Intelligent start-stop floating oil collector

Through the automated control of the intelligent start-stop oil slimming collector, the safety risks and resource waste of manual oil slimming cleaning when oil products in hydropower stations are leaked, and efficient and environmentally friendly oil slimming collection and treatment are achieved.

CN119266183APending Publication Date: 2025-01-07HUANENG LANCANG RIVER HYDROPOWER CO LTD
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Patent Information

Application Number
CN202411684281.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

When oil-collecting sewage wells in hydropower stations encounter oil leakage, manual oil removal and cleaning of oil slime poses high safety risks, low efficiency, consumes a large amount of disposable products, and are prone to secondary pollution and waste of resources.

Method used

Design an intelligent start-stop oil slimming collector, including a fuel tank, float cylinder and filter. The oil content monitoring device and oil discharge pump are provided in the oil tank. Automatic control is achieved through the oil film thickness monitoring device and intelligent electrical control box to avoid manual downfall. Clean up to reduce the use of disposable consumables.

Benefits of technology

It has realized the automatic collection of oil slimming without manual down-to-hole cleaning, reducing safety risks, improving work efficiency, reducing resource consumption and pollution, and complying with national emission standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The intelligent start-stop floating oil collector comprises an oil collecting tank, a buoy and a filter screen, an oil content monitoring device and an oil drain pump are arranged at the bottom in the oil collecting tank, the oil drain pump is connected with an oil drain hose, and an oil film thickness monitoring device is arranged at the upper end of the oil collecting tank. The oil content monitoring device, the oil drain pump and the oil film thickness monitoring device are electrically connected with the intelligent electric cabinet, and the intelligent electric cabinet receives monitoring signals of the oil content monitoring device and the oil film thickness monitoring device and then controls starting and stopping of the oil drain pump. The buoy is connected to the outer side of the oil collecting tank, and the filter screen is detachably connected to the upper end of the oil collecting tank. The functions of automatically monitoring leaked floating oil and intelligently controlling start and stop of the oil drain pump can be achieved, manual observation and cleaning of the floating oil in a well are not needed, safety risks caused by manual descending to clean the floating oil are eliminated, the floating oil cleaning efficiency is improved, the oil-water preliminary separation function is achieved, the oily water treatment amount is reduced, oil dirt cleaning consumables do not need to be consumed, and the cost is reduced. And secondary pollution and resource waste are avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of floating oil collection, and in particular to an intelligent start-stop floating oil collector. Background Art

[0002] When an oil leak occurs in the oil collecting and sewage wells currently installed in hydropower stations, the leaked oil and the flowing water are drained through ditches and concentrated in the oil collecting and sewage wells. After the oil leak is discovered during manual inspections, personnel are arranged to go down the well to collect and clean it up, or the leaked oil and the accumulated water in the well are completely pumped out and then concentrated for oil-water separation treatment. Manually going down the well to clean up the floating oil carries extremely high safety risks, and the efficiency of floating oil cleaning is low. The workload of oily and sewage treatment is large, and a large amount of disposable items such as oil absorbent cotton are consumed. Oil cleaning consumables need to be disposed of separately, which can easily cause secondary pollution and waste of resources. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems in the related art to a certain extent. To this end, the embodiment of the present invention provides an intelligent start-stop floating oil collector, which eliminates the need for manual well cleaning of floating oil, eliminates safety risks, improves work efficiency, and does not require the consumption of disposable consumables for cleaning oil pollution.

[0004] An embodiment of the present invention proposes an intelligent start-stop floating oil collector, comprising: an oil collecting tank, a float and a filter, the oil collecting tank having an upper opening, an oil content monitoring device and an oil discharge pump being arranged at the bottom of the oil collecting tank, the oil discharge pump being connected to an oil discharge hose to discharge the floating oil in the oil collecting tank to the outside of the well, a check valve being connected to the oil discharge hose, an oil film thickness monitoring device being arranged at the upper end of the oil collecting tank to monitor the thickness of the floating oil film in the sewage well, the oil content monitoring device, the oil discharge pump and the oil film thickness monitoring device being electrically connected to an intelligent electric control box respectively, the intelligent electric control box controlling the start and stop of the oil discharge pump after receiving the monitoring signals of the oil content monitoring device and the oil film thickness monitoring device; the float being connected to the outer side of the oil collecting tank, the float providing buoyancy for the oil collecting tank so that the upper end surface of the oil collecting tank is located below the liquid level of the sewage well; the filter being detachably connected to the upper end of the oil collecting tank to prevent solid impurities in the well from entering the oil collecting tank.

