Coil stock dividing system
By designing a rolling system, including unwinding, leveling, longitudinal shearing and winding mechanisms, the problems of low longitudinal shearing striping efficiency and poor winding effect in the existing technology are solved, and efficient and automated rolling processing is achieved .
Patent Information
- Application Number
- CN202411517317.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-07
AI Technical Summary
The existing strip steel open flat longitudinal shear strip production line is inefficient and has poor coiling effect during longitudinal shear striping, and lacks a solution with high automation.
A coiling system is designed, including an unwinding mechanism, a leveling mechanism, a longitudinal shearing mechanism, a pre-dividing mechanism and a winding mechanism. The unwinding, leveling and longitudinal shearing of the coil is achieved through the sequentially arranged leveling and shearing mechanism. , stripping and winding, a variety of mechanical components are used, such as shrinking reels, leveling components, longitudinal shearing components, pre-dividing rollers and winding scrolls, to ensure efficient and automated processing.
It realizes the efficient unrolling, leveling, longitudinal shearing, striping and winding process of the roll material, improves the efficiency and winding effect, and has the advantages of high automation.
Smart Images

Figure CN119262912A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sheet material longitudinal shearing and coiling, and in particular to a coil material coiling system. Background Art
[0002] In order to facilitate the transportation and storage of materials, metal materials (such as steel or aluminum) are processed into coils. Before the coils are formally processed into various profiles, they must undergo a series of longitudinal slitting and stripping processes according to the needs of the profiles and then be rolled up to obtain coil units. This process generally includes the processing stages of coil unwinding, leveling, longitudinal slitting, and rolling.
[0003] Chinese patent CN202310071990.7 discloses a strip steel slitting production line, including a loading trolley, a tensioning unwinding device, a clamping and leveling device, a first buffer device, a deviation correction and centering device, a slitting device, a second buffer device, a clamping and tensioning device, a damping and clamping device, a winding device and a feeding trolley; the slitting device is arranged behind the deviation correction and centering device to longitudinally cut the strip steel into strips of various widths. This solution needs to be improved.
[0004] The present invention overcomes the disadvantages of the prior art and provides a coil material splitting system for realizing coil material stripping and winding processing. Summary of the invention
[0005] The main purpose of the present invention is to provide a device for longitudinal cutting and winding of coiled materials, comprising an unwinding mechanism, a longitudinal cutting mechanism, a pre-separating mechanism and a winding mechanism which are arranged in sequence, a flattening mechanism and a shearing mechanism being arranged between the unwinding mechanism and the longitudinal cutting mechanism, and a flattening mechanism and a shearing mechanism being arranged between the pre-separating mechanism and the winding mechanism; the unwinding mechanism is used to load coiled materials, and unwind the coiled materials into sheets which are conveyed to the flattening mechanism; the flattening mechanism receives the unwinded sheets and flattens them before conveying them to the shearing mechanism; the shearing mechanism is used to shear the sheets transversely, and the sheets with the sheared material heads are conveyed to the longitudinal cutting mechanism; the longitudinal cutting mechanism longitudinally shears the sheets to obtain stripped sheets; the pre-separating mechanism separates the stripped sheets in parallel, and the separated stripped sheets are conveyed to the flattening mechanism for flattening and the shearing mechanism for shearing the material heads, and finally conveyed to the winding mechanism for winding to obtain multiple coiled material units.
[0006] Optionally, the unwinding mechanism includes a first frame, an expansion and contraction reel assembly, a pressure arm assembly and an axis-lifting arm assembly; the expansion and contraction reel assembly and the pressure arm assembly are arranged on the first frame, the expansion and contraction reel assembly is used for fixing and rotating the coil, the expansion and contraction reel assembly includes an expansion and contraction shaft and an arc plate, the expansion and contraction shaft and the arc plate are movably connected by an inclined slider and an inclined sliding surface, the inclined slider moves along the sliding surface to drive the arc plate to expand outward or shrink inward; the pressure arm assembly is arranged above the expansion and contraction reel assembly, can approach or move away from the coil, and apply pressure to the axial surface of the coil; the axis-lifting arm assembly moves from bottom to top to the head end of the expansion and contraction shaft to support the expansion and contraction shaft.
[0007] Optionally, the leveling mechanism includes a second frame, a leveling assembly, a material guide assembly and a material blocking assembly, and the leveling assembly, the material guide assembly and the material blocking assembly are arranged on the second frame; the material guide assembly is driven to rotate by a DC motor, the material guide assembly conveys the material sheet to the leveling assembly, the leveling assembly applies pressure to the material sheet to level it, and the material blocking assembly is arranged at the inlet of the material guide assembly to limit the upper and lower sides of the material sheet after unwinding.
[0008] Optionally, the longitudinal shearing mechanism includes at least two longitudinal shearing components, a switching track and a power component; the longitudinal shearing component is arranged at the working position or the preparatory position, and the longitudinal shearing component is used for longitudinal shearing of the sheet; the switching guide rail connects the working position and the preparatory position, and the longitudinal shearing component moves along the switching guide rail between the working position and the preparatory position; the power component is arranged at the working position, and the power component is connected to the longitudinal shearing component through a clutch component to provide power for the longitudinal shearing component.
[0009] Optionally, the preparation position is provided with a movable base, the movable base is provided with a plurality of switching guide rails, the lower side of the movable base is slidably connected to the movable guide rails, the setting direction of the movable guide rails is perpendicular to the setting direction of the switching guide rails, the movable base is moved along the direction of the movable guide rails by driving the oil cylinder, and the switching guide rails of the movable base follow the movement of the movable base to be aligned with the switching guide rails of the working position.
[0010] Optionally, the pre-separation mechanism includes a third frame, the third frame is provided with a tension assembly and at least two separation rollers, the separation rollers are arranged in parallel, a pressure roller is provided between adjacent separation rollers, the tension assembly is arranged adjacent to the separation roller, the separation roller is arranged at the inlet of the tension assembly, the roller surface of the separation roller is provided with a plurality of partitions, the partitions are used to separate the strips after the longitudinal cutting of the material sheet, and the tension assembly applies tension to the separated coil strips.
[0011] Optionally, the winding mechanism includes a fourth frame, the fourth frame is provided with a winding assembly and a partition assembly, the winding assembly includes a winding shaft, the winding shaft expands and contracts to clamp the material head of the strips, the winding shaft rotates to wind the strips, the partition assembly includes a partition shaft, the axial surface of the partition shaft is provided with a plurality of parallel partition plates, the partition shaft and the winding shaft are arranged in parallel, the partition shaft can be close to or away from the winding shaft, and the partition shaft separates the material roll units wound by the winding shaft.
[0012] Optionally, it includes a film sticking mechanism, which is arranged between the flattening mechanism and the shearing mechanism, and between the unwinding mechanism and the longitudinal shearing mechanism, and is used for sticking film on the upper and lower surfaces of the material sheet.
