AI intelligent laser cutting assembly line

Abstract

The invention discloses an AI intelligent laser cutting assembly line which comprises a feeding rack, a feeding roller set and a discharging roller set are arranged on the two sides of the interior of the feeding rack correspondingly, and the feeding roller set and the discharging roller set are installed at the same horizontal height position and used for conveying to-be-machined plates one by one; the inner conveying belt is horizontally mounted in the feeding and mounting rack and is positioned between the feeding roller group and the discharging roller group; the cutting machine table is arranged on the side, close to the discharging roller set, outside the feeding and installing machine frame, a laser cutting mechanism is installed on the cutting machine table, and the laser cutting mechanism conducts cutting machining on the plate along a preset route; the transfer rollers are distributed in the cutting machine table and used for conveying the plates subjected to the cutting process outwards; and the demolding table is arranged on one side of the cutting machine table, and a material cutting device is installed on the demolding table.

Description

Technical Field

[0001] The present invention belongs to the technical field of laser cutting, and specifically is an AI intelligent laser cutting production line. Background Art

[0002] The AI ​​intelligent laser cutting assembly line is an important technology in modern manufacturing. It combines advanced laser cutting technology and artificial intelligence (AI) technology to improve production efficiency, reduce costs and enhance product quality. In the existing technology, AI intelligent laser cutting generally completes the material removal after cutting, which can achieve rapid replacement of plates, thereby achieving rapid and continuous production and reducing downtime. Although laser cutting has high cutting accuracy, for some parts with complex shapes or large sizes, the cutting material and the plate are prone to jamming when they are separated, requiring timely manual intervention to assist in material removal, which seriously affects production efficiency. At the same time, the cutting material that has not been separated will be probabilistically separated during the transportation process, causing unnecessary damage.

[0003] Therefore, it is necessary to provide an AI intelligent laser cutting production line to solve the problems raised in the above background technology. Summary of the invention

[0004] To achieve the above purpose, the present invention provides the following technical solution: an AI intelligent laser cutting production line, comprising:

[0005] The feeding and loading frame has a feeding roller group and a discharging roller group on both sides thereof, and the feeding roller group and the discharging roller group are installed at the same horizontal height position, and are used to convey the sheets to be processed one by one;

[0006] An inner conveyor belt, horizontally mounted in the feeding frame and located between the feeding roller group and the discharging roller group;

[0007] A cutting machine platform is arranged outside the feeding frame and close to the discharge roller group. A laser cutting mechanism is installed on the cutting machine platform, and the laser cutting mechanism cuts the sheet material along a predetermined route.

[0008] Transfer rollers are distributed inside the cutting machine and are used to transport the sheet metal that has completed the cutting process to the outside;

[0009] The demoulding table is arranged on one side of the cutting machine table, and a material cutting device is installed on the demoulding table. The laser cutting mechanism adopts multiple sets of leaping actions in the sheet cutting to form a number of incomplete cutting points in the cutting route of the sheet, so as to achieve an un-demolding effect between the workpiece and the sheet; the material cutting device adopts a steel knife to perform subsequent cutting on each incomplete cutting point, so as to achieve complete separation of the workpiece and the sheet.

[0010] Further, preferably, the laser cutting mechanism comprises:

[0011] A machine base, a plurality of sliders being mounted on the lower end surface thereof;

[0012] A three-dimensional driving frame is mounted on the cutting machine table, a guide rail is horizontally mounted on the three-dimensional driving frame, and the slider is slidably connected to the guide rail;

[0013] A laser cutter is vertically arranged below the machine base;

[0014] The calibration unit is arranged in the machine base, and the laser cutter is installed on the calibration unit. The calibration unit is used to perform spatial positioning adjustment on the laser cutter so that the laser cutter reaches a specific angle during cutting work.

[0015] Further, preferably, the calibration unit comprises:

[0016] A central shaft is vertically rotatably connected in the base;

[0017] Transmission teeth are fixed above the central axis, a motor is installed in the machine base, and the output end of the motor is connected to the transmission teeth through a tooth chain for transmission;

[0018] A fixed frame, fixed below the central axis;

[0019] The guide plate has an arc-shaped cross section, the center of which is fixed below the fixing frame, the center position of which is rotatably connected to a limiting sleeve, and the end of the laser cutter is deeply fixed in the limiting sleeve.

[0020] Further, preferably, the rotation angle of the central axis is 360°;

[0021] A guide groove is provided in the guide plate, and a roller is provided outside the laser cutter. The roller slides along the guide groove to deflect the laser cutter. The deflection angle range of the laser cutter is between -30° and 30°.