[0005] In some embodiments, the intelligent start-stop floating oil collector also includes a bracket, which is detachably connected to the wall of the sewage well, and the oil collecting tank is slidably connected to the bracket through a sliding rod so that the oil collecting tank floats only in the vertical direction.

[0006] In some embodiments, the slide rod is arranged in the horizontal direction, one end of the slide rod is fixedly connected to the bottom of the oil collecting tank, and the other end of the slide rod is fixedly connected to the slider mechanism. A vertical slideway is provided on the bracket, and the slider mechanism is slidably connected to the slideway.

[0007] In some embodiments, the slider mechanism includes a shell, a slider and a roller. The slider is fixedly connected to the left and right sides of the shell, the slides are symmetrically arranged on the left and right sides of the bracket, the slider and the slides are slidably matched, the rollers are arranged in two rows and are symmetrically distributed on the left and right sides of the shell, the rollers and the shell are rotatably connected through a rotating shaft, the two rows of rollers are respectively rollingly matched with the slides on both sides of the bracket, and the multiple rollers in each row are symmetrically arranged on the upper and lower sides of the slider.

[0008] In some embodiments, a lifting point is provided on the oil collecting tank, and the lifting point is connected to a rope for lifting the oil collecting tank.

[0009] In some embodiments, the upper portion of the bracket is connected to an automatic retractable mechanism, and the rope, oil discharge hose, and wires of the oil content monitoring device, oil discharge pump, and oil film thickness monitoring device are all connected to the automatic retractable mechanism.

[0010] In some embodiments, the filter screen is a vertical filter screen, which is arranged around the upper edge of the oil collecting tank, and the upper end surface of the filter screen is located above the liquid level of the sewage well.

[0011] In some embodiments, the intelligent start-stop floating oil collector also includes an oil-water separator, which is connected to an oil drainage hose located outside the well to separate oil and water from the oil discharged from the oil collecting tank. The oil discharge port of the oil-water separator is connected to an oil storage tank, and the water discharge port of the oil-water separator is connected to a water storage tank.

[0012] In some embodiments, the water outlet of the water storage tank is connected to a circulation pipeline, and the water outlet end of the circulation pipeline leads to a sewage well.

[0013] In some embodiments, the buoy is a cylindrical tubular structure, the buoy has a hollow closed cavity, and the buoy is sleeved on the outside of the oil collecting tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings.

[0015] in:

[0016] Figure 1 It is a structural schematic diagram of an intelligent start-stop floating oil collector in an embodiment of the present invention;

[0017] Figure 2 for Figure 1 A schematic diagram of the structure of the slider mechanism in FIG.

[0018] Reference numerals:

[0019] 1. Intelligent electric control box; 2. Oil-water separator; 3. Oil drain hose; 4. Automatic retracting and releasing mechanism; 5. Oil film thickness monitoring device; 6. Filter; 7. Oil collecting tank; 8. Float; 9. Oil content monitoring device; 10. Oil drain pump; 11. Slide rod; 12. Slider mechanism; 121. Roller; 122. Shell; 123. Slider; 13. Bracket; 131. Slideway. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0021] The intelligent start-stop floating oil collector according to an embodiment of the present invention will be described below with reference to the accompanying drawings.

[0022] like Figure 1-2 As shown, the embodiment of the present invention proposes an intelligent start-stop floating oil collector, comprising: an oil collecting tank 7, a float 8 and a filter 6, the oil collecting tank 7 has an upper opening, an oil content monitoring device 9 and an oil discharge pump 10 are arranged at the bottom of the oil collecting tank 7, the oil discharge pump 10 is connected to an oil discharge hose 3 to discharge the floating oil in the oil collecting tank 7 to the outside of the sewage well, the oil discharge hose 3 is connected to a check valve, an oil film thickness monitoring device 5 is arranged at the upper end of the oil collecting tank 7 to monitor the thickness of the floating oil film in the sewage well, and the oil content monitoring device 5 is arranged at the upper end of the oil collecting tank 7 to monitor the thickness of the floating oil film in the sewage well. The measuring device 9, the oil discharge pump 10 and the oil film thickness monitoring device 5 are electrically connected to the intelligent electric control box 1 respectively. After receiving the monitoring signals of the oil content monitoring device 9 and the oil film thickness monitoring device 5, the intelligent electric control box 1 controls the start and stop of the oil discharge pump 10; the float 8 is connected to the outside of the oil collecting tank 7, and the float 8 provides buoyancy for the oil collecting tank 7 so that the upper end surface of the oil collecting tank 7 is located below the liquid level of the sewage well; the filter screen 6 is detachably connected to the upper end of the oil collecting tank 7 to prevent solid impurities in the well from entering the oil collecting tank 7.

