A chain and bucket conveyor and method of material conveying
By improving the structure of the chain bucket elevator and the feeder, the structural damage problem of the chain bucket elevator when conveying hard materials was solved, and quantitative conveying and efficient agitation were achieved, thereby improving the service life and efficiency of the equipment.
Patent Information
- Application Number
- CN202411407219.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2044-10-10
AI Technical Summary
Existing chain bucket elevators are prone to damage to the chain bucket structure when conveying hard materials, requiring frequent maintenance and replacement.
A chain bucket elevator and a feeding machine were designed, including components such as belts, chain buckets, storage bins, guide plates, movable plates, and torsion springs. The material is quantitatively fed into the chain buckets by the flipping of the movable plates and the action of the torsion springs, reducing the destructive force on the chain buckets. A stirring roller is installed in the storage bin to prevent the material from being obstructed.
It achieves quantitative material conveying, reduces wear on the chain bucket, improves conveying efficiency, and ensures smooth material discharge through the mixing roller, avoiding additional power requirements.
Smart Images

Figure CN119262658B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a chain bucket conveying device, in particular to a chain bucket conveying device and a material conveying method. BACKGROUND
[0002] The chain bucket elevator is a common vertical conveying device, mainly used for lifting various materials from one place to another; it has the advantages of simple structure, low maintenance cost, high conveying efficiency, high lifting height, stable operation and wide application range; the bottom of the general chain bucket elevator is provided with a storage bin, and the chain bucket scoops up the materials in the storage bin for conveying, for example, the Chinese patent with the patent number CN201510325592.9 provides a conveying device. The conveying device comprises a casing, a feeding port is arranged at the lower part of the casing, a discharging port is arranged at the upper part of the casing, a conveying device is arranged in the casing, a plurality of buckets are mounted around the conveying device, and the bucket opening plane of the bucket is inclined upward to one side of the running plane of the conveying device. The conveying device in the prior art such as the above, since some of the materials to be conveyed are relatively hard, the chain bucket and the hard materials will cause damage to the structure of the chain bucket when the chain bucket scoops up the materials for a long time, and the chain bucket needs to be frequently repaired and replaced. SUMMARY
[0003] The purpose of the present application is to provide a chain bucket conveying device and a material conveying method, which solves the problem of the conveying device in the prior art, since some of the materials to be conveyed are relatively hard, the chain bucket and the hard materials will cause damage to the structure of the chain bucket when the chain bucket scoops up the materials for a long time, and the chain bucket needs to be frequently repaired and replaced.
[0004] In order to achieve the above-mentioned purpose, the present application provides a chain bucket conveying device, which comprises a chain bucket elevator and a feeding machine;
[0005] The chain bucket elevator comprises a belt arranged on a support and a plurality of chain buckets arranged on the belt;
[0006] The feeding machine comprises a frame body, a storage bin is arranged on the frame body, a guide plate is arranged below the storage bin on the frame body, the guide plate is arranged obliquely, a movable plate is arranged at the lower end of the guide plate, a rotating shaft is arranged on the side surface of the guide plate, the movable plate is rotatably arranged on the rotating shaft, a torsional spring is sleeved on the rotating shaft, one end of the torsional spring is connected with the rotating shaft, and the other end of the torsional spring is connected with the movable plate, a hinge seat is arranged at the lower end of the movable plate, a first rod is hinged on the hinge seat, a sliding sleeve is arranged at the lower end of the guide plate, a second rod is slidably arranged in the sliding sleeve, the first rod and the second rod are hinged, a connecting rod is arranged at the end of the second rod, a cover door is connected to the connecting rod through a cross bar, a material port is formed at the lower end of the storage bin, and the cover door is slidably arranged on the material port.
[0007] The movable plate is at least partially above the chain bucket.
[0008] Preferably, the upper surface of the movable plate and the guide plate is covered with elastic rubber pad, so that the elastic rubber pad can be folded with the movable plate.
[0009] Preferably, the two sides of the material port are provided with sliding rails, and the cover door is slidably clamped on the sliding rails.
[0010] Preferably, a plurality of linear bearings are arranged in the sliding sleeve, and the second rod is slidably arranged in the linear bearings.
[0011] Preferably, a stirring roller is rotatably arranged in the storage bin.
[0012] Preferably, the stirring roller at least partially extends out of the storage bin and is connected with a gear, the outer side of the storage bin is provided with a rack engaged with the gear, and the rack is connected with the connecting rod.
