New energy automobile low-noise motor

By setting up a double sound insulation cover and inlaid sound insulation cotton structure on the outside of the motor of new energy vehicle, combined with the frame and magnet block of memory metal material, the problems of poor motor noise isolation and difficulty in filling sound insulation cotton are solved, and the more Good noise isolation and quick filling effect.

CN119276050APending Publication Date: 2025-01-07RONGCHENG HENGLI ELECTRIC MOTOR CO LTD
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Patent Information

Application Number
CN202310819821.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-06
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The noise generated by existing low-noise motors of new energy vehicles is difficult to effectively eliminate or isolate when rotating at high speed, and the sound insulation cotton is easily bent or accumulated during the filling process, reducing the sound insulation effect.

Method used

A double sound insulation structure is designed. By setting the first and second sound insulation covers outside the motor, a sound insulation groove is provided inside, and sound insulation cotton is embedded in the groove. The frame of memory metal material is used to facilitate the filling of sound insulation cotton and avoid bending. and stacking, while ensuring stable connection through structures such as magnet blocks and slots.

Benefits of technology

It realizes effective isolation of motor operating noise, simplifies the filling process of sound insulation cotton, improves the sound insulation effect, and ensures the stability and convenience of the frame by memorizing the elastic properties of metal materials.

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Abstract

A new energy automobile low-noise motor disclosed by the present invention comprises a motor body, a first sound-proof cover and a second sound-proof cover are arranged outside the motor body, sound-proof grooves are formed in the first sound-proof cover and the second sound-proof cover, and sound-proof cotton is connected in the sound-proof grooves in an embedded manner. The top of the first sound insulation cover and the top of the second sound insulation cover are both fixedly connected with fixing plates, round holes are formed in the fixing plates, screw rods are arranged in the round holes, and the bottoms of the screw rods are connected with nuts in a threaded connection mode. According to the low-noise motor of the new energy automobile, the sound insulation cover is arranged outside the motor, the sound insulation groove is formed in the sound insulation cover, the sound insulation groove is filled with sound insulation cotton, the sound insulation groove is firstly filled with the sound insulation cotton during use, and then the sound insulation cover is installed outside the motor, so that a dual sound insulation structure is adopted; and the isolation effect on the noise generated during the operation of the motor can be greatly enhanced.
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Description

Technical Field

[0001] The present invention belongs to the technical field of motors, and in particular relates to a low-noise motor for new energy vehicles. Background Art

[0002] Motor refers to an electromagnetic device that realizes electrical energy or according to the law, which is divided into electric motors and generators. Among them, brushed DC motors, brushless DC motors, permanent magnet synchronous motors, induction motors, switched reluctance motors, synchronous reluctance motors and axial flux coreless permanent magnet motors are mostly used in new energy vehicles, collectively referred to as new energy vehicle motors.

[0003] The new energy vehicle motors currently on the market have the following problems when in use:

[0004] 1. In the actual use of traditional low-noise motors for new energy vehicles, since the motors are mostly connected by the output shaft when running, and the output shaft drives the device to rotate, and when the motors rotate at high speed, noise will be generated, the noise reduction effect of traditional motors for new energy vehicles is not very good, so the noise generated during operation is difficult to be eliminated or isolated;

[0005] 2. When most low-noise motors in new energy vehicles are in use, in order to reduce the noise, they will be filled with sound insulation cotton to absorb the noise generated when the motor is running. However, the material of the sound insulation cotton itself is relatively soft, so it is more difficult to fill a whole piece. It is easy to bend or accumulate during the filling process, and it cannot be filled conveniently and evenly, which may reduce the sound insulation effect. Summary of the invention

[0006] The purpose of the present invention is to provide a low-noise motor for new energy vehicles to solve the technical problems raised in the background technology.

[0007] To achieve the above-mentioned objectives, the specific technical scheme of the present invention is as follows: a low-noise motor for new energy vehicles, comprising a motor body, a first sound insulation cover and a second sound insulation cover are arranged on the outside of the motor body, sound insulation grooves are arranged inside the first sound insulation cover and the second sound insulation cover, the inside of the sound insulation grooves are connected with sound insulation cotton by inlaying, the tops of the first sound insulation cover and the second sound insulation cover are fixedly connected to a fixing plate, a circular hole is arranged inside the fixing plate, a screw is arranged inside the circular hole, and the bottom of the screw is connected to a nut by a threaded connection.