[0023] The embodiment of the present invention can realize the functions of automatic monitoring of leaking floating oil and intelligent control of the start and stop of the oil discharge pump 10 by adopting the oil film thickness monitoring device 5, the oil content monitoring device 9, the oil discharge pump 10 and the intelligent electric control box 1, without the need for manual observation and cleaning of floating oil in the well, eliminating the safety risks brought by manual cleaning of floating oil, improving the efficiency of floating oil cleaning, having the function of preliminary separation of oil and water, reducing the amount of oily wastewater to be treated, and without the need to consume oil cleaning consumables, thus avoiding secondary pollution and waste of resources. It also reduces the risk range of accidents of oil-using equipment. The oil content of the water discharged from the oil-collecting wastewater well after the floating oil is collected by the equipment meets the national standard GB8978 emission standard of 5 mg / L on land, inland rivers and offshore.

[0024] The embodiment of the present invention can ensure that the oil collecting tank 7 will not sink in the sewage well by setting an external buoy 8, and keep the upper edge of the oil collecting tank 7 always submerged at an appropriate height below the liquid level of the sewage well, so as to ensure that the floating oil in the sewage well flows normally into the oil collecting tank 7. By setting the filter 6, it is ensured that the floating oil flows normally into the oil collecting tank 7, and at the same time, it is effectively prevented that floating debris enters the oil collecting tank 7 and causes the oil discharge pump 10 to be blocked. By connecting a check valve to the oil discharge hose 3, the discharged dirty oil can be prevented from flowing back.

[0025] When in use, the oil film thickness monitoring device 5 monitors the thickness of the floating oil film in the sewage well in real time. When a certain thickness of floating oil is detected in the well, the detection signal is fed back to the intelligent electric control box 1, and the intelligent electric control box 1 automatically issues an order to start the oil discharge pump 10 to pump oil. The oil floating on the water surface enters the oil collecting tank 7 through the filter screen 6 at the upper edge of the oil collecting tank 7, and the floating oil is pumped out of the well by the oil discharge pump 10. When the oil content monitoring device 9 in the oil collecting tank 7 detects that the oil content in the oil collecting tank 7 is lower than the set value, the monitoring signal is fed back to the intelligent electric control box 1, and the intelligent electric control box 1 automatically issues an order to stop the oil discharge pump 10 from pumping oil, thereby realizing the function of intelligent control of floating oil collection.

[0026] The intelligent start-stop floating oil collector of the embodiment of the present invention has the characteristics of high working efficiency, compact structure, reliable use, convenient operation, etc., and is widely applicable to the collection and treatment of floating oil in various still water areas.

[0027] Furthermore, the oil discharge hose 3 is led to the oil storage tank outside the sewage well.

[0028] Furthermore, the detachable connection mode of the filter screen 6 may be a bolt connection.

[0029] In some embodiments, the intelligent start-stop floating oil collector further includes a bracket 13, which is detachably connected to the wall of the sewage well, and the oil collecting tank 7 is slidably connected to the bracket 13 through the slide bar 11, so that the oil collecting tank 7 floats only in the vertical direction. By providing the bracket 13 as a follower device of the oil collecting tank 7, the range of movement of the oil collecting tank 7 can be controlled to ensure that the vertical position of the oil collecting tank 7 can slide up and down as the liquid level changes.

[0030] Furthermore, the top of the bracket 13 is detachably connected to the wall of the sewage well, and the detachable connection method can be bolt connection or other detachable connection methods.

