Laser wire stripping device and wire stripping method thereof
By introducing components such as pneumatic chucks, rotary drive modules and range measuring sensors into the laser wire stripping device, the problem of insufficient automation and intelligence in the existing technology is solved, and efficient and accurate wire stripping of multiple wires is achieved to meet the needs of the following conditions. The demand for high-precision and large-scale production.
Patent Information
- Application Number
- CN202411566500.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-01-10
AI Technical Summary
The existing laser wire stripping devices have low automation and intelligence, low production efficiency, and cannot meet the needs of high-precision and large-scale production.
A laser wire stripping device including machine, laser engraving machine, fixture assembly, Z-axis linear module and Y-axis linear module is designed. Through pneumatic chuck, rotary drive module, range measuring sensor and other components, the Accurate positioning and automated control of laser engraving machines and fixture components ensure stable clamping and precise stripping of wires.
It improves the automation and intelligence of the equipment, ensures the accuracy and consistency of wire stripping, realizes efficient wire stripping of multiple wires, and improves production and processing efficiency.
Smart Images

Figure CN119282409A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser wire stripping processing, and in particular to a laser wire stripping device and a wire stripping method thereof. Background Art
[0002] High-voltage wires have extremely high requirements for wire stripping quality due to their high voltage and high current characteristics. The laser wire stripping device uses a laser beam to strip the insulation layer of the high-voltage wire. It can accurately control the focal position and energy density of the laser beam to achieve precise stripping of the thickness of the insulation layer. The entire processing process does not require contact with the wire, avoiding wire damage caused by mechanical friction or extrusion in traditional wire stripping methods.
[0003] The existing laser wire stripping devices have low automation and intelligence levels and low production efficiency, and cannot meet the needs of high-precision and large-scale production. Summary of the invention
[0004] The object of the present invention is to provide a laser wire stripping device and a wire stripping method thereof, which can solve one or more of the above-mentioned prior art problems.
[0005] According to a first aspect of the present invention, a laser wire stripping device is provided, comprising: a machine platform, a laser engraving machine, a fixture assembly, a Z-axis linear module and a Y-axis linear module,
[0006] The laser engraving machine can be lifted and lowered above the machine platform through the Z-axis linear module, and is used to perform a wire stripping process on the wire clamped by the clamp assembly;
[0007] The clamp assembly can be displaced on the machine through the Y-axis linear module, and includes a first base, a chuck assembly, a first fixed frame and a second fixed frame. The first base is horizontally arranged at the driving end of the Y-axis linear module; the first fixed frame and the second fixed frame are respectively arranged on the first base along the Y-axis direction; the chuck assembly has multiple groups, including a first pneumatic chuck and a second pneumatic chuck arranged relatively along the X-axis direction, and multiple first pneumatic chucks are respectively rotatably arranged on the first fixed frame, and multiple second pneumatic chucks are respectively rotatably arranged on the second fixed frame. Its beneficial effects are: the setting of the pneumatic chuck makes the clamping of the wire more stable and efficient, and can ensure that the wire will not move or shake during the wire stripping process, which helps to maintain the accuracy and consistency of the wire stripping; because the chuck assembly is provided with multiple groups, it can realize the wire stripping process of multiple wires in one clamping, which greatly improves the production and processing efficiency of the equipment; in addition, due to the setting of the Z-axis linear module and the Y-axis linear module, it is possible to realize the precise positioning and automatic control of the laser engraving machine and the clamp assembly, which greatly improves the automation and intelligence of the equipment and improves the processing accuracy of the equipment.
[0008] In some embodiments, the clamp assembly further includes an X-axis linear module, and the second fixing frame can be displaceably arranged on the first base through the X-axis linear module, so that the position of the second pneumatic chuck can be adjusted relative to the first pneumatic chuck. The beneficial effect is that due to the arrangement of the X-axis linear module, the distance between the first pneumatic chuck and the second pneumatic chuck can be adjusted as needed to meet the stripping requirements of wires of different lengths.