[0008] Preferably, a frame is provided inside the sound insulation groove, the inside of the frame is connected to the sound insulation cotton by inlaying, and the material of the frame is memory metal material.

[0009] Preferably, a card block is fixedly connected to the top of the frame, card slots are provided on the surfaces of the first sound insulation cover and the second sound insulation cover, and the card block is connected inside the card slot by embedding.

[0010] Preferably, the bottom of the first sound insulation cover is fixedly connected to the first base, a slot is provided on the surface of the first base, the bottom of the second sound insulation cover is fixedly connected to the second base, a rod is provided on the surface of the second base, the rod is inserted into and connected to the inside of the slot, the surface of the first base is fixedly connected to the magnet block, a positioning groove is provided on the surface of the second base, a metal sheet is provided inside the positioning groove, and the metal sheet is adsorbed and connected to the surface of the magnet block.

[0011] Preferably, the inner walls of the first sound insulation cover and the second sound insulation cover are both provided with semicircular grooves, and the interiors of the semicircular grooves are connected to the foam board by means of inlaying.

[0012] Preferably, a connecting plate is provided inside the first sound insulation cover and the second sound insulation cover, and a ring plate is fixedly connected to the surface of the connecting plate, and the inner surface of the ring plate is tightly attached to the outside of the motor body.

[0013] Preferably, the outside of the annular plate and the inside of the first sound insulation cover and the second sound insulation cover form a cavity, and the inside of the cavity is connected to the sound insulation plate by inlaying.

[0014] Preferably, a mounting plate is fixedly connected to the surface of the motor body, and a mounting hole is provided on the surface of the mounting plate.

[0015] Preferably, rectangular grooves are provided on the surfaces of the first sound insulation cover and the second sound insulation cover, and the rectangular grooves are symmetrically distributed.

[0016] The low-noise motor for new energy vehicles of the present invention has the following advantages:

[0017] 1. A low-noise motor for new energy vehicles is provided with a soundproof cover on the outside of the motor, and a soundproof groove is provided inside the soundproof cover, and soundproof cotton is filled inside the soundproof groove. When in use, the soundproof cotton is first filled inside the soundproof groove, and then the soundproof cover is installed outside the motor. Such a double soundproof structure can greatly enhance the isolation effect of the noise generated when the motor is running;

[0018] 2. A low-noise motor for new energy vehicles is provided with a frame inside the sound insulation groove. The sound insulation cotton is connected to the inside of the frame by an inlay method. The material of the frame is a memory metal material. The frame can be pulled out when in use. Due to the characteristics of the memory metal material, it has a certain hardness and a certain elasticity. Therefore, the frame will return to a rectangular shape after being pulled out. At this time, the sound insulation cotton is inlaid inside. After the inlaying is completed, the frame together with the sound insulation cotton is inserted into the inside of the sound insulation groove. In this way, the sound insulation cotton is prevented from bending or piling up during filling, thereby achieving the purpose of convenient and quick filling of the sound insulation cotton. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the structure of the motor body of the present invention;

[0022] Figure 3 For the present invention Figure 2 Enlarged view of part A;

[0023] Figure 4 It is a schematic diagram of the structure of the mounting plate of the present invention;

[0024] Figure 5 It is a schematic diagram of the first base structure of the present invention;

[0025] Figure 6 It is a schematic diagram of the structure of the first soundproof cover of the present invention;

[0026] Figure 7 It is a schematic diagram of the second base structure of the present invention;

[0027] Figure 8 It is a schematic diagram of the structure of the second soundproof cover of the present invention;

[0028] Fig. 9 It is a schematic diagram of the framework structure of the present invention;

[0029] Explanation of markings in the figure: 1. Motor body; 2. Mounting plate; 3. Mounting hole; 4. First soundproof cover; 5. First base; 6. Second soundproof cover; 7. Second base; 8. Fixing plate; 9. Screw; 10. Nut; 11. Frame; 12. Soundproof cotton; 13. Block; 14. Slot; 15. Soundproof slot; 16. Rectangular slot; 17. Slot; 18. Rod; 19. Magnet block; 20. Metal sheet; 21. Positioning slot; 22. Connecting plate; 23. Ring plate; 24. Semicircular slot; 25. Foam board; 26. Soundproof board. DETAILED DESCRIPTION

[0030] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0031] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0033] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0034] The disclosure below provides many different embodiments or examples to implement different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present invention. In addition, the embodiments of the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.

