Juice-residue separation device for fruit wine production
By using a filter cloth and extrusion combination structure in the juice residue separation device for fruit wine production, the problem of pulp blockage and incomplete filtration is solved, effective pulp extrusion and complete filtration of juice are achieved, and the service life of the equipment is extended. Improved filtration efficiency.
Patent Information
- Application Number
- CN202411813563.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing fruit pomace juice separation device is prone to blockage due to flesh jamming, incomplete filtering, and inconvenient cleaning, resulting in premature damage to the filter plate and waste of juice.
A juice residue separation device for fruit wine production is designed, adopting a fixed box structure, and a filter cloth is arranged between the first and second rolling rollers, and a combination of extrusion rollers and support rollers is used to ensure that the pulp does not enter the juice, while using a motor The driven winding assembly and extrusion assembly realizes full extrusion of the flesh and repeated use of the filter cloth to ensure complete filtration of the juice.
It effectively avoids clogging of flesh, ensures thorough filtration of juice, extends the service life of the filter plate, reduces the need for secondary filtration, and improves filtration efficiency and juice utilization.
Smart Images

Figure CN119280944A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of juice-residue separation, in particular to a juice-residue separation device for fruit wine production. Background Art
[0002] Fruit wine is made by fermenting the sugar in the fruit itself into alcohol by yeast. It contains fruit flavor and alcohol. When preparing some fruit wines, they need to be juiced in advance. After juicing, the pulp needs to be separated from the juice. Existing residue-juice separation equipment, such as a juice-residue separation device for pomegranate wine production disclosed in authorization announcement No. CN220309842U, solves the problem in the prior art that it is inconvenient to separate residues of different sizes in steps when the residue particles are of different sizes, thereby increasing the clogging speed of the filter plate, facilitating multi-stage filtration, improving the filtration quality, avoiding premature clogging of the filter plate, and increasing the service life of the filter plate.
[0003] The existing fruit pulp and juice separation device generally separates the pulp from the juice through a filter screen. The existing filter screen is similar to the above-mentioned prior art and will get the pulp stuck, which is easy to cause blockage. The pulp stuck on the filter screen is not easy to clean, and the pulp is soft and is easily cut by the filter screen when squeezed. Then it passes through the filter screen into the juice, and the filtered pulp contains a certain amount of juice, which makes the filtration incomplete. A secondary filtration may be required later, which is more troublesome. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a juice-residue separation device for fruit wine production, which has thorough filtration, is not blocked and is easy to clean.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a juice-residue separation device for fruit wine production, comprising a feed shell fixedly installed on the upper end of a fixed box, two first winding rollers and two second winding rollers are rotatably installed on the side wall of the fixed box, a first filter cloth is arranged between the two first winding rollers, and a second filter cloth is arranged between the two second winding rollers, a first support roller for supporting the first filter cloth and a second support roller for supporting the second filter cloth are rotatably installed on the side wall of the fixed box, a collecting box is fixedly installed on the bottom of the fixed box, an extrusion roller rotatably connected to the side of the collecting box is arranged directly below the first support roller, a material guide shell is fixedly connected on both sides of the lower end of the feed shell, a sealing assembly for sealing the material guide shell is arranged on the fixed box, a winding assembly for controlling the operation of the first filter cloth and the second filter cloth is arranged on the fixed box, an extrusion assembly is also arranged on the fixed box, the winding assembly is connected to the extrusion assembly, a collecting assembly for collecting residue is arranged at the bottom of the fixed box, and the sealing assembly is connected to the collecting assembly.
[0006] Preferably, a protective shell is fixedly installed on the outside of the fixed box, the winding assembly is located in the protective shell, and one end of the sealing assembly, one end of the collecting assembly and one end of the extrusion assembly are all located in the protective shell.
[0007] Preferably, the winding assembly includes a plurality of first gears fixedly mounted on one end of the first winding roller and the second winding roller, two motors are fixedly mounted on the protective shell, the motor output end is fixedly connected to the first winding roller, and a first serrated belt is arranged between the first gear at the end of the first winding roller and the first gear at the end of the second winding roller.
[0008] Preferably, the extrusion assembly includes a mesh plate fixedly mounted on the upper end of the collection box, an extrusion plate is arranged above the mesh plate, a sliding opening is opened on the side wall of the fixed box, a fixed frame slidably connected to the sliding opening is fixedly mounted on the upper end of the extrusion plate, and a reciprocating assembly for controlling the reciprocating movement of the fixed frame is arranged in the protective shell.
