is fixedly connected to the top surface of the rotating rod 12; a plurality of gears 14 are meshed and connected with a gear 2 15; the gear 2 15 is annularly arranged, and the gear 2 15 is rotatably connected to the top surface of the sleeve 5; a feeding assembly is provided on one side of the mixing tank 1; an exhaust pipe 16 is fixedly connected to the top surface of the sealing cover 2, and a safety valve is installed inside the exhaust pipe 16;During operation, when it is necessary to foam the polystyrene raw material, the embodiment of the present invention can be used. First, the user needs to pour the polystyrene raw material and the foaming agent into the mixing tank 1, and then the user covers the sealing cover 2 on the top surface of the mixing tank 1. Then the servo motor drives the sleeve 5 to rotate clockwise, and drives the push plates 7 in the sleeve 5 to move together, until one of the push plates 7 squeezes the baffle 8 on the surface of the conduit 3, thereby driving the conduit 3 to rotate. At this time, the exhaust port 6 on the surface of the sleeve 5 corresponds to the air hole 4 on the surface of the conduit 3, so that the outer The pump air assembly can discharge hot steam into the polystyrene raw material and the foaming agent through the air holes 4 on the surface of the conduit 3, and the sleeve 5 will drive the stirring plate 9 to rotate, thereby stirring the polystyrene raw material and the foaming agent. When the user needs to maintain the pressure in the mixing tank 1, the pump air assembly needs to stop introducing steam into the mixing tank 1, and the servo motor needs to control the sleeve 5 to rotate counterclockwise, and then the sleeve 5 will drive the push plate 7 to move until the other of the paired push plates 7 is squeezed to the baffle 8. At this time, the non-exhaust port of the sleeve 5 The area 6 will cover the pore 4 area of the conduit 3, thereby closing the pore 4, preventing the raw materials in the mixing tank 1 from flowing into the pore 4, causing the pore 4 to be blocked and affecting subsequent use. Since the conduit 3 is inserted into the material, the hot steam can be quickly mixed into the polystyrene raw material and the foaming agent, thereby accelerating the foaming of the polystyrene raw material and thus improving the production efficiency. When the mixing tank 1 is used for a long time, the user needs to clean the mixing tank 1. To use it, the gear 2 15 needs to be screwed first, and the gear 2 15 drives the multiple gears to move. The wheel 14 rotates synchronously, and then the gear 14 drives the rotating rod 12 to rotate, and finally the rotating rod 12 drives the blocking plate 13 to rotate, so that the discharge port 10 is no longer blocked by the blocking plate 13, and then the user needs to control the sleeve 5 to rotate counterclockwise, so that the non-exhaust port 6 area of the sleeve 5 will cover the air hole 4 area of the conduit 3, and the user then passes the cleaning liquid into the conduit 3, at this time, the cleaning liquid will enter the inside of the stirring plate 9 from the discharge port 10, and finally be discharged from the through hole 11 to the outside, thereby assisting the user to clean the mixing tank 1. ;
[0023] like Figures 2 to 5As shown, the discharge port 10 is slidably connected with a nozzle 17, and a pressure relief valve is installed at one end of the nozzle 17 inside the discharge port 10; a spring 18 is fixedly connected between the nozzle 17 and the inner wall of the discharge port 10; a pair of cover plates 19 are rotatably connected to the outer wall of the stirring plate 9 at the corresponding position of the discharge port 10, and an elastic rope 20 is fixedly connected between the cover plate 19 and the inner wall of the discharge port 10; during operation, when the cleaning liquid enters the inside of the stirring plate 9 from the discharge port 10, the pressure of the cleaning liquid is not enough to push open the pressure relief valve, and the nozzle 17 will be pushed out of the through hole 11 by the cleaning liquid. In this process, the spring 18 will be compressed, and the cover plate 19 will also be deflected under the squeezing of the nozzle 17. And stretch the elastic rope 20, and then when the pressure of the cleaning liquid continues to increase until the pressure relief valve opens, the cleaning liquid containing pressure is sprayed out from the nozzle 17, and when the user stops introducing the cleaning liquid into the conduit 3, the spring 18 and the elastic rope 20 are restored, and drive the nozzle 17 and the cover plate 19 to reset, and through the cooperation of the pressure relief valve and the nozzle 17, the nozzle 17 can spray out the cleaning liquid with pressure, thereby improving the cleaning effect of the cleaning liquid on the inner wall of the mixing tank 1, and at the same time, the nozzle 17 can be retracted into the through hole 11, and the cover plate 19 blocks the through hole 11, which can also prevent the foam from entering the nozzle 17 during the foaming process and causing the nozzle 17 to be blocked.
