A copper foil wrapping mechanism for automatically wrapping copper foil and a method of using the same

Abstract

The application provides a copper foil wrapping mechanism and a use method thereof, and belongs to the technical field of copper foil wrapping processing. The copper foil wrapping mechanism comprises a copper foil wrapping machine body, a docking frame fixedly connected to the side end of the copper foil wrapping machine body, and a blanking mechanism. The blanking mechanism comprises a motor, a swing head, a winding roller, a fixing frame, two sliding rods, two electromagnetic switches, two sliding frames, two supporting tables and a first spring. The motor is fixedly connected in the copper foil wrapping machine body and can drive the winding roller to rotate. The swing head is fixedly connected to the output end of the motor. The sliding frames can be separated from each other by controlling the electromagnetic switches to release the sliding frames. The copper foil winding drum on the surface of the winding roller can slide into the next process through the discharge pipe. When the copper foil wrapping machine is used to wrap the winding drum, workers do not need to operate, thereby increasing the processing efficiency of the copper foil and reducing the installation risks of workers during mass operation.

Description

Technical Field

[0001] The invention belongs to the technical field of copper foil wrapping processing, and particularly relates to a copper foil wrapping mechanism for automatic copper foil wrapping and a use method thereof. Background Art

[0002] Copper foil is a cathodic electrolytic material, a thin, continuous layer of metal deposited on the substrate of a circuit board. It serves as the conductor of the PCB. It easily adheres to the insulating layer, accepts the printed protective layer, and forms the circuit pattern after corrosion. Copper foil has low surface oxygen properties and can adhere to a variety of substrates, such as metals and insulating materials, and has a wide operating temperature range.

[0003] After searching, it was discovered that Chinese patent application number CN109494539B discloses a copper foil cladding machine, comprising a main body, a housing, and a copper foil feeding mechanism fixedly mounted on the upper portion of the housing. The copper foil feeding mechanism comprises a loading tray, a motor, and a feeding platform. The copper foil pressing mechanism comprises a pressing cylinder, the output end of which is fixedly connected to a pressing block, which is fixedly connected to the feeding platform. This device can reduce labor fatigue, effectively press the contact surface of the copper foil, reduce labor costs, and improve product production efficiency.

[0004] However, the above technical solution can effectively press the bonding surface of the copper foil, reduce labor costs, and improve product production efficiency. However, in the prior art, when using a copper foil wrapping machine to wrap the roll with copper foil, workers are required to install the roll on the winding rack of the copper foil wrapping machine or disassemble it, which affects the workers' processing efficiency during batch operations and increases the problem of hidden dangers for workers in installation. Summary of the Invention

[0005] The purpose of the present invention is to provide a copper foil wrapping mechanism for automatic copper foil wrapping and a method for using the same, aiming to solve the problem in the prior art that when a copper foil wrapping machine is used to wrap a roll with copper foil, workers are required to install the roll on the winding rack of the copper foil wrapping machine or disassemble it, thereby affecting the workers' processing efficiency during batch operations and increasing the hidden dangers of workers' installation.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A copper foil wrapping mechanism for automatic copper foil wrapping, comprising:

[0008] A copper foil wrapping machine body, wherein a side end of the copper foil wrapping machine body is fixedly connected to a docking frame;

[0009] The blanking mechanism includes: a motor, a swing head, a winding sieve, a fixed frame, two slide bars, two electromagnetic switches, two slides, two support platforms and a first spring. The motor is fixedly connected to the copper foil cladding machine body, the swing head is fixedly connected to the output end of the motor, the winding sieve is rotatably connected to one end of the swing head, the fixed frame is fixedly connected to the side end of the copper foil cladding machine body, the two slide bars are fixedly connected to the fixed frame, the two electromagnetic switches are fixedly connected to the fixed frame, the two slides are slidably connected to the surfaces of the two slide bars, the two support platforms are respectively fixedly connected to one end of the two slides, and the two first springs are fixedly connected between the two slides.