[0009] In some embodiments, the clamp assembly further includes a tensioning assembly, the tensioning assembly includes a second base, a guide assembly and a tensioning cylinder, the second base is horizontally arranged at the driving end of the X-axis linear module, the guide assembly is arranged on the second base along the X direction, the second fixed frame is slidably arranged on the guide assembly, the tensioning cylinder is arranged on the second base, and the output end of the tensioning cylinder is connected to the second fixed frame. Its beneficial effect is that the tensioning assembly is used to straighten the wire fixed between the first pneumatic chuck and the second pneumatic chuck, so that the metal core and the outer insulation layer of the wire can better withstand the heat and pressure in the laser stripping process, thereby improving the accuracy of laser stripping and ensuring the quality of laser stripping.
[0010] In some embodiments, the clamp assembly also includes a rotation drive module, which is arranged in parallel on one side of the chuck assembly, including a servo motor, a spline shaft, a sleeve, a third fixed frame and a synchronous belt, the third fixed frame is arranged on the first base, and is located on the side of the second fixed frame away from the first fixed frame; one end of the spline shaft is rotatably arranged on the third fixed frame, and the other end is rotatably arranged on the first fixed frame; the sleeve is slidably sleeved on the spline shaft, and the sleeve is rotatably arranged on the second fixed frame; the output end of the servo motor is connected to the spline shaft for driving the spline shaft to rotate; the synchronous belt has multiple groups, including a first synchronous belt and a second synchronous belt, the first synchronous belt transmission connects the spline shaft and the first pneumatic chuck, and the second synchronous belt transmission connects the sleeve and the second pneumatic chuck. The beneficial effects are: the setting of the rotary drive module can drive the chuck assembly to rotate synchronously, so that the laser beam can cut the wire evenly in the circumferential direction perpendicular to the wire, thereby improving the overall accuracy of wire stripping; in addition, the structural design of the rotary drive module of this embodiment is reasonable. Through the setting of the shaft sleeve, the second pneumatic chuck and the spline shaft can maintain synchronous rotation, and the second conveyor belt and the second fixed frame can also perform synchronous linear displacement together.
[0011] In some embodiments, the clamp assembly further includes a fourth fixing frame and a plurality of wire tubes, wherein the fourth fixing frame is arranged on a side of the second fixing frame away from the first fixing frame; the wire tube is arranged vertically on the fourth fixing frame, and the axis of the wire tube is colinear with the axis of the second pneumatic chuck. The beneficial effect is that the setting of the wire tube plays a guiding and protective role, and the end of the wire passes through the wire tube and then passes through the second through hole of the second pneumatic chuck and the second chuck, which not only facilitates the clamping of the wire, but also avoids external force directly acting on the second pneumatic chuck, which affects the service life of the second pneumatic chuck.
[0012] In some embodiments, the laser engraving machine includes an optical bench and a laser engraving head, wherein the optical bench is horizontally disposed at a driving end of the Z-axis linear module, and the laser engraving head is vertically disposed at an end of the optical bench.
[0013] In some embodiments, the laser engraving machine further includes a distance sensor, which is vertically arranged at the end of the optical bench and is used to measure the height of the wire clamped by the clamp assembly. The beneficial effect is that since the distance sensor can measure the height of the wire, the Z-axis linear module can automatically adjust the height of the laser engraving machine in the Z-axis direction according to the measurement result to achieve a suitable focal length, thereby ensuring the accuracy of the laser wire stripping process.
[0014] In some embodiments, a loading station and a wire stripping station are provided above the Y-axis linear module, and the clamp assembly can be switched back and forth between the loading station and the wire stripping station under the drive of the Y-axis linear module. The beneficial effect is that the switching between the loading station and the wire stripping station is realized by the Y-axis linear module, so that the layout of the equipment is more reasonable, and while ensuring production efficiency, the loading station and the stripping station are separated, which is convenient for manual loading, improves the safety of the equipment, and has a high degree of automation of the equipment.