[0035] In order to better understand the purpose, structure and function of the present invention, a low-noise motor for a new energy vehicle of the present invention is further described in detail below in conjunction with the accompanying drawings.

[0036] like Figure 1-9 As shown, a new energy vehicle low-noise motor of the present invention includes a motor body 1, the outside of the motor body 1 is provided with a first sound insulation cover 4 and a second sound insulation cover 6, the inside of the first sound insulation cover 4 and the second sound insulation cover 6 are provided with a sound insulation groove 15, the inside of the sound insulation groove 15 is connected with a sound insulation cotton 12 by inlaying, the top of the first sound insulation cover 4 and the second sound insulation cover 6 are fixedly connected to a fixing plate 8, a circular hole is provided inside the fixing plate 8, a screw 9 is provided inside the circular hole, and the bottom of the screw 9 is connected to a nut 10 by a threaded connection. Such a double sound insulation structure can greatly enhance the isolation effect of the noise generated during the operation of the motor.

[0037] A frame 11 is provided inside the sound insulation groove 15, and the inside of the frame 11 is connected with sound insulation cotton 12 by inlaying. The material of the frame 11 is memory metal material. The frame 11 can be pulled out when in use. Due to the characteristics of the memory metal material, it has a certain hardness and a certain elasticity. Therefore, the frame 11 will return to a rectangular shape after being pulled out. At this time, the sound insulation cotton 12 is inlaid inside. After the inlaying is completed, the frame 11 together with the sound insulation cotton 12 can be inserted into the sound insulation groove 15. In this way, the sound insulation cotton 12 can be prevented from bending or stacking during filling, thereby achieving the purpose of convenient and quick filling of the sound insulation cotton 12.

[0038] The top of the frame 11 is fixedly connected with a card block 13, and the surfaces of the first sound insulation cover 4 and the second sound insulation cover 6 are provided with a card slot 14, and the card block 13 is connected inside the card slot 14 by embedding. By setting the connection mode in which the block is embedded inside the card slot 14, the frame 11 can be prevented from sliding off after being inserted into the sound insulation groove 15, thereby achieving the role of limiting.

[0039] The bottom of the first soundproof cover 4 is fixedly connected to the first base 5, and a slot 17 is provided on the surface of the first base 5. The bottom of the second soundproof cover 6 is fixedly connected to the second base 7, and a rod 18 is provided on the surface of the second base 7. The rod 18 is inserted and connected to the inside of the slot 17. The surface of the first base 5 is fixedly connected to a magnet block 19, and a positioning groove 21 is provided on the surface of the second base 7. A metal sheet 20 is provided inside the positioning groove 21, and the metal sheet 20 is adsorbed and connected to the surface of the magnet block 19. By setting a connection method in which the rod 18 is inserted and connected to the inside of the slot 17, quick disassembly and assembly can be achieved.

[0040] The inner walls of the first sound insulation cover 4 and the second sound insulation cover 6 are both provided with a semicircular groove 24, and the interior of the semicircular groove 24 is connected to a foam board 25 by inlaying. The foam board 25 inlaid in the semicircular groove 24 can prevent the bottom of the motor body 1 from directly contacting the sound insulation cover when the sound insulation cover is installed, thereby preventing wear and tear, thereby protecting the bottom of the motor body 1.

[0041] The first sound insulation cover 4 and the second sound insulation cover 6 are both provided with a connecting plate 22 inside, and the surface of the connecting plate 22 is fixedly connected to an annular plate 23, and the inner surface of the annular plate 23 is tightly attached to the outside of the motor body 1. The annular plate 23 fixedly connected by the connecting plate 22 can support the motor body 1 after the sound insulation cover is installed, so that the sound insulation cover is connected to the motor body 1.

