Microbial agent fermentation device convenient for material taking
By using the stirring components and conveyor belt system of complex gears and synchronous pulley systems in the microbial agent fermentation device, the multi-directional, reciprocating and dynamic adjustment of raw materials is achieved, and the uneven mixing of raw materials and material collection efficiency in traditional devices is solved. The problem of low quality has significantly improved fermentation efficiency and product quality.
Patent Information
- Application Number
- CN202411396560.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional microbial fungi agent fermentation devices have problems of unevenness and inefficiency in the mixing and picking of raw materials. Especially for the collection and fermentation of indigenous fungi, it is difficult to ensure full mixing and efficient fermentation of raw materials.
A stirring assembly including complex gears and synchronous pulley systems is designed to realize multi-directional and reciprocating movement of the stirring paddle, combining conveyor belt and cylinder-driven turnover and material collection components, ensuring that through diversified movement and dynamic adjustment strategies Even mixing of raw materials and moisture detection efficiency.
It significantly improves the stirring efficiency and uniformity of the mixture, reduces the stirring blind spots, improves the quality and fermentation effect of the mixture, and improves labor efficiency and detection accuracy through automated detection.
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Figure CN119265014A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fermentation devices, in particular to a microbial inoculant fermentation device which is convenient for taking materials. Background Art
[0002] In the field of microbial inoculant production and fermentation, traditional fermentation equipment often adopts static or simple stirring methods, which have obvious limitations in promoting the uniform distribution of microbial strains, improving fermentation efficiency and product quality. Especially for the collection, strengthening and expansion of indigenous bacteria and subsequent fermentation processes, traditional equipment is difficult to ensure sufficient mixing and efficient fermentation of raw materials. At the same time, the material extraction link is often cumbersome and inefficient due to unreasonable design.
[0003] There are many microbial fermentation devices on the market, some of which use simple mechanical stirring methods, such as single-axis stirring or a stirring paddle rotating in a fixed direction. Although these devices can promote the mixing of raw materials to a certain extent, the stirring effect is limited, and dead corners are easily formed in the stirring area, resulting in uneven mixing of the raw materials, affecting the growth and reproduction of indigenous bacteria and the fermentation effect. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides a microbial inoculant fermentation device that is easy to take out materials, which solves the technical problems mentioned in the background technology.
[0005] To achieve the above purpose, the present invention is implemented through the following technical solutions: a microbial inoculant fermentation device that is convenient for taking materials, comprising a box body, a support frame is fixedly installed on the top of the box body, a stirring component for stirring and mixing raw materials is arranged below the support frame, and turning components for turning the raw materials from the inside to the outside are arranged on both sides of the stirring component, and a fixing plate is fixedly connected to the right end of the box body, and a material taking component for detecting the moisture content of the raw materials is arranged on the fixing plate;
[0006] The stirring assembly includes a driving motor fixedly mounted on the top of the supporting frame, the output end of the driving motor is fixedly connected to a rotating shaft, the bottom of the rotating shaft is fixedly connected to a mounting frame, a driving member is arranged at the bottom of the mounting frame, a reciprocating member is arranged on one side of the driving member, a mounting shaft fixedly mounted on the mounting frame is arranged on one side of the reciprocating member, an inner rod and an outer rod are arranged at the bottom of the shaft, and stirring paddles are arranged on the outer walls of the inner rod and the outer rod.
[0007] As a further preferred embodiment of the present technical solution, an upper sleeve rod and a lower sleeve rod are rotatably connected to the bottom of the mounting shaft, and an upper bevel gear and a lower bevel gear are fixedly connected to the opposite ends of the upper sleeve rod and the lower sleeve rod respectively. Transmission bevel gears meshing with the upper bevel gear and the lower bevel gear are arranged on both sides of the mounting shaft, a reciprocating gear is fixedly connected to the top of the upper sleeve rod, and a fixed frame installed on the mounting shaft is arranged on the top of the reciprocating gear.
[0008] As a further preferred embodiment of the present technical solution, the outer walls of the upper sleeve rod and the lower sleeve rod are fixedly connected with three sets of cross bars, and the outer rods and the inner rods are installed on the cross bars.