[0015] In some embodiments, the first pneumatic chuck includes a first chuck, a first sleeve, and a first chuck that are coaxially arranged, a first rotating shaft is axially arranged at the center of the first chuck, the first rotating shaft is vertically rotatably arranged on the first fixing frame, and a first through hole is opened at the axis of the first rotating shaft; the first sleeve is axially fixed to the first chuck; the first chuck is a through hole structure, and is axially inserted into the end of the first sleeve;
[0016] The second pneumatic chuck includes a coaxially arranged second chuck, a second sleeve and a second chuck, the second chuck is axially arranged with a second rotating shaft, the second rotating shaft is vertically rotated and arranged on the second fixed frame, and the axis of the second rotating shaft is provided with a second through hole; the second sleeve is axially fixed to the second chuck; the second chuck is a through hole structure, axially inserted at the end of the second sleeve, and the inner diameter of the second through hole is larger than the inner diameter of the second chuck. Its beneficial effects are: the structure of the first pneumatic chuck and the second pneumatic chuck in this embodiment is more stable, and the accuracy and stability of wire clamping can be ensured due to the coaxial arrangement of the chuck, sleeve and chuck; due to the rotating arrangement of the rotating shaft, the rotation movement of the pneumatic chuck can be realized. In addition, the setting of the second through hole not only serves as a guide, making it easier for operators to clamp the wire, but also helps to maintain the straightness of the wire and improve the accuracy of laser wire stripping; moreover, since the inner diameter of the second through hole is larger than the inner diameter of the second chuck, the chuck assembly can be suitable for clamping wires of different specifications. When in use, only the corresponding chuck needs to be replaced without replacing the entire chuck assembly, which has strong adaptability and flexibility.
[0017] In some embodiments, a thimble is inserted into the first through hole of the first chuck, and the thimble is used to adjust the clamping length of the wire end. The beneficial effect is that since the setting of the thimble can adjust the clamping length of the wire end, the processing length of the wire can be accurately controlled, thereby ensuring the stability and accuracy of the processing process, and improving product quality and production efficiency.
[0018] According to a second aspect of the present invention, a method for wire stripping using the above-mentioned laser wire stripping device is provided, comprising the following steps:
[0019] S1. Each linear module is initialized, and the Y-axis linear module drives the fixture assembly to move to the loading station;
[0020] S2. Manually clamping the plurality of wires in turn in the plurality of chuck assemblies of the clamp assembly and tightening them;
[0021] S3. The Y-axis linear module drives the fixture assembly to move directly below the laser engraving machine;
[0022] S4. The Z-axis linear module adjusts the position of the laser engraving machine in the Z-axis direction to achieve a suitable focal length;
[0023] S5. The Y-axis linear module drives the first wire to the bottom of the laser engraving machine, starts to emit light, and cooperates with the rotation of the first wire to perform the first wire insulation stripping process; after the first wire stripping is completed, the Y-axis linear module drives the second wire to the bottom of the laser engraving machine, starts to emit light, and cooperates with the rotation of the second wire to perform the second wire insulation stripping process; repeat the above actions to complete the insulation stripping process of multiple wires in sequence;
[0024] S6. After the laser engraving is completed, the laser stops, and the Y-axis linear module drives the fixture assembly back to the loading station;
[0025] S7. Manual loading, repeat the above steps.
[0026] The beneficial effects of the present invention are: the setting of the pneumatic chuck of the laser wire stripping device of the present application makes the clamping of the wire more stable and efficient, and can ensure that the wire will not move or shake during the wire stripping process, which helps to maintain the accuracy and consistency of wire stripping; the chuck assembly is provided with multiple groups, which can realize the insulation stripping process of multiple wires in one clamping, greatly improving the production and processing efficiency of the equipment; in addition, due to the setting of the Z-axis linear module and the Y-axis linear module, precise positioning and automatic control of the laser engraving machine and the fixture assembly can be achieved, which greatly improves the automation and intelligence level of the equipment and improves the processing accuracy of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 , 2 It is a structural schematic diagram of a laser wire stripping device according to an embodiment of the present invention;
[0028] Figure 3 yes Figure 2 A partial structural schematic diagram of the laser wire stripping device shown;