[0024] like Figure 1 to Figure 2 As shown, a pair of symmetrically arranged connecting rods 21 are fixedly connected to the side surface of the sleeve 5 near the bottom; a roller 22 is rotatably connected to the surface of the connecting rod 21 and one end away from the sleeve 5, and the surface of the roller 22 contacts the bottom surface inside the mixing tank 1; a plurality of evenly arranged paddles 23 are fixedly connected to the two side surfaces of the roller 22; during operation, when the sleeve 5 rotates, the sleeve 5 will also drive the connecting rod 21 to rotate, and the connecting rod 21 will drive the roller 22 to roll along the bottom surface of the mixing tank 1, and the rolling roller 22 will drive the paddle 23 on its surface to rotate with the connecting rod 21 as the axis, so that the raw materials in the mixing tank 1 are moved by the paddle 23, so that the raw materials accumulated at the bottom are brought up, thereby promoting the mixing effect of the raw materials and the hot steam, thereby improving the foaming efficiency of the raw materials.
[0025] like Figure 2 , Figure 6 and Figure 7As shown, a pair of sealing plates 24 are fixedly connected to the bottom surface of the sleeve 5; the sealing plates 24 are slidably connected to the surface of the conduit 3, and the sealing plates 24 are arranged in an arc shape; a rotating seal 25 is fixedly connected between the sleeve 5 and the mixing tank 1 and between the sleeve 5 and the conduit 3; during operation, when the sleeve 5 drives the conduit 3 to rotate, the sealing plate 24 at the bottom of the sleeve 5 can prevent the raw material from entering the gap between the sleeve 5, the push plate 7 and the conduit 3, and affecting the relative rotation between the sleeve 5 and the conduit 3, and the rotating seal 25 can also ensure the sealing between the sleeve 5 and the mixing tank 1, thereby preventing the steam in the mixing tank 1 from leaking and affecting the foaming efficiency of the raw material.
[0026] like Figure 1 , Figure 8 and Fig. 9 As shown, the feeding assembly includes a conveying pipe 26; one end of the conveying pipe 26 is fixedly connected to the mixing tank 1 and communicated with the inside of the mixing tank 1; the end of the conveying pipe 26 away from the mixing tank 1 is fixedly connected to the material tank 27, and the conveying pipe 26 is located inside the material tank 27; a spiral feeding rod 28 is installed inside the conveying pipe 26, and the spiral feeding rod 28 is driven by a servo motor; a feed port 29 is opened on the surface of the conveying pipe 26 located inside the material tank 27; a guide bucket 30 is fixedly connected between the feed port 29 and the inner wall of the material pipe; when working, when the user needs When conveying materials to the mixing tank 1, the user first needs to pour the materials into the material tank 27, and then the materials will fall into the guide bucket 30 at the bottom of the material tank 27, and then the guide bucket 30 will guide the materials to the feed port 29 on the surface of the conveying pipe 26, and finally fall into the interior of the conveying pipe 26, and then the spiral feeding rod 28 rotates to feed the materials in the conveying pipe 26 into the mixing tank 1. Through the guidance of the guide bucket 30, the materials can smoothly enter the conveying pipe 26, avoiding the accumulation of materials at the edge of the material tank 27, thereby reducing the waste of materials.
[0027] like Figure 8 and Fig.10As shown, the end of the spiral feeding rod 28 located inside the material tank 27 is rotatably connected to a telescopic tube 31, and the telescopic tube 31 is driven by a hydraulic system; the end of the spiral feeding rod 28 close to the telescopic tube 31 is fixedly connected to a coupling 32, and the coupling 32 is a telescopic coupling 32; the coupling 32 is driven by a servo motor; a diaphragm 33 is fixedly connected between the surface of the telescopic tube 31 and the inner wall of the conveying pipe 26; the coupling 32 is a prior art and is not described in detail here; when working, before feeding the material into the mixing tank 1, the user needs to start The telescopic tube 31 is moved, and the end of the spiral feeding rod 28 is extended into the interior of the mixing tank 1 through the telescopic tube 31, and the coupling 32 is stretched. Then the servo motor drives the spiral feeding rod 28 to rotate through the coupling 32 to complete the transportation of the material. Since the end of the spiral feeding rod 28 extends into the interior of the mixing tank 1, the probability of material accumulation at the end of the conveying pipe 26 is reduced. At the same time, the diaphragm 33 between the telescopic tube 31 and the inner wall of the conveying pipe 26 can also block the material and prevent the material from entering the gap between the surface of the telescopic tube 31 and the coupling 32, causing damage to both.