[0013] Optionally, a waste recovery mechanism is included, wherein the longitudinal cutting mechanism and the pre-separation mechanism are connected via a conveyor belt, the waste recovery mechanism is located on both sides of the conveyor belt between the longitudinal cutting mechanism and the pre-separation mechanism, and the waste recovery mechanism is used to recover waste on both sides after the longitudinal cutting mechanism longitudinally cuts the material sheet.
[0014] Optionally, the waste recycling mechanism includes a mounting plate, a rotating component, a telescopic component, a winding component and a material guiding component, the mounting plate is provided with a rotating component and a telescopic component, the rotating component is transmission-connected with the winding component, the rotating component drives the winding component to rotate, and the winding component is used to wind the waste material; the telescopic component is transmission-connected with the winding component, the telescopic component drives the winding component to expand or contract; the material guiding component is provided on the side of the winding component, and the material guiding component is used to drive the waste material to move up and down along the axial direction of the winding component.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The roll separation system provided by the present invention can realize the unwinding, leveling, slitting, strip separation and winding processes of the coiled material, and has the advantages of high automation, high roll separation efficiency and good winding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] One or more embodiments are exemplarily described by corresponding drawings, which do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, and the figures in the drawings do not constitute proportional limitations unless otherwise stated.
[0018] Figure 1 This is a schematic diagram of an embodiment of a coil material separation system of the present invention;
[0019] Figure 2 It is a schematic diagram of the unwinding mechanism of the coil material separation system embodiment of the present invention;
[0020] Figure 3 It is a schematic diagram of a flattening mechanism of a coil material separation system embodiment of the present invention;
[0021] Figure 4 It is a schematic diagram of the shearing mechanism of the coil material separation system embodiment of the present invention;
[0022] Figure 5 It is a schematic diagram of the film laminating mechanism of the roll material splitting system embodiment of the present invention;
[0023] Figure 6 Schematic diagram of the longitudinal shearing mechanism of the coil material splitting system embodiment of the present invention Figure 1 ;
[0024] Figure 7 Schematic diagram of the longitudinal shearing mechanism of the coil material splitting system embodiment of the present invention Figure 2 ;
[0025] Figure 8 This is a partial enlarged view of the coil material splitting system embodiment A of the present invention;
[0026] Fig. 9 It is a schematic diagram of the scissor shaft of the slitting mechanism of the coil material splitting system embodiment of the present invention;
[0027] Fig.10 The side view of the longitudinal shearing mechanism of the coil material splitting system embodiment of the present invention Figure 1 ;
[0028] Fig.11 The side view of the longitudinal shearing mechanism of the coil material splitting system embodiment of the present invention Figure 2 ;
[0029] Fig.12 It is a schematic diagram of the pre-separation mechanism of the coil material separation system embodiment of the present invention;
[0030] Fig.13 It is a cross-sectional view of the pre-separation mechanism of the coil material separation system embodiment of the present invention;
[0031] Fig.14 It is a schematic diagram of the separation rollers of the pre-separation mechanism of the coil material separation system embodiment of the present invention;
[0032] Fig.15 It is a schematic diagram of the winding mechanism of the coil material separation system embodiment of the present invention;
[0033] Fig.16 It is a top view of the reeling mechanism of the coil material splitting system embodiment of the present invention;
[0034] Fig.17 It is a schematic diagram of a separation component of a reeling mechanism of a coil material separation system embodiment of the present invention;
[0035] Fig.18 It is a schematic diagram of a reeling assembly of a reeling mechanism of a reel material reeling system embodiment of the present invention;
[0036] Fig.19 It is an exploded view of the reeling shaft of the reeling mechanism of the coil material reeling system embodiment of the present invention;
[0037] Fig. 20 It is a cross-sectional view of the reeling shaft of the reeling mechanism of the coil material reeling system embodiment of the present invention;
[0038] Fig.21 It is a schematic diagram of a waste material recovery mechanism of an embodiment of a roll material separation system of the present invention;
[0039] Fig. 22 It is a side view of the waste material recovery mechanism of the coil material separation system embodiment of the present invention;
[0040] Fig.23 It is a schematic diagram of the waste material recovery mechanism of the coil material separation system embodiment of the present invention;
[0041] Fig.24 It is a schematic diagram of the contraction of the waste recovery mechanism of the roll material splitting system embodiment of the present invention.
[0042] Reference numerals:
[0043] 100-unwinding mechanism; 200-leveling mechanism; 300-shearing mechanism; 400-slitting mechanism;
[0044] 500- pre-separation mechanism; 600- rewinding mechanism; 700- film laminating mechanism; 800- waste material recovery mechanism;
[0045] 900-Conveyor belt. DETAILED DESCRIPTION
[0046] In order to facilitate the understanding of the present invention, the present invention is described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "connected" to another element, it can be directly connected to another element, or there can be one or more centered elements therebetween. The terms "vertical", "horizontal", "left", "right", "inside", "outside" and similar expressions used in this specification are only for illustrative purposes. In the description of the present invention, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating relative importance, or implicitly indicating the number of indicated technical features. Therefore, unless otherwise specified, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense.
[0047] Coil refers to the plate material that is rolled into a roll for the convenience of transportation and storage, which can be steel coil, aluminum coil, etc. In the slitting production line, the coil is unrolled, leveled, slitting, and rewinding to obtain a coil unit with a smaller width. In the slitting process, the sheet is slitting to obtain multiple strips, and finally the strips need to be rewinded to obtain a coil unit.
[0048] like Figure 1-24 The figure is a schematic diagram of an embodiment of the roll material splitting system provided by the present invention.
[0049] Please refer to Figure 1-24 This embodiment is used for winding the coiled material in strips, and includes an unwinding mechanism 100, a longitudinal cutting mechanism 400, a pre-separating mechanism 500, and a winding mechanism 600 which are arranged in sequence. A flattening mechanism 200 and a shearing mechanism 300 are arranged between the unwinding mechanism 100 and the longitudinal cutting mechanism 400, and a flattening mechanism 200 and a shearing mechanism 300 are arranged between the pre-separating mechanism 500 and the winding mechanism 600. That is, the unwinding mechanism 100, the flattening mechanism 200, the shearing mechanism 300, the longitudinal cutting mechanism 400, the pre-separating mechanism 500, the flattening mechanism 200, the shearing mechanism 300, and the winding mechanism 600 are arranged in sequence.
[0050] The unwinding mechanism 100 is used to load the coil and unwind the coil into a sheet and convey it to the flattening mechanism. The first flattening mechanism 200 receives the unwinding sheet and flattens it and conveys it to the first cutting mechanism 300. The cutting mechanism 300 is used to shear the sheet horizontally. In this embodiment, it is mainly used to shear the head of the sheet. The sheet with the head of the sheet cut is conveyed to the longitudinal cutting mechanism 400. The longitudinal cutting mechanism 400 longitudinally cuts the sheet to obtain strips. The pre-separation mechanism 500 separates the strips in parallel. The separated strips are conveyed to the second flattening mechanism 200 for flattening and the second cutting mechanism 300 for shearing the head of the sheet. Finally, they are conveyed to the winding mechanism 600 for winding to obtain multiple coil units.