[0029] Figure 4 yes Figure 3 A schematic diagram of the structure of a fixture assembly of a laser wire stripping device;
[0030] Figure 5 yes Figure 4 A partial structural schematic diagram of the clamp assembly shown;
[0031] Figure 6 for Figure 4 An exploded view of the chuck assembly shown;
[0032] Numbers in the figure: 1, machine; 2, laser engraving machine; 21, optical stand; 22, laser engraving head; 23, distance sensor; 3, fixture assembly; 31, first base; 32, chuck assembly; 321, first pneumatic chuck; 3211, first chuck; 3212, first sleeve; 3213, first chuck; 3214, first rotating shaft; 3215, ejector; 322, second pneumatic chuck; 3221, second chuck; 3222, second sleeve; 3223, second chuck; 3224, second rotating shaft; 33, first fixed frame; 3 4. Second fixed frame; 35. X-axis linear module; 36. Tensioning assembly; 361. Second base; 362. Guide assembly; 363. Tensioning cylinder; 37. Rotary drive module; 371. Servo motor; 372. Spline shaft; 373. Bushing; 374. Third fixed frame; 375. Synchronous belt; 38. Fourth fixed frame; 39. Wire guide tube; 4. Z-axis linear module; 5. Y-axis linear module; 6. Water cooler; 7. Wind knife assembly; 8. Smoke purifier; 9. Suction assembly; 10. Protective cover; 11. Feeding bracket. DETAILED DESCRIPTION
[0033] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0034] Combination Figure 2 , 3 As shown, this embodiment provides a laser wire stripping device, including: a machine table 1, a laser engraving machine 2, a fixture assembly 3, a Z-axis linear module 4 and a Y-axis linear module 5, wherein the Z-axis linear module 4 is vertically arranged on the table of the machine table 1, the Y-axis linear module 5 is horizontally arranged on the table of the machine table 1 along the Y-axis direction, the laser engraving machine 2 is horizontally arranged at the driving end of the Z-axis linear module 4, and can be vertically lifted and lowered under the drive of the Z-axis linear module 4, and the fixture assembly 3 is horizontally arranged at the driving end of the Y-axis linear module 5, and can be shifted along the Y-axis direction under the drive of the Y-axis linear module 5. In particular, there is a loading station and a wire stripping station above the Y-axis linear module 5, and the laser engraving head 22 of the laser engraving machine 2 is located directly above the wire stripping station; the fixture assembly 3 can be reciprocatedly switched between the loading station and the wire stripping station under the drive of the Y-axis linear module 5. Therefore, when the clamp assembly 3 is located at the loading station, the wire is manually clamped on the clamp assembly 3; after clamping is completed, the Y-axis linear module 5 moves the clamp assembly 3 to the wire stripping station, and then the laser engraving machine 2 laser strips the insulation layer on the outside of the wire. The operation is simple, efficient and fast.
[0035] Specifically, the laser engraving machine 2 includes an optical base 21, a laser engraving head 22, and a distance sensor 23. The optical base 21 is horizontally arranged at the driving end of the Z-axis linear module 4, and the laser engraving head 22 and the distance sensor 23 are respectively fixedly arranged at the ends of the optical base 21. It should be noted here that the laser wire stripping device of this embodiment also includes an industrial computer and a display connected to the industrial computer for communication. The industrial computer is installed with control software, and the control software can set, edit, and program various process parameters, such as wire stripping length, wire stripping thickness, and clamping length of the wire. The control end of the industrial computer is respectively connected to the laser engraving machine 2, the distance sensor 23, the Z-axis linear module 4, the Y-axis linear module 5, and the X-axis linear module 35, the servo motor 371, and the tension cylinder 363 to be described below. The control software can control the displacement of each linear module and the laser energy emitted by the laser engraving machine 2 according to the set process parameters and the height measured by the distance sensor 23, and control the servo motor 371 and the tensioning cylinder 363 to complete the automatic laser wire stripping of the device. First, the control software will control the displacement of each linear module to a suitable position according to the set process parameters. Specifically, the Y-axis linear module 5 drives the clamp assembly 3 to move to the loading station to facilitate manual threading and loading; after the wire is clamped, the Y-axis linear module 5 drives the clamp assembly 3 to shift to the bottom of the distance sensor 23, and the height of the wire clamped by the clamp assembly 3 is measured by the distance sensor 23. Furthermore, the control software will control the position of the Z-axis linear module 4 in the Z-axis direction according to the height measured by the distance sensor 23 to achieve a suitable focal length and ensure the accuracy of the laser wire stripping process. Finally, the control software controls the laser energy emitted by the laser engraving machine 2 according to the set wire stripping thickness, so that the laser wire stripping device of this embodiment can achieve multi-step wire stripping and ensure that the roundness of the wire after stripping is ≤0.3mm.