[0009] As a further preferred embodiment of the present technical solution, the driving member includes a connecting shaft rotatably mounted around the mounting frame, a driven synchronous pulley is arranged on the connecting shaft, a driving gear fixedly mounted on the bottom of the support frame is arranged on the rotating shaft, a driven gear is meshedly connected with a driven gear on one side of the driving gear, the driven gear is rotatably mounted on the mounting frame through the driving shaft, a driving synchronous pulley is arranged at the bottom of the driving shaft, and the driving synchronous pulley is connected to the four sets of driven synchronous pulleys through a synchronous belt for transmission.
[0010] As a further preferred embodiment of the present technical solution, the reciprocating member includes a rotating rod fixedly mounted on the bottom of the driven synchronous pulley, the other end of the rotating rod is rotatably connected to a first gear rod, the rotating rod is slidably mounted on the fixed frame, and the rotating rod is meshingly connected to the reciprocating gear.
[0011] As a further preferred embodiment of the present technical solution, the material turning assembly includes a connecting frame fixedly mounted on both sides of the mounting frame, a connecting frame is fixedly connected to the bottom of the connecting frame, a movable frame is rotatably connected to the inner end of the connecting frame, a mounting plate is slidably connected to the inner end of the movable frame, transmission rollers are arranged at both ends of the inner side of the mounting plate, and a conveyor belt is transmission-connected to the outer wall of the transmission roller, a control motor driving the conveyor belt for conveying is arranged on the outer side of the mounting plate, and a plurality of lifting plates are arranged at equal intervals on the outer wall of the conveyor belt;
[0012] The two ends of the inner side of the connection frame are rotatably connected with the first cylinder, and the output end of the first cylinder is rotatably connected with the bottom end of the mounting plate.
[0013] As a further preferred embodiment of the present technical solution, the material picking assembly includes a vertical plate fixedly installed on one side of the box body, two collecting grooves are provided on the inner side of the vertical plate, a baffle is slidably connected to one side of the collecting groove, a storage groove is provided above the baffle, and the specifications of the storage groove and the baffle are matched with each other, a connecting rod is fixedly connected to the baffle, and a second cylinder is arranged on the top of the connecting rod.
[0014] As a further optimization of the technical solution, a pressure plate is provided at the upper end of the collecting tank, a third cylinder is provided on the top of the pressure plate, a filter plate is provided at the bottom of the collecting tank, a collecting frame is provided below the filter plate, and a pushing plate is provided on one side of the collecting tank.
[0015] As a further preferred embodiment of the present technical solution, a second gear rod is fixedly connected to the outer end of the push plate, and a third gear rod is fixedly connected to the outer end of the collection frame. The second gear rod and the third gear rod are both slidably mounted on the box body and the vertical plate. A bidirectional gear is meshed between the second gear rod and the third gear rod, and the bidirectional gear is rotatably mounted on the outer end of the box body through a transmission rod, and a servo motor is arranged on one side of the transmission rod.
[0016] Compared with the prior art, it has the following beneficial effects:
[0017] The driving motor drives a complex gear and synchronous pulley system to achieve multi-directional, reciprocating motion of the stirring paddle. This motion mode not only increases the complexity and dynamics of stirring, but also significantly improves the stirring efficiency. In particular, the upper sleeve rod and the lower sleeve rod rotate in opposite directions, so that the stirring paddle generates stronger shear force and convection effect in the stirring area, effectively promoting the uniform mixing of the raw materials; the stirring method in opposite directions enables the stirring paddle to cover a wider stirring area, significantly reducing dead corners during the stirring process, which helps to ensure that the raw materials can be fully stirred in every corner and improve the overall uniformity of the mixture; the device realizes diversified motion of the stirring paddle through a complex transmission mechanism. This motion mode helps to break the agglomeration of particles in the raw materials and reduce stratification and aggregation between components. Therefore, the quality of the mixture is significantly improved and the distribution of components is more uniform; the stirring paddles in opposite directions will generate stronger shear force during the stirring process, which is particularly important for mixing processes that require high shear force to disperse or refine particles. This shear force helps to improve the physical properties of the raw materials and improve the quality of the mixture.