[0009] Preferably, the reciprocating assembly includes a disc rotatably connected to the protective shell, a sliding column is fixedly installed on one side of the disc, a sliding frame slidably connected to the sliding column is fixedly connected to the upper end of the fixed frame, a second gear is fixedly installed on the other side of the disc, and a second serrated belt is sleeved between the second gear and one of the first gears.
[0010] Preferably, the sealing assembly includes a rotating rod rotatably connected to the side wall of the fixed box, a sealing plate and a scraper are fixedly connected to the outer side of the rotating rod, a third gear is fixedly connected to the end of the rotating rod, and the side wall of the protective shell is slidably connected to a first serrated plate meshing with the third gear.
[0011] Preferably, a sealing extrusion pad is fixedly mounted on the side of the sealing plate that abuts against the material guiding shell.
[0012] Preferably, the collecting assembly includes a box body slidably mounted on the lower end of the fixed box, the box body is located below the second winding roller, the side wall of the fixed box is rotatably mounted with a connecting shell, a slag removing plate is slidably connected in the connecting shell, a spring is fixedly arranged between the slag removing plate and the connecting shell, one end of the connecting shell is fixedly connected with a fourth gear, the side wall of the protective shell is slidably connected with a second serrated plate meshing with the fourth gear, the second serrated plate is fixedly connected to the first serrated plate, an electric push rod is fixedly mounted on the side wall of the protective shell, and the electric push rod is fixedly connected to the second serrated plate.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The present invention arranges a first filter cloth between two first winding rollers and a second filter cloth between two second winding rollers, and pours the juice-residue mixed liquid onto the second filter cloth through a material guide housing for filtering. Even if there is external force squeezing, the pulp will not enter the juice through the filter cloth filtration. The second filter cloth conveys the pulp during operation. During the conveying, the filtered pulp can be squeezed through the cooperation of the first supporting roller and the squeezing roller, so as to avoid the juice contained in the filtered pulp being taken away and causing waste.
[0015] 2. The present invention connects the material guide shells by fixing them on both sides of the lower end of the feed shell, controls the rotation of the rotating rod, and drives the sealing plate and the scraper to move. The movement of the sealing plate can control one of the two material guide shells to be in a sealed state and the other to be in an open state. The scraper can scrape the pulp adhered to the first filter cloth, so that the first filter cloth and the second filter cloth can be repeatedly used when the first winding roller and the second winding roller are rotated forward and reversely.
[0016] 3. The present invention arranges an extrusion plate above the mesh plate at the upper end of the collection box, the fixing frame at the upper end of the extrusion plate is connected to the sliding frame on one side of the disc, and a second serrated belt is sleeved between the second gear on the other side of the disc and one of the first gears. When the motor works to control the first filter cloth and the second filter cloth to work, the extrusion plate can be driven to move up and down repeatedly, and cooperate with the mesh plate to fully squeeze the pulp, so as to avoid the pulp clogging the second filter cloth, causing the juice to fall too slowly or even be transmitted without falling, so that the residue juice is fully filtered. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0018] Figure 2 It is a schematic diagram of the overall front view three-dimensional cross-sectional structure of the present invention;
[0019] Figure 3 for Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0020] Figure 4 for Figure 2 A schematic diagram of the enlarged structure of B;
[0021] Figure 5 It is a schematic diagram of the overall rear-view stereoscopic structure of the present invention;
[0022] Figure 6 It is a rear perspective structural schematic diagram of the fixed box of the present invention;
[0023] Figure 7 for Figure 6 Schematic diagram of the enlarged structure of C;
[0024] Figure 8 It is a schematic diagram of the front cross-sectional plan structure of the fixing box of the present invention;
[0025] Fig. 9 It is a schematic diagram of the three-dimensional structure of the protective shell of the present invention;
[0026] Fig.10 for Fig. 9 Schematic diagram of the enlarged structure of D in the figure.