[0051] In one embodiment, if Figure 2As shown, the unwinding mechanism 100 includes a first frame 110, an expansion and contraction reel assembly 120, a pressure arm assembly 130 and an axis-lifting arm assembly 140. The expansion and contraction reel assembly 120 and the pressure arm assembly 130 are arranged on the frame 110. The expansion and contraction reel assembly 120 is used to fix and rotate the coil. The expansion and contraction reel assembly 120 includes an expansion and contraction shaft 121 and an arc plate 122. The expansion and contraction shaft 121 and the arc plate 122 are movably connected through an inclined slider 123 and a moving block 124. The inclined slider 123 moves along the inclined sliding surface (not shown) inside the moving block 124 to drive the arc plate 122 to expand outward or shrink inward. The expansion and contraction shaft 121 expands and contracts the inner wall of the coil hole. Compared with the connecting rod transmission mode, this transmission mode structure can withstand greater external force. The pressure arm assembly 130 is arranged above the expansion and contraction reel assembly 120, and can be close to or away from the coil, and exert pressure on the axial surface of the coil to prevent the coil from spreading. The shaft lifting arm assembly 140 moves upward from bottom to the front end of the expansion and contraction shaft 121 to support the front end of the expansion and contraction shaft 121 .
[0052] In one embodiment, if Figure 3 As shown, the flattening mechanism 200 between the unwinding mechanism and the longitudinal cutting mechanism includes a second frame 210, a flattening assembly 230, a material guide assembly 240, a material stop assembly 250 and a conveying plate 260. The flattening assembly 230, the material guide assembly 240, the material stop assembly 250 and the conveying plate 260 are arranged on the second frame 210. The material guide assembly 240 is driven to rotate by the DC motor 220, and the material guide assembly 240 conveys the sheet to the flattening assembly 230. The flattening assembly 230 applies pressure to the sheet to flatten it. The material stop assembly 250 is arranged at the entrance of the material guide assembly 240 to limit the upper and lower sides of the sheet after unwinding. Compared with the above-mentioned flattening mechanism 200, the flattening mechanism 200 between the pre-separation mechanism and the winding mechanism includes a second frame 210, a DC motor 220, a flattening assembly 230, a material guide assembly 240 and a conveying plate 260, and the installation distribution is the same as the above-mentioned.
[0053] In one embodiment, if Figure 4 As shown, the shearing mechanism 300 includes a first oil cylinder 320 of a shearing frame 310, a blade 330, a sliding knife seat 340, a fixed knife seat 350, a spring guide rod 360 and a pressure strip 370. The sliding knife seat 340 and the fixed knife seat 350 are arranged opposite to each other, and the sliding knife seat 340 is located above the fixed knife seat 350. The fixed knife seat 350 is provided with a knife slit for the blade 330 to pass through. The telescopic end of the first oil cylinder 320 is connected to the sliding knife seat 340, one side of the sliding knife seat 340 is connected to the blade 330, and the other side is connected to the pressure strip 370 through the spring guide rod 360. The width of the pressure strip 370 matches the width of the blade 330, and the blade is an inclined blade. The blade 330 shears the material sheet transversely.
[0054] In one embodiment, a film laminating mechanism 700 is further included, and the film laminating mechanism 700 is disposed between the flattening mechanism 200 and the shearing mechanism 300, specifically the flattening mechanism 200 and the shearing mechanism 300 between the unwinding mechanism 100 and the slitting mechanism 400. The film laminating mechanism 700 is used for laminating films on the upper and lower surfaces of the web.
[0055] Specifically, if Figure 5 As shown, the film pasting mechanism 700 includes a film pasting frame 710, a second oil cylinder 720, a first air expansion roller 730, an upper film pasting roller 740 and a lower film pasting roller 750. The first oil cylinder 720, the first air expansion roller 730, the upper film pasting roller 740 and the lower film pasting roller 750 are arranged on the film pasting frame 710. The upper film pasting roller 740 and the lower film pasting roller 750 are arranged opposite to each other up and down, and the upper film pasting roller 740 and the lower film pasting roller 750 are used to press the film and the material sheet and drive the material sheet to move forward. The second oil cylinder 720 is arranged above the upper film pasting roller 740, and the telescopic end of the second oil cylinder 720 is connected to the upper film pasting roller 740. The second oil cylinder 720 drives the upper film pasting roller 740 to approach or move away from the lower film pasting roller 750. The lower film pasting roller 750 is connected to the film pasting roller motor 760, and the film pasting roller motor 760 drives the lower film pasting roller 750 to rotate. The first inflation roller 730 is disposed at the entrance of the passage sandwiched by the upper film laminating roller 740 and the lower film laminating roller 750 , and the first inflation roller 730 is used for placing the roll film.
[0056] In one embodiment, if Figure 6-11 As shown, the longitudinal cutting mechanism 400 includes at least two longitudinal cutting assemblies 410, a switching track 420 and a power assembly 430. The longitudinal cutting assembly 410 is arranged at the working position 440 or the preparatory position 450, and the longitudinal cutting assembly 410 is used for longitudinal cutting of the sheet. The switching track 420 connects the working position 440 and the preparatory position 450, and the longitudinal cutting assembly 410 moves between the working position and the preparatory position along the switching track 420. The power assembly 430 is arranged at the working position 440, and the power assembly 430 is connected to the longitudinal cutting assembly 410 through the clutch assembly 460, and the power assembly 430 provides power for the longitudinal cutting assembly 410. In the longitudinal cutting and slitting process, the width of the longitudinal cutting tool can be adjusted and replaced for slitting products of different widths, and the replacement process of the longitudinal cutting mechanism has little effect on production efficiency.
[0057] The longitudinal cutting assembly 410 includes a fifth frame 411, a scissor shaft 412, a first motor 413 and a moving assembly 414. The scissor shaft 412, the first motor 413 and the moving assembly 414 are arranged on the fifth frame 411. The moving assembly 414 drives the fifth frame 411 to move along the switching track 420. The scissor shaft 412 is connected to the clutch assembly 460 through a coupling 415. The scissor shaft 412 includes an upper scissor shaft 4121 and a lower scissor shaft 4122. The upper scissor shaft 4121 is arranged opposite to the lower scissor shaft 4122. The upper scissor shaft 4121 is located above the lower scissor shaft 4122. The first motor 413 is connected to the upper scissor shaft 4121 through a worm gear 116. The first motor 413 drives the upper scissor shaft 4121 to approach or move away from the lower scissor shaft 4122. The two ends of the upper scissor shaft 4121 are connected to the fixed bracket 4111 and the moving bracket 4112 on the fifth frame 411 through the first guide rod 417. The first motor 413 is a DC motor. The worm gear 416 realizes the synchronous movement of the two ends of the upper scissor shaft 4121, ensuring that the upper scissor shaft 4121 keeps moving as a whole, thereby achieving stable pressure when the upper scissor shaft 4121 and the lower scissor shaft 4122 are sheared, and obtaining a high-precision slitting product.