[0028] like Figure 8 and Fig.11 As shown, a plurality of slide grooves 34 are provided at one end of the conveying pipe 26 away from the material pipe; slide rods 35 are slidably connected in the slide grooves 34; a sealing circular plate 36 is fixedly connected to one end of the plurality of slide rods 35 away from the conveying pipe 26; the spiral feeding rod 28 is rotatably connected to the sealing circular plate 36; when working, when the spiral feeding rod 28 is driven by the telescopic tube 31 to extend into the mixing tank 1, the spiral feeding rod 28 will push the sealing circular plate 36 away from the pipe mouth of the conveying pipe 26, so that the spiral feeding rod 28 can normally feed the material into the mixing tank 1, and after the material conveying is completed, the telescopic tube 31 will drive the spiral feeding rod 28 to retract into the conveying pipe 26, at this time, the sealing circular plate 36 will also be buckled on the pipe mouth of the conveying pipe 26 again, thereby sealing the conveying pipe 26 to prevent the hot steam from escaping to the outside from the conveying pipe 26 when hot steam is introduced into the mixing tank 1, and when the spiral feeding rod 28 drives the sealing circular plate 36 to move, the sliding rod 35 will also slide in the sliding groove 34, thereby providing a limiting effect. At the same time, the sliding rod 35 can also provide support for the end of the spiral feeding rod 28 away from the material tank 27, to prevent the end of the spiral feeding rod 28 away from the material tank 27 from directly resting on the pipe wall of the conveying pipe 26, which causes the spiral feeding rod 28 to wear the inner wall of the conveying pipe 26 when it rotates.
[0029] like Figure 1As shown, a pair of hydraulic rods 37 are installed on the side surface of the mixing tank 1; the telescopic ends of the two hydraulic rods 37 are fixedly connected with a connecting plate 38; a clearance groove 39 is opened on the surface of the connecting plate 38 at the corresponding position of the conduit 3; a connecting pipe 40 is fixedly connected to the bottom surface of the connecting plate 38 at the corresponding position of the clearance groove 39; the sealing cover 2 is installed on the bottom surface of the connecting pipe 40; during operation, when the user needs to clean the inside of the mixing tank 1, the user can start the hydraulic rod 37, and the hydraulic rod 37 drives the connecting plate 38 and the connecting pipe 40 to rise, and then the rising of the connecting pipe 40 drives the sealing cover 2 to rise, so as to lift the sealing cover 2 and move it away from the mixing tank 1. At this time, the user can clean and maintain the inside of the mixing tank 1, remove some of the foam stuck to the rotating connection between the connecting rod 21 and the roller 22, and then ensure that the roller 22 can roll normally. At the same time, the sealing cover 2 is driven to rise by the hydraulic rod 37, which can also reduce the difficulty of the user to manually lift the sealing cover 2.
[0030] like Figure 1 As shown, a support frame 41 is provided on the bottom surface of the hydraulic rod 37; the bottom of the hydraulic rod 37 is slidably connected to the support frame 41; the support frame 41 is fixedly connected to the outer surface of the mixing tank 1; during operation, when the sealing cover 2 and the conduit 3 are pulled out of the mixing tank 1, the user can slide the hydraulic rod 37 so that the sealing cover 2 is no longer located on the top of the mixing tank 1. At this time, the user controls the hydraulic rod 37 to retract, thereby lowering the sealing cover 2, thereby facilitating the user to clean the rotating rod 12, the roller 22, the conduit 3 and the sleeve 5 to extend their service life.