[0022] A connecting frame is fixed on the guide plate, and a bracket plate is rotatably connected to the connecting frame, and a slide groove is provided in the bracket plate; and an axle pin is vertically fixed to the outside of the laser cutter, and the axle pin is slidably connected in the slide groove; an electric telescopic rod is rotatably connected to the connecting frame, and one end of the electric telescopic rod is hinged to the bracket plate.

[0023] Further, as a preference, a laser channel is provided in the middle of the laser cutter, and a nozzle is fixed below the laser cutter, a built-in cone head is coaxially arranged in the nozzle, and the built-in cone head and the inner wall of the laser cutter are combined to form an airflow ring cavity;

[0024] The laser cutter is externally connected to an air guide mechanism, which is sealed and connected to the airflow annular cavity and is used to transport laser auxiliary gas into the airflow annular cavity;

[0025] Two air holes are symmetrically arranged above the nozzle, an air channel is also arranged inside the nozzle, the air holes are connected with the air channel, and nozzles are arranged at each air channel below the nozzle.

[0026] Further, as a preference, a block is symmetrically and slidably connected in the airflow ring cavity, each of the block can partially block the air hole above the nozzle, and a spring is connected to the block, one end of the spring abuts against the built-in cone head;

[0027] A guide head is slidably connected to the laser cutter, one end of which is connected to a block, and a block is provided on the guide disk of the calibration unit, so that the laser cutter is pressed against the guide head on the deflected side by the block during angle adjustment by the calibration unit, thereby changing the ventilation volume of the two air holes.

[0028] Furthermore, preferably, the nozzles are provided in plurality and are arranged in an isosceles triangle.

[0029] Further, as a preference, the leaping action of the laser cutting mechanism is that the laser cutter gradually approaches the position of the predetermined incomplete cutting point, and when it reaches the front distance of 5 mm of the incomplete cutting point, the center axis in the calibration unit is adjusted by rotation to make the end face of the guide disk parallel to the cutting trajectory. At this time, the calibration unit deflects the laser cutter counterclockwise along the guide disk, and while the laser cutting mechanism continues to move along the trajectory, the laser cutter is reset clockwise along the guide disk. When it is in the middle of the incomplete cutting point, the laser cutter is in a vertical state, and while continuing to cut, the laser cutter deflects clockwise along the guide disk and deflects and resets at a position 5 mm behind the incomplete cutting point.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] The laser cutter in the laser cutting mechanism used in the present invention can use a leaping action during laser cutting to achieve incomplete separation of the cutting material, thereby achieving an effective connection between the sheet material and the cutting material, so that the subsequent complete material removal operation can be carried out through the material cutting device in the demolding table, avoiding the phenomenon of material removal and jamming on the cutting machine, and ensuring production and processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of the present invention;

[0033] Figure 2 It is a structural schematic diagram of the laser cutting mechanism in the present invention;

[0034] Figure 3 It is a structural schematic diagram of the calibration unit in the present invention;

[0035] Figure 4 It is a structural schematic diagram of the guide plate in the present invention;

[0036] Figure 5 It is a structural schematic diagram of the laser cutter in the present invention;

[0037] Figure 6 for Figure 5 A schematic diagram of the structure enlargement in the middle;

[0038] Figure 7 Schematic diagram of the arrangement of the nozzles in the present invention;

[0039] Figure 8 It is a schematic diagram of the leaping action of the laser cutting mechanism in the present invention;

[0040] In the figure: 1. feeding frame; 11. feeding roller group; 12. inner conveyor belt; 13. transfer roller; 2. laser cutting mechanism; 21. machine base; 22. slider; 23. guide rail; 3. demoulding table; 31. material cutting device; 4. adjustment unit; 41. center axis; 42. motor; 43. fixed frame; 44. guide plate; 45. limit clamping sleeve; 46. roller; 47. bracket plate; 48. electric telescopic rod; 49. guide groove; 410. slide groove; 5. laser cutter; 51. laser channel; 52. built-in cone head; 53. air flow ring cavity; 54. guide head; 55. block; 56. air flow ring cavity; 6. nozzle; 61. air hole; 62. airway; 63. nozzle. DETAILED DESCRIPTION

[0041] See also Figure 1-Figure 8 In an embodiment of the present invention, an AI intelligent laser cutting production line includes:

[0042] The feeding and loading frame 1 has a feeding roller group 11 and a discharging roller group arranged on both sides thereof. The feeding roller group 11 and the discharging roller group are installed at the same horizontal height position and are used to transport the sheets to be processed one by one;