[0036] Furthermore, since the laser wire stripping device generates a large amount of heat during operation, if the heat is not dissipated and cooled in time, the stability and service life of the laser engraving machine 2 will be affected, and even a malfunction may be caused. The laser wire stripping device of this embodiment is also provided with a water cooler 6 and an air knife assembly 7 connected to the water cooler 6. The air knife assembly 7 is arranged on the fixture assembly 3, which is used to take away the heat generated by the laser engraving head 22 during the laser wire stripping process in time, ensuring that the laser engraving machine 2 can maintain stable performance under long-term and high-efficiency working conditions and extend its service life. In addition, since the laser wire stripping device generates a large amount of smoke and dust during operation, these smoke and dust will not only pollute the production environment, but also cause harm to the health of the operator. The laser wire stripping device of this embodiment is also provided with a smoke purifier 8 and an air suction assembly 9 connected to the smoke purifier 8. The air suction assembly 9 is arranged at the end of the optical bench 31, which can filter and purify the smoke and dust generated by the laser engraving head 22 during the laser wire stripping process.
[0037] Furthermore, combined with Figure 4 , 5 As shown, the clamp assembly 3 includes a first base 31, a chuck assembly 32, a first fixed frame 33 and a second fixed frame 34, the first base 31 is horizontally arranged at the driving end of the Y-axis linear module 5; the first fixed frame 33 and the second fixed frame 34 are respectively arranged on the first base 31 along the Y-axis direction; the chuck assembly 32 has multiple groups, including a first pneumatic chuck 321 and a second pneumatic chuck 322 arranged relatively, wherein the first pneumatic chuck 321 is rotatably arranged on the first fixed frame 33, and the second pneumatic chuck 322 is respectively rotatably arranged on the second fixed frame 34. It should be noted here that the centers of the first pneumatic chuck 321 and the second pneumatic chuck 322 both have a central through hole, so that the wire can pass through the central through hole of the second pneumatic chuck 322, and then the end of the wire is fixed at the first chuck 3211 of the first pneumatic chuck 321. Optionally, the chuck assembly 32 of this embodiment is provided with two groups, which can simultaneously feed and strip two wires, greatly improving the production and processing efficiency of the equipment.
[0038] Specific, combined Figure 6 As shown, the first pneumatic chuck 321 includes a first chuck 3211, a first sleeve 3212 and a first chuck 3213 which are coaxially arranged. A first rotating shaft 3214 is convexly arranged in the central axial direction of the first chuck 3213. The first rotating shaft 3214 is rotatably arranged on the first fixing frame 33. The first sleeve 3212 is fixedly arranged on the first chuck 3213. The first chuck 3211 is axially inserted in the first sleeve 3212. In particular, an ejector pin 3215 is inserted in the central through hole of the first pneumatic chuck 321, so that the clamping length of the wire end can be adjusted as needed.
[0039] The second pneumatic chuck 322 includes a coaxially arranged second chuck 3221, a second sleeve 3222, and a second chuck 3223. The second chuck 3223 is axially protruded with a second shaft 3224, which is rotatably arranged on the second fixed frame 34. The second sleeve 3222 is fixedly arranged on the second chuck 3223, and the first chuck 3221 is axially inserted into the second sleeve 3222. In particular, a wire barrel 39 is coaxially arranged at the wire input end of the second pneumatic chuck 322, and the wire barrel 39 is fixedly arranged on the second fixed frame 34 through a fourth fixed frame 38, so that the wire barrel 39 can keep synchronous movement with the second pneumatic chuck 322. The setting of the wire tube 39 plays a guiding and protective role. After the end of the wire passes through the wire tube 39, it passes through the central through hole of the second pneumatic chuck 322, which not only facilitates the clamping of the wire, but also prevents external force from directly acting on the second pneumatic chuck 322 and affecting the service life of the second pneumatic chuck 322.
[0040] Furthermore, the fixture assembly 3 further includes an X-axis linear module 35, and the second fixing frame 34 is displaceably arranged on the first base 31 through the X-axis linear module 35, so that the position of the second pneumatic chuck 322 can be adjusted relative to the first pneumatic chuck 321. The arrangement of the X-axis linear module 35 in this embodiment enables the width between the first pneumatic chuck 321 and the second pneumatic chuck 322 to be adjusted as needed to meet the needs of different wire stripping lengths, which is convenient for the staff to quickly change the model and improve production efficiency.