[0013] Preferably, the outer wall of the storage bin is provided with a sliding rail, and the rack is slidably clamped on the sliding rail.
[0014] Preferably, the chain bucket elevator comprises a support, roller shafts are arranged at two ends of the support respectively, a belt surrounds the roller shafts, a motor is arranged on the support, an output shaft of the motor is connected with the roller shafts, and a plurality of chain buckets are arranged on the belt at intervals.
[0015] The application also provides a material conveying method, which utilizes the chain bucket conveying device.
[0016] 1) material is added into the storage bin;
[0017] 2) in the initial state, the material port at the lower end of the storage bin is in the closed state;
[0018] 3) as the chain bucket rises, it contacts the movable plate and drives it to turn upward, at this time, the turning of the movable plate drives the cover door to displace through the first rod and the second rod, so as to open the material port, and the material enters into the movable plate;
[0019] 4) as the chain bucket continues to rise, the movable plate is reset under the action of the torsional spring, the material flows from the movable plate into the chain bucket below, and the feeding is completed.
[0020] Beneficial effects: the chain bucket conveying equipment provided by the application comprises a chain bucket elevator and a feeding machine; the chain bucket elevator comprises a belt arranged on a support and a plurality of chain buckets arranged on the belt; the feeding machine comprises a frame body, a storage bin is arranged on the frame body, a guide plate is arranged below the storage bin on the frame body, the guide plate is arranged obliquely, a movable plate is arranged at a lower end of the guide plate, a rotating shaft is arranged on a side surface of the guide plate, the movable plate is rotatably arranged on the rotating shaft, a torsional spring is sleeved on the rotating shaft, one end of the torsional spring is connected with the rotating shaft, and the other end of the torsional spring is connected with the movable plate, a hinged seat is arranged at a lower end of the movable plate, a first rod is hinged to the hinged seat, a sliding sleeve is arranged at the lower end of the guide plate, a second rod is slidably arranged in the sliding sleeve, the first rod and the second rod are hinged, a connecting rod is arranged at an end of the second rod, and a cover door is connected to the connecting rod through a cross rod; a material outlet is formed at a lower end of the storage bin, and the cover door is slidably arranged on the material outlet; and the movable plate is at least partially located above the chain bucket. In operation, the material is added into the storage bin; in the initial state, the material outlet at the lower end of the storage bin is in a closed state; with the rising of the chain bucket, the movable plate is turned upward after being contacted by the chain bucket, at this time, the turning of the movable plate drives the cover door to displace through the first rod and the second rod, so that the material outlet is opened, and the material enters into the movable plate; with the continuous rising of the chain bucket, the movable plate is reset under the action of the torsional spring, the material flows into the chain bucket below from the movable plate, and the feeding is completed. The chain bucket conveying equipment and the conveying method provided by the application are relative to the prior art, which quantitatively slide the material into the chain bucket, the damage to the chain bucket in the feeding process is small, and meanwhile, the material can be quantitatively flowed into the chain bucket, and will not be spilled. In the feeding process, the material in the storage bin can also be intermittently stirred through the rotating force of the movable plate, so that the material is not discharged smoothly, an additional power is not needed, and the operation efficiency is greatly improved.
[0021] Other features and advantages of the present application will be described in detail in the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0022] The accompanying drawings are included to provide a further understanding of the application, and are incorporated in and constitute a part of this specification, illustrate embodiments of the application, and together with the description serve to explain the principles of the application. In the drawings:
[0023] Figure 1 is a structural diagram of the chain bucket conveying equipment provided by the application;
[0024] Figure 2 is a side view of the feeding machine in the chain bucket conveying equipment provided by the application;
[0025] Figure 3 is a first structural diagram of the feeding machine in the chain bucket conveying equipment provided by the application;
[0026] Figure 4 This is a second structural diagram of the feeder in the chain bucket conveyor provided by the present invention;
[0027] Figure 5 This is a structural diagram of the cover door of the feeder in the chain bucket conveyor provided by the present invention.