[0043] The inner conveyor belt 12 is horizontally installed in the feeding frame 1 and is located between the feeding roller group 11 and the discharging roller group;

[0044] A cutting machine platform is arranged outside the feeding frame 1 on one side close to the discharge roller group, and a laser cutting mechanism 2 is installed on the cutting machine platform, and the laser cutting mechanism 2 cuts the sheet material along a predetermined route;

[0045] The transfer roller 13 is distributed in the cutting machine table and is used to transport the plate material that has completed the cutting process to the outside;

[0046] The demoulding table 3 is arranged on one side of the cutting machine, and a material cutting device 31 is installed on the demoulding table 3. The laser cutting mechanism 2 adopts multiple sets of leaping actions in the sheet cutting to form a number of incomplete cutting points in the cutting route of the sheet, so that the workpiece and the sheet are not demoulded; the material cutting device 31 adopts a steel knife to perform subsequent cutting on each incomplete cutting point, so as to achieve complete separation of the workpiece and the sheet, that is, the laser cutting mechanism 2 can perform laser cutting on the sheet on the cutting machine, and there are multiple incomplete cutting points between the workpiece and the sheet after cutting, so that a certain connectivity is achieved between the workpiece and the sheet, avoiding the jamming phenomenon caused by direct stripping.

[0047] In this embodiment, the laser cutting mechanism 2 includes:

[0048] A machine base 21, a plurality of sliders 22 are mounted on its lower end surface;

[0049] A three-dimensional driving frame is mounted on the cutting machine table, a guide rail 23 is horizontally mounted on the three-dimensional driving frame, and the slider 22 is slidably connected to the guide rail 23;

[0050] A laser cutter 5 is vertically arranged below the machine base 21;

[0051] The calibration unit 4 is arranged in the machine base 21, and the laser cutter 5 is installed on the calibration unit 4. The calibration unit 4 is used to perform spatial positioning adjustment on the laser cutter 5 so that the laser cutter 5 reaches a specific angle orientation during the cutting work, thereby facilitating the laser cutter 5 to perform corresponding cutting actions or leap actions.

[0052] As a preferred embodiment, the calibration unit 4 includes:

[0053] A central shaft 41 is vertically rotatably connected in the base 21;

[0054] Transmission teeth are fixed above the central shaft 41. A motor 42 is installed in the machine base 21. The output end of the motor 42 is connected to the transmission teeth through a tooth chain for transmission;

[0055] A fixing frame 43, fixed below the central axis 41;

[0056] The guide plate 44 has an arc-shaped cross section. The center of the guide plate 44 is fixed below the fixing frame 43 . The center of the guide plate 44 is rotatably connected to a limiting sleeve 45 . The end of the laser cutter 5 is deeply fixed in the limiting sleeve 45 .

[0057] In this embodiment, the rotation angle of the central axis 41 is 360°, so that the end surface of the guide plate 44 can be flush with the cutting track during the leaping action, so that the laser cutter 5 can perform angle calibration along the cutting track;

[0058] A guide groove 49 is provided in the guide plate 44, and a roller 46 is provided outside the laser cutter 5. The roller 46 slides along the guide groove 49 to deflect the laser cutter 5. The deflection angle range of the laser cutter 5 is between -30° and 30°.

[0059] A connecting frame is fixed on the guide plate 44, and a bracket plate 47 is rotatably connected to the connecting frame, and a slide groove 410 is provided in the bracket plate 47; and an axle pin 46 is vertically fixed to the outside of the laser cutter 5, and the axle pin 46 is slidably connected in the slide groove 410; an electric telescopic rod 48 is rotatably connected to the connecting frame, and one end of the electric telescopic rod 48 is hinged to the bracket plate 47, that is, the electric telescopic rod 48 can drive the laser cutter 5 to slide along the guide groove under the corresponding telescopic adjustment, thereby changing the cutting angle of the laser cutter 5, so as to cut into the sheet material at an angle when cutting at an incomplete cutting point in the sheet material cutting route. Compared with vertical sheet material cutting, it increases the depth of the laser line cutting into the sheet material, thereby causing the laser cutter 5 to form an incomplete cutting of the sheet material.