[0041] Further, the clamp assembly 3 also includes a tensioning assembly 36, which includes a second base 361, a guide assembly 362 and a tensioning cylinder 363. The second base 361 is horizontally arranged at the driving end of the X-axis linear module 35, the guide assembly 362 is arranged on the second base 361 along the X direction, the second fixed frame 34 is slidably arranged on the guide assembly 362, the tensioning cylinder 363 is arranged on the second base 361, and the output end of the tensioning cylinder 363 is connected to the second fixed frame 34. The setting of the tensioning assembly 36 of this embodiment can straighten the wire fixed between the first pneumatic chuck 321 and the second pneumatic chuck 322, so that the internal structure and the external insulation layer of the wire can better withstand the heat and pressure in the laser wire stripping process, thereby improving the accuracy of the laser wire stripping and ensuring the quality of the laser wire stripping.
[0042] Furthermore, the clamp assembly 3 also includes a rotation drive module 37, which is arranged in parallel on one side of the chuck assembly 32, including a servo motor 371, a spline shaft 372, a sleeve 373, a third fixed frame 374 and a synchronous belt 375, wherein the third fixed frame 374 is arranged on the first base 31 and is located on the side of the second fixed frame 34 away from the first fixed frame 33; one end of the spline shaft 372 is rotatably arranged on the third fixed frame 374, and the other end is rotatably arranged on the first fixed frame 33; the sleeve 373 is slidably sleeved on the spline shaft 372, and the sleeve 373 is rotatably arranged on the second fixed frame 34; the output end of the servo motor 371 is connected to the spline shaft 372 for driving the spline shaft 372 to rotate; the synchronous belt 375 has multiple groups for connecting the spline shaft 372 and the chuck assembly 32, so that the first pneumatic chuck 321 and the second pneumatic chuck 322 of the chuck assembly 32 rotate synchronously. The setting of the rotating drive module 37 in this embodiment can drive the first pneumatic chuck 321 and the second pneumatic chuck 322 of the multiple groups of chuck assemblies 32 to rotate synchronously, so that the laser beam can cut the wire evenly along the circumference, realize continuous wire stripping processing of the wire, and improve the overall stripping accuracy.
[0043] Further, combined with Figure 1As shown, the machine 1 is also provided with a protective cover 10 for protection, and the protective cover 10 is provided with components such as a cylinder door, a display bracket, an observation window, an alarm light and a button. Among them, the cylinder door can be raised and lowered and is arranged near the loading station, which is convenient for manual clamping of the wire. In particular, a feeding port is opened on the side of the protective cover 10, near the loading station, and a feeding bracket 11 is arranged below the feeding port, and the feeding bracket 11 is used to support the wire.
[0044] Working process:
[0045] 1. Manually level the feeding bracket 11 and support the feeding bracket 11 with a gas strut;
[0046] 2. Press the power button and the industrial computer button to connect the smoke purifier 8 to the power supply and gas source, and turn on the computer monitor;
[0047] 3. Open the intelligent control software, input parameters or adjust the product formula that needs to be processed, and each linear module will reach the initial position set by the formula. For example: the Y-axis linear module 5 carries the fixture assembly 3 to the loading station to facilitate manual threading and loading; the X-axis linear module 35 carries the second pneumatic chuck 322 to the corresponding position to meet the clamping length requirements of the wire;
[0048] 4. Manually pass the first wire through the second clamp 3221 of the second pneumatic clamp 322, and then insert the end of the first wire into the first clamp 3211 of the first pneumatic clamp 321. Press button 1, and the first clamp 3211 clamps the end of the first wire. Press button 2, and the second clamp 3221 clamps the first wire. Similarly, the clamping of the second wire is completed.