[0028] Explanation of reference numerals in the attached figures
[0029] 1-Chain bucket elevator; 2-Chain bucket; 3-Frame; 4-Moving plate; 5-Guide plate; 6-Rotating shaft; 7-Torsion spring; 8-Elastic pad; 9-Hinge seat; 10-First rod; 11-Second rod; 12-Sliding sleeve; 13-Connecting rod; 14-Crossbar; 15-Slide rail; 16-Cover door; 17-Storage bin; 18-Gear; 19-Rack; 20-Agitating roller. Detailed Implementation
[0030] The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0031] like Figures 1-5As shown: This invention provides a chain bucket conveyor, which includes a chain bucket elevator 1 and a feeder; the chain bucket elevator 1 includes a belt mounted on a support and multiple chain buckets 2 mounted on the belt; the feeder includes a frame 3, on which a storage bin 17 is mounted, and a guide plate 5 located below the storage bin 17 is mounted on the frame 3. The guide plate 5 is inclined, and a movable plate 4 is mounted at the lower end of the guide plate 5. A rotating shaft 6 is mounted on the side of the guide plate 5, and the movable plate 4 is rotatably mounted on the rotating shaft 6. A torsion spring 7 is sleeved on the rotating shaft 6. One end is connected to the rotating shaft 6, and the other end is connected to the movable plate 4. The lower end of the movable plate 4 is provided with a hinge seat 9, and a first rod 10 is hinged to the hinge seat 9. The lower end of the guide plate 5 is provided with a sliding sleeve 12, and a second rod 11 is slidably provided inside the sliding sleeve 12. The first rod 10 and the second rod 11 are hinged together. The end of the second rod 11 is provided with a connecting rod 13, and the connecting rod 13 is connected to a cover door 16 through a crossbar 14. The lower end of the storage bin 17 forms a material outlet, and the cover door 16 is slidably provided on the material outlet. The movable plate 4 is at least partially located above the chain bucket 2. During operation, materials are added to the storage hopper. Initially, the material inlet at the bottom of the hopper is closed. As the chain bucket rises, it contacts the movable plate, causing it to flip upwards. This flipping of the movable plate, via the first and second rods, displaces the cover, opening the material inlet and allowing material to enter. As the chain bucket continues to rise, the movable plate returns to its original position under the action of a torsion spring, and the material flows from the movable plate into the chain bucket below, completing the loading process. The chain bucket conveying equipment and method provided by this invention, compared to existing technologies, quantitatively slides material into the chain bucket, resulting in less destructive force on the chain bucket during loading and ensuring a quantitative flow of material without spillage. During loading, the material in the storage hopper can also be intermittently agitated by the rotation of the movable plate, preventing obstructed material flow and eliminating the need for additional power, thus greatly improving operational efficiency.
[0032] In a preferred embodiment of the present invention, in order to prevent material from flowing out from the gap between the movable plate and the guide plate during the conveying process, the upper surfaces of the movable plate 4 and the guide plate 5 are covered with elastic rubber pads 8, so that the elastic rubber pads 8 can bend with the movable plate 4.
[0033] In a preferred embodiment of the present invention, in order to further limit the sliding of the cover door, slide rails 15 are provided on both sides of the feed inlet, and the cover door 16 is slidably engaged on the slide rails 15.
[0034] In a preferred embodiment of the present invention, in order to enable the second rod to slide smoothly back and forth within the sliding sleeve, a plurality of linear bearings are provided inside the sliding sleeve 12, and the second rod 11 is slidably disposed within the linear bearings.
[0035] In a preferred embodiment of the present invention, in order to agitate the material in the storage bin and avoid poor material discharge, a stirring roller 20 is rotatably provided in the storage bin 17.
[0036] In a preferred embodiment of the present invention, the stirring roller 20 extends at least partially beyond the storage bin 17 and is connected to a gear 18. A rack 19, meshing with the gear 18, is provided on the outer side of the storage bin 17, and the rack 19 is connected to the connecting rod 13. The reciprocating intermittent displacement of the second rod drives the rack to reciprocate, thereby enabling the gear to drive the stirring roller 20 to rotate in both directions, thus achieving the effect of stirring the material and improving the smoothness of material feeding.
[0037] In a preferred embodiment of the present invention, in order to further limit the displacement of the rack, the outer wall of the storage bin 17 is provided with a sliding track, and the rack 19 is slidably engaged on the sliding track.
[0038] In a preferred embodiment of the present invention, the chain bucket elevator 1 includes a support frame, rollers are respectively provided at both ends of the support frame, a belt is wrapped around the rollers, a motor is provided on the support frame, the output shaft of the motor is connected to the rollers, and a plurality of chain buckets 2 are spaced apart on the belt.
