Monitoring device and monitoring method for solid pollution source area
By installing a mobile seat and a laser detection device on the tracks of the textile workshop, combined with a light shielding cloth and a vacuum cleaner, the problem of inaccurate detection of dust concentration sources in the existing technology is solved, and accurate monitoring and safety of dust concentration in the textile workshop is achieved. promote.
Patent Information
- Application Number
- CN202411440263.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-01-07
AI Technical Summary
The prior art cannot accurately detect the source of dust concentration in textile workshops, resulting in the inability to detect high dust areas in time, which may cause fire or explosions, affecting production and workers' health.
A solid pollution source area monitoring device is designed, including a mobile seat, a closed plate, a laser emitter, a light shielding cloth and a vacuum cleaner. By installing a monitoring device on the tracks of the textile workshop, the dust concentration is detected by laser, and the light shielding cloth and vacuum cleaner are cleaned. Dust, realizes accurate detection of dust concentration and growth rate.
Accurate detection of dust concentration sources in textile workshops is achieved, the safety of workstations is ensured, fire and explosion risks are avoided, and the safety of the production environment and product quality are improved.
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Figure CN119269354A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solid pollution monitoring, and in particular to a monitoring device and a monitoring method for a solid pollution source area. Background Art
[0002] Solid waste can be roughly divided into three types according to its source: domestic waste, general industrial solid waste and hazardous waste. In addition, there are agricultural solid waste, construction waste and abandoned soil. If solid waste is not properly collected, utilized and treated, it will pollute the atmosphere, water bodies and soil, and endanger human health. Industrial solid waste refers to solid waste generated in production activities such as industrial transportation, such as steel slag, boiler slag, fly ash, coal gangue, industrial dust, etc. In some specific work places, such as textile workshops, static electricity and dust generated during the textile process can easily cause fires in the workshop, and even explosions in serious cases. At the same time, certain processes in cotton spinning, wool spinning, linen spinning and silk spinning factories, such as cotton blending, wool selection, soft linen, opening and combing, will discharge a lot of dust. Some spinning equipment, such as opening and cleaning machinery, uses airflow to transport and agglomerate fibers or remove waste during the processing process, and will also discharge a lot of dusty air. In a cotton spinning mill with 50,000 spindles, the exhaust volume of the opening and cleaning machine alone is more than 120,000 m3 / h. If textile factories do not take air purification measures, a large amount of dusty air will inevitably spread widely, seriously polluting the workshop and the surrounding environment, directly endangering the health of employees and affecting product quality. The dust formed in the spinning production is a mixture of particles of various substances, and the substances are mainly divided into two categories: organic and inorganic. Organic matter includes fragments, debris, short lint, seed crumbs, leaf crumbs, etc. of cotton, flax, jute, wool, silk and chemical fibers; inorganic matter includes soil, sand, asbestos and glass dust. Some dusts (such as cotton dust and hemp dust) also contain a certain proportion of silica dust. Most of these dusts are mixed with fibers during the raw material harvesting process (such as picking cotton, shearing wool or retting), or during processing, transportation and storage.
[0003] In the current existing technology, in order to monitor the dust concentration in a textile workshop, the light scattering method is generally used to detect the dust concentration in the workshop. However, the dust concentration detection of the entire workshop can only obtain the dust concentration of the entire workshop, and the dust source cannot be accurately and effectively detected. If the dust concentration is high in a certain place in the workshop, while the dust concentration in other areas is low, the dust concentration in the workshop as a whole will not reach the alarm warning line, which will easily cause a fire and affect the daily production and life of the factory. In view of this, we propose a monitoring device and a monitoring method for the solid pollution source area. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides a monitoring device and a monitoring method for a solid pollution source area, which can effectively solve the existing problem of being unable to accurately detect the dust concentration in the pollution source area.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a monitoring device for a solid pollution source area, comprising a moving seat, the moving seat is slidably connected to a track, and the moving seat carries the monitoring device on the track to monitor each workstation of the equipment; one end of the moving seat is fixedly connected to a support rod; The two closing plates, the laser emitter, the receiving plate and the laser emitter are located on the same central axis, and the two closing plates and the two rotating rods are rotatably connected to the supporting rod through the collar below; The arc-shaped top plate is located at both sides of the top of the two closed plates and is provided with a rotating shaft through a connecting plate. A shading cloth is wound around the rotating shaft. The rotating shaft is driven to rotate by an external driving device so that the shading cloth falls down to perform shading operation on both sides of the detection space; The curved bottom plate, located between two closed plates, the curved bottom plate and the dropped shading cloth, together surround and form a monitoring space; A vacuum cleaner is arranged on the top of the arc-shaped top plate, and the vacuum cleaner is used to clean the dust in the monitoring space.