[0031] like Figure 1 to Figure 2 As shown, a connecting ring 42 is fixedly connected to the top surface of the conduit 3; a sealing gasket 43 is fixedly connected to the bottom surface inside the connecting ring 42; a plurality of uniformly arranged slots 44 are opened on the top surface of the connecting ring 42; a connecting ring 45 is fixedly connected to the bottom surface of the sealing cover 2; a plurality of uniformly arranged limit plates 46 are fixedly connected to the surface of the connecting ring 45; the limit plates 46 are adapted to the slots 44; the connecting pipe 40 is rotatably connected to the sealing cover 2; during operation, when the user needs to re-cover the sealing cover 2 on the top of the mixing tank 1, the user needs to rotate the sealing cover 2 on the bottom surface of the connecting pipe 40, align the limit plates 46 on the edge of the connecting ring 45 with the slots 44 on the surface of the connecting ring 42, so that the connecting ring 45 can be inserted into the connecting ring 42, and then the user rotates the sealing cover 2 again, so that the limit plates 46 on the surface of the connecting ring 45 are staggered with the slots 44 on the surface of the connecting ring 42, thereby completing the fixing of the sealing cover 2, and at the same time, the sealing gasket 43 can further ensure the sealing between the sealing cover 2 and the mixing tank 1.
[0032] During operation, when it is necessary to foam the polystyrene raw material, the embodiment of the present invention can be used. First, the user needs to pour the polystyrene raw material and the foaming agent into the mixing tank 1, and then the user covers the sealing cover 2 on the top surface of the mixing tank 1. Then the servo motor drives the sleeve 5 to rotate clockwise, and drives the push plates 7 in the sleeve 5 to move together, until one of the push plates 7 squeezes the baffle 8 on the surface of the conduit 3, thereby driving the conduit 3 to rotate. At this time, the exhaust port 6 on the surface of the sleeve 5 corresponds to the air hole 4 on the surface of the conduit 3, so that the outer The pump air assembly can discharge hot steam into the polystyrene raw material and the foaming agent through the air holes 4 on the surface of the conduit 3, and the sleeve 5 will drive the stirring plate 9 to rotate, thereby stirring the polystyrene raw material and the foaming agent. When the user needs to maintain the pressure in the mixing tank 1, the pump air assembly needs to stop introducing steam into the mixing tank 1, and the servo motor needs to control the sleeve 5 to rotate counterclockwise, and then the sleeve 5 will drive the push plate 7 to move until the other of the paired push plates 7 is squeezed to the baffle 8. At this time, the non-exhaust port of the sleeve 5 The area 6 will cover the pore 4 area of the conduit 3, thereby closing the pore 4, preventing the raw materials in the mixing tank 1 from flowing into the pore 4, causing the pore 4 to be blocked and affecting subsequent use. Since the conduit 3 is inserted into the material, the hot steam can be quickly mixed into the polystyrene raw material and the foaming agent, thereby accelerating the foaming of the polystyrene raw material and thus improving the production efficiency. When the mixing tank 1 is used for a long time, the user needs to clean the mixing tank 1. To use it, the gear 2 15 needs to be screwed first, and the gear 2 15 drives the multiple gears to move. The wheel 14 rotates synchronously, and then the gear 14 drives the rotating rod 12 to rotate, and finally the rotating rod 12 drives the blocking plate 13 to rotate, so that the discharge port 10 is no longer blocked by the blocking plate 13, and then the user needs to control the sleeve 5 to rotate counterclockwise, so that the non-exhaust port 6 area of the sleeve 5 will cover the air hole 4 area of the conduit 3, and the user then introduces cleaning liquid into the conduit 3. At this time, the cleaning liquid will enter the inside of the stirring plate 9 from the discharge port 10, and finally be discharged to the outside through the through hole 11, thereby assisting the user to clean the mixing tank 1.