[0031] In some embodiments, the slide rod 11 is arranged in the horizontal direction, one end of the slide rod 11 is fixedly connected to the bottom of the oil collecting tank 7, and the other end of the slide rod 11 is fixedly connected to the slider mechanism 12. A vertical slide 131 is provided on the bracket 13, and the slider mechanism 12 is slidably connected to the slide 131.

[0032] Furthermore, a connecting rod is fixedly connected to the bottom center of the oil collecting tank 7, the connecting rod is vertically arranged, and the connecting rod is detachably fixed to the end of the connecting slide rod 11, and the detachable connection method can be a bolt connection.

[0033] In some embodiments, Figure 2 As shown, the slider mechanism 12 includes a shell 122, a slider 123 and a roller 121. The slider 123 is fixedly connected to the left and right sides of the shell 122. The slideways 131 are symmetrically arranged on the left and right sides of the bracket 13. The slider 123 and the slideway 131 are slidably matched. The rollers 121 are arranged in two rows and are symmetrically distributed on the left and right sides of the shell 122. The rollers 121 are rotatably connected to the shell 122 through a rotating shaft. The two rows of rollers 121 are respectively rollingly matched with the slideways 131 on both sides of the bracket 13, and the multiple rollers 121 in each row are symmetrically arranged on the upper and lower sides of the slider 123.

[0034] By arranging the roller 121 on the slider mechanism 12, a combination of sliding fit and rolling fit is achieved, so that the lifting and lowering of the oil collecting tank 7 is smoother.

[0035] In some embodiments, a lifting point is provided on the oil collecting tank 7, and the lifting point is connected to a rope for lifting the oil collecting tank 7. By setting the lifting point, the lifting of the oil collecting tank 7 is facilitated.

[0036] Furthermore, the hanging point may be arranged at the bottom of the oil collecting tank 7 , may be arranged at the upper edge of the oil collecting tank 7 , or may be arranged on the outer side wall of the oil collecting tank 7 .

[0037] In some embodiments, the upper part of the bracket 13 is connected to the automatic retracting and releasing mechanism 4, and the rope, the oil discharge hose 3, and the wires of the oil content monitoring device 9, the oil discharge pump 10, and the oil film thickness monitoring device 5 are all connected to the automatic retracting and releasing mechanism 4. The rope, the oil discharge hose 3, and the wires and cables can be retracted and released in real time as the oil collecting tank 7 is raised or lowered.

[0038] Furthermore, the automatic retractable mechanism 4 includes a plurality of pulleys for winding and retracting the rope, the oil drain hose 3 and the electric wire respectively.

[0039] In some embodiments, the filter screen 6 is a vertical filter screen 6, which is arranged around the upper edge of the oil collecting tank 7, and the upper end surface of the filter screen 6 is located above the liquid level of the sewage well, so as to ensure that the floating oil in the well flows into the oil collecting tank 7 normally, and effectively prevent floating debris from entering the oil collecting tank 7 and causing the oil discharge pump 10 to be blocked.

[0040] In some embodiments, the intelligent start-stop floating oil collector further includes an oil-water separator 2, which is connected to an oil discharge hose 3 located outside the well to separate the oil discharged from the oil collecting tank 7 from oil and water, and the oil discharge port of the oil-water separator 2 is connected to the oil storage tank, and the water discharge port of the oil-water separator 2 is connected to the water storage tank. Since the extracted oil is a mixture of oil and water, the oil and water can be further separated and stored separately for recycling, or the water can be discharged into the well again.

[0041] Furthermore, a liquid level gauge is provided in the oil-water separator 2, and the liquid level gauge is connected to the intelligent electric control box 1. When the liquid level in the oil-water separator 2 reaches a set height, the intelligent electric control box 1 automatically issues an order to turn off the oil drain pump 10, and when the liquid level in the oil-water separator 2 is below the set height again, the intelligent electric control box 1 automatically issues an order to turn on the oil drain pump 10 to continue to feed oil into the oil-water separator 2.

[0042] In some embodiments, the water outlet of the water storage tank is connected to a circulation pipeline, and the water outlet end of the circulation pipeline leads to a sewage well.

[0043] In some embodiments, the buoy 8 is a cylindrical tubular structure with a hollow sealed cavity inside the buoy 8 , and the buoy 8 is sleeved on the outside of the oil collecting tank 7 .