[0018] By controlling the coordinated action of the motor-driven conveyor belt and the lifting plate, the raw materials are quickly and effectively concentrated from the periphery to the center of the box. This process not only shortens the initial stage of raw material mixing, but also significantly improves the mixing efficiency. Combined with the fine adjustment of the conveyor belt inclination angle by the first cylinder, the system realizes the dynamic redistribution of raw materials inside the box. This dynamic adjustment strategy ensures comprehensive communication and mixing between raw materials, avoids the problem of uneven mixing that may occur in traditional static mixing methods, and thus improves the uniformity of the mixture. The dynamic adjustment mechanism not only accelerates the mixing process of raw materials, but also further enhances the mixing effect by promoting the circulation and exchange of raw materials between different areas. This is particularly important for fields that require strict uniformity of raw material distribution (such as chemical reactions, biological fermentation, etc.), and can significantly improve product quality and the stability of the production process. Through the careful design of the conveyor belt path and the adjustment of the inclination angle, the system can more effectively cover all areas inside the box, reduce dead corners during the mixing process, and ensure sufficient mixing of raw materials.
[0019] Through the automated mechanical structure design, including the opening and closing of the baffle driven by the cylinder, the squeezing of the pressure plate and the collection system driven by the servo motor, the rapid sampling and detection of the moisture content of the fermentation raw materials is realized. This method significantly improves the detection efficiency, reduces manual operations and reduces labor intensity. The use of the pressure plate to squeeze the raw materials can effectively separate excess moisture and make the test results more accurate. At the same time, the squeezing process also helps to evenly distribute the microorganisms in the raw materials and avoid agglomeration, thereby further improving the fermentation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the structure inside the box body of the present invention;
[0022] Figure 3 It is a structural schematic diagram of the stirring assembly in the present invention;
[0023] Figure 4 It is a bottom view schematic diagram of the mounting frame in the present invention;
[0024] Figure 5 It is a schematic diagram of the structure of the driving member in the present invention;
[0025] Figure 6 It is a schematic diagram of the structure of the reciprocating member, the inner rod and the outer rod in the present invention;
[0026] Figure 7 It is a structural schematic diagram of the material turning component in the present invention;
[0027] Figure 8 It is a structural schematic diagram of the fixed plate and the material taking assembly in the present invention;
[0028] Fig. 9 The baffle, pressure plate and push plate in the present invention
[0029] Schematic diagram of the structure of filter plate and collection frame.
[0030] In the figure: 1, box; 2, support frame; 3, stirring assembly; 4, turning assembly; 5, fixing plate; 6, material taking assembly; 31, driving motor; 32, rotating shaft; 33, mounting frame; 34, connecting shaft; 35, driven synchronous pulley; 36, driving gear; 37, driving shaft; 38, driven gear; 39, driving synchronous pulley; 310, synchronous belt; 311, mounting shaft; 312, inner rod; 313, outer rod; 314, stirring paddle; 315, upper sleeve rod; 316, lower sleeve rod; 317, upper bevel gear; 318, lower bevel gear; 319, transmission bevel gear; 320, Compound gear; 321, fixed frame; 322, rotating rod; 323, first gear rod; 41, connecting frame; 42, connecting frame; 43, movable frame; 44, mounting plate; 45, conveyor belt; 46, lifting plate; 47, control motor; 48, first cylinder; 61, vertical plate; 62, collecting trough; 63, baffle; 64, receiving trough; 65, connecting rod; 66, second cylinder; 67, filter plate; 68, pressure plate; 69, third cylinder; 610, collecting frame; 611, pushing plate; 612, second gear rod; 613, bidirectional gear; 614, third gear rod; 615, transmission rod. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings of the specification. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0032] Embodiment 1: Combination Figure 1-Figure 9 As shown, the present invention provides a technical solution: a microbial inoculant fermentation device that is convenient for taking materials, the main components of which include a box body 1, a fixed plate 5 is fixedly connected to the right side of the box body 1, and is used to accommodate the fermentation raw materials to be processed. A support frame 2 is fixedly installed on the top of the box body 1, and the support frame 2 provides a stable installation foundation for the subsequent stirring component 3 and the turning component 4;
[0033] The stirring assembly 3 is the core part of the whole device. It realizes sufficient stirring and mixing of the raw materials through the power of the driving motor 31. The driving motor 31 is fixed on the top of the support frame 2, and its output end is connected to the rotating shaft 32, which drives the mounting frame 33 and various components installed thereon to work. The mounting frame 33 is provided with a driving member and a reciprocating member. The coordinated work of the two enables the stirring paddle 314 to rotate in a specific way to achieve stirring and mixing of the raw materials;
[0034] Specifically, the stirring paddle 314 is mounted on the inner rod 312 and the outer rod 313 on the mounting shaft 311, and through the joint action of the driving member and the reciprocating member, the stirring paddle 314 can achieve the effect of reciprocating rotation in opposite directions. This design can ensure that the raw materials are more evenly and fully mixed during the stirring process.