[0039] The present invention also provides a material conveying method, wherein the material conveying method utilizes the above-mentioned chain bucket conveyor;
[0040] 1. Add the material into storage silo 17;
[0041] 2. In the initial state, the material outlet at the lower end of the storage bin 17 is closed;
[0042] 3. As the chain bucket 2 rises, it comes into contact with the movable plate 4 and causes it to flip upwards. At this time, the flipping of the movable plate 4 causes the cover door 16 to move through the first rod 10 and the second rod 11, thereby opening the material inlet and allowing the material to enter the movable plate 4.
[0043] 4. As the chain bucket 2 continues to rise, the movable plate 4 returns to its original position under the action of the torsion spring, and the material flows from the movable plate 4 into the chain bucket 2 below, completing the feeding process.
[0044] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.
[0045] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not describe the various possible combinations separately.
[0046] Furthermore, various different embodiments of the present invention can be combined in any way, as long as they do not violate the spirit of the present invention, they should also be regarded as the content disclosed by the present invention.
Claims
1. A chain bucket conveyor, characterized in that, The chain bucket conveyor includes a chain bucket elevator (1) and a feeder; The chain bucket elevator (1) includes a belt mounted on a support and multiple chain buckets (2) mounted on the belt. The feeding machine includes a frame (3), on which a storage bin (17) is provided. A guide plate (5) is provided on the frame (3) below the storage bin (17). The guide plate (5) is inclined. A movable plate (4) is provided at the lower end of the guide plate (5). A rotating shaft (6) is provided on the side of the guide plate (5). The movable plate (4) is rotatably mounted on the rotating shaft (6). A torsion spring (7) is sleeved on the rotating shaft (6). One end of the torsion spring (7) is connected to the rotating shaft (6), and the other end is connected to the movable plate (4). The lower end of the movable plate (4) is provided with a hinge seat (9), and a first rod (10) is hinged on the hinge seat (9). The lower end of the guide plate (5) is provided with a sliding sleeve (12), and a second rod (11) is slidably provided inside the sliding sleeve (12). The first rod (10) and the second rod (11) are hinged together. The end of the second rod (11) is provided with a connecting rod (13). The connecting rod (13) is connected to a cover door (16) through a crossbar (14). The lower end of the storage bin (17) forms a material outlet, and the cover door (16) is slidably provided on the material outlet. The movable plate (4) is at least partially located above the chain bucket (2); a stirring roller (20) is rotatably provided inside the storage bin (17); the stirring roller (20) extends at least partially out of the storage bin (17) and is connected to a gear (18); a rack (19) is provided on the outside of the storage bin (17) to mesh with the gear (18); the rack (19) is connected to the connecting rod (13).
2. The chain bucket conveyor according to claim 1, characterized in that, The upper surfaces of the movable plate (4) and the guide plate (5) are covered with elastic pads (8), so that the elastic pads (8) can bend with the movable plate (4).
3. The chain bucket conveyor according to claim 1, characterized in that, The feed inlet is provided with slide rails (15) on both sides, and the cover (16) is slidably engaged on the slide rails (15).
4. The chain bucket conveyor according to claim 1, characterized in that, The sliding sleeve (12) is provided with multiple linear bearings, and the second rod (11) is slidably disposed in the linear bearings.
5. The chain bucket conveyor according to claim 1, characterized in that, The outer wall of the storage bin (17) is provided with a sliding track, and the rack (19) is slidably engaged on the sliding track.
6. The chain bucket conveyor according to claim 5, characterized in that, The chain bucket elevator (1) includes a support frame, with rollers at both ends of the support frame, a belt around the rollers, a motor on the support frame, the output shaft of the motor connected to the rollers, and multiple chain buckets (2) spaced apart on the belt.
7. A material conveying method, characterized in that, The material conveying method is carried out using the chain bucket conveyor as described in claim 6; 1) Add the material into the storage bin (17); 2) In the initial state, the material inlet at the lower end of the storage bin (17) is closed; 3) As the chain bucket (2) rises, it comes into contact with the movable plate (4) and causes it to flip upward. At this time, the flipping of the movable plate (4) causes the cover door (16) to move through the first rod (10) and the second rod (11), thereby opening the material inlet and allowing the material to enter the movable plate (4). 4) As the chain bucket (2) continues to rise, the movable plate (4) is reset under the action of the torsion spring, and the material flows from the movable plate (4) into the chain bucket (2) below, completing the feeding.
Citation Information
Patent Citations
Bucket elevator
CN106315115A
Feeding type elevator
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The apparatus andmethod to discharge the residualgrain in the bucket-elevator for the graintransference
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