Galvanized round pipe welding equipment
By designing highly adaptable clamps and grinding components, the positioning problem during welding of galvanized round pipes at inclined angles is solved, stable welding and efficient grinding are achieved, and welding quality and safety are ensured.
Patent Information
- Application Number
- CN202411596905.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2044-11-11
AI Technical Summary
When welding at an inclined angle, the conventional positioning and clamping structure of existing galvanized round pipe welding equipment cannot adapt, resulting in unstable manual support and easy deviation of the welding position, affecting the welding quality and safety.
A galvanized round pipe welding equipment is designed, which includes a first clamping part, a second clamping part, a deflection assembly, a grinding assembly, a rotation assembly, an expansion and contraction assembly and an adjustment assembly. The angle of the clamping part is adjusted by the deflection assembly, the rotation assembly and the grinding assembly are used to perform grinding before and after welding, and the adjustment assembly is used to align the welding ports to ensure welding accuracy.
It achieves stable welding of galvanized round pipes with inclined angles, improves welding quality and safety, reduces the risk of manual operation, and improves grinding efficiency and welding accuracy.
Smart Images

Figure CN119282699B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to galvanized round pipe welding equipment. Background Art
[0002] Galvanized round pipe is a pipe with a circular cross-section and a layer of zinc on its surface. This pipe is mainly made of low-carbon steel or alloy steel. Its circular structure enables it to evenly disperse force when under pressure. It is widely used in many fields such as construction and machinery manufacturing. When using galvanized round pipes, it is often necessary to weld two galvanized round pipes together.
[0003] At present, when the ends of galvanized steel pipes are positioned and fixed for welding, the equipment or fixtures are usually designed according to the vertical docking method of the steel pipe ends. However, when facing the working condition of welding two steel pipes at a certain tilt angle, the conventional positioning and clamping structure cannot adapt well to this non-vertical docking situation. At this time, manual support and pressing are generally used for operation, but this method has many disadvantages. On the one hand, workers are very likely to be burned by welding sparks during the welding process and face threats to their personal safety; on the other hand, since manual support is difficult to always maintain absolute stability, it is very easy to cause the steel pipe to shift in position during the welding process, resulting in the steel pipe being welded crookedly, which will undoubtedly have an adverse effect on the welding quality, and may further affect the overall performance and reliability of subsequent related projects or products. Therefore, how to improve this welding and fixing method to solve the problems faced when welding steel pipes at tilted angles has become one of the key issues that need to be solved urgently. To this end, we propose a galvanized round pipe welding equipment. Summary of the Invention
[0004] To solve the above technical problems, the present invention provides a galvanized round pipe welding device, including a workbench and a welding gun, and further comprising:
[0005] a first clamping member and a second clamping member, wherein the second clamping member is movable along a preset path so as to clamp two galvanized steel pipes welded at a certain angle using the first clamping member and the second clamping member;
[0006] a deflection assembly, configured to drive the second clamping member to move along a preset path;
[0007] A grinding assembly, which is used to grind the welded ends of galvanized steel pipes and can also grind the weld seams between two galvanized steel pipes;
[0008] The rotating assembly is provided on the deflection assembly and is used for passing the galvanized steel pipe. The rotating assembly is located in front of the second clamping member facing one end of the first clamping member. The grinding assembly is installed on the rotating assembly, and the rotating assembly consists of two parts.
[0009] An expansion and contraction assembly, the expansion and contraction assembly being used to separate or combine the two parts constituting the rotating assembly;
[0010] The adjustment component is provided on the second clamping member, and the adjustment component is used to automatically rotate and adjust the galvanized steel pipe before tightening the galvanized steel pipe passing through the second clamping member so that the welding end of the galvanized steel pipe is aligned with the welding end of the galvanized steel pipe clamped on the first clamping member.
[0011] In some embodiments, the second clamping member includes a first curved plate and a second curved plate arranged opposite to each other, a first telescopic rod is installed through the first curved plate and the second curved plate, a clamping seat is installed at the inner end of the first telescopic rod, and the bottom ends of the first curved plate and the second curved plate are both connected to a connecting support plate.
[0012] In some embodiments, the deflection assembly includes a fifth motor installed inside the workbench, and a driving gear is installed at the output end of the fifth motor. The driving gear is meshed with a passive gear, and the upper end face of the passive gear is connected to a connecting shaft extending to the upper end face of the workbench, and a pendulum bar is installed at the top end of the connecting shaft.