[0033] When the cleaning liquid enters the stirring plate 9 from the discharge port 10, the pressure of the cleaning liquid is not enough to push open the pressure relief valve. At this time, the nozzle 17 will be pushed out of the through hole 11 by the cleaning liquid. In this process, the spring 18 will be compressed, and the cover plate 19 will also be deflected under the squeezing of the nozzle 17 and stretch the elastic rope 20. Then, when the pressure of the cleaning liquid continues to increase, until the pressure relief valve is opened, the cleaning liquid containing pressure is sprayed out from the nozzle 17. When the user stops introducing the cleaning liquid into the conduit 3, the spring 18 and the elastic rope 20 are restored, and the nozzle 17 and the cover plate 19 are reset. Through the cooperation of the pressure relief valve and the nozzle 17, the nozzle 17 can spray out the cleaning liquid with pressure, thereby improving the cleaning effect of the cleaning liquid on the inner wall of the mixing tank 1. At the same time, the nozzle 17 can be retracted into the through hole 11, and the blocking of the through hole 11 by the cover plate 19 can also prevent the foam from entering the nozzle 17 during the foaming process, causing the nozzle 17 to be blocked.
[0034] When the sleeve 5 rotates, the sleeve 5 will also drive the connecting rod 21 to rotate, and the connecting rod 21 will drive the roller 22 to roll along the bottom surface of the mixing tank 1, and the rolling roller 22 will drive the paddle 23 on its surface to rotate with the connecting rod 21 as the axis, so that the raw materials in the mixing tank 1 are moved by the paddle 23, so that the raw materials accumulated at the bottom are brought up, thereby promoting the mixing effect of the raw materials and the hot steam, and then improving the foaming efficiency of the raw materials.
[0035] When the sleeve 5 drives the conduit 3 to rotate, the sealing plate 24 at the bottom of the sleeve 5 can prevent the raw material from entering the gap between the sleeve 5, the push plate 7 and the conduit 3, which would affect the relative rotation between the sleeve 5 and the conduit 3, and the rotating seal 25 can also ensure the sealing between the sleeve 5 and the mixing tank 1, thereby preventing the steam in the mixing tank 1 from leaking and affecting the foaming efficiency of the raw material.
[0036] When the user needs to transport materials to the mixing tank 1, the user first needs to pour the materials into the material tank 27, and then the materials will fall into the guide bucket 30 at the bottom of the material tank 27, and then the guide bucket 30 will guide the materials to the feed port 29 on the surface of the conveying pipe 26, and finally fall into the interior of the conveying pipe 26, and then the spiral feeding rod 28 rotates to feed the materials in the conveying pipe 26 into the mixing tank 1. Through the guidance of the guide bucket 30, the materials can smoothly enter the conveying pipe 26, avoiding the accumulation of materials at the edge of the material tank 27, thereby reducing the waste of materials.
[0037] Before feeding the material into the mixing tank 1, the user needs to start the telescopic tube 31 first, extend the end of the spiral feeding rod 28 into the interior of the mixing tank 1 through the telescopic tube 31, and stretch the coupling 32, and then the servo motor drives the spiral feeding rod 28 to rotate through the coupling 32 to complete the material transportation. Since the end of the spiral feeding rod 28 extends into the interior of the mixing tank 1, the probability of material accumulation at the end of the conveying pipe 26 is reduced. At the same time, the diaphragm 33 between the telescopic tube 31 and the inner wall of the conveying pipe 26 can also block the material and prevent the material from entering the gap between the surface of the telescopic tube 31 and the coupling 32, causing damage to both.
[0038] When the spiral feeding rod 28 is driven by the telescopic tube 31 to extend into the mixing tank 1, the spiral feeding rod 28 will push the sealing circular plate 36 away from the pipe opening of the conveying pipe 26, so that the spiral feeding rod 28 can normally deliver the material into the mixing tank 1. After the material delivery is completed, the telescopic tube 31 will drive the spiral feeding rod 28 to retract into the conveying pipe 26. At this time, the sealing circular plate 36 will also be buckled on the pipe opening of the conveying pipe 26 again, thereby sealing the conveying pipe 26 to prevent the material from entering the mixing tank 1. When hot steam is released, the hot steam will escape from the conveying pipe 26 to the outside, and when the spiral feeding rod 28 drives the sealing circular plate 36 to move, the sliding rod 35 will also slide in the sliding groove 34, thereby providing a limiting effect. At the same time, the sliding rod 35 can also provide support for the end of the spiral feeding rod 28 away from the material tank 27, avoiding the end of the spiral feeding rod 28 away from the material tank 27 directly resting on the wall of the conveying pipe 26, which causes the spiral feeding rod 28 to wear the inner wall of the conveying pipe 26 when it rotates.