[0027] In the figure: 1. fixed box; 2. feed shell; 3. box body; 4. slide frame; 5. collection box; 6. first winding roller; 7. material guide shell; 8. first filter cloth; 9. squeeze roller; 10. first support roller; 11. second winding roller; 12. second support roller; 13. second filter cloth; 14. mesh plate; 15. squeeze plate; 16. disc; 17. slide column; 18. fixed frame; 19. connecting shell; 20. slag removal plate; 21. spring; 22. rotating rod; 23. scraper; 24. sealing plate; 25. motor; 26. protective shell; 27. first serrated belt; 28. first gear; 29. fourth gear; 30. electric push rod; 31. second serrated plate; 32. third gear; 33. first serrated plate; 34. second gear; 35. slide; 36. second serrated belt. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0029] See also Figure 1-Figure 10, a juice-residue separation device for fruit wine production comprises a feed shell 2 fixedly mounted on the upper end of a fixed box 1, two first winding rollers 6 and two second winding rollers 11 are rotatably mounted on the side wall of the fixed box 1, a first filter cloth 8 is arranged between the two first winding rollers 6, the first filter cloth 8 is fixedly wound and connected with the first winding roller 6, a second filter cloth 13 is arranged between the two second winding rollers 11, the second filter cloth 13 is fixedly wound and connected with the second winding roller 11, a first support roller 10 for supporting the first filter cloth 8 and a second support roller 12 for supporting the second filter cloth 13 are rotatably mounted on the side wall of the fixed box 1, a collecting box 5 is fixedly mounted on the bottom of the fixed box 1, an extrusion roller 9 rotatably connected to the side part of the collecting box 5 is arranged directly below the first support roller 10, a material guide shell 7 is fixedly connected to both sides of the lower end of the feed shell 2, a sealing assembly for sealing the material guide shell 7 is arranged on the fixed box 1, and a control device for controlling the operation of the first filter cloth 8 and the second filter cloth 13 is arranged on the fixed box 1. The winding assembly, the fixed box 1 is also provided with an extrusion assembly, the winding assembly is connected with the extrusion assembly, the winding assembly includes a plurality of first gears 28 fixedly sleeved on one end of the first winding roller 6 and the second winding roller 11, two motors 25 are fixedly installed on the protective shell 26, the output end of the motor 25 is fixedly connected to the first winding roller 6, a first sawtooth belt 27 is arranged between the first gear 28 at the end of the first winding roller 6 and the first gear 28 at the end of the second winding roller 11, a collecting assembly for collecting residues is arranged at the bottom of the fixed box 1, and the sealing assembly is connected with the collecting assembly, the juice-residue mixed liquid is poured onto the second filter cloth 13 through the material guide shell 7 for filtering, and the filtering through the filter cloth will not cause the pulp to enter the juice even if there is external force squeezing, the second filter cloth 13 conveys the pulp when working, and during the conveying, the filtered pulp can be squeezed through the cooperation of the first supporting roller 10 and the squeezing roller 9 to avoid the juice contained in the filtered pulp being taken away and causing waste.
[0030] As a further technical solution of the present invention, a protective shell 26 is fixedly installed on the outside of the fixed box 1, the winding assembly is located in the protective shell 26, one end of the sealing assembly, one end of the collecting assembly and one end of the extrusion assembly are all located in the protective shell 26, and the protective work is performed through the protective shell 26.
[0031] As a further technical solution of the present invention, the squeezing assembly includes a mesh plate 14 fixedly mounted on the upper end of the collecting box 5, a squeezing plate 15 is arranged above the mesh plate 14, a sliding opening 35 is opened on the side wall of the fixed box 1, a fixed frame 18 slidably connected to the sliding opening 35 is fixedly mounted on the upper end of the squeezing plate 15, and a reciprocating assembly for controlling the reciprocating movement of the fixed frame 18 is arranged in the protective shell 26. The reciprocating assembly includes a disc 16 rotatably connected to the protective shell 26, a sliding column 17 is fixedly mounted on one side of the disc 16, a sliding frame 4 slidably connected to the sliding column 17 is fixedly connected to the upper end of the fixed frame 18, and a second gear 34 is fixedly mounted on the other side of the disc 16. A second serrated belt 36 is sleeved between the second gear 34 and one of the first gears 28. When the motor 25 works to control the first filter cloth 8 and the second filter cloth 13 to work, the squeezing plate 15 can be driven to move up and down repeatedly to cooperate with the mesh plate 14 to fully squeeze the pulp, thereby preventing the pulp from blocking the second filter cloth 13, causing the juice to fall too slowly or even be transported away without falling, so that the residue juice is fully filtered.