[0042] The outside of the annular plate 23 and the inside of the first sound insulation cover 4 and the second sound insulation cover 6 form a cavity, and the inside of the cavity is connected to the sound insulation board 26 by inlaying. By filling the cavity with the sound insulation board 26, part of the noise can be isolated and the sound insulation effect can be enhanced.

[0043] The surface of the motor body 1 is fixedly connected to the mounting plate 2, and the surface of the mounting plate 2 is provided with mounting holes 3. By providing the mounting holes 3, it is convenient to connect other devices outside the motor.

[0044] Rectangular grooves 16 are provided on the surfaces of the first soundproof cover 4 and the second soundproof cover 6 . The rectangular grooves 16 are symmetrically distributed. By providing the symmetrically distributed rectangular grooves 16 , it is convenient to pull the frame 11 out of the soundproof cover.

[0045] The working principle of the low-noise motor of new energy vehicles: when in use, the outside of the motor body 1 is provided with a first sound insulation cover 4 and a second sound insulation cover 6, and the inside of the first sound insulation cover 4 and the second sound insulation cover 6 are provided with a sound insulation groove 15, and the inside of the sound insulation groove 15 is provided with a frame 11, and then the sound insulation cover is installed on the outside of the motor. The material of the frame 11 is a memory metal material, and the surface of the first sound insulation cover 4 and the second sound insulation cover 6 are provided with a rectangular groove 16, and the rectangular grooves 16 are symmetrically distributed, which is convenient for pulling the frame 11 out of the sound insulation cover. Due to the characteristics of the memory metal material, it has a certain hardness and a certain elasticity, so the frame 11 will return to a rectangular shape after being pulled out, and then the sound insulation cotton 12 is embedded inside, and the frame 11 is put together with the sound insulation after embedding. The cotton 12 can be inserted into the sound insulation groove 15 together, so as to avoid bending or accumulation of the sound insulation cotton 12 during filling, and the purpose of convenient and quick filling of the sound insulation cotton 12 is achieved. The double sound insulation structure can greatly enhance the isolation effect of the noise generated during the operation of the motor. The top of the frame 11 is fixedly connected to the card block 13, and the surfaces of the first sound insulation cover 4 and the second sound insulation cover 6 are provided with a card slot 14. The card block 13 is connected to the inside of the card slot 14 in an embedded manner to prevent the frame 11 from slipping after being inserted into the sound insulation groove 15, thereby achieving the limiting effect. After the frame 11 is inserted into the sound insulation groove 15 together with the sound insulation cotton 12, the tops of the first sound insulation cover 4 and the second sound insulation cover 6 are fixedly connected to the fixing plate 8, and a circular hole is provided inside the fixing plate 8, and then The screw rod 9 passes through the circular hole and is then tightened from the bottom with a nut 10, so that the first sound insulation cover 4 and the second sound insulation cover 6 can be connected more tightly. The bottom of the first sound insulation cover 4 is fixedly connected to the first base 5, and a slot 17 is provided on the surface of the first base 5. The bottom of the second sound insulation cover 6 is fixedly connected to the second base 7, and a plug rod 18 is provided on the surface of the second base 7. The surface of the first base 5 is fixedly connected to a magnet block 19, and a positioning groove 21 is provided on the surface of the second base 7. A metal sheet 20 is provided inside the positioning groove 21. At this time, the plug rod 18 is inserted and connected to the inside of the slot 17, and the metal sheet 20 is adsorbed and connected to the surface of the magnet block 19. In this way, the base can be connected more stably and can be quickly disassembled and assembled. The first sound insulation cover 4 and the second sound insulation cover 6 are both provided with a connection inside. The connecting plate 22 is fixedly connected to the surface of the connecting plate 22 with an annular plate 23, and the inner surface of the annular plate 23 is closely attached to the outside of the motor body 1. The annular plate 23 fixedly connected by the connecting plate 22 can support the motor body 1 after the sound insulation cover is installed, so that the sound insulation cover is connected to the motor body 1. The outside of the annular plate 23 and the inside of the first sound insulation cover 4 and the second sound insulation cover 6 form a cavity, and the inside of the cavity is filled with a sound insulation board 26, which can isolate part of the noise and enhance the sound insulation effect. The inner walls of the first sound insulation cover 4 and the second sound insulation cover 6 are provided with a semicircular groove 24, and the inside of the semicircular groove 24 is connected to the foam board 25 by an inlay method to prevent the bottom of the motor body 1 from directly contacting the sound insulation cover when the sound insulation cover is installed, thereby preventing wear and tear, and protecting the bottom of the motor body 1.The surface of the motor body 1 is fixedly connected to the mounting plate 2, and the surface of the mounting plate 2 is provided with mounting holes 3. After the soundproof cover is installed, other devices can be installed and connected through the mounting holes 3.

