Online ball supplementing device of integrated processor

Abstract

The invention relates to the technical field of treatment machine ball supplementing, and discloses an integrated treatment machine online ball supplementing device which comprises a frame, a roller is arranged in the frame, a plurality of auxiliary rollers for supporting the roller are rotationally connected in the frame, and a power assembly for driving the roller to rotate is arranged in the frame. A discharging port is formed in one side of the roller, a rotating door is hinged to the interior of the discharging port, and a locking assembly for fixing the rotating door is arranged on the outer wall of one side of the roller. According to the invention, not only can automatic steel ball supplement be realized without repeatedly starting and stopping the equipment for ball supplement, but also a worker is not needed for carrying, so that the labor amount of the worker is reduced, the time is saved, the efficiency is improved, smoke can be prevented from entering the connecting pipe to cause leakage when the ball supplement is not needed, the loss of the smoke is reduced, and the production cost is reduced. According to the device, energy is saved, the cover plate can be stably placed on the material storage barrel, the cover plate is prevented from falling off from the material storage barrel, and the placing stability of the cover plate is improved.

Description

Technical Field

[0001] The invention relates to the technical field of ball replenishment for a processor, and in particular to an online ball replenishment device for an integrated processor. Background Art

[0002] The integrated processor is the main equipment of the sludge co-combustion system of the power plant. Its working principle is to rotate the cylinder to mix the steel balls with the sludge, roll and rub them, and introduce high-temperature flue gas for direct drying. The sludge after preliminary drying and crushing is sent to the crushing and conveying section for further crushing and drying, and conveying at the same time. During the entire crushing process, the loss of steel balls is inevitable. In order to ensure the output of the integrated processor, the balls must be replenished regularly.

[0003] The existing method of replenishing balls is for workers to manually add balls after shutting down the integrated processing machine, and the ball replenishing port of the cylinder must be turned to a horizontal position before replenishing balls. This method of replenishing balls is labor-intensive for workers and takes a long time to replenish balls. Personal injury accidents such as falls are very likely to occur when transporting steel balls. When the equipment is shut down, it is repeatedly started to find the correct position, which increases the life loss of the equipment. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the present invention provides an online ball replenishing device for an integrated processing machine, which is mainly used to solve the problem that the existing ball replenishing method is that workers manually put in replenishing balls after shutting down the integrated processing machine, and the ball replenishing port of the cylinder must be turned to a horizontal position before replenishing balls. This ball replenishing method has high labor intensity for the handling workers and takes a long time to replenish balls.

[0006] (II) Technical solution

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] An online ball replenishing device for an integrated processing machine comprises a frame, a roller is arranged in the frame, a plurality of auxiliary rollers for supporting the roller are rotatably connected in the frame, a power assembly for driving the roller to rotate is arranged in the frame, a discharge port is arranged on one side of the roller, a rotating door is hinged in the discharge port, a locking assembly for fixing the rotating door is arranged on the outer wall of one side of the roller, a groove is arranged at one end of the roller, a swivel is rotatably connected in the groove, a smoke inlet pipe is fixedly connected in the swivel, a rotating hole is arranged at the other end of the roller, an I-shaped ring is rotatably connected in the rotating hole, a connecting pipe is fixedly connected in the I-shaped ring, and the frame A support frame is fixedly connected to the top outer wall, a storage barrel for placing steel balls is fixedly connected inside the support frame, a conveying pipe is fixedly connected to the bottom of the storage barrel, the connecting pipe is communicated with the conveying pipe, one end of the conveying pipe located in the drum is provided with a sealing assembly for closing the conveying pipe, a rotating rod in the conveying pipe is connected with a rotating shaft, a spiral sheet for conveying steel balls is fixedly connected to the outside of the rotating shaft, a reduction motor is fixedly connected to the top outer wall of the frame, and one end of the output shaft of the reduction motor passes through the conveying pipe and is fixed to the rotating shaft, a cover plate is provided on the top of the storage barrel, and a fixing assembly for locking the cover plate is provided on the outside of the storage barrel.