[0044] It should be noted that the hollow and sealed cavity of the float 8 provides buoyancy for the float 8, and the volume design of the float 8 takes into account factors such as the weight and volume of the oil collecting tank 7, the material of the float 8, and the buoyancy of the oil-water mixture in the well, so that the oil collecting tank 7 is just suspended below the liquid level of the sewage well.

[0045] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features.

[0046] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] In the present invention, the term "some embodiments" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments and features of the different embodiments described in this specification without contradiction.

[0048] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. An intelligent start-stop oil float collector, characterized in that: include: An oil collecting tank, wherein the oil collecting tank has an upper opening, an oil content monitoring device and an oil discharge pump are arranged at the bottom of the oil collecting tank, the oil discharge pump is connected to an oil discharge hose to discharge the floating oil in the oil collecting tank to the outside of the well, a check valve is connected to the oil discharge hose, an oil film thickness monitoring device is arranged at the upper end of the oil collecting tank to monitor the thickness of the floating oil film in the sewage well, the oil content monitoring device, the oil discharge pump and the oil film thickness monitoring device are electrically connected to an intelligent electric control box respectively, and the intelligent electric control box controls the start and stop of the oil discharge pump after receiving the monitoring signals of the oil content monitoring device and the oil film thickness monitoring device; A buoy, the buoy is connected to the outside of the oil collecting tank, the buoy provides buoyancy for the oil collecting tank, so that the upper end surface of the oil collecting tank is located below the liquid level of the sewage well; A filter screen is detachably connected to the upper end of the oil collecting tank to prevent solid impurities in the well from entering the oil collecting tank.

2. The intelligent start-stop floating oil collector according to claim 1 is characterized in that: It also includes a bracket, which is detachably connected to the wall of the sewage well, and the oil collecting box is slidably connected to the bracket through a sliding rod, so that the oil collecting box floats only in the vertical direction.

3. The intelligent start-stop floating oil collector according to claim 2 is characterized in that: The slide bar is arranged in the horizontal direction, one end of the slide bar is fixedly connected to the bottom of the oil collecting tank, the other end of the slide bar is fixedly connected to the slider mechanism, a vertical slideway is provided on the bracket, and the slider mechanism is slidably connected to the slideway.

4. The intelligent start-stop floating oil collector according to claim 3 is characterized in that: The slider mechanism includes a shell, a slider and a roller. The slider is fixedly connected to the left and right sides of the shell. The slideway is symmetrically arranged on the left and right sides of the bracket. The slider is slidably matched with the slideway. The rollers are arranged in two rows and are symmetrically distributed on the left and right sides of the shell. The rollers are rotatably connected to the shell through a rotating shaft. The two rows of rollers are respectively rollingly matched with the slideways on both sides of the bracket. The multiple rollers in each row are symmetrically arranged on the upper and lower sides of the slider.

5. The intelligent start-stop floating oil collector according to claim 4 is characterized in that: A lifting point is provided on the oil collecting tank, and the lifting point is connected with a rope used to lift the oil collecting tank.

6. The intelligent start-stop floating oil collector according to claim 5 is characterized in that: The upper part of the bracket is connected to an automatic retracting and releasing mechanism, and the rope, the oil discharge hose, the oil content monitoring device, the oil discharge pump and the wires of the oil film thickness monitoring device are all connected to the automatic retracting and releasing mechanism.

7. The intelligent start-stop floating oil collector according to claim 1 is characterized in that: The filter screen is a vertical filter screen, which is arranged around the upper edge of the oil collecting tank, and the upper end surface of the filter screen is located above the liquid level of the sewage well.

8. The intelligent start-stop floating oil collector according to claim 1 is characterized in that: It also includes an oil-water separator, which is connected to the oil discharge hose located outside the well to separate the oil and water in the oil discharged from the oil collecting tank. The oil discharge port of the oil-water separator is connected to the oil storage tank, and the water discharge port of the oil-water separator is connected to the water storage tank.

9. The intelligent start-stop floating oil collector according to claim 8, characterized in that: The water outlet of the water storage tank is connected to a circulation pipeline, and the water outlet end of the circulation pipeline leads to a sewage well.

10. The intelligent start-stop floating oil collector according to claim 1, characterized in that: The buoy is a cylindrical tubular structure, and a hollow closed cavity is provided inside the buoy. The buoy is sleeved on the outer side of the oil collecting tank.