[0006] Furthermore, a collar on a rotating rod is connected to the driving device on the supporting rod at the same time, and a connecting rod is fixedly connected between the two rotating rods.
[0007] Furthermore, there are two closed plates; one end of the arc-shaped top plate is fixedly connected to a top plate limiter, the bottom end of the top plate limiter is fixedly connected to a rotating disk, one side of the rotating disk is rotatably connected to a closed plate through a rotating shaft, the bottom end of which is fixedly connected to a top plate load-bearing block, and the top plate limiter is slidably connected to one closed plate; one end of the arc-shaped bottom plate is fixedly connected to a bottom plate limiter, the bottom plate limiter is slidably connected to another closed plate, and a bottom plate load-bearing block is fixedly connected below the arc-shaped bottom plate.
[0008] Furthermore, a slide groove is opened inside the arc hole, and multiple sliding columns are arranged inside the arc hole. Balls are arranged at both ends of the multiple sliding columns to roll on the slide groove inside the arc hole. The multiple sliding columns are connected by a blackout cloth and the other end of the blackout cloth is connected to the inner wall of the arc hole; the blackout cloth in the arc hole is opened with corresponding apertures passing through the top plate limiter and the bottom plate limiter.
[0009] Furthermore, the starting point of the hole opening of the closing plate associated with the arc-shaped top plate is located at the top, and the hole is opened in the opposite direction of the rotation of the rotating rod; the starting point of the hole opening of the closing plate associated with the arc-shaped bottom plate is located at the bottom, and the hole is opened in the opposite direction of the rotation of the rotating rod; the arc range of the two closing plates is 110-120°; the rotation range of the rotating rod is 0-90°.
[0010] Furthermore, the arcs of the arc-shaped top plate and the arc-shaped bottom plate coincide with a circle with the central axis of the support rod as the center.
[0011] Furthermore, a cavity is provided inside the arc-shaped top plate, and evenly distributed dust suction holes are provided at the bottom end of the arc-shaped top plate. The cavity inside the arc-shaped top plate is connected to the dust collector and the dust suction holes respectively.
[0012] Furthermore, a sliding rail is provided on the inner wall of the cavity of the arc-shaped top plate, and a cleaning arc-shaped rod is slidably connected inside the arc-shaped top plate; a cylindrical groove is provided at the bottom end of the cleaning arc-shaped rod, and a spring is provided on the inner wall of the cylindrical groove on the cleaning arc-shaped rod, one end of the spring is fixedly connected to a telescopic column, and one end of the telescopic column is processed into an arc shape; the diameter of the telescopic column is slightly smaller than the diameter of the dust suction hole.
[0013] Furthermore, a magnet sheet is attached to the bottom of the shading cloth wound on the rotating shaft, and magnetic attraction areas are arranged on the tops of both sides of the arc-shaped bottom plate, so that the magnet sheet on the shading cloth and the magnetic attraction areas on the arc-shaped bottom plate attract each other.
[0014] A method for extracting a monitoring device for a solid pollution source area, comprising: S1: Build a track under the production line to be tested, and install the monitoring equipment on the track, and set the single moving distance of the moving seat, the rotation angle of the rotating rod and the monitoring time accordingly; S2: The mobile seat moves to the vicinity of the next work station, and the external driving device drives the rotating rod to rotate so that the closing plate puts down the shading cloth wrapped on it. At this time, the arc top plate, the arc bottom plate, and the two closing plates emit lasers, which are absorbed by the receiving plate and uploaded to the terminal for analysis. If the dust concentration exceeds the warning line, the work station is marked; S3: The laser transmitter emits laser, the receiving board absorbs and uploads the data to the terminal for analysis. If the dust concentration exceeds the warning line, the workstation is marked as having excessive dust concentration. S4: The vacuum cleaner starts to clean the dust in the monitoring space, then the shaft rotates to recycle the shade cloth. After waiting for 10 minutes, the shaft rotates to lower the shade cloth again. The laser transmitter then emits laser light, which is absorbed by the receiving board and uploaded to the terminal for analysis. If the dust concentration exceeds the warning line, the workstation is marked as having an excessive dust concentration growth rate, and the vacuum cleaner starts again to clean the dust in the monitoring space. S5: Repeat the above steps S2-S4 until all workstations of the production line under test are monitored and then stop working.