[0035] In addition, the mounting shaft 311 is also connected to the upper bevel gear 317 and the lower bevel gear 318 through the upper sleeve rod 315 and the lower sleeve rod 316. The two sets of bevel gears are meshed with the transmission bevel gear 319 to achieve the reverse rotation of the upper sleeve rod 315 and the lower sleeve rod 316. At the same time, the reciprocating gear 320 on the upper sleeve rod 315 interacts with the fixed frame 321 fixed on the mounting shaft 311, so that the upper sleeve rod 315 can drive the reciprocating gear 320 to reciprocate while rotating, thereby further enhancing the stirring effect.
[0036] The driving member transmits the power of the driving motor 31 to the driven synchronous pulley 35 through the coordinated work of the driving gear 36, the driven gear 38, the driving shaft 37 and the driving synchronous pulley 39. The rotation of the driven synchronous pulley 35 drives the rotating rod 322 and the first gear rod 323 to reciprocate. This movement process is transmitted to the upper sleeve rod 315 and the lower sleeve rod 316 through the reciprocating gear 320, thereby realizing the reciprocating rotation of the stirring paddle 314.
[0037] In order to further enhance the stirring effect, three sets of cross bars are fixedly connected to the outer walls of the upper sleeve rod 315 and the lower sleeve rod 316, and the outer rod 313 and the inner rod 312 are respectively installed on the cross bars of the upper and lower sleeve rods. This design enables the stirring paddle 314 to cover a larger range when rotating, ensuring that the raw materials are more fully stirred;
[0038] In addition to the stirring component 3, the device is also provided with a turning component 4 and a taking component 6. The turning component 4 is used to turn the raw materials from the inside out to promote uniform mixing of the raw materials and the fermentation process. The taking component 6 is used to detect the moisture content of the raw materials to ensure that the quality of the raw materials meets the requirements.
[0039] In the embodiment of the present invention, the driving motor 31 is turned on to drive the rotating shaft 32 to rotate synchronously, and this rotation action drives the mounting frame 33 to rotate accordingly, ensuring that the driven gear 38 can rotate smoothly around the axis of the rotating shaft 32. Due to the precise meshing between the driven gear 38 and the driving gear 36, the driven gear 38 not only revolves in the process of rotation, but also realizes its own rotation. This rotation is effectively transmitted to the driving synchronous pulley 39 through the driving shaft 37, so that it rotates synchronously;
[0040] Subsequently, the driving synchronous pulley 39 utilizes the transmission effect of the synchronous belt 310 to drive the four sets of driven synchronous pulleys 35 and their respective connecting shafts 34 to rotate synchronously. The rotation of the connecting shaft 34 further drives the rotating rod 322, so that it drives the first gear rod 323 to realize reciprocating movement in the fixed frame 321. This reciprocating movement not only ensures the close meshing of the first gear rod 323 and the reciprocating gear 320, but also promotes the reciprocating gear 320 to reciprocate.
[0041] The rotation of the reciprocating gear 320 further drives the reciprocating rotation of the upper sleeve rod 315 and the upper bevel gear 317. The rotation of the upper sleeve rod 315 causes the outer rod 313 and the stirring paddle 314 to reciprocate, thereby achieving preliminary stirring of the raw materials. At the same time, the upper bevel gear 317 drives the rotation of the transmission bevel gear 319 through the meshing action with the transmission bevel gear 319. This rotation further drives the reciprocating rotation of the lower sleeve rod 316 through the lower bevel gear 318, so that the cross bar and the stirring paddle 314 also achieve reciprocating stirring.