[0010] The feeding mechanism includes: a sliding tube, a swing rod, a prying rod, a rocker arm, a baffle, a mounting block and a second spring. The sliding tube is fixedly connected to one end of the docking frame, the swing rod is fixedly connected to the lower end of the sliding tube, the prying rod is rotatably connected to the lower end of the swing rod, the rocker arm is rotatably connected to one end of the prying rod, the baffle is rotatably connected to the upper end of the rocker arm, the mounting block is fixedly connected to the surface of the prying rod, and the second spring is fixedly connected between the mounting block and the sliding tube.

[0011] As a preferred solution of the present invention, one end of the prying rod is fixedly connected to a protective pad, one end of the winding yoke is provided with a rubber head, and the blocking piece is slidably connected to the sliding tube.

[0012] As a preferred solution of the present invention, the side ends of the two slides are fixedly connected to two telescopic rods, the circumferential surfaces of the four telescopic rods are fixedly connected to a swivel seat, and the circumferential surfaces of the four telescopic rods are slidably connected to a third spring.

[0013] As a preferred solution of the present invention, the lower end of the copper foil cladding machine body is fixedly connected to four mounting rods, the lower ends of the four mounting rods are fixedly connected to a support frame, and the upper end of the support frame is fixedly connected to five fixing blocks.

[0014] As a preferred solution of the present invention, the side end of the copper foil cladding machine body is fixedly connected to a mounting frame, the side end of the mounting frame is provided with a storage groove, the upper end of the mounting frame is provided with a slide groove, a baffle is slidably connected in the slide groove, and the upper end of the baffle is fixedly connected to a pull rod.

[0015] As a preferred solution of the present invention, the side end of the sliding tube is fixedly connected to a retaining frame, the retaining frame and the side end of the copper foil cladding machine body are both fixedly connected to sensors, and the surfaces of the two sensors are provided with a transparent layer.

[0016] As a preferred solution of the present invention, the side ends of the support frame are fixedly connected to the row pipes, and the side ends of the support frame are fixedly connected to the support columns.

[0017] As a preferred scheme of the present application, the side end of the support frame is fixedly connected with two mounting frames, the upper end of the two mounting frames is fixedly connected with prompt rods, and the surface of the two prompt rods is provided with a reflective layer.

[0018] As a preferred scheme of the present application, the winding roll is slidingly connected between the two support tables, and the protective pad cooperates with one end of the winding roll.

[0019] As a preferred scheme of the present application,

[0020] An automatic copper foil wrapping mechanism and a method for using the same, comprising:

[0021] S1, by placing the winding roll in the sliding pipe, then running the motor to drive the swing head to rotate, so that the winding roll pushes the protective pad to swing downward, the swing lever drives the baffle to move to the lower end, so that the copper foil wrapped winding roll slides into the surface of the winding roll through the sliding pipe, then the winding roll moves to between the two support tables, then the two electromagnetic switches respectively abut against the two sliding frames to stabilize the rotation of the winding roll, so as to achieve the wrapping of the winding roll;

[0022] S2, when the winding roll is wrapped, the motor is run to drive the swing head to rotate, the winding roll pushes away the two support tables, the electromagnetic switch is controlled to release the sliding frame, the two sliding frames are separated from each other, the copper foil wrapped winding roll on the surface of the winding roll slides into the next process through the sliding pipe, the worker can slide the baffle out, place the maintenance tool in the storage groove, so as to facilitate the daily maintenance of the worker;

[0023] S3, when the winding roll swings to one side, the copper foil wrapped winding roll pushes the rotating seat to contract inward, so that the copper foil wrapped winding roll can slide into the sliding pipe, when the copper foil wrapped winding roll slides on the surface of the winding roll, the lever resets under the elastic force of the second spring, so that the baffle slides in the sliding pipe and abuts against the winding roll, the inductor installed on the surface of the sliding pipe can sense the position of the winding roll, so that the winding roll in the sliding pipe can slide into the surface of the winding roll.