[0015] Beneficial Effects Compared with the known public technology, the technical solution provided by the present invention has the following beneficial effects: The present invention creates a light-tight environment for the monitoring space by means of the provided closing plate, the curved top plate, the curved bottom plate and the shading cloth, thereby ensuring the accuracy of the dust concentration measurement by the light absorption method. Meanwhile, the top plate bearing block, the bottom plate bearing block, the magnet on the shading cloth and the magnetic attraction area on the shading bottom plate ensure the stability of the monitoring space. At the same time, the dust in the monitoring space is cleaned by a vacuum cleaner, and then the monitoring space is tested again after a period of time, so as to obtain the growth rate of dust concentration in the monitoring area, which is convenient for the staff to formulate and adjust the working conditions of the workstation; The shading cloth in the arc-shaped hole is provided with a corresponding aperture passing through the top plate stopper and the bottom plate stopper, so as to avoid light leakage caused by the position change of the top plate stopper and the bottom plate stopper when the arc-shaped top plate and the arc-shaped bottom plate move, thereby ensuring the opacity between the two closed plates; Ball bearings are arranged on both sides of the cleaning arc rod and slide on the slide rails in the cavity of the arc top plate. The telescopic column on it impacts the inside of the dust suction hole at the bottom of the arc top plate under the action of the spring, so that the dust in the monitoring space cleaned by the vacuum cleaner covers the larger particles on the dust suction hole, such as clumped textile cotton wool; In this solution, the actual monitoring space is not on the moving path of the monitoring device. When it moves near the monitoring space, the rotating rod is rotated so that the curved top plate, curved bottom plate, blackout cloth and two closing plates surround the monitoring space, thereby avoiding a significant impact on the air in the monitoring space during the movement of the monitoring device and affecting the monitoring data. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 This is a schematic diagram of the monitoring device of the present invention when the entire device is stationary; Figure 2 This is a schematic diagram of the explosion structure of the monitoring device of the present invention when the entire device is stationary; Figure 3 It is a schematic diagram of the monitoring device of the present invention when it is working as a whole; Figure 4 It is a schematic diagram of the closing plate structure of the present invention; Figure 5 It is a schematic diagram of the sliding column structure of the present invention; Figure 6 It is a schematic diagram of the arc-shaped top plate structure of the present invention; Figure 7It is a schematic diagram of the internal structure of the arc top plate of the present invention; Figure 8 It is a schematic diagram of the cross-sectional structure of the cleaning arc rod of the present invention; Fig. 9 It is a schematic diagram of the arc bottom plate structure of the present invention; Fig.10 Schematic diagram of the curvature of the curved top plate and the curved bottom plate of the present invention; Fig.11 It is a schematic diagram of the working changes of the monitoring device of the present invention.
[0018] Reference numerals 100. Mobile seat; 200, support rod; 300, closing plate; 301, receiving plate; 302, laser emitter; 303, arc hole; 310, rotating rod; 311, connecting rod; 320, sliding column; 400, arc-shaped top plate; 410, rotating shaft; 420, vacuum cleaner; 421, vacuum hole; 430, top plate stopper; 431, rotating disc; 432, top plate bearing block; 440, cleaning arc rod; 441, spring; 442, telescopic column; 500, curved bottom plate; 510, bottom plate limiter; 520, bottom plate load-bearing block. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] The present invention will be further described below in conjunction with the embodiments.