[0060] In this embodiment, a laser channel 51 is provided in the middle of the laser cutter 5, and a nozzle 6 is fixed below the laser cutter 5, a built-in cone head 52 is coaxially arranged in the nozzle, and the built-in cone head 52 is combined with the inner wall of the laser cutter 5 to form an airflow ring cavity 53;

[0061] The laser cutter 5 is externally connected to an air guide mechanism 56, and the air guide mechanism 56 is sealed and connected to the air flow annular cavity 53, and is used to transport laser auxiliary gas into the air flow annular cavity 56;

[0062] Two air holes 61 are symmetrically arranged above the nozzle 6 , an air channel 62 is also arranged inside the nozzle 6 , the air holes 61 are connected with the air channel 62 , and a nozzle 63 is arranged at each air channel 62 below the nozzle 6 .

[0063] In this embodiment, a block 55 is symmetrically slidably connected in the airflow annular cavity 53, and each of the block 55 can partially block the air hole 61 above the nozzle 6. A spring is connected to the block 55, and one end of the spring abuts against the built-in cone head 52; thus, the block 55 can slide to a position away from the center of the laser cutter 5 by the elastic force of the spring without external force, so that each air hole 61 is not completely opened, but in normal laser cutting perpendicular to the sheet material, each air hole 61 can pass the required laser auxiliary gas;

[0064] The laser cutter 5 is slidably connected with a guide head 54, one end of which is connected to a block 55, and a block is provided on the guide disk of the calibration unit 4, so that the laser cutter 5 is pressed and contacted by the block on the deflected side during the angle adjustment of the calibration unit 4, thereby changing the ventilation volume of the two air holes 61. For example, in the early stage of the leap forward action, the laser cutter 5 needs to be deflected counterclockwise along the end face of the guide disk 44. At this time, the guide head 54 on the left side of the laser cutter 5 can gradually contact and press with the block on the left side of the guide disk 44. As a result, the block 55 on the left side slides toward the center of the laser cutter 5, and the corresponding air hole 61 gradually expands and fully opens, while the air hole 61 on the other side is fully opened and remains unchanged, and the laser auxiliary gas quickly enters the nozzles 63 through the air hole 61 on the left side and is ejected, so that the laser auxiliary gas accumulates on the left side, and the auxiliary gas on the right side is relatively weak, which fundamentally controls the flow distribution of the laser auxiliary gas source, thereby reducing the laser cutting intensity of the laser cutter 5 on the sheet material, thereby achieving incomplete cutting of the sheet material.

[0065] As a preferred embodiment, the nozzles 63 are provided in plurality and arranged in an isosceles triangle.

[0066] In this embodiment, the leaping action of the laser cutting mechanism 2 is that the laser cutter 5 gradually approaches the position of the predetermined incomplete cutting point. When it reaches the front distance of 5 mm of the incomplete cutting point, the central axis 41 in the calibration unit 4 makes the end face of the guide disk 44 parallel to the cutting trajectory under rotation adjustment. At this time, the calibration unit 4 deflects the laser cutter 5 counterclockwise along the guide disk 44. While the laser cutting mechanism 2 continues to move along the trajectory, the laser cutter 5 is reset clockwise along the guide disk 44. When it is in the middle of the incomplete cutting point, the laser cutter 5 is in a vertical state. During the continued cutting movement, the laser cutter 5 is deflected clockwise along the guide disk 44 and deflected and reset at a position 5 mm behind the incomplete cutting point.

[0067] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An AI intelligent laser cutting production line, characterized by: It includes: A feeding and loading frame (1), wherein a feeding roller group (11) and a discharging roller group are respectively arranged on both sides thereof, wherein the feeding roller group (11) and the discharging roller group are installed at the same horizontal height position and are used to transport the sheets to be processed one by one; An inner conveyor belt (12) is horizontally mounted inside the feeding frame (1) and is located between the feeding roller group (11) and the discharging roller group; A cutting machine platform is arranged outside the feeding frame (1) on a side close to the discharge roller group, and a laser cutting mechanism (2) is installed on the cutting machine platform, and the laser cutting mechanism (2) performs cutting processing on the sheet material along a predetermined route; Transfer rollers (13), distributed inside the cutting machine, are used to transport the plate material that has completed the cutting process to the outside; The demoulding table (3) is arranged on one side of the cutting machine table. A material cutting device (31) is installed on the demoulding table (3). The laser cutting mechanism (2) adopts multiple sets of leaping actions in the sheet cutting to form a plurality of incomplete cutting points in the cutting route of the sheet, so that the workpiece and the sheet are not demoulded. The material cutting device (31) adopts a steel knife to perform subsequent material cutting on each incomplete cutting point, so as to achieve complete separation of the workpiece and the sheet.