[0032] As a further technical solution of the present invention, the sealing assembly includes a rotating rod 22 rotatably connected to the side wall of the fixed box 1, a sealing plate 24 and a scraper 23 are fixedly connected to the outside of the rotating rod 22, a third gear 32 is fixedly connected to the end of the rotating rod 22, a first serrated plate 33 meshing with the third gear 32 is slidably connected to the side wall of the protective shell 26, a sealing extrusion pad is fixedly installed on the side where the sealing plate 24 abuts against the material guide shell 7, and the collecting assembly includes a box body 3 slidably installed at the lower end of the fixed box 1, the box body 3 is located below the second winding roller 11, a connecting shell 19 is rotatably installed on the side wall of the fixed box 1, a slag removal plate 20 is slidably connected in the connecting shell 19, a spring 21 is fixedly arranged between the slag removal plate 20 and the connecting shell 19, and a fourth gear 29 is fixedly connected to one end of the connecting shell 19. The side wall of the protective shell 26 is slidably connected with a second serrated plate 31 meshing with the fourth gear 29, and the second serrated plate 31 is fixedly connected to the first serrated plate 33. The side wall of the protective shell 26 is fixedly installed with an electric push rod 30, and the electric push rod 30 is fixedly connected to the second serrated plate 31. When the electric push rod 30 is working, it can control the rotation of the rotating rod 22 and the connecting shell 19 to rotate, drive the sealing plate 24, the slag removal plate 20 and the scraper 23 to move, and the movement of the sealing plate 24 can control the two material guiding shells 7, one in a sealed state and the other in an open state, the scraper 23 can scrape off the pulp stuck on the first filter cloth 8, and the slag removal plate 20 can scrape off the pulp stuck on the second filter cloth 13, so that when the first winding roller 6 and the second winding roller 11 are rotated forward and reversed, the first filter cloth 8 and the second filter cloth 13 can be repeatedly used.
[0033] When working, Figure 8In the working state shown (one material guide housing 7 is in a sealed state, and the other material guide housing 7 is in an open state), two motors 25 are started, one of the motors 25 drives the first winding roller 6 to wind up the first filter cloth 8, and the first winding roller 6 can drive one of the second winding rollers 11 to rotate through the first gear 28 and the first sawtooth belt 27 connected thereto to wind up the second filter cloth 13, and at the same time, the other motor 25 controls the other first winding roller 6 to loosen the wound first filter cloth 8, and at the same time, the other second winding roller 11 loosens the wound second filter cloth 13;
[0034] The juice-residue mixed liquid is poured onto the second filter cloth 13 through the material guide housing 7 for filtration. The juice enters the collection box 5 through the second filter cloth 13, and the pulp is conveyed away through the second filter cloth 13. Even if there is external force squeezing, the pulp will not enter the juice.
[0035] The second filter cloth 13 conveys the pulp when working. During the conveying, the filtered pulp can be squeezed through the cooperation of the first support roller 10 and the squeezing roller 9. At the same time, through the cooperation of the second gear 34, the second serrated belt 36 and one of the first gears 28, the disc 16 can be driven to rotate when the motor 25 is working. The squeezing plate 15 can be driven to move up and down repeatedly (regardless of the forward and reverse rotation of the motor 25, the squeezing plate 15 can be driven to move up and down repeatedly), and cooperate with the mesh plate 14 to fully squeeze the pulp, so as to avoid the pulp blocking the second filter cloth 13, so that the juice falls too slowly or is even conveyed away without falling, and the juice contained in the filtered pulp can be prevented from being taken away, so that the residue juice is fully filtered to avoid waste;
[0036] The second filter cloth 13 conveys the squeezed pulp into the box body 3. When the second winding roller 11 rotates to wind up the second filter cloth 13, the pulp adhering to the second filter cloth 13 can be scraped off by the slag removal plate 20. When the first winding roller 6 winds up the first filter cloth 8, the pulp adhering to the first filter cloth 8 can be scraped off by the scraper 23.