[0021] Example: A monitoring device for solid pollution source areas, such as Figure 1-9 As shown, it includes a moving seat 100, which is slidably connected to a track. The track is not shown in the figure. It should be noted that, taking a textile workshop as an example, the track is installed under a winding device or a spinning device, and the moving seat 100 carries a monitoring device on the track to monitor each station on the device; one end of the moving seat 100 is fixedly connected to a support rod 200; Two closed plates 300, the inner walls of the opposite sides of the two closed plates 300 are respectively provided with a receiving plate 301 and a laser emitter 302, the receiving plate 301 and the laser emitter 302 are located on the same central axis, and the area between the two closed plates 300 is the monitoring space. It should be noted that the receiving plate 301 acts like a light trap, and the laser emitted by the laser emitter 302 is absorbed or scattered by dust in the monitoring space, and then sensed by the receiving plate 301, and the data is uploaded to the terminal. After the terminal analyzes the data and the reverse, the dust concentration in the monitoring space can be measured. If the dust concentration in the monitoring space is greater than the warning line, the monitoring space is The measuring space is marked; the lower ends of the two closing plates 300 are fixedly connected with a rotating rod 310, and the lower ends of the two rotating rods 310 are rotatably connected to the support rod 200 through a collar. Specifically, the collar on one rotating rod 310 is connected to the driving device on the support rod 200 at the same time, and a connecting rod 311 is fixedly connected between the two rotating rods 310. It should be noted that the two rotating rods 310 and the closing plates 300 thereon are connected into a whole by the connecting rod 311, which, on the one hand, reduces the number of driving devices, and on the other hand, ensures that the volume of the monitoring space between the two closing plates 300 remains unchanged, thereby improving the accuracy of monitoring; The arc-shaped top plate 400 is located between the two closed plates 300 and is always above the monitoring space, and is used to block the interference of light in the workshop on the dust concentration detection behavior; rotating shafts 410 are provided on both sides of the top of the arc-shaped top plate 400 through connecting plates, and a blackout cloth is wound on the rotating shaft 410. Specifically, the rotating shaft 410 is driven to rotate by an external driving device so that the blackout cloth falls to perform a blackout operation on both sides of the detection space; the arc-shaped bottom plate 500 is located between the two closed plates 300 and is always below the monitoring space, and is used to block the reflection of the bottom plate in the workshop from interfering with the dust concentration detection behavior; it should be noted that the two closed plates 300, the arc-shaped top plate 400, the arc-shaped bottom plate 500 and the fallen blackout cloth together surround and form a monitoring space, and the receiving plate 301 and the laser transmitter 302 monitor the dust concentration inside the light-tight monitoring space to improve the accuracy of monitoring; Specifically, arc-shaped holes 303 are provided on the two closing plates 300, and sliding grooves are provided inside the arc-shaped holes 303. A plurality of sliding posts 320 are provided inside the arc-shaped holes 303. Ball bearings are provided at both ends of the plurality of sliding posts 320 to roll on the sliding grooves inside the arc-shaped holes 303. The plurality of sliding posts 320 are connected by a blackout cloth, and the other end of the blackout cloth is connected to the inner wall of the arc-shaped holes 303. In this solution, the blackout cloth in the arc-shaped holes 303 is provided with corresponding apertures that pass through the top plate limiter 430 and the bottom plate limiter 510, so as to avoid light leakage caused by the change of position of the top plate limiter 430 and the bottom plate limiter 510 when the arc-shaped top plate 400 and the arc-shaped bottom plate 500 are moved, thereby ensuring the opacity between the two closing plates 300. Furthermore, one end of the arc-shaped top plate 400 is fixedly connected to a top plate stopper 430, and the bottom end of the top plate stopper 430 is fixedly connected to a rotating disk 431. One side of the rotating disk 431 is rotatably connected to the outside of a closed plate 300 through a rotating shaft, and the bottom end of the rotating disk 431 is fixedly connected to a top plate bearing block 432. In this solution, in order to keep the arc-shaped top plate 400 always located above the monitoring space to block the light from above, the gravity of the top plate bearing block 432 is used to keep it covering the monitoring space. The linkage