[0024] Compared with the prior art, the present application has the following advantages:

[0025] 1、Firstly, the winding drum is placed in the sliding pipe, then the motor is operated to drive the swing head to rotate, so that the winding drum pushes the protective pad to swing downward, the swing rod drives the baffle to the lower end, so that the copper foil wrapped winding drum slides into the surface of the winding drum through the sliding pipe, then the winding drum moves between the two support tables, and then the two electromagnetic switches are operated to abut against the two sliding frames to stabilize the rotation of the winding drum, so as to wrap the winding drum. When the winding drum is wrapped, the motor is operated to drive the swing head to rotate, the winding drum pushes away the two support tables, the electromagnetic switch is controlled to release the sliding frame, so that the two sliding frames are separated from each other, and the copper foil wrapped winding drum on the surface of the winding drum slides into the next process through the sliding pipe. When the copper foil wrapping machine is used to wrap the winding drum with copper foil, the worker does not need to operate, so that the processing efficiency of the copper foil is increased during mass operation, and the effect of reducing the installation hidden danger of the worker is achieved.

[0026] 2、When the rubber head at one end of the winding drum pushes the protective pad upward, the collision between the winding drum and the lever can be reduced, the service life of the winding drum and the lever is increased, the sliding pipe installed on the support frame can slide the copper foil wrapped winding drum into the next process, so that the worker can package it again. The prompt rod installed at the side end of the copper foil wrapping machine can be used to isolate the equipment to avoid direct contact of the worker with the copper foil wrapping machine. The storage groove opened in the copper foil wrapping machine can be used for the worker to place the maintenance tools, so as to facilitate the daily operation of the worker.

[0027] 3、The inductor installed at the side end of the baffle can make induction to the winding drum. When the winding drum is pushed by the winding drum and the sliding pipe, the winding drum can be accurately slid to the surface of the winding drum. The support column installed on the support frame can increase the firmness of the sliding pipe, so that the whole equipment can be prevented from shaking when the winding drum slides. The reflective layer installed on the surface of the prompt rod can be used to remind the position of the equipment, so that the worker can judge the safe distance from the equipment, thereby facilitating the operation of the worker. BRIEF DESCRIPTION OF DRAWINGS

[0028] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application together with the embodiments thereof, and explain the present application, and do not constitute a limitation of the present application. In the drawings:

[0029] Figure 1 is a first perspective view of the present application;

[0030] Figure 2 is an exploded view of the present application;

[0031] Figure 3 is an exploded view of the blanking mechanism in the present application;

[0032] Figure 4 is an exploded view of the feeding mechanism in the present application;

[0033] Figure 5 is a sectional view of the sliding pipe in the present application;

[0034] Figure 6 It is an enlarged view of the pry lever in the application;

[0035] Figure 7 It is an enlarged view of the baffle in the application;

[0036] Figure 8 It is an enlarged view of the copper foil wrapping machine in the application;

[0037] Figure 9 It is a partial enlarged view of A in the application Figure 8

[0038] Figure 10 It is a second perspective view of the application;

[0039] Figure 11 It is a third perspective view of the application.

[0040] In the figure: 1, copper foil wrapping machine body; 2, support frame; 3, row pipe; 4, mounting frame; 501, swing head; 502, motor; 503, winding roller; 504, sliding frame; 505, sliding pipe; 506, electromagnetic switch; 507, fixed frame; 508, sliding rod; 509, support table; 510, first spring; 511, swing rod; 512, baffle; 513, swing lever; 514, pry lever; 515, mounting block; 516, second spring; 6, baffle; 7, butt joint frame; 8, prompt lever; 9, support column; 10, mounting rod; 11, pull rod; 12, telescopic rod; 13, rotating seat; 14, blocking frame; 15, protective pad; 16, third spring; 17, fixed block; 18, mounting frame; 19, sliding groove; 20, storage groove; 21, inductor. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0042] Embodiment 1

[0043] Please refer to Figures 1-11 The application provides the following technical solutions:

[0044] An automatic copper foil wrapping mechanism, comprising:

[0045] The copper foil wrapping machine body 1 is fixedly connected with the butt joint frame 7 at the side end, and can be used for processing the copper foil wrapping;