[0037] After the first filter cloth 8 and the second filter cloth 13 are wound up, the rotation direction of the two motors 25 is controlled to change, and the electric push rod 30 is started at the same time to drive the first serrated plate 33 and the second serrated plate 31 to move. Through the cooperation of the third gear 32 and the fourth gear 29, the rotating rod 22 and the connecting shell 19 can be driven to rotate, and the sealing plate 24, the slag removal plate 20 and the scraper 23 can be driven to move. The movement of the sealing plate 24 can change the sealing state of the two material guide shells 7, and then work can be carried out according to the above steps.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, it is obvious to those skilled in the art that the features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A juice-residue separation device for fruit wine production, comprising a feed housing (2) fixedly mounted on the upper end of a fixed box (1), characterized in that: Two first winding rollers (6) and two second winding rollers (11) are rotatably mounted on the side wall of the fixed box (1); a first filter cloth (8) is arranged between the two first winding rollers (6); a second filter cloth (13) is arranged between the two second winding rollers (11); a first support roller (10) for supporting the first filter cloth (8) and a second support roller (12) for supporting the second filter cloth (13) are rotatably mounted on the side wall of the fixed box (1); a collecting box (5) is fixedly mounted on the bottom of the fixed box (1); and a filter cloth (13) is arranged directly below the first support roller (10). A squeezing roller (9) is rotatably connected to the side of the collecting box (5); the lower ends of the feed housing (2) are fixedly connected to a material guide housing (7); the fixed box (1) is provided with a sealing assembly for sealing the material guide housing (7); the fixed box (1) is provided with a winding assembly for controlling the operation of the first filter cloth (8) and the second filter cloth (13); the fixed box (1) is also provided with a squeezing assembly, the winding assembly is connected to the squeezing assembly; the bottom of the fixed box (1) is provided with a collecting assembly for collecting residues, and the sealing assembly is connected to the collecting assembly.
2. A juice-residue separation device for fruit wine production according to claim 1, characterized in that: A protective shell (26) is fixedly mounted on the outside of the fixed box (1), the winding assembly is located inside the protective shell (26), and one end of the sealing assembly, one end of the collecting assembly and one end of the extruding assembly are all located inside the protective shell (26).
3. A juice-residue separation device for fruit wine production according to claim 2, characterized in that: The winding assembly comprises a plurality of first gears (28) fixedly sleeved on one end of a first winding roller (6) and a second winding roller (11); two motors (25) are fixedly mounted on the protective housing (26); an output end of the motor (25) is fixedly connected to the first winding roller (6); and a first toothed belt (27) is arranged between the first gear (28) at the end of the first winding roller (6) and the first gear (28) at the end of the second winding roller (11).
4. The juice-residue separation device for fruit wine production according to claim 3, characterized in that: The extrusion assembly comprises a mesh plate (14) fixedly mounted on the upper end of the collection box (5), an extrusion plate (15) being arranged above the mesh plate (14), a sliding opening (35) being provided on the side wall of the fixed box (1), a fixing frame (18) being fixedly mounted on the upper end of the extrusion plate (15) and being slidably connected to the sliding opening (35), and a reciprocating assembly for controlling the reciprocating movement of the fixing frame (18) being arranged in the protective shell (26).
5. The juice-residue separation device for fruit wine production according to claim 4, characterized in that: The reciprocating assembly comprises a disc (16) rotatably connected to a protective housing (26); a sliding column (17) is fixedly mounted on one side of the disc (16); a sliding frame (4) slidably connected to the sliding column (17) is fixedly connected to the upper end of the fixed frame (18); a second gear (34) is fixedly mounted on the other side of the disc (16); and a second toothed belt (36) is sleeved between the second gear (34) and one of the first gears (28).
6. The juice-residue separation device for fruit wine production according to claim 5, characterized in that: The sealing assembly comprises a rotating rod (22) rotatably connected to a side wall of a fixed box (1); a sealing plate (24) and a scraper (23) are fixedly connected to the outer side of the rotating rod (22); a third gear (32) is fixedly connected to the end of the rotating rod (22); and a first sawtooth plate (33) meshing with the third gear (32) is slidably connected to the side wall of the protective housing (26).
7. The juice-residue separation device for fruit wine production according to claim 6, characterized in that: A sealing extrusion pad is fixedly mounted on the side of the sealing plate (24) that abuts against the material guiding housing (7).
8. The juice-residue separation device for fruit wine production according to claim 6, characterized in that: The collecting assembly comprises a box body (3) slidably mounted at the lower end of a fixed box (1), the box body (3) being located below a second winding roller (11), a connecting shell (19) being rotatably mounted on a side wall of the fixed box (1), a slag removal plate (20) being slidably connected inside the connecting shell (19), a spring (21) being fixedly arranged between the slag removal plate (20) and the connecting shell (19), a fourth gear (29) being fixedly connected to one end of the connecting shell (19), a second sawtooth plate (31) meshing with the fourth gear (29) being slidably connected to a side wall of the protective shell (26), the second sawtooth plate (31) being fixedly connected to a first sawtooth plate (33), an electric push rod (30) being fixedly mounted on the side wall of the protective shell (26), the electric push rod (30) being fixedly connected to the second sawtooth plate (31).
Citation Information
Patent Citations
Juice and residue separation device for pomegranate fruit wine production
CN220309842U
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CN210030365U
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