[0058] Further, the moving assembly 414 includes a second motor 4141, a transmission chain 4142 and rollers 4143. There are four rollers, and the rollers 4143 are respectively arranged at the four corners of the lower side of the fifth frame 411. The rollers 4143 roll along the switching track 420. The second motor 4141 is arranged on the fifth frame 411, and the second motor 4141 is connected to the rollers 4143 through the transmission chain 4142. The second motor 4141 drives the rollers 4143 to rotate through the transmission chain 4142, thereby driving the entire longitudinal shearing assembly 410 to move along the switching track 420. The moving assembly 414 is used to realize the movement of the longitudinal shearing assembly 410 on the switching track 420.
[0059] Specifically, if Fig. 9 As shown, the scissor shaft 412 includes a shaft body 4123, a shaft sleeve 4124 and an annular blade 4125, and the shaft body 4123 is connected to the clutch assembly 460 through a coupling 415. The annular blade 4125 is sleeved on the shaft body 4123, and the shaft sleeve 4124 is sleeved on the shaft body 4123. The shaft sleeve 4124 and the annular blade 4125 are arranged at intervals, and the shaft sleeve 4124 is used to fix the annular blade 4125 on the shaft body 4123. The shaft sleeve 4124 of different lengths is selected to adjust the width between the annular blades 4125. The annular blades 4125 in the upper scissor shaft 4121 and the annular blades 4125 in the lower scissor shaft 4122 are arranged adjacently and staggered.
[0060] One end of the scissor shaft 412 is connected to the fixed bracket 4111, and the other end is connected to the mobile bracket 4112. The fixed bracket 4111 and the mobile bracket 4112 are arranged on the fifth frame 411. The mobile bracket 4112 is slidably connected to the guide rail 4113 provided on the fifth frame 411. A third motor 4114 is provided below the mobile bracket 4112. The third motor 4114 is connected to the mobile bracket 4112 through a screw rod 4115. The third motor 4114 drives the mobile bracket 4112 to move along the guide rail 4113, approaching or moving away from the fixed bracket 1112. The mobile bracket 4112 moves along the guide rail 4113 to separate from the scissor shaft 412, so as to switch the annular blade 4125 installed on the scissor shaft 412.
[0061] The power assembly 430 includes a sixth frame 431, a fourth motor 432, a reduction gear set 433 and a V-type transmission belt 434. The fourth motor 432 and the reduction gear set 433 are arranged on the sixth frame 431, the fourth motor 432 is transmission-connected to the input gear 4331 of the reduction gear set 433 through the V-type transmission belt 434, and the output gear 4332 of the reduction gear set 433 is transmission-connected to the clutch assembly 460. The fourth motor 432 is specifically a DC motor.
[0062] The clutch assembly 460 includes a first clutch claw 461, a second clutch claw 462, a clutch claw cylinder 463 and a push rod 464. The first clutch claw 461 is connected to the scissor shaft 412 in the longitudinal shear assembly 410 through a coupling 415. The second clutch claw 462 is transmission-connected to the output gear 4332 of the reduction gear set 433, and the output gear 4332 of the reduction gear set 433 drives the second clutch claw 462 to rotate. The clutch claw cylinder 463 is arranged on the sixth frame 431, specifically on the top of the sixth frame 431. The clutch claw cylinder 463 is connected to the second clutch claw 462 through a push rod 464, and the clutch claw cylinder 463 pushes the second clutch claw 462 to extend and retract to engage or separate with the first clutch claw 461. The first clutch claw 461 and the second clutch claw 462 respectively include a plurality of staggered teeth. The teeth of the first clutch claw 461 and the teeth of the second clutch claw 462 are staggered and engaged with each other to achieve linkage between the two.
[0063] Specifically, the push rod 464 is a U-shaped fork, one end of which is a closed end and the other end is an open end. The second clutch claw 462 is located inside the space clamped by the push rod 464. The middle parts of the push rod arms 4641 on both sides of the push rod 464 are hinged to the two sides of the second clutch claw 462, and the head ends of the push rod arms 4641 are connected to form a closed end. An extension section 4642 extends from the closed end of the push rod 464 and is hinged to the telescopic end of the clutch claw cylinder 463. The end of the push rod arm 4641 is hinged to the fixed seat 4643, and the fixed seat 4643 is fixedly connected to the horizontal plane. When the clutch claw cylinder 463 pushes the push rod 464 outward, the push rod 464 drives the second clutch claw 462 to move inward, and the second clutch claw 462 and the first clutch claw 461 are separated. When the clutch claw cylinder 463 pulls the push rod 464 to move inward, the push rod 464 drives the second clutch claw 462 to move outward, and the second clutch claw 462 and the first clutch claw 461 are engaged.
[0064] The working position 440 is provided with a fixed base 441, and the fixed base 441 is provided with a switching track 420. The fixed base 441 is provided with locking cylinders 442 on both sides, and the locking cylinders 442 are connected to the locking bevel block 443, and the locking cylinders 442 drive the locking bevel block 443 to move up and down. The fifth frame 411 in the longitudinal shearing assembly 410 is provided with bevel blocks 4116 on both sides, and the bevel surface of the locking bevel block 443 is downward, and the bevel surface of the bevel block 4116 is upward. The bevel surface of the bevel block 4116 is opposite to the bevel surface of the locking bevel block 443, and the size is matched. When the longitudinal shearing assembly 410 is located at the working position 440, the locking cylinder 442 pushes the locking bevel block 443 to contact the bevel block 4116, and applies pressure to the bevel block 4116, so that the longitudinal shearing assembly 410 is locked and fixed with the fixed base 441, ensuring that the longitudinal shearing assembly 410 remains stable during operation.
[0065] The preparation position 450 is provided with a mobile base 451, and the mobile base 451 is provided with a plurality of switching tracks, and the plurality of switching tracks 420 are arranged in parallel. The lower side of the mobile base 451 is slidably connected with the mobile guide rail 452, and the setting direction of the mobile guide rail 452 is perpendicular to the setting direction of the switching track 420. The mobile base 451 moves along the direction of the mobile guide rail 452 by driving the oil cylinder 453. The driving oil cylinder 453 is located below the mobile base 451 and is fixed to a horizontal plane, and its telescopic end is connected to the mobile base 451. The switching track 420 of the mobile base 451 moves with the mobile base 451 and can be aligned with the switching track 420 of the fixed base 441.
[0066] In this embodiment, the mobile base 451 includes at least two switching rails 420, and the number of longitudinal shearing assemblies 410 is 2. The switching process of the two longitudinal shearing assemblies 410 is as follows: the mobile base 451 moves along the mobile guide rail 452 in the x direction to align the non-loaded switching rail 420 with the switching rail 420 of the fixed base 441. The non-loaded switching rail refers to the switching rail without the longitudinal shearing assembly 410, and the loaded switching rail refers to the switching rail with the longitudinal shearing assembly 410 loaded. The locking bevel 443 of the fixed base 441 releases the longitudinal shearing assembly 410, and the longitudinal shearing assembly 410 moves along the switching rail 420 to the non-loaded switching rail of the mobile base 451. The movable base 451 moves along the movable guide rail 452 in the -x direction, so that the switching track 420 of the longitudinal shear component 410 to be switched is aligned with the switching track 420 of the fixed base 441, and the longitudinal shear component 410 to be switched moves along the switching track 420 to the fixed base 441, and the locking bevel block 443 locks the longitudinal shear component 410, thereby completing the switching.