[0046] ​The blanking mechanism comprises a motor 502, a swing head 501, a winding roller 503, a fixed frame 507, two slide rods 508, two electromagnetic switches 506, two slide frames 504, two support tables 509 and first springs 510. The motor 502 is fixedly connected to the body 1 of the copper foil wrapping machine and can drive the winding roller 503 to rotate. The swing head 501 is fixedly connected to the output end of the motor 502 and can make the winding roller 503 rotate on the surface of the swing head 501. The winding roller 503 is rotatably connected to one end of the swing head 501 and can be used for placing a winding drum. The fixed frame 507 is fixedly connected to the side end of the body 1 of the copper foil wrapping machine and can be used for mounting the slide frame 504. The two slide rods 508 are fixedly connected in the fixed frame 507 and can make the slide frame 504 slide in the fixed frame 507. The two electromagnetic switches 506 are fixedly connected in the fixed frame 507 and can be used for fixing the slide frame 504. The two slide frames 504 are slidingly connected to the surfaces of the two slide rods 508 and can be used for driving the support table 509 to move. The two support tables 509 are fixedly connected to one end of the two slide frames 504 respectively and can be used for supporting the winding roller 503 to rotate. The two first springs 510 are fixedly connected between the two slide frames 504 and can drive the slide frame 504 to reset.

[0047] The feeding mechanism comprises a slide pipe 505, a swing rod 511, a prying rod 514, a swing rod 513, a baffle 512, a mounting block 515 and a second spring 516. The slide pipe 505 is fixedly connected to one end of the butt joint frame 7 and can be used for placing a winding drum. The swing rod 511 is fixedly connected to the lower end of the slide pipe 505 and can be used for mounting the prying rod 514. The prying rod 514 is rotatably connected to the lower end of the swing rod 511 and can drive the baffle 512 to slide in the slide pipe 505. The swing rod 513 is rotatably connected to one end of the prying rod 514 and can drive the baffle 512 to move up and down. The baffle 512 is rotatably connected to the upper end of the swing rod 513 and can be used for limiting the winding drum. The mounting block 515 is fixedly connected to the surface of the prying rod 514 and can be used for mounting the second spring 516. The second spring 516 is fixedly connected between the mounting block 515 and the slide pipe 505 and can be mounted between the prying rod 514 and the slide pipe 505.

[0048] As shown in Figure 2 and Figure 4 , one end of the prying rod 514 is fixedly connected with a protective pad 15, which can reduce the abrasion caused by the collision between the prying rod 514 and the winding roller 503. One end of the winding roller 503 is provided with a rubber head, which can be used for protecting one end of the prying rod 514. The baffle 512 is slidingly connected in the slide pipe 505 and can be used for limiting the winding drum.

[0049] As shown in Figure 3As shown, two telescopic rods 12 are fixedly connected to the side ends of the two carriages 504, allowing the rotating seat 13 to move at one end of the carriage 504. The circumferential surfaces of the four telescopic rods 12 are fixedly connected to the rotating seat 13, which can be used to limit the position of the reel. The circumferential surfaces of the four telescopic rods 12 are slidably connected to the third spring 16, which can be used to reset the rotating seat 13.

[0050] like Figure 2 and Figure 8 As shown, four mounting rods 10 are fixedly connected to the lower end of the copper foil cladding machine body 1, which can be used to stably support the copper foil cladding machine body 1. The lower ends of the four mounting rods 10 are fixedly connected to a support frame 2, which can be used to stabilize the copper foil cladding machine body 1. The upper end of the support frame 2 is fixedly connected to five fixing blocks 17, which can fix the support frame 2 to the ground.

[0051] like Figure 7 and Figure 9 As shown, a mounting frame 18 is fixedly connected to the side of the copper foil cladding machine body 1, which is used to mount the baffle 6. A storage slot 20 is defined in the side of the mounting frame 18 for storing maintenance tools. A slide slot 19 is defined at the top of the mounting frame 18 for mounting the baffle 6. The baffle 6 slides within the slide slot 19, blocking the storage slot 20. A pull rod 11 is fixedly connected to the top of the baffle 6, making it easier for workers to install and remove the baffle 6.

[0052] like Figure 4 and Figure 10 As shown, a retaining frame 14 is fixedly connected to the side end of the slide tube 505, and a sensor 21 can be mounted on the surface of the slide tube 505. Sensors 21 are fixedly connected to the retaining frame 14 and the side end of the copper foil cladding machine body 1, respectively, for sensing the roll. Both sensors 21 are provided with a transparent layer on their surfaces to protect them.