between the rotating disk 431 and the closing plate 300 ensures that the position of the arc-shaped top plate 400 will not be affected during the rotation of the closing plate 300; the top plate limiter 430 is slidably connected to an arc-shaped hole 303 of the closing plate 300; a cavity is provided inside the arc-shaped top plate 400, a dust collector 420 is provided at the top of the arc-shaped top plate 400, and the dust collector 420 is used to clean the dust in the monitoring space; the bottom of the arc-shaped top plate 400 is provided with evenly distributed dust suction holes 421, and the air inside the arc-shaped top plate 400 is The cavity is connected to the dust collector 420 and the dust collection hole 421 respectively. It should be noted that the dust collector 420 can recycle the dust in the monitoring space, and recycle the dust after the detection is completed to avoid subsequent accumulation of dust; the inner wall of the cavity of the arc-shaped top plate 400 is provided with a slide rail, and a cleaning arc rod 440 is slidably connected inside the arc-shaped top plate 400. A cylindrical groove is provided at the bottom end of the cleaning arc rod 440, and a spring 441 is provided on the inner wall of the cylindrical groove on the cleaning arc rod 440. One end of the spring 441 is fixedly connected to a telescopic Column 442, one end of telescopic column 442 is processed into an arc shape, and the diameter of telescopic column 442 is slightly smaller than the diameter of dust suction hole 421. It is worth noting that balls are arranged on both sides of cleaning arc rod 440 and slide on the slide rail in the cavity of arc top plate 400. The telescopic column 442 thereon impacts the inside of dust suction hole 421 at the bottom of arc top plate 400 under the action of spring 441, so that the dust in the monitoring space of vacuum cleaner 420 is covered on the dust suction hole 421. Larger particles, such as clumped textile cotton wool; Furthermore, one end of the arc bottom plate 500 is fixedly connected to a bottom plate stopper 510, and the bottom plate stopper 510 is slidably connected to the arc hole 303 of another closing plate 300. A bottom plate bearing block 520 is fixedly connected below the arc bottom plate 500. In this solution, the bottom plate bearing block 520 provides gravity so that the arc bottom plate 500 is always located directly below the monitoring space. Under the action of the top plate bearing block 432 and the bottom plate bearing block 520, the arc top plate 400 and the arc bottom plate 500 are always in a parallel state. And it is worth pointing out that Fig.10As shown, the arc hole 303 on the closing plate 300 associated with the arc top plate 400 has an opening starting point located at the top, and is opened in the opposite direction of the rotation of the rotating rod 310. The arc hole 303 on the closing plate 300 associated with the arc bottom plate 500 has an opening starting point located at the bottom, and is opened in the opposite direction of the rotation of the rotating rod 310. The arc range of the arc holes 303 on the two closing plates 300 is 110-120°, and the rotation range of the rotating rod 310 is 0-90°. In this solution, the actual monitoring space is not on the moving path of the monitoring device. When it moves to the vicinity of the monitoring space, the rotating rod 310 is rotated so that the arc top plate 40 0. The arc bottom plate 500, the shading cloth and the two closing plates 300 surround the monitoring space, thereby preventing the monitoring device from causing a significant impact on the air in the monitoring space during its movement, thereby affecting the monitoring data; the arcs of the arc top plate 400 and the arc bottom plate 500 coincide with a circle with the central axis of the support rod 200 as the center. In this solution, if the arcs of the arc top plate 400 and the arc bottom plate 500 coincide with a circle with the central axis of the receiving plate 301 as the center, then the arc top plate 400 and the arc bottom plate 500 will overlap with the monitored space in the process of moving with the closing plate 300, making the monitoring data inaccurate; Furthermore, a magnet sheet is pasted on the bottom of the shading cloth wrapped around the rotating shaft 410, and magnetic attraction areas are provided at the top ends of both sides of the curved bottom plate 500. The magnet sheet on the shading cloth and the magnetic attraction areas on the curved bottom plate 500 attract each other. It is worth noting that the attraction between the magnet sheet and the magnetic attraction area is not strong, which makes it convenient for the rotating shaft 410 to rotate in the opposite direction to continue to wrap the shading cloth around the rotating shaft 410. At the same time, the attraction between the two ensures that the two sides of the monitoring space will not shake easily, thereby ensuring the stability of the monitoring space.