[0046] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A low-noise motor for a new energy vehicle, comprising a motor body (1), characterized in that: The motor body (1) is provided with a first soundproof cover (4) and a second soundproof cover (6) on the outside, and the first soundproof cover (4) and the second soundproof cover (6) are provided with soundproof grooves (15) inside, and the inside of the soundproof grooves (15) is connected with soundproof cotton (12) by means of inlaying, and the tops of the first soundproof cover (4) and the second soundproof cover (6) are fixedly connected with a fixing plate (8), and a circular hole is provided inside the fixing plate (8), and a screw rod (9) is provided inside the circular hole, and the bottom of the screw rod (9) is connected with a nut (10) by means of threaded connection.

2. A low-noise motor for new energy vehicles according to claim 1, characterized in that: A frame (11) is provided inside the sound insulation groove (15), the interior of the frame (11) is connected to the sound insulation cotton (12) by means of inlaying, and the material of the frame (11) is a memory metal material.

3. A low-noise motor for new energy vehicles according to claim 2, characterized in that: A card block (13) is fixedly connected to the top of the frame (11), and card slots (14) are provided on the surfaces of the first sound insulation cover (4) and the second sound insulation cover (6), and the card block (13) is connected inside the card slot (14) by embedding.

4. A low-noise motor for new energy vehicles according to claim 1, characterized in that: The bottom of the first soundproof cover (4) is fixedly connected to the first base (5), and a slot (17) is provided on the surface of the first base (5); the bottom of the second soundproof cover (6) is fixedly connected to the second base (7), and an insertion rod (18) is provided on the surface of the second base (7), and the insertion rod (18) is inserted and connected to the inside of the slot (17); the surface of the first base (5) is fixedly connected to the magnet block (19), and the surface of the second base (7) is provided with a positioning groove (21), and a metal sheet (20) is provided inside the positioning groove (21), and the metal sheet (20) is adsorbed and connected to the surface of the magnet block (19).

5. The low-noise motor for new energy vehicles according to claim 1 is characterized by: The inner walls of the first soundproof cover (4) and the second soundproof cover (6) are both provided with semicircular grooves (24), and the interior of the semicircular grooves (24) is connected to the foam board (25) by means of inlay.

6. A low-noise motor for new energy vehicles according to claim 1, characterized in that: A connecting plate (22) is provided inside the first soundproof cover (4) and the second soundproof cover (6), the surface of the connecting plate (22) is fixedly connected to an annular plate (23), and the inner surface of the annular plate (23) is tightly attached to the outside of the motor body (1).

7. A low-noise motor for new energy vehicles according to claim 6, characterized in that: The outside of the annular plate (23) and the inside of the first soundproof cover (4) and the second soundproof cover (6) form a cavity, and the inside of the cavity is connected to the soundproof plate (26) by means of inlay.

8. The low-noise motor for new energy vehicles according to claim 1, characterized in that: The surface of the motor body (1) is fixedly connected to a mounting plate (2), and a mounting hole (3) is provided on the surface of the mounting plate (2).

9. The low-noise motor for new energy vehicles according to claim 1, characterized in that: Rectangular grooves (16) are provided on the surfaces of the first soundproof cover (4) and the second soundproof cover (6), and the rectangular grooves (16) are symmetrically distributed.