[0049] 5. Press the start button, the cylinder door descends, and after it is completely closed, the tension cylinder 363 tightens the wire;
[0050] 6. The Y-axis linear module 5 drives the fixture assembly 3 to the bottom of the distance measuring sensor 23 to measure the height of the wire. The Z-axis linear module 4 adjusts the position of the laser engraving head 22 in the Z-axis direction according to the measured height to achieve a suitable focal length;
[0051] 7. The Y-axis linear module 5 drives the first wire to the bottom of the laser engraving head 22, starts to emit light, and cooperates with the servo motor 371 to drive the first wire to rotate, and the first wire stripping process is performed; after the first wire stripping is completed, the Y-axis linear module 5 drives the second wire to the bottom of the laser engraving head 22, starts to emit light, and cooperates with the servo motor 371 to drive the second wire to rotate, and the second wire stripping process is performed;
[0052] 8. After the laser engraving is finished, the laser stops, the Y-axis linear module 5 drives the fixture assembly 3 back to the loading station, and at the same time the cylinder door rises, and the tension cylinder 363 is released;
[0053] 9. Manual loading, repeat the above steps.
[0054] In summary, the laser wire stripping device of the present invention has a high degree of automation and intelligence. The double-station setting can complete the wire stripping process of two wires at one time, greatly improving the production efficiency of the equipment; the setting of the X-axis linear module 35 enables the distance between the chuck assemblies 32 to be adjusted as needed to adapt to the wire stripping requirements of wires of different lengths.
[0055] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. Laser wire stripping device, characterized in that, include: Machine (1), laser engraving machine (2), fixture assembly (3), Z-axis linear module (4) and Y-axis linear module (5), The laser engraving machine (2) can be raised and lowered above the machine platform (1) via the Z-axis linear module (4) and is used to perform a wire stripping process on the wire material clamped by the clamp assembly (3); The clamp assembly (3) can be displaced on the machine platform (1) through the Y-axis linear module (5), and comprises a first base (31), a chuck assembly (32), a first fixed frame (33) and a second fixed frame (34), wherein the first base (31) is horizontally arranged at the driving end of the Y-axis linear module (5); the first fixed frame (33) and the second fixed frame (34) are respectively arranged on the first base (31) relatively along the Y-axis direction; the chuck assembly (32) has multiple groups, including a first pneumatic chuck (321) and a second pneumatic chuck (322) relatively arranged along the X-axis direction, and the multiple first pneumatic chucks (321) are respectively rotatably arranged on the first fixed frame (33), and the multiple second pneumatic chucks (322) are respectively rotatably arranged on the second fixed frame (34).
2. The laser wire stripping device according to claim 1, characterized in that: The clamp assembly (3) further comprises an X-axis linear module (35), and the second fixed frame (34) is displaceably arranged on the first base (31) via the X-axis linear module (35), so that the position of the second pneumatic chuck (322) can be adjusted relative to the first pneumatic chuck (321).
3. The laser wire stripping device according to claim 2, characterized in that: The clamp assembly (3) also includes a tensioning assembly (36), and the tensioning assembly (36) includes a second base (361), a guide assembly (362) and a tensioning cylinder (363), wherein the second base (361) is horizontally arranged at the driving end of the X-axis linear module (35); the guide assembly (362) is arranged on the second base (361) along the X-axis direction; the second fixed frame (34) is slidably arranged on the guide assembly (362); the tensioning cylinder (363) is arranged on the second base (361), and the output end of the tensioning cylinder (363) is connected to the second fixed frame (34) for tensioning the second fixed frame (34) along the X-axis direction.
4. The laser wire stripping device according to claim 1, characterized in that: The clamp assembly (3) further comprises a rotation drive module (37), which is arranged in parallel on one side of the clamp assembly (32), and comprises a servo motor (371), a spline shaft (372), a shaft sleeve (373), a third fixed frame (374) and a synchronous belt (375), wherein the third fixed frame (374) is arranged on the first base (31) and is located on a side of the second fixed frame (34) away from the first fixed frame (33); one end of the spline shaft (372) is rotatably arranged on the third fixed frame (374), and the other end is rotatably arranged on the first fixed frame (33). The fixed frame (33) comprises a sleeve (373) which is slidably mounted on the spline shaft (372), and the sleeve (373) is rotatably mounted on the second fixed frame (34); the output end of the servo motor (371) is connected to the spline shaft (372) for driving the spline shaft (372) to rotate; the synchronous belt (375) comprises a plurality of groups, including a first synchronous belt and a second synchronous belt, the first synchronous belt drivingly connecting the spline shaft (372) and the first pneumatic chuck (321), and the second synchronous belt drivingly connecting the sleeve (373) and the second pneumatic chuck (322).