[0022] In this plan, taking the textile workshop as an example, Fig.11 As shown, the staff installs the track under the production equipment in the textile workshop, and then installs the mobile seat 100 on the track to slide. According to the distance between each station on the production equipment, the distance of each movement of the mobile seat 100 is set to ensure that the mobile seat 100 can reach the next station each time it moves. At the same time, the angle of rotation of the rotating rod 310 driven by the external driving device is set so that the monitoring space can be set in the working area of the station each time it rotates. Finally, the dust concentration warning line and the dust concentration acceleration line are set. If the value exceeds this value, the place is marked, otherwise it is recorded as normal. Initially, the closing plate 300 and the support 200 are on the same vertical plane; Work preparation, the moving seat 100 moves to the bottom of the workstation on the production equipment, and the external driving device drives the rotating rod 310 to rotate. The rotating rod 310 makes a circular motion around the supporting rod 200 and rotates with the closing plate 300 and the laser emitter 302 and the receiving plate 301 thereon. At this time, the arc bottom plate 500 always keeps the convex surface facing up under the gravity of the bottom plate bearing block 520, that is, the arc bottom plate 500 and the bottom plate weighing block 520 are in a stationary state when the moving seat 100 is used as a reference system, and in a rotating state when the closing plate 300 is used as a reference system. At this time, the bottom plate limiter 510 slides in the corresponding arc hole 303, and the sliding column 320 in the arc hole 303 moves in the slide groove under the squeezing of the bottom plate limiter 510. At the same time, the shading cloth inside the arc hole 303 continues to keep the arc hole 303 opaque, and the arc top plate 400 is under the gravity of the top plate bearing block 432. The top plate 400, the rotating disc 431 and the top plate weighing block 432 are in a stationary state when the moving seat 100 is used as a reference system, and are in a rotating state when the closing plate 300 is used as a reference system. At this time, the top plate limiter 430 slides in the corresponding arc hole 303 with the assistance of the rotating disc 431, and the sliding column 320 in the arc hole 303 moves in the slide groove under the squeezing of the top plate limiter 430. At the same time, the shading cloth inside the arc hole 303 continues to maintain the opacity of the arc hole 303. When the closing plate 300 rotates to the designated monitoring space, the rotating shaft 410 rotates to put down the shading cloth so that the magnet sheet thereon and the magnetic suction area on the arc bottom plate 500 attract each other, so that the monitoring space forms a light-tight environment in six directions, thereby avoiding the influence of the external environment on the dust concentration measured by the light absorption method, and improving the accuracy of monitoring; During operation, the laser transmitter 302 emits a laser which passes through the monitoring space to reach the receiving plate 301. The light received by 301 is converted into data and uploaded to the system terminal. The dust concentration in the current monitoring space is calculated and analyzed based on the scattering and absorption of light passing through the dust. If the dust concentration exceeds the dust concentration warning line, the dust concentration is marked as exceeding the standard, otherwise it is marked as normal. Then the vacuum cleaner 420 is operated to recycle the dust inside the monitoring space and clear the dust concentration inside the current monitoring space. During the operation of 420, the cleaning arc rod 440 moves inside the arc top plate 400. With the help of the spring 441, the telescopic column 442 on the cleaning arc rod 440 extends out of the dust suction hole 421 when passing through the dust suction hole 421 below 400, thereby dispersing larger balls of thread and cotton balls, thereby facilitating their passage through the dust suction hole 421 and avoiding the dust in the monitoring space. If the dust is not cleaned thoroughly, it will affect the subsequent dust concentration growth rate detection. After cleaning, the rotating shaft 410 drives the blackout cloth to roll up. At this time, the two directions of the detection space are exposed in the work station of the equipment. At this time, the dust generated by the production of the work station can easily enter the area. After waiting for 10 minutes, the rotating shaft 410 drives the blackout cloth to fall so that the magnet sheet on it and the magnetic attraction area on the arc bottom plate 500 attract each other, and the dust concentration in the monitoring space is detected again. If the dust concentration exceeds the dust concentration growth rate line, it is marked as an abnormal operation, otherwise it is marked as normal. Then the vacuum cleaner 420 repeats the above work to clean the dust. Then the instantaneous dust concentration and growth rate of the work station have been detected. The external drive device drives the rotating rod 310 to rotate, so that the device is restored, and reaches the next work station under the movement of the movable seat 100. Repeat the above operation until all the work stations on the production equipment are detected.