[0042] It is worth noting that due to the ingenious meshing design of the upper bevel gear 317, the transmission bevel gear 319 and the lower bevel gear 318, the rotation directions of the upper sleeve rod 315 and the lower sleeve rod 316 are opposite. This rotation in opposite directions enables the stirring paddles 314 on the inner rod 312 and the outer rod 313 to stir in opposite directions. This stirring method produces stronger shear force and convection effect in the stirring area, effectively breaks the particle agglomeration phenomenon in the raw materials, and promotes the uniform mixing of the raw materials. Compared with the single-direction stirring method, the stirring in opposite directions has a wider stirring area coverage capability and can significantly reduce the stirring dead angle. At the same time, this stirring method can also more evenly disperse the different components in the raw materials, reduce the stratification and aggregation phenomenon between the components, thereby improving the overall uniformity of the mixture. Therefore, the device performs well in both stirring efficiency and mixing quality.
[0043] Embodiment 2: Combination Figure 7 As shown, based on the first embodiment, the turning assembly 4 includes two connecting frames 41, which are fixedly mounted on both sides of the mounting frame 33 to ensure the stability of the structure. The bottom of each connecting frame 41 is firmly connected to a connecting frame 42, and these connecting frames 42 provide a support and rotation platform for the movable parts;
[0044] At the inner side end of the connection frame 42, a rotatably connected movable frame 43 is designed. The design of the movable frame 43 allows it to rotate within a certain range to meet different work requirements. At the inner side end of the movable frame 43, a mounting plate 44 is slidably connected. This sliding connection mode allows the mounting plate 44 to flexibly adjust its position to meet the precise control during the conveying process.
[0045] Transmission rollers are respectively arranged at both ends of the inner side of the mounting plate 44. These transmission rollers are key components for the operation of the conveyor belt 45. The outer wall of the transmission roller is connected to the conveyor belt 45 through transmission, which ensures that the conveyor belt 45 can run smoothly and continuously. At the same time, a number of lifting plates 46 are evenly spaced on the outer wall of the conveyor belt 45. These lifting plates 46 are used to lift or flip the materials during the conveying process to achieve the expected flipping effect.
[0046] In order to drive the conveyor belt 45 for conveying, a control motor 47 is also provided on the outer side of the mounting plate 44. The control motor 47 drives the transmission roller to rotate, thereby driving the conveyor belt 45 and the lifting plate 46 to move together, so as to realize the conveying and turning of the materials.
[0047] In addition, the two inner ends of the connecting frame 42 are rotatably connected to the first cylinder 48, and the output end of the first cylinder 48 is rotatably connected to the bottom end of the mounting plate 44. This design enables the first cylinder 48 to push the mounting plate 44 to perform lifting and lowering movements. By controlling the extension and retraction of the first cylinder 48, the height and position of the mounting plate 44 can be flexibly adjusted to meet different material turning requirements.
[0048] In the embodiment of the present invention, during this process, the start control motor 47 drives the conveyor belt 45 to cooperate with the lifting plate 46 to convey the raw materials upward, which effectively concentrates the raw materials distributed around the periphery to the central area of the box body 1. At the same time, the first cylinder 48 is activated, and its output end drives the mounting plate 44 to rotate flexibly on the connecting frame 42, and the mounting plate 44 slides in cooperation with the movable frame 43 to achieve fine adjustment of the inclination angle of the conveyor belt 45. This mechanism greatly promotes the dynamic redistribution of the raw materials inside the box body 1, ensuring comprehensive communication and mixing between the raw materials.
[0049] Through the carefully designed operation path of the conveyor belt 45, the raw materials on the surroundings are effectively gathered to the center, and with the timely adjustment of the inclination angle of the conveyor belt 45, the distribution of the raw materials in the box 1 is more balanced, which enhances the mixing effect. Compared with the traditional static mixing method, this dynamic adjustment strategy not only improves the mixing efficiency, but also ensures the uniformity of the raw materials, laying a solid foundation for the subsequent processing or reaction process;
[0050] In addition, adjusting the inclination angle of the conveyor belt 45 not only promotes the uniformity of raw material mixing, but also greatly enhances the circulation and exchange of raw materials inside the box 1 and between different areas. This feature is particularly important in fields such as chemical reactions and biological fermentation that require strict uniformity of raw material distribution. It can significantly improve product quality and the stability of the production process, and ensure the consistency and reliability of the final product.