[0067] In one embodiment, if Figure 12-14 As shown, the pre-separation mechanism 500 includes a third frame 510, and the third frame 510 is provided with a tension assembly 520 and at least two separation rollers 530, and the plurality of separation rollers 530 are arranged in parallel. A pressure roller 540 is arranged between adjacent separation rollers 530, and the tension assembly 520 is arranged adjacent to the separation rollers 530, and the separation rollers 530 are arranged at the entrance of the tension assembly 140. The roller surface of the separation roller 530 is provided with a plurality of partitions 531, and the partitions 531 are used to separate the strips after the longitudinal cutting of the sheet. The tension assembly 520 applies tension to the separated sheet strips.
[0068] The partitions 531 in each separator roller 530 have the same spacing width, and the spacing of each separator roller 530 is aligned with each other. Fixed sleeves 532 are provided between the partitions 531 in the separator rollers 530, and the partitions 531 are fixed and separated by the fixed sleeves 532. The strips of the sheet are located between adjacent partitions 531. In this embodiment, two separator rollers 530 are used to extend the separation interval of the separator rollers 530, thereby ensuring the separation effect of the strips of the sheet, and effectively reducing the risk of overlapping the strips of the sheet after being separated by a single separator roller 530. The tension component 520 applies pressure to the strips of the sheet after separation to reduce the lateral displacement of the strips of the sheet to cause overlapping again.
[0069] The tension assembly 520 includes an upper pressing block 521, a lower pressing block 522 and a third oil cylinder 523. The upper pressing block 521, the lower pressing block 522 and the third oil cylinder 523 are arranged on the third frame 510, the upper pressing block 521 is located above the lower pressing block 522, the lower pressing block 522 is fixedly connected to the third frame 510, the upper pressing block 521 and the lower pressing block 522 are arranged opposite to each other, and the space between the upper pressing block 521 and the lower pressing block 522 is used for stripping the sheet. The telescopic end of the third oil cylinder 523 is connected to the upper pressing block 521, and the third oil cylinder 523 drives the upper pressing block 521 to approach or move away from the lower pressing block 522.
[0070] Furthermore, the number of the third oil cylinders 523 is 2, and the telescopic end of the third oil cylinder 523 is connected to the upper pressing block 521 through the second synchronous shaft 524, and the second gears 525 are provided at both ends of the second synchronous shaft 524. The third frame 510 is provided with a second rack 526, and the second gear 525 and the second rack 526 are meshed. The second synchronous shaft 524 ensures that the upper pressing block 521 moves synchronously as a whole, so that the tension applied by the upper pressing block 521 to the sheet strip is more uniform. The pressing surface of the upper pressing block 521 and the pressing surface of the lower pressing block 522 are respectively provided with felt 527. When the sheet strip passes through the upper pressing block 521 and the lower pressing block 522, the felt 527 can remove the debris on the surface of the sheet strip.
[0071] The separation roller 530 includes a first separation roller 533 and a second separation roller 534. The first separation roller 533 is arranged on a lifting platform 535, and the third frame 510 is provided with a fourth oil cylinder 536. The telescopic end of the fourth oil cylinder 536 is connected to the lifting platform 535. The fourth oil cylinder 536 drives the lifting platform 535 to rise and fall. By changing the height of the lifting platform 535, the height of the first separation roller 533 is changed, thereby changing the height difference between the first separation roller 533 and the second separation roller 534. The second separation roller 534 is arranged on the third frame 510, and the height of the second separation roller 534 is fixed. A pressure roller 540 is arranged between the first separation roller 533 and the second separation roller 534.
[0072] The lifting platform 535 is connected to the second guide rod 5351, which is arranged on the third frame 510. The second guide rods 5351 are respectively arranged on both sides of the lifting platform 535. Adjacent second guide rods 5351 are connected through the first synchronization shaft 5352. The second guide rod 5351 is provided with a vertical first rack 5353. Both ends of the synchronization shaft 1352 are provided with a first gear 5354, and the first gear 5354 is meshed with the first rack 5353. The lifting platform 535 is provided with an auxiliary roller 5355, which is arranged parallel to the first separation roller 533, and the height of the auxiliary roller 5355 is lower than the height of the first separation roller 533.
[0073] Specifically, the web strips pass through the auxiliary roller 5355, the first separating roller 533, and the pressure roller 540 in sequence, and then pass through between the pressure roller 540 and the second separating roller 534 to the top of the second separating roller 234, and finally pass through the tension assembly 520. The height of the auxiliary roller 5355 is lower than the height of the first separating roller 533, and the first separating roller 533 is lower than the height of the second separating roller 534. This height difference can apply downward pressure to the web strips passing through, so that the web strips are tensioned.
[0074] One end of the separation roller 530 is connected to the third frame 510 via a support seat 537. A movable slide rail 538 is provided below the support seat 537. The movable slide rail 538 is connected to the third frame 510. The support seat 537 can slide along the movable slide rail 538 to separate from the separation roller 530. The support seat 537 is used to support the separation roller 530. After the support seat 537 is separated from the separation roller 530 via the movable slide rail 538, the partition plate 531 and the fixed shaft sleeve 532 loaded on the separation roller 530 can be replaced and adjusted, and the width between the partition plates 531 can be adjusted to adapt to the width of the stripping of the sheet.
[0075] The fifth oil cylinder 541 is provided at both ends of the pressing roller 540, and the fifth oil cylinder 541 is provided on the third frame 510. The fifth oil cylinder 541 drives the pressing roller 540 to rise and fall. A bearing plate 542 is provided below the pressing roller 540, and the bearing plate 542 rises and falls synchronously with the pressing roller 540. The bearing plate 542 is used to bear and support the stripping of the material.
[0076] In one embodiment, if Figure 15-20 As shown, the winding mechanism 600 includes a frame 610, and the frame 610 is provided with a winding assembly 620 and a separation assembly 630. The winding assembly 620 includes a winding shaft 621, and the winding shaft 621 expands and contracts to clamp the material head of the strip, and the winding shaft 621 rotates to wind the strip. The separation assembly 630 includes a separation shaft 631, and the structure of the separation shaft 631 is the same as that of the separation roller 530 in the pre-separation mechanism 500. The axial surface of the separation shaft 631 is provided with a plurality of parallel separation sheets (equivalent to the partition 531), and the separation shaft 631 is arranged in parallel with the winding shaft 621, and the separation shaft 631 can be close to or away from the winding shaft 621, and the separation shaft 631 separates the coil units wound by the winding shaft 621.