[0023] A monitoring method for a monitoring device for a solid pollution source area, comprising: S1: Build a track under the production line to be tested, and install the monitoring equipment on the track, and set the single moving distance of the moving seat 100, the rotation angle of the rotating rod 310 and the monitoring time accordingly; S2: The moving seat 100 moves to the vicinity of the next work station, and the external driving device drives the rotating rod 310 to rotate so that the closing plate 300 moves to the monitoring space, and then the rotating shaft 410 is rotated to lower the blackout cloth wrapped thereon. At this time, the arc-shaped top plate 400, the arc-shaped bottom plate 500, the two closing plates 300 and the blackout cloth surround the monitoring space; S3: The laser transmitter 302 emits laser, and the receiving board 301 absorbs and uploads the data to the terminal for analysis. If the dust concentration exceeds the warning line, the workstation is marked as having excessive dust concentration; S4: The vacuum cleaner 420 starts to clean the dust in the monitoring space, then the rotating shaft 410 recycles the shading cloth. After waiting for 10 minutes, the rotating shaft 410 puts down the shading cloth again, and the laser transmitter 302 continues to emit laser light. The receiving plate 301 absorbs and uploads the data to the terminal for analysis. If the dust concentration exceeds the warning line, the workstation is marked as having an excessive dust concentration growth rate, and the vacuum cleaner 420 starts again to clean the dust in the monitoring space. S5: Repeat the above steps S2-S4 until all workstations of the production line under test are monitored and then stop working.
[0024] Specifically, in step S3, the instantaneous dust concentration of the equipment is detected. Then in step S4, after the dust concentration in the detection space is cleaned, the monitoring space is reopened. Within 10 minutes, the workstation continues to generate dust. At this time, the blackout cloth is lowered again to monitor it. This is an interval detection of dust concentration, which allows the staff to know the working conditions of each workstation and make detailed analysis.
[0025] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A monitoring device for a solid pollution source area, characterized in that: include: A movable seat (100), the movable seat (100) is slidably connected to the track, and the movable seat (100) carries a monitoring device on the track to monitor each workstation on the equipment; one end of the movable seat (100) is fixedly connected to a support rod (200); Two closed plates (300), inner walls of opposite sides of the two closed plates (300) are respectively provided with a receiving plate (301) and a laser emitter (302), the receiving plate (301) and the laser emitter (302) are located on the same central axis, the area between the two closed plates (300) is a monitoring space, the lower ends of the two closed plates (300) are fixedly connected to a rotating rod (310), and the lower ends of the two rotating rods (310) are rotatably connected to the support rod (200) through a collar; The arc-shaped top plate (400) is located between the two closed plates (300) and is always located above the monitoring space, and is used to block the interference of light in the workshop with the dust concentration detection behavior; rotating shafts (410) are arranged on both sides of the top of the arc-shaped top plate (400) through connecting plates, and a blackout cloth is wound around the rotating shafts (410). The rotating shafts (410) are driven to rotate by an external driving device so that the blackout cloth falls down to perform a blackout operation on both sides of the detection space; The arc-shaped bottom plate (500) is located between the two closed plates (300) and is always located below the monitoring space, and is used to block the interference of the reflection of the bottom plate in the workshop on the dust concentration detection behavior; The two closing plates (300), the curved top plate (400), the curved bottom plate (500), and the fallen shading cloth together surround and form a monitoring space; A dust collector (420) is provided at the top of the arc-shaped top plate (400), and the dust collector (420) is used to clean dust in the monitoring space.
2. A monitoring device for solid pollution source areas according to claim 1, characterized in that: A collar on a rotating rod (310) is simultaneously connected to the driving device on the supporting rod (200), and a connecting rod (311) is fixedly connected between the two rotating rods (310).
3. The monitoring device for a solid pollution source area according to claim 1, characterized in that: The two closing plates (300) are provided with arc-shaped holes (303); One end of the arc-shaped top plate (400) is fixedly connected to a top plate stopper (430), the bottom end of the top plate stopper (430) is fixedly connected to a rotating disk (431), one side of the rotating disk (431) is rotatably connected to the outside of a closed plate (300) via a rotating shaft, the bottom end of the rotating disk (431) is fixedly connected to a top plate bearing block (432), and the top plate stopper (430) is slidably connected to an arc-shaped hole (303) of a closed plate (300); A bottom plate stopper (510) is fixedly connected to one end of the arc-shaped bottom plate (500), and the bottom plate stopper (510) is slidably connected to an arc-shaped hole (303) of another closing plate (300). A bottom plate bearing block (520) is fixedly connected below the arc-shaped bottom plate (500).