[0051] Example 3: Combination Figure 8 , Fig. 9 As shown, on the basis of the second embodiment, the material taking assembly 6 includes a vertical plate 61 fixedly mounted on one side of the box body 1, two collecting grooves 62 are provided on the inner side of the vertical plate 61, a baffle 63 is slidably connected to one side of the collecting groove 62, a receiving groove 64 is provided above the baffle 63, and the specifications of the receiving groove 64 and the baffle 63 are adapted to each other, the baffle 63 is used to seal the collecting groove 62, a connecting rod 65 is fixedly connected to the baffle 63, and a second cylinder 66 is provided on the top of the connecting rod 65;
[0052] A pressing plate 68 is disposed at the upper end of the collecting tank 62, a third cylinder 69 is disposed on the top of the pressing plate 68, a filter plate 67 is disposed at the bottom of the collecting tank 62, a collecting frame 610 is disposed below the filter plate 67, and a pushing plate 611 is disposed at one side of the collecting tank 62;
[0053] The outer end of the push plate 611 is fixedly connected to the second gear rod 612, and the outer end of the collection frame 610 is fixedly connected to the third gear rod 614. The second gear rod 612 and the third gear rod 614 are both slidably installed on the box body 1, the vertical plate 61 and the fixed plate 5. A two-way gear 613 is meshed between the second gear rod 612 and the third gear rod 614, and the two-way gear 613 is rotatably installed on the outer end of the box body 1 through a transmission rod 615, and a servo motor is provided on one side of the transmission rod 615.
[0054] In the embodiment of the present invention, when it is necessary to sample the fermentation raw materials and perform moisture detection, the second cylinder 66 is turned on to drive the connecting rod 65 to move upward, and the connecting rod 65 drives the baffle 63 to move upward and move into the storage groove 64, so that the collection groove 62 is opened, so that the raw materials in the box body 1 enter the collection groove 62, and then the second cylinder 66 is turned on to drive the connecting rod 65 and the baffle 63 to move downward, so that the baffle 63 seals the collection groove 62.
[0055] Then, the second cylinder 66 is turned on to drive the pressing plate 68 to move downward, so that the pressing plate 68 can push the fermentation raw materials for extrusion when moving downward, so as to observe that the moisture of the raw materials falls from the filter plate 67 to the collection frame 610 after being squeezed, and then the second cylinder 66 is turned on to drive the pressing plate 68 to move upward, and then the servo motor is turned on to drive the transmission rod 615 and the two-way gear 613 to rotate synchronously, and the two-way gear 613 drives the meshing second gear rod 612 and the third gear rod 614 to rotate, so that the two-way gear 613 drives the second gear rod 612 to move inward, and drives the third gear rod 614 to move outward, so that the second gear rod 612 drives the push plate 611 to move inward, and the push plate 611 discharges all the raw materials in the collection tank 62, so that the third gear rod 614 drives the collection frame 6 10 moves inward, and then takes the collecting frame 610 out of the vertical plate 61, and then observes the water amount in the collecting frame 610. If the fermentation raw material has too much water, the nutrients required by the fermentation microorganisms will be diluted, resulting in reduced microbial activity, thereby prolonging the fermentation time or reducing the fermentation efficiency, and too much water may cause bad flavors or impurities in the fermentation process, affecting the quality of the final product; if the water is too little, the activity range of the microorganisms will be restricted, resulting in incomplete fermentation, affecting the output and quality of the product, and in the case of insufficient water, the fermentation raw materials are prone to agglomeration, which not only affects the uniform distribution of the microorganisms, but also may hinder the discharge of gases and liquids produced in the fermentation process, further affecting the fermentation effect, thereby achieving the purpose of detecting the fermentation raw materials.