[0077] The winding assembly 620 includes a DC motor 622 and a sixth oil cylinder 623, which are arranged on the fourth frame 610. The axial surface of the winding shaft 621 is provided with a slit 624, and the setting direction of the slit 624 is parallel to the axial direction of the winding shaft 621. The DC motor 622 is connected to the head end of the winding shaft 621 through a gear set 625, and the DC motor 622 drives the winding shaft 621 to rotate. The sixth oil cylinder 623 is connected to the head end of the winding shaft 621, and the sixth oil cylinder 623 pushes the upper thrust plate 6213 and the lower thrust plate 6212 on the inner side of the winding shaft 621 to change the width of the slit 624.
[0078] Specifically, the winding shaft 621 includes a main shaft 6211, a lower thrust plate 6212, an upper thrust plate 6213 and an arc plate 6214. The lower thrust plate 6212 is provided on the outer side of the main shaft 6211. The number of lower thrust plates 6212 is multiple and evenly surrounds the circumference of the main shaft 6211. The lower thrust plate 6211 is in a long strip shape, and a plurality of continuous inclined steps are provided on the outer surface. The upper thrust plate 6213 is arranged corresponding to the lower thrust plate 6212. The opposite surfaces of the upper thrust plate 6213 and the lower thrust plate 6212 are provided with a plurality of inclined steps matching the inclined steps of the lower thrust plate 6212. The outer side of the upper thrust plate 6213 and the inner side of the arc plate 6214 form a gap 624. The arc plate 6214 is fixedly connected to the main shaft 6211 through the connecting shaft 6215. There are multiple arc plates 6214. The cross section formed by the outer surfaces of the multiple arc plates 6214 is circular, and there is a gap between adjacent arc plates 6214. The sixth oil cylinder 623 pushes the main shaft 6211 to move, driving the lower thrust plate 6212 to push the upper thrust plate 6213 to move outward, or pull the upper thrust plate 6213 to move inward, thereby changing the distance between the outer side of the upper thrust plate 6213 and the inner side of the arc plate 6214, that is, changing the width of the gap 624.
[0079] The partition assembly 630 includes a bracket 632, the bracket 632 is connected to the fourth frame 610, the partition shaft 631 is arranged on the bracket 632, the bracket 632 supports the partition shaft 631 to be suspended above the winding shaft 621, the partition shaft 631 is connected to the bracket 632 through the lifting assembly 633, and the lifting assembly 633 drives the partition shaft 631 to approach or move away from the winding shaft 621. The partition shaft 631 is provided with a plurality of partitions, and the partitions are fixed by shaft sleeves (equivalent to the fixed shaft sleeves 532). The lifting assembly 633 drives the partition shaft 631 to approach the winding shaft 621 to separate a plurality of winding spaces.
[0080] The lifting assembly 633 includes a third guide rod 6331 and a seventh oil cylinder 6332. The third guide rod 6331 and the seventh oil cylinder 6332 are arranged on the bracket 632. The third guide rod 6331 is distributed on both sides of the seventh oil cylinder 6332. The third guide rod 6331 is connected to the separation shaft 631. The seventh oil cylinder 6332 is connected to the separation shaft 631. The seventh oil cylinder 6332 drives the separation shaft 631 to approach or move away from the winding shaft 621. There are four third guide rods 6331, which are symmetrically distributed on both sides of the seventh oil cylinder 6332.
[0081] Furthermore, the partition assembly 630 further includes a press cylinder 634, a connecting rod 635 and a pressure beam 636. The press cylinder 634 is arranged on the bracket 632, the head end of the connecting rod 635 is connected to the pressure beam 636, the tail end of the connecting rod 635 is hinged to the bracket 632, the telescopic end of the press cylinder 634 is connected to the pressure beam 636, and the press cylinder 634 drives the pressure beam 636 to rotate around the hinge point between the connecting rod 635 and the bracket 632. The pressure beam 636 is used to press the coil unit to prevent the coil unit from spreading.
[0082] Furthermore, the partition assembly 630 also includes a material pushing assembly 637, which is located at one side of the head end of the winding shaft 621. The material pushing assembly 637 includes a push plate 6371, a fourth guide rod 6372 and an eighth oil cylinder 6373, and the eighth oil cylinder 6373 and the fourth guide rod 6372 are arranged on the bracket 632. The telescopic end of the eighth oil cylinder 6373 is connected to the push plate 6371, and the fourth guide rod 6372 is connected to the push plate 6371. The eighth oil cylinder 6373 drives the push plate 6371 to move along the axial direction of the winding shaft 621, and the eighth oil cylinder 6373 pushes the push plate 6371 to contact the coil wound on the winding shaft 621, specifically, the innermost coil unit. The material pushing assembly 637 is used to unload the coil unit after winding, and push the coil unit to move axially along the winding shaft 621 and separate from the winding shaft 621.
[0083] Specifically, the push plate 6371 is provided with an arc-shaped notch, and the shape of the arc-shaped notch is larger than the radial cross-section of the reel 621 , so as to avoid interference between the push plate 6371 and the reel 621 when pushing the material.
[0084] The winding mechanism 600 further includes a shaft lifting assembly 640, which is located at the end side of the winding shaft 621 and is used to support the end of the winding shaft 621. The shaft lifting assembly 640 includes a first support 641, a rotating block 642 and a ninth oil cylinder 643. The rotating block 642 is provided with a support hole 6421. The shape of the support hole 6421 matches the shape of the end of the winding shaft 621, specifically matches the shape of the bearing 6216 at the end of the winding shaft 621. The rotating block 642 is hinged to the first support 641, the ninth oil cylinder 643 is hinged to the first support 641, the telescopic end of the ninth oil cylinder 643 is hinged to the rotating block 642, and the ninth oil cylinder 643 drives the rotating block 642 to extend from the side of the end of the winding shaft 621, so that the end of the winding shaft 621 is inserted into the support hole 6421, specifically, the bearing 6216 at the end of the winding shaft 621 is inserted into the support hole 6421.
[0085] The winding mechanism 600 also includes a backing paper assembly 650, which is arranged parallel to the winding shaft 621. The backing paper assembly 650 is used to place the roll paper, which covers the surface of the material strip and is wound together with the material strip. The backing paper assembly 650 includes a second support 651, a second air expansion roller 652 and a material guide roller 653. The second air expansion roller 652 and the material guide roller 653 are arranged on the second support 651. The second air expansion roller 652 and the material guide roller 653 are respectively arranged parallel to the winding shaft 621. The second air expansion roller 652 is used to place the roll paper. The surface of the second air expansion roller 652 is provided with a plurality of expansion and contraction blocks, which can be extended from the surface of the second air expansion roller 652 by a motor drive to fix the paper shaft.
[0086] In one embodiment, a waste recovery mechanism 800 is further included. The slitting mechanism 400 and the pre-separation mechanism 500 are connected through a conveyor belt 900, and the waste recovery mechanism 800 is located on both sides of the conveyor belt 900 between the slitting mechanism 400 and the pre-separation mechanism 500. The waste recovery mechanism 800 is used to recover waste materials on both sides after the slitting mechanism 400 slitting the material sheet. The slitting mechanism 400 and the shearing mechanism 300 are also connected through the conveyor belt 900. A buffer pit is provided below the conveyor belt 900.