2. The AI ​​intelligent laser cutting production line according to claim 1 is characterized by: The laser cutting mechanism (2) comprises: A machine base (21) having a plurality of slide blocks (22) mounted on its lower end surface; A three-dimensional driving frame is installed on the cutting machine table, a guide rail (23) is horizontally installed on the three-dimensional driving frame, and the slider (22) is slidably connected to the guide rail (23); A laser cutter (5) is vertically arranged below the machine base (21); The calibration unit (4) is arranged in the machine base (21), and the laser cutter (5) is mounted on the calibration unit (4). The calibration unit (4) is used to perform spatial positioning adjustment on the laser cutter (5) so that the laser cutter (5) reaches a specific angle orientation during cutting operation.

3. The AI ​​intelligent laser cutting production line according to claim 2 is characterized by: The calibration unit (4) comprises: A central shaft (41) is vertically rotatably connected in the base (21); A transmission tooth is fixed above the central shaft (41); a motor (42) is installed in the machine base (21); an output end of the motor (42) is connected to the transmission tooth through a tooth chain for transmission; A fixed frame (43) is fixed below the central axis (41); The guide plate (44) has an arc-shaped cross section. The center of the guide plate (44) is fixed below the fixing frame (43). The center position of the guide plate (44) is rotatably connected to a limiting sleeve (45). The end of the laser cutter (5) is deeply fixed in the limiting sleeve (45).

4. The AI ​​intelligent laser cutting production line according to claim 3 is characterized by: The rotation angle of the central axis (41) is 360°; A guide groove (49) is provided in the guide plate (44), and a roller (46) is provided outside the laser cutter (5). The roller (46) slides along the guide groove (49) to deflect the laser cutter (5), and the deflection angle of the laser cutter (5) ranges from -30° to 30°; A connecting frame is fixed on the guide plate (44), and a bracket plate (47) is rotatably connected to the connecting frame, and a slide groove (410) is provided in the bracket plate (47); and an axle pin (46) is vertically fixed to the outside of the laser cutter (5), and the axle pin (46) is slidably connected in the slide groove (410); an electric telescopic rod (48) is rotatably connected to the connecting frame, and one end of the electric telescopic rod (48) is hinged to the bracket plate (47).

5. The AI ​​intelligent laser cutting production line according to claim 2 is characterized by: A laser channel (51) is provided in the middle of the laser cutter (5), and a nozzle (6) is fixed below the laser cutter (5), a built-in cone head (52) is coaxially arranged in the nozzle, and the built-in cone head (52) and the inner wall of the laser cutter (5) are combined to form an airflow ring cavity (53); The laser cutter (5) is externally connected to an air guide mechanism (56), and the air guide mechanism (56) is sealed and connected to the air flow annular cavity (53) and is used to transport laser auxiliary gas into the air flow annular cavity (56); Two air holes (61) are symmetrically arranged above the nozzle (6), an air channel (62) is also arranged inside the nozzle (6), the air holes (61) are connected to the air channel (62), and a nozzle (63) is arranged at each air channel (62) below the nozzle (6).

6. The AI ​​intelligent laser cutting production line according to claim 5 is characterized by: Blocks (55) are symmetrically and slidably connected in the airflow annular cavity (53), and each of the blocks (55) can partially block the air hole (61) above the nozzle (6). A spring is connected to the block (55), and one end of the spring abuts against the built-in cone head (52); A guide head (54) is slidably connected to the laser cutter (5), one end of the guide head (54) is connected to a stop block (55), and a stop block is provided on the guide disk of the calibration unit (4), so that when the laser cutter (5) is adjusted in angle by the calibration unit (4), the stop block presses against the guide head (54) on the deflection side, thereby changing the ventilation volume of the two air holes (61).

7. The AI ​​intelligent laser cutting production line according to claim 6 is characterized by: The nozzles (63) are provided in plurality and are arranged in an isosceles triangle.

8. The AI ​​intelligent laser cutting production line according to claim 7 is characterized by: The leaping action of the laser cutting mechanism (2) is that the laser cutter (5) gradually approaches the position of the predetermined incomplete cutting point. When the front distance of the incomplete cutting point is reached by 5 mm, the central axis (41) in the calibration unit (4) is adjusted by rotation so that the end surface of the guide plate (44) is parallel to the cutting track. At this time, the calibration unit (4) deflects the laser cutter (5) counterclockwise along the guide plate (44). While the laser cutting mechanism (2) continues to move along the track, the laser cutter (5) is reset clockwise along the guide plate (44). When it is in the middle of the incomplete cutting point, the laser cutter (5) is in a vertical state. During the continued cutting movement, the laser cutter (5) is deflected clockwise along the guide plate (44) and is deflected and reset at a position 5 mm behind the incomplete cutting point.

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