[0056] Working principle of the microbial fermentation device that is easy to take materials:
[0057] Step 1: Put the required fermentation raw materials into the box body 1, turn on the driving motor 31 to drive the rotating shaft 32 to rotate synchronously, and the rotating shaft 32 cooperates with the driving member to drive the reciprocating member to drive the reciprocating gear 320 to reciprocate, so that the reciprocating gear 320 drives the upper sleeve rod 315 and the upper bevel gear 317 to reciprocate, and the upper sleeve rod 315 drives the outer rod 313 and the stirring paddle 314 to reciprocate, and at the same time, the upper bevel gear 317 drives the meshing transmission bevel gear 319 to rotate, so that the transmission bevel gear 319 drives the meshing lower bevel gear 317 to rotate. 18. The lower sleeve rod 316 rotates back and forth, thereby causing the lower sleeve rod 316 to drive the cross bar and the stirring paddle 314 to rotate back and forth. Due to the meshing relationship between the upper bevel gear 317, the transmission bevel gear 319 and the lower bevel gear 318, the upper sleeve rod 315 rotates in opposite directions to the lower sleeve rod 316, thereby causing the inner rod 312 and the outer rod 313 to rotate in opposite directions, thereby causing the stirring paddles 314 on the inner rod 312 and the outer rod 313 to rotate in opposite directions, thereby stirring and mixing the fermented raw materials in the box body 1;
[0058] Step 2: Turn on the control motor 47 to drive the conveyor belt 45 and the lifting plate 46 to convey upward, so that the conveyor belt 45 transfers the raw materials around to the middle, and turn on the first cylinder 48, so that the output end of the first cylinder 48 drives the mounting plate 44 located on the connecting frame 42 to rotate. At the same time, the mounting plate 44 cooperates with the sliding of the movable frame 43 to change the inclination angle of the conveyor belt 45, so that the internal and external raw materials in the box body 1 can be fully exchanged; the raw materials around are concentrated to the middle by the conveyor belt 45, and with the adjustment of the inclination angle of the conveyor belt 45, the raw materials can be more evenly distributed in the box body 1, which promotes the full mixing of the raw materials;
[0059] Step 3: When it is necessary to sample the fermentation raw materials and conduct moisture detection, the second cylinder 66 is turned on to drive the connecting rod 65 to move upward, and the connecting rod 65 drives the baffle 63 to move upward and move into the storage groove 64, so that the collection groove 62 is opened, so that the raw materials in the box body 1 enter the collection groove 62, and then the second cylinder 66 is turned on to drive the connecting rod 65 and the baffle 63 to move downward, so that the baffle 63 seals the collection groove 62, and then the second cylinder 66 is turned on to drive the pressing plate 68 to move downward, so that the pressing plate 68 can push the fermentation raw materials to be squeezed when it moves downward, so as to observe that the moisture of the raw materials falls from the filter plate 67 to the collection frame 610 after being squeezed, and then the second cylinder 66 is turned on to drive the pressing plate 68 to move downward. The dynamic pressure plate 68 moves upward, and then the servo motor is turned on to drive the transmission rod 615 and the two-way gear 613 to rotate synchronously, and the two-way gear 613 drives the meshing second gear rod 612 and the third gear rod 614 to rotate, so that the two-way gear 613 drives the second gear rod 612 to move inward, and drives the third gear rod 614 to move outward, so that the second gear rod 612 drives the push plate 611 to move inward, and the push plate 611 discharges all the raw materials in the collecting tank 62, so that the third gear rod 614 drives the collecting frame 610 to move inward, and then the collecting frame 610 is taken out from the vertical plate 61, and then the water amount in the collecting frame 610 is observed, thereby achieving the purpose of detecting the fermentation raw materials.
[0060] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A microbial inoculant fermentation device that is convenient for taking out materials, comprising a box (1), characterized in that: A support frame (2) is fixedly mounted on the top of the box body (1), a stirring assembly (3) for stirring and mixing the raw materials is arranged below the support frame (2), turning assemblies (4) for turning the raw materials from the inside out are arranged on both sides of the stirring assembly (3), a fixing plate (5) is fixedly connected to the right end of the box body (1), and a material taking assembly (6) for detecting the moisture content of the raw materials is arranged on the fixing plate (5); The stirring assembly (3) comprises a driving motor (31) fixedly mounted on the top of the supporting frame (2); the output end of the driving motor (31) is fixedly connected to a rotating shaft (32); the bottom of the rotating shaft (32) is fixedly connected to a mounting frame (33); a driving member is arranged at the bottom of the mounting frame (33); a reciprocating member is arranged on one side of the driving member; a mounting shaft (311) fixedly mounted on the mounting frame (33) is arranged on one side of the reciprocating member; an inner rod (312) and an outer rod (313) are arranged at the bottom of the shaft (311); and stirring paddles (314) are arranged on the outer walls of the inner rod (312) and the outer rod (313).
2. A microbial inoculant fermentation device that is convenient for taking materials according to claim 1, characterized in that: An upper sleeve rod (315) and a lower sleeve rod (316) are rotatably connected at the bottom of the installation shaft (311); an upper bevel gear (317) and a lower bevel gear (318) are fixedly connected at opposite ends of the upper sleeve rod (315) and the lower sleeve rod (316); transmission bevel gears (319) meshing with the upper bevel gear (317) and the lower bevel gear (318) are arranged on both sides of the installation shaft (311); a reciprocating gear (320) is fixedly connected at the top of the upper sleeve rod (315); and a fixing frame (321) installed on the installation shaft (311) is arranged at the top of the reciprocating gear (320).