[0087] In one embodiment, if Figure 21-24As shown, the waste material recycling mechanism 800 includes a mounting plate 810, a rotating assembly 820, a telescopic assembly 830, a coil assembly 840 and a material guide assembly 850. The mounting plate 810 is provided with a coil assembly 840, a telescopic assembly 830 and a material guide assembly 850. The rotating assembly 820 is in transmission connection with the coil assembly 840, and the rotating assembly 820 drives the coil assembly 840 to rotate, and the coil assembly 840 is used to roll the waste material. The telescopic assembly 830 is in transmission connection with the coil assembly 840, and the telescopic assembly 830 drives the coil assembly 840 to expand or contract. When the coil assembly 840 expands, the waste material is rolled up, and when the coil assembly 840 contracts, the rolled waste material is separated from the coil assembly 840, and the unloading is completed. The material guide assembly 850 is arranged on the side of the coil assembly 840. The material guide assembly 850 is used to drive the waste material to move up and down along the axial direction of the coil assembly 840. The material guide assembly 850 ensures that the coil assembly 840 is wound evenly and has a larger winding volume during the coiling process.
[0088] The coil assembly 840 includes a rotating plate 841, a rotating shaft 842, a plurality of supporting bars 843 and a plurality of connecting bars 844. The rotating shaft 842 is located at the lower side of the rotating plate 841, and the rotating shaft 842 passes through the rotating plate 841 and is in transmission connection with the rotating assembly 820, and the rotating assembly 820 drives the rotating shaft 842 and the rotating plate 841 to rotate. The rotating plate 841 is specifically circular.
[0089] A plurality of connecting strips 844 are evenly distributed around the rotating shaft 842 in a circular shape with the rotating shaft 842 as the center. The connecting strips 844 can be in a vertical state, and the cylindrical structure formed by the plurality of connecting strips 844 serves as the main axis for winding the waste material. The head end of the connecting strip 844 is connected to the rotating plate 841, and the tail end of each connecting strip 844 is respectively connected to a support strip 843, and the tail end of the connecting strip is connected to the middle of the support strip 843. The supporting surface formed by the support strips 843 is opposite to the rotating plate 841, and the support strips 843 can be in a horizontal state, and the outer diameter of the supporting surface formed by the support strips 843 is larger than the cross-sectional size formed by the connecting strips 844. Specifically, the supporting surface formed by the support strips 843 is circular, and the cross-sectional size formed by the connecting strips 844 is circular. Because the circular shape of the supporting surface is larger than the cross-sectional size, the size of the supporting surface can match the size of the rotating plate 841. The supporting surface formed by the support strips 843 is used to support the waste material wound by the connecting strips 844.
[0090] The rotating shaft 842 is located directly below the telescopic assembly 830, and the head end of the rotating shaft 842 is transmission-connected to the telescopic assembly 830, and the telescopic assembly 830 drives the rotating shaft 842 to move relative to the rotating plate 841 in the axial direction. The head end of the connecting bar 844 is hinged to the inner side of the rotating plate 841 (the connection position is specifically in the middle of the radius of the rotating plate 841), and the tail end of the connecting bar 844 is hinged to the middle of the supporting bar 843, and the hinge point is the first hinge point 8431. The head end of the rotating shaft 842 is transmission-connected to the rotating assembly 820, and the tail end of the supporting bar 843 is hinged to the tail end of the rotating shaft 842, and the hinge point is the second hinge point 8432. Specifically, a plurality of protrusions 8421 are provided on the circumference of the tail end of the rotating shaft 842 for being hinged to the tail end of the supporting bar 843.
[0091] The portion of the support bar 843 between the first hinge point 8431 and the second hinge point 8432 is provided with a cavity 8433 for accommodating the connecting bar 844. When the coil assembly 840 shrinks, the lower portion of the connecting bar 844 shrinks inward, and the lower portion of the connecting bar 844 enters the cavity 8433, and the connecting bar 844 and the support bar 843 partially overlap.
[0092] When the telescopic assembly 830 drives the rotating shaft 842 to move downward in the axial direction, the support bars 843 are stretched outward. When the rotating shaft 842 moves downward to the end of the interval, the connecting bars 844 are in a vertical state, and the supporting surface surrounded by the supporting bars 843 is opposite to the rotating plate 841. The outer diameter of the supporting surface surrounded by the supporting bars 843 is larger than the cross-sectional size surrounded by the connecting bars 844. The support bars 843 are used for waste winding in the stretched state.
[0093] When the telescopic assembly 830 drives the rotating shaft 842 to move upward in the axial direction, the support bar 843 shrinks inward, and the lower side of the connecting bar 844 shrinks inward. When the rotating shaft 842 moves upward to the starting point of the interval, the tail of the connecting bar 844 is stored in the cavity of the supporting bar 843, and the connecting bar 844 and the supporting bar 843 overlap, and the connecting bar 844 is surrounded by an angular structure with a contracted lower end to facilitate the fall of the waste roll. Further, the supporting bar 843 is slightly bent downward at the first hinge point 8431, so that when the supporting bar 843 shrinks, the connecting bar 844 and the supporting bar 843 overlap to form a straight line.
[0094] The rotating assembly 820 includes a coiling motor 821 and a transmission chain 822 . The coiling motor 821 is disposed on the mounting plate 810 . The coiling motor 821 is connected to the rotating shaft 842 through the transmission chain 822 . The coiling motor 821 drives the rotating shaft 842 to rotate.
[0095] The telescopic assembly 830 includes a telescopic oil cylinder 831, which is disposed on the mounting plate 810. The telescopic oil cylinder 831 is coaxially disposed with the rotating shaft 842. The telescopic end of the telescopic oil cylinder 831 is connected to the rotating shaft 842. The telescopic end of the telescopic oil cylinder 831 rotates with the rotating shaft 842, and the telescopic oil cylinder 831 drives the rotating shaft 842 to move in the axial direction. The coiling motor 821 is disposed on the side of the telescopic oil cylinder 130. The telescopic oil cylinder 831 is provided with an air-pressure disc brake 832 for rotating the telescopic oil cylinder 831.
[0096] The material guide assembly 850 includes a lifting cylinder 851 and a guide port 852. The lifting cylinder 851 is disposed on the side of the coil assembly 840. The lifting cylinder 851 drives the guide port 852 to move up and down. The moving range of the guide port 852 matches the coiling range of the coil assembly 840, that is, the range of the up and down movement of the guide port 852 matches the coiling length of the connecting strip 844 in the coil assembly. The waste strip passes through the guide port 852 and is wound in the coil assembly 840. The lifting cylinder 851 drives the guide port 852 to move up and down, and then drives the waste strip passing through the guide port 852 to move up and down, so that the waste is wound evenly.