[0009] Furthermore, the power assembly includes a motor, the motor is fixedly connected in the frame, one end of the motor output shaft is keyed to a pinion, the outer side of the drum is fixedly connected to a gear ring, and the pinion gear is meshed with the gear ring.

[0010] Based on the above scheme, the locking assembly includes a threaded sleeve, which is fixedly connected to the outer side of the drum at a position above the rotating door. A connecting seat is fixedly connected to one side of the rotating door. A threaded hole is opened on one side of the connecting seat. A screw is threadedly connected in the threaded hole, and the screw is threadedly connected to the threaded sleeve.

[0011] As a further solution of the present invention, the sealing assembly includes a sealing plate, which is arranged at one end of the connecting pipe located in the drum, and the top of the connecting pipe is fixedly connected with a spring hinge, and the spring hinge is fixed to the sealing plate.

[0012] Furthermore, the fixing assembly includes two connecting blocks, and the two connecting blocks are symmetrically fixedly connected to the circumferential outer wall of the storage barrel. A socket is provided on one side of the two connecting blocks, and the circumferential outer wall of the cover plate is symmetrically fixedly connected to two connecting rods. The upper surfaces of the two connecting rods are provided with sliding openings, and a sliding rod is slidably connected in the sliding opening, and the sliding rod is plugged into the socket. A compression spring is provided in the sliding opening, and the two ends of the compression spring are respectively fixed to the sliding rod and the connecting rod.

[0013] On the basis of the above-mentioned solution, a fixing frame is fixedly connected to the top outer wall of the frame, and the conveying pipe passes through the fixing frame and is fixed to the fixing frame.

[0014] As a further solution of the present invention, the connecting pipe is in a downwardly inclined state toward the drum.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the present invention provides an integrated processor online ball replenishing device, which has the following beneficial effects:

[0017] 1. Through the coordinated use of the storage barrel, the conveying pipe and the connecting pipe, the steel balls in the storage barrel fall into the conveying pipe, the motor drives the shaft to rotate, the shaft drives the spiral blade to rotate, the spiral blade will convey the steel balls, when the steel balls are conveyed to the top of the connecting pipe, the steel balls will fall into the connecting pipe, and then enter the drum through the connecting pipe, so as to realize the automatic replenishment of steel balls, without the need for repeated start and stop of the equipment for replenishment, and at the same time, without the need for staff to carry the goods, which reduces the workload of workers, saves time and improves efficiency.

[0018] 2. By setting the sealing component, the sealing component seals the pipe opening of the connecting pipe, thereby preventing smoke from entering the connecting pipe and leaking when the ball is not needed, reducing the loss of smoke and saving energy.

[0019] 3. By setting the fixing component, the cover plate on the storage barrel is locked and fixed using the fixing component, so that the cover plate can be stably placed on the storage barrel, avoiding the cover plate from falling from the storage barrel, and improving the stability of the cover plate placement. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a right-side three-dimensional structural schematic diagram of an online ball replenishing device for an integrated processor proposed by the present invention;

[0021] Figure 2 This is a schematic diagram of the enlarged structure of part A of an online ball replenishing device for an integrated processor proposed by the present invention;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of a drum of an online ball replenishing device of an integrated processing machine proposed by the present invention;

[0023] Figure 4 This is a schematic diagram of the enlarged structure of part B of an online ball replenishing device for an integrated processor proposed by the present invention;

[0024] Figure 5 This is a schematic diagram of the cross-sectional structure of a conveying pipe of an online ball replenishing device for an integrated processor proposed by the present invention;

[0025] Figure 6 This is a partial enlarged structural schematic diagram of an online ball replenishing device for an integrated processor proposed by the present invention;

[0026] Figure 7 This is a schematic diagram of the left side stereoscopic structure of an online ball replenishing device of an integrated processor proposed by the present invention.