3. A microbial inoculant fermentation device for easy material collection according to claim 2, characterized in that: The outer walls of the upper sleeve rod (315) and the lower sleeve rod (316) are fixedly connected with three groups of cross bars, and the outer rod (313) and the inner rod (312) are installed on the cross bars.
4. The microbial inoculant fermentation device for easy material collection according to claim 3, characterized in that: The driving member comprises a connecting shaft (34) rotatably mounted around a mounting frame (33), a driven synchronous pulley (35) being arranged on the connecting shaft (34), a driving gear (36) fixedly mounted on the bottom of a support frame (2) being arranged on the rotating shaft (32), a driven gear (38) being meshedly connected to one side of the driving gear (36), the driven gear (38) being rotatably mounted on the mounting frame (33) via a driving shaft (37), a driving synchronous pulley (39) being arranged at the bottom of the driving shaft (37), and the driving synchronous pulley (39) and the four sets of driven synchronous pulleys (35) being connected in transmission via a synchronous belt (310).
5. The microbial inoculant fermentation device for easy material collection according to claim 4, characterized in that: The reciprocating member comprises a rotating rod (322) fixedly mounted on the bottom of the driven synchronous pulley (35), the other end of the rotating rod (322) is rotatably connected to a first gear rod (323), the rotating rod (322) is slidably mounted on a fixed frame (321), and the rotating rod (322) is meshedly connected with a reciprocating gear (320).
6. The microbial inoculant fermentation device for easy material collection according to claim 1, characterized in that: The material turning assembly (4) comprises a connecting frame (41) fixedly mounted on both sides of the mounting frame (33), a connecting frame (42) fixedly connected to the bottom of the connecting frame (41), a movable frame (43) rotatably connected to the inner end of the connecting frame (42), a mounting plate (44) slidably connected to the inner end of the movable frame (43), transmission rollers are arranged at both ends of the inner side of the mounting plate (44), and a conveyor belt (45) is transmission-connected to the outer wall of the transmission roller, a control motor (47) for driving the conveyor belt (45) for conveying is arranged on the outer side of the mounting plate (44), and a plurality of lifting plates (46) are arranged at equal intervals on the outer wall of the conveyor belt (45); The two ends of the inner side of the connection frame (42) are rotatably connected to a first cylinder (48), and the output end of the first cylinder (48) is rotatably connected to the bottom end of the mounting plate (44).
7. The microbial inoculant fermentation device for easy material collection according to claim 1, characterized in that: The material taking assembly (6) comprises a vertical plate (61) fixedly mounted on one side of the box body (1), two collecting grooves (62) are arranged on the inner side of the vertical plate (61), a baffle plate (63) is slidably connected to one side of the collecting groove (62), a receiving groove (64) is arranged above the baffle plate (63), and the specifications of the receiving groove (64) and the baffle plate (63) are adapted to each other, a connecting rod (65) is fixedly connected to the baffle plate (63), and a second cylinder (66) is arranged on the top of the connecting rod (65).
8. The microbial inoculant fermentation device for easy material collection according to claim 7, characterized in that: A pressing plate (68) is arranged at the upper end of the collecting tank (62), a third cylinder (69) is arranged on the top of the pressing plate (68), a filter plate (67) is arranged at the bottom of the collecting tank (62), a collecting frame (610) is arranged below the filter plate (67), and a pushing plate (611) is arranged on one side of the collecting tank (62).
9. The microbial inoculant fermentation device for convenient material collection according to claim 8, characterized in that: The outer end of the push plate (611) is fixedly connected to a second gear rod (612), and the outer end of the collection frame (610) is fixedly connected to a third gear rod (614). The second gear rod (612) and the third gear rod (614) are both slidably mounted on the box body (1) and the vertical plate (61). A bidirectional gear (613) is meshed between the second gear rod (612) and the third gear rod (614), and the bidirectional gear (613) is rotatably mounted on the outer end of the box body (1) through a transmission rod (615), and a servo motor is arranged on one side of the transmission rod (615).
Citation Information
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