[0097] Furthermore, the guide port 852 includes a support frame 8521 and a plurality of rollers 8522. The support frame 8521 is connected to the telescopic end of the lifting cylinder 851. The rollers 8522 are arranged on the support frame 8521. The plurality of rollers 8522 form a through hole 8523 for the waste strip to pass through. Specifically, the number of rollers 8522 is 4, and the four rollers 8522 form a rectangular through hole 8523. The rollers 8522 are used to reduce the resistance of the waste passing through the through hole 8523.
[0098] The support frame 8521 is connected to the telescopic end of the lifting cylinder 851 through the moving seat 8524, and the moving seat 8524 is provided with a guide rod 8525 passing through, and the guide rod 8525 is distributed on both sides of the telescopic end of the lifting cylinder 851. Specifically, the number of the guide rods 8525 is 2, and the guide rods 8525 are located on both sides of the telescopic end of the lifting cylinder 851, and the guide rods 8525 are provided with limit plates 8526 at both ends.
[0099] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined. For the sake of simplicity, they are not provided in detail. The technical solutions recorded in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A coil material separation system, characterized in that: Used for slitting and rewinding of coiled materials, comprising an unwinding mechanism, a slitting mechanism, a pre-separating mechanism and a rewinding mechanism arranged in sequence, a flattening mechanism and a shearing mechanism being arranged between the unwinding mechanism and the slitting mechanism, and a flattening mechanism and a shearing mechanism being arranged between the pre-separating mechanism and the rewinding mechanism; The unwinding mechanism is used to load the coil material, and unwind the coil material into a sheet and convey it to the flattening mechanism; the flattening mechanism receives the unwinding sheet and flattens it and conveys it to the cutting mechanism; the cutting mechanism is used to shear the sheet transversely, and the sheet with the sheared head is conveyed to the longitudinal cutting mechanism; the longitudinal cutting mechanism longitudinally cuts the sheet to obtain strips; the pre-separation mechanism separates the strips in parallel, and the separated strips are conveyed to the flattening mechanism for flattening and the cutting mechanism for shearing the head, and finally conveyed to the winding mechanism for winding to obtain multiple coil units.
2. The coil material separation system according to claim 1, characterized in that: The unwinding mechanism includes a first frame, an expansion and contraction reel assembly, a pressure arm assembly and an axis-lifting arm assembly; the expansion and contraction reel assembly and the pressure arm assembly are arranged on the first frame, the expansion and contraction reel assembly is used for fixing and rotating the coil, the expansion and contraction reel assembly includes an expansion and contraction shaft and an arc plate, the expansion and contraction shaft and the arc plate are movably connected by an inclined slider and an inclined sliding surface, the inclined slider moves along the sliding surface to drive the arc plate to expand outward or shrink inward; the pressure arm assembly is arranged above the expansion and contraction reel assembly, can approach or move away from the coil, and apply pressure to the axial surface of the coil; the axis-lifting arm assembly moves from bottom to top to the head end of the expansion and contraction shaft to support the expansion and contraction shaft.
3. The coil material separation system according to claim 1, characterized in that: The leveling mechanism includes a second frame, a leveling assembly, a material guiding assembly and a material blocking assembly, wherein the leveling assembly, the material guiding assembly and the material blocking assembly are arranged on the second frame; the material guiding assembly is driven to rotate by a DC motor, the material guiding assembly conveys the material sheet to the leveling assembly, the leveling assembly applies pressure to the material sheet to level it, and the material blocking assembly is arranged at the inlet of the material guiding assembly to limit the upper and lower sides of the unrolled material sheet.
4. The coil material separation system according to claim 1, characterized in that: The longitudinal shearing mechanism includes at least two longitudinal shearing components, a switching track and a power component; the longitudinal shearing component is arranged at the working position or the preparatory position, and the longitudinal shearing component is used for longitudinal shearing of the sheet; the switching guide rail connects the working position and the preparatory position, and the longitudinal shearing component moves along the switching guide rail between the working position and the preparatory position; the power component is arranged at the working position, and the power component is connected to the longitudinal shearing component through a clutch component to provide power for the longitudinal shearing component.
5. The coil material separation system according to claim 4, characterized in that: The preparation position is provided with a movable base, and the movable base is provided with a plurality of switching guide rails. The lower side of the movable base is slidably connected to the movable guide rails, and the setting direction of the movable guide rails is perpendicular to the setting direction of the switching guide rails. The movable base moves along the direction of the movable guide rails by driving the oil cylinder, and the switching guide rails of the movable base follow the movement of the movable base to be aligned with the switching guide rails of the working position.
6. The coil material separation system according to claim 1, characterized in that: The pre-separation mechanism includes a third frame, the third frame is provided with a tension assembly and at least two separation rollers, the separation rollers are arranged in parallel, a pressure roller is provided between adjacent separation rollers, the tension assembly is arranged adjacent to the separation roller, the separation roller is arranged at the inlet of the tension assembly, the roller surface of the separation roller is provided with a plurality of partitions, the partitions are used to separate the strips after the longitudinal cutting of the material sheet, and the tension assembly applies tension to the separated coil strips.
7. The coil material separation system according to claim 1, characterized in that: The winding mechanism includes a fourth frame, and the fourth frame is provided with a winding component and a partitioning component. The winding component includes a winding shaft, and the winding shaft expands and contracts to clamp the material head of the strips, and the winding shaft rotates to wind the strips. The partitioning component includes a partitioning shaft, and the axial surface of the partitioning shaft is provided with a plurality of parallel partitioning plates. The partitioning shaft and the winding shaft are arranged in parallel, and the partitioning shaft can be close to or away from the winding shaft, and the partitioning shaft separates the material roll units wound by the winding shaft.
8. The coil material separation system according to claim 1, characterized in that: It comprises a film sticking mechanism, which is arranged between the flattening mechanism and the shearing mechanism, and between the unwinding mechanism and the longitudinal shearing mechanism, and is used for sticking film on the upper and lower surfaces of the material sheet.
9. The coil material separation system according to claim 1, characterized in that: It includes a waste recovery mechanism, the longitudinal cutting mechanism and the pre-separation mechanism are connected through a conveyor belt, the waste recovery mechanism is located on both sides of the conveyor belt between the longitudinal cutting mechanism and the pre-separation mechanism, and is used for recovering waste on both sides after the longitudinal cutting mechanism longitudinally cuts the material sheet.
10. The coil material separation system according to claim 9, characterized in that: The waste recycling mechanism includes a mounting plate, a rotating assembly, a telescopic assembly, a coiling assembly and a material guiding assembly. The mounting plate is provided with a rotating assembly and a telescopic assembly. The rotating assembly is transmission-connected with the coiling assembly, and the rotating assembly drives the coiling assembly to rotate. The coiling assembly is used to wind the waste; the telescopic assembly is transmission-connected with the coiling assembly, and the telescopic assembly drives the coiling assembly to expand or contract; the material guiding assembly is provided on the side of the coiling assembly, and the material guiding assembly is used to drive the waste to move up and down along the axial direction of the coiling assembly.
Citation Information
Patent Citations
Band steel decoiling, longitudinal shearing and slitting production line
CN116117530A