[0027] In the figure: 1. frame; 3. rotating door; 4. roller; 5. fixed frame; 6. conveying pipe; 7. supporting frame; 9. gear ring; 10. pinion; 11. connecting seat; 12. screw; 13. threaded sleeve; 14. I-shaped ring; 15. connecting pipe; 17. smoke inlet pipe; 18. groove; 19. swivel; 20. spring hinge; 21. sealing plate; 22. rotating shaft; 23. spiral sheet; 24. cover plate; 25. connecting block; 26. connecting rod; 27. storage barrel; 28. sliding rod; 29. ​​sliding mouth; 30. compression spring; 31. socket; 32. auxiliary roller. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Reference Figure 1-Figure 7An integrated processing machine online ball replenishing device comprises a frame 1, a drum 4 is arranged in the frame 1, a plurality of auxiliary rollers 32 for supporting the drum 4 are rotatably connected in the frame 1, a power assembly for driving the drum 4 to rotate is arranged in the frame 1, a discharge port is arranged on one side of the drum 4, a rotating door 3 is hinged in the discharge port, a locking assembly for fixing the rotating door 3 is arranged on the outer wall of one side of the drum 4, a groove 18 is arranged at one end of the drum 4, a rotating ring 19 is rotatably connected in the groove 18, a smoke inlet pipe 17 is welded in the rotating ring 19, and a rotating hole is arranged at the other end of the drum 4 , an I-shaped ring 14 is rotatably connected in the rotating hole, a connecting pipe 15 is welded in the I-shaped ring 14, a support frame 7 is fixed to the top outer wall of the frame 1 by bolts, a storage barrel 27 for placing steel balls is fixed in the support frame 7 by bolts, a conveying pipe 6 is welded to the bottom of the storage barrel 27, the connecting pipe 15 is connected to the conveying pipe 6, and a sealing component for closing the conveying pipe 6 is provided at one end of the conveying pipe 6 located in the drum 4, a rotating rod in the conveying pipe 6 is connected to a rotating shaft 22, and a spiral piece 23 for conveying steel balls is welded on the outer side of the rotating shaft 22, and the top outer wall of the frame 1 is connected to the rotating shaft 22. A reduction motor is fixed by bolts, and one end of the reduction motor output shaft passes through the conveying pipe 6 and is fixed to the rotating shaft 22. A cover plate 24 is provided on the top of the storage barrel 27, and a fixing component for locking the cover plate 24 is provided on the outer side of the storage barrel 27. The steel ball in the storage barrel 27 will fall into the conveying pipe 6, and because the spiral piece 23 blocks the steel ball, only one steel ball will fall into the conveying pipe 6, and then the reduction motor is started, the motor drives the rotating shaft 22 to rotate, the rotating shaft 22 drives the spiral piece 23 to rotate, and the spiral piece 23 will push the steel ball Conveying, when the steel ball is conveyed to the position below the storage barrel 27, the next steel ball will fall into the conveying pipe 6, thereby conveying the steel ball through the spiral sheet 23. When the steel ball is conveyed to the top of the connecting pipe 15, the steel ball will fall into the connecting pipe 15 under the action of gravity, and the steel ball will roll in the connecting pipe 15 and enter the drum 4, realizing automatic replenishment of steel balls. There is no need to start and stop the equipment repeatedly for replenishment, and there is no need for staff to carry the equipment, which reduces the workload of workers, saves time and improves efficiency.

[0030] In the present invention, the power component includes a motor, which is fixed in the frame 1 by bolts, and one end of the motor output shaft is keyed to a pinion 10, and a gear ring 9 is fixed to the outer side of the drum 4 by bolts, and the pinion 10 is meshed with the gear ring 9. When the motor is started, the motor drives the pinion 10 to rotate, and the pinion 10 drives the gear ring 9 to rotate by meshing with the gear ring 9, and the gear ring 9 drives the drum 4 to rotate under the action of the auxiliary roller 32. The locking assembly includes a threaded sleeve 13, and the threaded sleeve 13 is welded to the outer side of the drum 4 above the revolving door 3. A connecting seat 11 is fixed to one side of the revolving door 3 by bolts, and a threaded hole is provided on one side of the connecting seat 11, and a screw rod 12 is threadedly connected to the threaded hole, and the screw rod 12 is threadedly connected to the threaded sleeve 13, and the screw rod 12 is threadedly connected to the threaded sleeve 13. The threaded connection between the threaded sleeves 13 locks the rotating door 3, so that the rotating door 3 can stably close the discharge port. The sealing assembly includes a sealing plate 21, which is arranged at one end of the connecting pipe 15 located in the drum 4. The top of the connecting pipe 15 is fixed with a spring hinge 20 by bolts, and the spring hinge 20 is fixed to the sealing plate 21. When the steel ball rolls in the connecting pipe 15, the steel ball pushes the sealing plate 21 to rotate through the spring hinge 20 and enter the drum 4. Then, the sealing plate 21 will automatically reset to seal the connecting pipe 15 through the elastic force of the spring hinge 20. The sealing plate 21 seals the connecting pipe 15, which can prevent smoke from entering the connecting pipe 15 and leaking when the ball does not need to be replenished, thereby reducing smoke loss and saving energy.