[0039] When the user needs to clean the inside of the mixing tank 1, the user can start the hydraulic rod 37, which will drive the connecting plate 38 and the connecting pipe 40 to rise, and then the rising connecting pipe 40 will drive the sealing cover 2 to rise, thereby lifting the sealing cover 2 and moving it away from the mixing tank 1. At this time, the user can clean and maintain the inside of the mixing tank 1, remove some foam stuck to the rotating connection between the connecting rod 21 and the roller 22, thereby ensuring that the roller 22 can roll normally. At the same time, the sealing cover 2 is driven to rise by the hydraulic rod 37, which can also reduce the difficulty of the user to manually lift the sealing cover 2.
[0040] After the sealing cover 2 and the conduit 3 are pulled out of the mixing tank 1, the user can slide the hydraulic rod 37 so that the sealing cover 2 is no longer located on the top of the mixing tank 1. At this time, the user controls the hydraulic rod 37 to retract, thereby lowering the sealing cover 2, thereby making it convenient for the user to clean the rotating rod 12, the roller 22, the conduit 3 and the sleeve 5 to extend their service life.
[0041] When the user needs to put the sealing cover 2 back on the top of the mixing tank 1, the user needs to rotate the sealing cover 2 on the bottom of the connecting tube 40, align the limiting plate 46 on the edge of the connecting ring 45 with the slot 44 on the surface of the connecting ring 42, so that the connecting ring 45 can be inserted into the connecting ring 42, and then the user rotates the sealing cover 2 again so that the limiting plate 46 on the surface of the connecting ring 45 is offset from the slot 44 on the surface of the connecting ring 42, thereby completing the fixation of the sealing cover 2. At the same time, the sealing gasket 43 can further ensure the sealing between the sealing cover 2 and the mixing tank 1.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A foam box production foaming device, characterized in that: The invention comprises a mixing tank (1); a sealing cover (2) is installed on the top surface of the mixing tank (1); a conduit (3) is rotatably connected to the top surface of the sealing cover (2), and the bottom surface of the conduit (3) is sealed; the top of the conduit (3) is connected to an external pump assembly; the pump assembly is used to pump hot steam into the conduit (3); a plurality of evenly arranged air holes (4) are formed on the surface of the conduit (3); a sleeve (5) is rotatably connected to the outside of the conduit (3) on the bottom surface of the sealing cover (2); the sleeve (5) ) a sealing cover (2) extends from the top of the sleeve (5) and is driven by a servo motor; a pair of evenly arranged exhaust ports (6) are provided on the surface of the sleeve (5); the plurality of exhaust ports (6) are divided into two groups and are respectively matched with two exhaust ports (6); two pairs of push plates (7) are fixedly connected to the inner wall of the sleeve (5), and the two pairs of push plates (7) are respectively located on both sides of the exhaust ports (6); a baffle (8) is fixedly connected to the surface of the conduit (3); a plurality of evenly arranged stirring plates (9) are installed on the surface of the sleeve (5); The stirring plate (9) is a hollow structure and is L-shaped; a plurality of evenly arranged discharge ports (10) are provided at one end of the vertical portion of the stirring plate (9) and away from the axis of the sleeve (5); through holes (11) are provided on the surface of the sleeve (5) at positions corresponding to the stirring plate (9), and the through holes (11) are connected to the inside of the stirring plate (9); a rotating rod (12) is rotatably connected between the inner walls of the through holes (11) in the same row, and the top of the rotating rod (12) extends out of the top of the sleeve (5). The rotating rod (12) is provided with a blocking plate (13) fixedly connected to the surface of the rotating rod (12); the top surface of each rotating rod (12) is fixedly connected to a gear one (14); a plurality of gear ones (14) are meshingly connected to a gear two (15); the gear two (15) is arranged in a ring shape, and the gear two (15) is rotatably connected to the top surface of the sleeve (5); a feeding assembly is provided on one side of the mixing tank (1); the top surface of the sealing cover (2) is fixedly connected to an exhaust pipe (16), and a safety valve is installed inside the exhaust pipe (16).
2. A foam box production foaming device according to claim 1, characterized in that: The discharge port (10) is slidably connected to a nozzle (17), and a pressure relief valve is installed at one end of the nozzle (17) inside the discharge port (10); a spring (18) is fixedly connected between the nozzle (17) and the inner wall of the discharge port (10); a pair of cover plates (19) are rotatably connected to the outer wall of the stirring plate (9) at corresponding positions of the discharge port (10), and an elastic rope (20) is fixedly connected between the cover plates (19) and the inner wall of the discharge port (10).