[0053] like Figure 2 As shown, the side end of the support frame 2 is fixedly connected to a row pipe 3, which can guide the copper foil roll to the next process. The side end of the support frame 2 is fixedly connected to a support column 9, which can be used to stably support the docking frame 7.

[0054] like Figure 2 As shown, two mounting brackets 4 are fixedly connected to the side ends of the support frame 2, which can be used to securely mount a warning rod 8 on the surface of the support frame 2. The upper ends of the two mounting brackets 4 are fixedly connected to warning rods 8, which can be used to limit the position of workers and equipment. The surfaces of the two warning rods 8 are provided with a reflective layer to remind workers of the safe position of the equipment.

[0055] like Figure 2 、 Figure 3 and Figure 6As shown, the winding groove 503 is slidingly connected between the two support tables 509 and can be used to accommodate the copper foil wrapped roll. The protective pad 15 cooperates with one end of the winding groove 503 and can be used to protect the protective pad 15 and the winding groove 503.

[0056] The working principle and use process of the present application are as follows: first, place the roll in the sliding pipe 505, then run the motor 502 to drive the swing head 501 to rotate, so that the winding groove 503 pushes the protective pad 15 to swing downward, the swing rod 513 drives the baffle 512 to the lower end, so that the copper foil wrapped roll slides into the surface of the winding groove 503 through the sliding pipe 505, then the winding groove 503 moves between the two support tables 509, and then the two electromagnetic switches 506 are operated to abut against the two sliding frames 504 to stabilize the rotation of the winding groove 503, so as to achieve the wrapping of the roll. When the roll is wrapped, the motor 502 is operated to drive the swing head 501 to rotate, the winding groove 503 pushes away the two support tables 509, the electromagnetic switch 506 is controlled to release the sliding frame 504, the two sliding frames 504 are separated, the copper foil wrapped roll on the surface of the winding groove 503 slides into the next process through the discharge pipe 3, and the worker does not need to operate when using the copper foil wrapping machine to wrap the roll, thereby increasing the processing efficiency of the copper foil during mass operation, and reducing the installation hidden danger of the worker.

[0057] Finally, it should be noted that: the above is only the preferred embodiment of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A copper foil wrapping mechanism for automatically wrapping a copper foil, characterized by: Include: Copper foil wrapping machine body (1), the side end of the copper foil wrapping machine body (1) is fixedly connected with the butt joint frame (7); The blanking mechanism comprises: a motor (502), a swing head (501), a winding roller (503), a fixed frame (507), two slide rods (508), two electromagnetic switches (506), two sliding frames (504), two supporting tables (509) and first springs (510), the motor (502) is fixedly connected in the copper foil wrapping machine body (1), the swing head (501) is fixedly connected to the output end of the motor (502), the winding roller (503) is rotatably connected to one end of the swing head (501), the fixed frame (507) is fixedly connected to the side end of the copper foil wrapping machine body (1), two slide rods (508) are fixedly connected in the fixed frame (507), two electromagnetic switches (506) are fixedly connected in the fixed frame (507), two sliding frames (504) are slidably connected to the surfaces of the two slide rods (508), two supporting tables (509) are fixedly connected to one end of the two sliding frames (504) respectively, and two first springs (510) are fixedly connected between the two sliding frames (504). The feeding mechanism comprises: a sliding pipe (505), a swing rod (511), a prying rod (514), a swing rod (513), a baffle (512), a mounting block (515) and a second spring (516), the sliding pipe (505) is fixedly connected to one end of the butt joint frame (7), the swing rod (511) is fixedly connected to the lower end of the sliding pipe (505), the prying rod (514) is rotatably connected to the lower end of the swing rod (511), the swing rod (513) is rotatably connected to one end of the prying rod (514), the baffle (512) is rotatably connected to the upper end of the swing rod (513), the mounting block (515) is fixedly connected to the surface of the prying rod (514), and the second spring (516) is fixedly connected between the mounting block (515) and the sliding pipe (505).