[0031] The fixing assembly includes two connecting blocks 25, which are symmetrically welded to the circumferential outer wall of the storage barrel 27. A socket 31 is provided on one side of the two connecting blocks 25. Two connecting rods 26 are symmetrically welded to the circumferential outer wall of the cover plate 24. A sliding opening 29 is provided on the upper surface of the two connecting rods 26. A sliding rod 28 is slidably connected in the sliding opening 29, and the sliding rod 28 is plugged into the socket 31. A compression spring 30 is provided in the sliding opening 29, and the two ends of the compression spring 30 are respectively fixed to the sliding rod 28 and the connecting rod 26. When the sliding rod 28 is pulled to move in the sliding opening 29, the sliding rod 28 will compress the compression spring 30 and disengage the sliding rod 28 from the socket 31. At this time, the sliding rod 28 can be The cover plate 24 is removed from the storage barrel 27, and then the steel balls are added into the storage barrel 27, and then the cover plate 24 is placed on the top of the storage barrel 27, and then the slide bar 28 is inserted into the socket 31 under the action of the compression spring 30 to fix the cover plate 24, so that the cover plate 24 is stably placed on the storage barrel 27, and the top outer wall of the frame 1 is fixed with a fixing frame 5 by bolts, and the conveying pipe 6 passes through the fixing frame 5 and is fixed to the fixing frame 5, and the fixing frame 5 supports the conveying pipe 6, thereby increasing the stability of the conveying pipe 6, and the connecting pipe 15 is in a downward tilted state toward the drum 4, so that the steel balls can roll better into the drum 4 under the action of gravity.

[0032] Working principle of this embodiment: when in use, smoke is added into the drum 4 through the smoke inlet pipe 17, and then the motor drives the pinion 10 to rotate. The pinion 10 drives the gear ring 9 to rotate by meshing with the gear ring 9, and the gear ring 9 drives the drum 4 to rotate under the action of the auxiliary roller 32. At the same time, the drum 4 rotates with the rotating ring 19, so that the smoke inlet pipe 17 will not rotate with the drum 4, thereby drying the sludge in the drum 4. At the same time, the steel balls in the drum 4 will crush the sludge. When the steel balls are worn, the steel balls in the storage barrel 27 will fall into the conveying pipe 6. Since the spiral blades 23 block the steel balls, only one steel ball will fall into the conveying pipe 6. Then the reduction motor is started, and the motor drives the rotating shaft 22 to rotate, and the rotating shaft 22 drives the spiral blades 23 to rotate. The spiral blade 23 rotates, and the spiral blade 23 will convey the steel ball. When the steel ball is conveyed to the position directly below the storage barrel 27, the next steel ball will fall into the conveying pipe 6, thereby conveying the steel ball through the spiral blade 23. When the steel ball is conveyed to the top of the connecting pipe 15, the steel ball will fall into the connecting pipe 15 under the action of gravity, and the steel ball will roll in the connecting pipe 15, so that the steel ball pushes the sealing plate 21 to rotate through the spring hinge 20 and enter the drum 4. Then the sealing plate 21 will automatically reset through the elastic force of the spring hinge 20 to seal the connecting pipe 15, thereby realizing automatic replenishment of steel balls, without the need for repeated start and stop of the equipment to replenish the balls, and without the need for staff to carry the balls, which reduces the workload of workers, saves time and improves efficiency.