3. A foam box production foaming device according to claim 2, characterized in that: A pair of symmetrically arranged connecting rods (21) are fixedly connected to the side surface of the sleeve (5) near the bottom; a roller (22) is rotatably connected to the surface of the connecting rod (21) and at one end away from the sleeve (5), and the surface of the roller (22) is in contact with the bottom surface of the mixing tank (1); and a plurality of evenly arranged paddles (23) are fixedly connected to the two side surfaces of the roller (22).
4. A foam box production foaming device according to claim 3, characterized in that: A pair of sealing plates (24) are fixedly connected to the bottom surface of the sleeve (5); the sealing plates (24) are slidably connected to the surface of the conduit (3), and the sealing plates (24) are arranged in an arc shape; and a rotating seal (25) is fixedly connected between the sleeve (5) and the mixing tank (1) and between the sleeve (5) and the conduit (3).
5. A foam box production foaming device according to claim 1, characterized in that: The feeding assembly comprises a conveying pipe (26); one end of the conveying pipe (26) is fixedly connected to the mixing tank (1) and communicates with the interior of the mixing tank (1); one end of the conveying pipe (26) away from the mixing tank (1) is fixedly connected to the material tank (27), and the conveying pipe (26) is located inside the material tank (27); a spiral feeding rod (28) is installed inside the conveying pipe (26), and the spiral feeding rod (28) is driven by a servo motor; a feed port (29) is formed on the surface of the conveying pipe (26) located inside the material tank (27); and a guide bucket (30) is fixedly connected between the feed port (29) and the inner wall of the material pipe.
6. A foam box production foaming device according to claim 5, characterized in that: One end of the spiral feeding rod (28) located inside the material tank (27) is rotatably connected to a telescopic tube (31), and the telescopic tube (31) is driven by a hydraulic system; one end of the spiral feeding rod (28) close to the telescopic tube (31) is fixedly connected to a coupling (32), and the coupling (32) is a telescopic coupling (32); the coupling (32) is driven by a servo motor; and a diaphragm (33) is fixedly connected between the surface of the telescopic tube (31) and the inner wall of the conveying tube (26).
7. A foam box production foaming device according to claim 6, characterized in that: A plurality of slide grooves (34) are formed at one end of the conveying pipe (26) away from the material pipe; slide rods (35) are slidably connected in each of the slide grooves (34); a sealing circular plate (36) is fixedly connected to one end of the plurality of slide rods (35) away from the conveying pipe (26); and the spiral feeding rod (28) is rotatably connected to the sealing circular plate (36).
8. A foam box production foaming device according to claim 1, characterized in that: A pair of hydraulic rods (37) are installed on the side surface of the mixing tank (1); the telescopic ends of the two hydraulic rods (37) are fixedly connected to a connecting plate (38); a clearance groove (39) is provided on the surface of the connecting plate (38) at a position corresponding to the conduit (3); a connecting pipe (40) is fixedly connected to the bottom surface of the connecting plate (38) at a position corresponding to the clearance groove (39); and the sealing cover (2) is installed on the bottom surface of the connecting pipe (40).
9. A foam box production foaming device according to claim 8, characterized in that: The bottom surface of each hydraulic rod (37) is provided with a support frame (41); the bottom of the hydraulic rod (37) is slidably connected to the support frame (41); and the support frame (41) is fixedly connected to the outer surface of the mixing tank (1).
10. A foam box production foaming device according to claim 9, characterized in that: The top surface of the conduit (3) is fixedly connected to a connecting ring (42); the bottom surface inside the connecting ring (42) is fixedly connected to a sealing gasket (43); the top surface of the connecting ring (42) is provided with a plurality of slots (44) evenly arranged; the bottom surface of the sealing cover (2) is fixedly connected to a connecting ring (45); the surface of the connecting ring (45) is fixedly connected to a plurality of limit plates (46) evenly arranged; the limit plates (46) are matched with the slots (44); and the connecting pipe (40) is rotatably connected to the sealing cover (2).
Citation Information
Patent Citations
Full-automatic intermittent EPS foaming machine device
CN113370452A