5. The laser wire stripping device according to claim 1, characterized in that: The clamp assembly (3) further comprises a fourth fixing frame (38) and a plurality of wire tubes (39); the fourth fixing frame (38) is arranged on a side of the second fixing frame (34) away from the first fixing frame (33); the wire tubes (39) are arranged perpendicularly to the fourth fixing frame (38), and the axis of the wire tubes (39) is colinear with the axis of the second pneumatic chuck (322).
6. The laser wire stripping device according to claim 1, characterized in that: The laser engraving machine (2) comprises an optical bench (21) and a laser engraving head (22); the optical bench (21) is horizontally arranged at the driving end of the Z-axis linear module (4); and the laser engraving head (22) is vertically arranged at the end of the optical bench (21).
7. The laser wire stripping device according to claim 6, characterized in that: The laser engraving machine (2) further comprises a distance measuring sensor (23), which is vertically arranged at the end of the optical bench (21) and is used to measure the height of the wire clamped by the clamp assembly (3).
8. The laser wire stripping device according to claim 1, characterized in that: A loading station and a wire stripping station are provided above the Y-axis linear module (5), and the clamp assembly (3) switches back and forth between the loading station and the wire stripping station under the drive of the Y-axis linear module (5).
9. The laser wire stripping device according to claim 4, characterized in that: The first pneumatic chuck (321) comprises a first chuck (3211), a first sleeve (3212) and a first chuck (3213) which are coaxially arranged, a first rotating shaft (3214) being axially arranged at the center of the first chuck (3213), the first rotating shaft (3214) being vertically rotatably arranged on the first fixing frame (33), a first through hole being opened at the axis of the first rotating shaft (3214); the first sleeve (3212) being axially fixed to the first chuck (3213); the first chuck (3211) being a through hole structure, being axially inserted at the end of the first sleeve (3212), and the axis of the first chuck (3211) being colinear with the axis of the first through hole; The second pneumatic chuck (322) comprises a coaxially arranged second chuck (3221), a second sleeve (3222) and a second chuck (3223); the second chuck (3223) is axially arranged with a second rotating shaft (3224); the second rotating shaft (3224) is vertically rotatably arranged on the second fixed frame (34), and a second through hole is opened at the axis of the second rotating shaft (3224); the second sleeve (3222) is axially fixed to the second chuck (3223); the second chuck (3221) is a through hole structure, axially inserted at the end of the second sleeve (3222), and the axis of the second chuck (3221) is colinear with the axis of the second through hole.
10. The laser wire stripping device according to claim 9, characterized in that: A thimble (3215) is inserted into the first through hole of the first chuck (3213), and the thimble (3215) is used to adjust the clamping length of the wire end.
11. A method for wire stripping using the laser wire stripping device according to any one of claims 1 to 10, characterized in that: The following steps are involved: S1. Each linear module is initialized, and the Y-axis linear module (5) drives the fixture assembly (3) to move to the loading station; S2. Manually clamping the plurality of wires in turn in the plurality of clamping head assemblies (32) of the clamp assembly (3) and tightening them; S3. The Y-axis linear module (5) drives the fixture assembly (3) to move to the bottom of the laser engraving machine (2); S4. The Z-axis linear module (4) adjusts the position of the laser engraving machine (2) in the Z-axis direction to achieve a suitable focal length; S5. The Y-axis linear module (5) drives the first wire to the bottom of the laser engraving machine (2), starts to emit light, and cooperates with the rotation of the first wire to perform the first wire insulation stripping process; after the first wire stripping is completed, the Y-axis linear module (5) drives the second wire to the bottom of the laser engraving machine (2), starts to emit light, and cooperates with the rotation of the second wire to perform the second wire insulation stripping process; repeat the above actions to complete the insulation stripping process of multiple wires in sequence; S6. After the laser engraving is completed, the laser stops, and the Y-axis linear module (5) drives the fixture assembly (3) back to the loading station; S7. Manual loading, repeat the above steps.