[0033] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0034] In the description of this article, it should be noted that relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated processor online ball replenishment device, comprising a frame (1), characterized in that: A roller (4) is provided in the frame (1), and a plurality of auxiliary rollers (32) for supporting the roller (4) are rotatably connected in the frame (1). A power assembly for driving the roller (4) to rotate is provided in the frame (1). A discharge port is provided on one side of the roller (4), and a rotating door (3) is hinged in the discharge port. A locking assembly for fixing the rotating door (3) is provided on the outer wall of one side of the roller (4). A groove (18) is provided at one end of the roller (4), and a rotating ring (19) is rotatably connected in the groove (18), and a smoke inlet pipe (17) is fixedly connected in the rotating ring (19). A rotating hole is provided at the other end of the roller (4), and an I-shaped ring (14) is rotatably connected in the rotating hole. A connecting pipe (15) is fixedly connected in the I-shaped ring (14). The top outer wall of the frame (1) is fixedly connected with A support frame (7) is provided, wherein a storage barrel (27) for placing steel balls is fixedly connected inside the support frame (7), a conveying pipe (6) is fixedly connected to the bottom of the storage barrel (27), the connecting pipe (15) is connected to the conveying pipe (6), one end of the conveying pipe (6) located inside the drum (4) is provided with a sealing component for sealing the conveying pipe (6), a rotating rod inside the conveying pipe (6) is connected with a rotating shaft (22), and a spiral sheet (23) for conveying steel balls is fixedly connected to the outer side of the rotating shaft (22), a reduction motor is fixedly connected to the top outer wall of the frame (1), and one end of the output shaft of the reduction motor passes through the conveying pipe (6) and is fixed to the rotating shaft (22), a cover plate (24) is provided on the top of the storage barrel (27), and a fixing component for locking the cover plate (24) is provided on the outer side of the storage barrel (27).

2. The integrated processing machine online ball replenishing device according to claim 1 is characterized in that: The power assembly comprises a motor, which is fixedly connected in a frame (1); one end of the motor output shaft is key-connected with a pinion (10); the outer side of the roller (4) is fixedly connected with a gear ring (9), and the pinion (10) is meshed with the gear ring (9).

3. The integrated processing machine online ball replenishing device according to claim 1 is characterized in that: The locking assembly comprises a threaded sleeve (13), the threaded sleeve (13) being fixedly connected to the outer side of the drum (4) at a position above the rotating door (3), a connecting seat (11) being fixedly connected to one side of the rotating door (3), a threaded hole being provided on one side of the connecting seat (11), a screw rod (12) being threadedly connected in the threaded hole, and the screw rod (12) being threadedly connected to the threaded sleeve (13).

4. The integrated processing machine online ball replenishing device according to claim 1 is characterized in that: The sealing assembly comprises a sealing plate (21), wherein the sealing plate (21) is arranged at one end of the connecting pipe (15) located inside the drum (4), and a spring hinge (20) is fixedly connected to the top of the connecting pipe (15), and the spring hinge (20) is fixed to the sealing plate (21).

5. The integrated processing machine online ball replenishing device according to claim 1 is characterized in that: The fixing assembly comprises two connecting blocks (25), the two connecting blocks (25) are symmetrically fixedly connected to the circumferential outer wall of the storage barrel (27), one side of the two connecting blocks (25) is provided with a socket (31), the circumferential outer wall of the cover plate (24) is symmetrically fixedly connected to two connecting rods (26), the upper surface of the two connecting rods (26) is provided with a sliding opening (29), a sliding rod (28) is slidably connected in the sliding opening (29), and the sliding rod (28) is plugged into the socket (31), a compression spring (30) is provided in the sliding opening (29), and the two ends of the compression spring (30) are respectively fixed to the sliding rod (28) and the connecting rod (26).

6. The integrated processing machine online ball replenishing device according to claim 5, characterized in that: A fixing frame (5) is fixedly connected to the top outer wall of the frame (1), and a delivery pipe (6) passes through the fixing frame (5) and is fixed to the fixing frame (5).

7. The integrated processing machine online ball replenishing device according to claim 1 is characterized in that: The connecting pipe (15) is in a downwardly inclined state toward the inside of the drum (4).

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