2. The automatic copper foil wrapping mechanism according to claim 1, wherein: One end of the prying rod (514) is fixedly connected with a protective pad (15), one end of the winding roller (503) is provided with a rubber head, and the baffle (512) is slidably connected in the sliding pipe (505).

3. The automatic copper foil wrapping mechanism according to claim 2, wherein: The side end of each of the two sliding frames (504) is fixedly connected with two telescopic rods (12), the circumferential surface of each of the four telescopic rods (12) is fixedly connected with a rotating seat (13), and the circumferential surface of each of the four telescopic rods (12) is slidably connected with a third spring (16).

4. The automatic copper foil wrapping mechanism according to claim 3, wherein: The lower end of the copper foil wrapping machine body (1) is fixedly connected with four mounting rods (10), the lower end of each of the four mounting rods (10) is fixedly connected with a supporting frame (2), and the upper end of the supporting frame (2) is fixedly connected with five fixed blocks (17).

5. The automatic copper foil wrapping mechanism according to claim 4, wherein: The side end of the copper foil wrapping machine body (1) is fixedly connected with a mounting frame (18), the side end of the mounting frame (18) is provided with a receiving groove (20), the upper end of the mounting frame (18) is provided with a sliding groove (19), the sliding groove (19) is slidably connected with a baffle (6), and the upper end of the baffle (6) is fixedly connected with a pull rod (11).

6. The automatic copper foil wrapping mechanism according to claim 5, wherein: The side end of the sliding pipe (505) is fixedly connected with a blocking frame (14), the side end of the blocking frame (14) and the copper foil wrapping machine body (1) are fixedly connected with an inductor (21), and the surfaces of the two inductors (21) are provided with transparent layers.

7. The automatic copper foil wrapping mechanism according to claim 6, wherein: The side end of the support frame (2) is fixedly connected with a discharge pipe (3), and the side end of the support frame (2) is fixedly connected with a support column (9).

8. The automatic copper foil wrapping mechanism according to claim 7, wherein: The side end of the support frame (2) is fixedly connected with two mounting frames (4), the upper ends of the two mounting frames (4) are fixedly connected with prompt rods (8), and the surfaces of the two prompt rods (8) are provided with reflective layers.

9. The automatic copper foil wrapping mechanism according to claim 8, wherein: The winding roller (503) is slidably connected between the two support tables (509), and the protective pad (15) cooperates with one end of the winding roller (503).

10. The copper foil wrapping mechanism of claim 9, applied to the copper foil wrapping mechanism of any one of claims 1-9 and the method of using the same, wherein, The method comprises the following steps: S1, by placing the winding drum in the sliding pipe (505), running the motor (502) to drive the swing head (501) to rotate, so that the winding roller (503) pushes the protective pad (15) to swing downward, the swing lever (513) drives the baffle (512) to move to the lower end, so that the copper foil wrapped winding drum slides into the surface of the winding roller (503) through the sliding pipe (505), then the winding roller (503) is moved between the two support tables (509), and then the two electromagnetic switches (506) are operated to abut against the two sliding frames (504) to stabilize the rotation of the winding roller (503), so as to achieve the wrapping of the winding drum; S2, when the winding drum is wrapped, the motor (502) is operated to drive the swing head (501) to rotate, the winding roller (503) pushes away the two support tables (509), the electromagnetic switch (506) is controlled to release the sliding frame (504), the two sliding frames (504) are separated, the copper foil wrapped winding drum on the surface of the winding roller (503) slides into the next process through the discharge pipe (3), the worker can slide out the baffle (6), and places the maintenance tool in the receiving groove (20) for daily maintenance of the worker; S3, when the winding roller (503) swings to one side, the copper foil wrapped winding drum pushes the rotating seat (13) to shrink inward, so that the copper foil wrapped winding drum can slide into the sliding pipe (505), when the copper foil wrapped winding drum slides on the surface of the winding roller (503), the lever (514) is reset under the elastic force of the second spring (516), so that the baffle (512) slides in the sliding pipe (505) and abuts against the winding drum, and the inductor (21) installed on the surface of the sliding pipe (505) can sense the position of the winding roller (503), so that the winding drum in the sliding pipe (505) can slide into the surface of the winding roller (503).

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