4. A monitoring device for a solid pollution source area according to claim 3, characterized in that: A slide groove is provided inside the arc-shaped hole (303), a plurality of sliding columns (320) are arranged inside the arc-shaped hole (303), balls are arranged at both ends of the plurality of sliding columns (320) and roll on the slide groove inside the arc-shaped hole (303), the plurality of sliding columns (320) are connected by a shading cloth, and the other end of the shading cloth is connected to the inner wall of the arc-shaped hole (303); The shading cloth in the arc-shaped hole (303) is provided with a corresponding aperture passing through the top plate limiting piece (430) and the bottom plate limiting piece (510).
5. A monitoring device for solid pollution source areas according to claim 4, characterized in that: The arc-shaped hole (303) on the closing plate (300) associated with the arc-shaped top plate (400) has its opening starting point located at the top, and is opened in the opposite direction of the rotation of the rotating rod (310); The arc-shaped hole (303) on the closing plate (300) associated with the arc-shaped bottom plate (500) has its opening starting point located at the bottom end, and is opened in the opposite direction of the rotation of the rotating rod (310); The arc angle of the arc-shaped holes (303) on the two closing plates (300) is in the range of 110-120°; The rotation range of the rotating rod (310) is 0-90°.
6. A monitoring device for solid pollution source areas according to claim 5, characterized in that: The arcs of the arc-shaped top plate (400) and the arc-shaped bottom plate (500) coincide with a circle with the central axis of the support rod (200) as the center.
7. The monitoring device for solid pollution source area according to claim 1, characterized in that: A cavity is provided inside the arc-shaped top plate (400), and evenly distributed dust suction holes (421) are provided at the bottom end of the arc-shaped top plate (400). The cavity inside the arc-shaped top plate (400) is connected to the dust collector (420) and the dust suction holes (421), respectively.
8. The monitoring device for solid pollution source area according to claim 7, characterized in that: The inner wall of the cavity of the arc-shaped top plate (400) is provided with a slide rail, and a cleaning arc-shaped rod (440) is slidably connected inside the arc-shaped top plate (400); A cylindrical groove is formed at the bottom end of the cleaning arc rod (440), a spring (441) is provided on the inner wall of the cylindrical groove on the cleaning arc rod (440), one end of the spring (441) is fixedly connected to a telescopic column (442), and one end of the telescopic column (442) is processed into an arc shape; The diameter of the telescopic column (442) is slightly smaller than the diameter of the dust suction hole (421).
9. The monitoring device for solid pollution source area according to claim 1, characterized in that: A magnet sheet is attached to the bottom of the shading cloth wound around the rotating shaft (410), and magnetic attraction areas are provided at the top ends of both sides of the arc-shaped bottom plate (500), so that the magnet sheet on the shading cloth and the magnetic attraction areas on the arc-shaped bottom plate (500) attract each other.
10. A monitoring method for a monitoring device for a solid pollution source area, applied to a monitoring device for a solid pollution source area as claimed in any one of claims 1 to 9, characterized in that: include: S1: Build a track below the production line to be tested, install the monitoring equipment on the track, and set the single moving distance of the moving seat (100), the rotation angle of the rotating rod (310) and the monitoring time accordingly; S2: The moving seat (100) moves to the vicinity of the next work station, and the external driving device drives the rotating rod (310) to rotate so that the closing plate (300) moves to the monitoring space, and then the rotating shaft (410) is rotated to lower the blackout cloth wrapped thereon, and at this time, the arc-shaped top plate (400), the arc-shaped bottom plate (500), the two closing plates (300) and the blackout cloth surround the monitoring space; S3: The laser transmitter (302) emits laser light, and the receiving board (301) absorbs and uploads the data to the terminal for analysis. If the dust concentration exceeds the warning line, the workstation is marked as having excessive dust concentration. S4: The vacuum cleaner (420) starts to clean the dust in the monitoring space, then the rotating shaft (410) is rotated to retract the shading cloth. After waiting for 10 minutes, the rotating shaft (410) is rotated to lower the shading cloth again. The laser transmitter (302) then emits laser light, and the receiving plate (301) absorbs and uploads the data to the terminal for analysis. If the dust concentration exceeds the warning line, the workstation is marked as having an excessive dust concentration growth rate, and the vacuum cleaner (420) is started again to clean the dust in the monitoring space. S5: Repeat the above steps S2-S4 until all workstations of the production line under test are monitored and then stop working.