[0013] In some embodiments, an arc-shaped guide groove is provided on the upper end surface of the workbench, an arc-shaped guide block is slidably connected in the arc-shaped guide groove, a mounting seat is fixed to the top of the arc-shaped guide block, the end of the pendulum bar away from the connecting axis is connected to the side wall of the mounting seat, and the mounting seat is provided with a moving component for moving the first arc-shaped plate and the second arc-shaped plate closer to or farther away.
[0014] In some embodiments, the moving component includes a third motor installed on one side of the mounting base and a mounting slot opened on the upper end surface of the mounting base. The output end of the third motor is connected to a bidirectional threaded screw in the mounting slot. Two screw nut seats are symmetrically installed on the outside of the bidirectional threaded screw, and a connecting support plate is connected to the top of one of the screw nut seats.
[0015] In some embodiments, the rotating assembly includes two outer semicircular plates and two inner semicircular plates, the two inner semicircular plates are rotatably arranged in the two outer semicircular plates, and the side walls of the two inner semicircular plates are fixed with semicircular gear rings, the outer wall of the outer semicircular plate is installed with a second motor, and the output end of the second motor is installed with a gear, and the gear is meshed and connected to the gear ring.
[0016] In some embodiments, an arc-shaped strip is fixed to the inner wall of the outer semicircular plate, and an arc-shaped groove is opened on the outer wall of the inner semicircular plate to match the arc-shaped strip.
[0017] In some embodiments, there are two grinding assemblies, one grinding assembly is set on the inner wall of each inner semicircular plate, and the grinding assembly includes a fixing bar fixed to the inner wall of the inner semicircular plate, the outer wall of the fixing bar is installed with a third telescopic rod, the output end of the third telescopic rod is installed with an L-shaped plate, the L-shaped plate is penetrated and installed with a second telescopic rod in a direction perpendicular to the third telescopic rod, the output end of the second telescopic rod is installed with a concave plate, a fourth motor is installed inside the concave plate, and a grinding wheel is installed at the output end of the fourth motor through a shaft, a guide groove is opened on the inner side wall of the fixing bar, and a guide bar is connected to the concave plate.
[0018] In some embodiments, the expansion and contraction assembly includes a bracket fixed to the upper end surface of the swing bar and a first hinge seat installed on both sides of the swing bar. The outer walls of the two outer semicircular plates are installed with a second hinge seat. A fourth telescopic rod is hinged between the second hinge seat and the first hinge seat on the same side. The top of the bracket is symmetrically hinged to two hinge rods through a connecting plate, and one of the hinge rods is connected to the lower end of the corresponding outer semicircular plate.
[0019] In some embodiments, the adjustment assembly includes multiple industrial cameras installed on the side close to the first clamping member and the outer semicircular plate, and the adjustment assembly also includes a groove opened at the end of the clamping seat, an outwardly protruding guide wheel is installed in the groove, and a sixth motor is installed on the outer wall of the clamping seat, and the output end of the sixth motor is connected to the guide wheel through a connecting rod.
[0020] The present invention has at least the following beneficial effects:
[0021] 1. The deflection assembly is used to enable the second clamping piece to deflect along a preset path, so that the angle between the second clamping piece and the first clamping piece can be adjusted according to the angle of the two galvanized steel pipes to be welded. This can better adapt to the welding requirements of steel pipes at different angles, without the need for manual support and pressing, ensuring that the two steel pipes can be accurately butted during the welding process to achieve a good welding effect.
[0022] 2. By utilizing the cooperation of the rotating assembly and the second telescopic rod, the position of the grinding wheel can be flexibly adjusted. The grinding end can be polished before welding, and the welding point of two galvanized steel pipes can be polished by adjustment after welding. During the polishing process before and after welding, there is no need to move and reposition the workpiece or the polishing equipment on a large scale. The grinding wheel can be put into the appropriate position through simple operation, thereby improving the overall efficiency of polishing and the convenience of operation.
[0023] 3. The rotating assembly and the second clamping member are both composed of two parts. The constraints on the steel pipe are released by separating the two parts. This structure provides convenience in the process of cutting the steel pipe after welding.
[0024] 4. By shooting the welding end of the galvanized steel pipe passing through the second clamp and the welding end of the galvanized steel pipe passing through the first clamp with an industrial camera, high-precision image information can be obtained. By using image recognition technology to analyze features such as the edge and axis of the pipe, precise positioning of the welding ends of the two galvanized steel pipes can be achieved. The guide wheel is driven by the sixth motor to rotate, and automatic rotation adjustment of the galvanized steel pipe passing through the second clamp is achieved. This adjustment method can quickly respond to position changes of the welding end, so that the welding ends of the two galvanized steel pipes can be adaptively adjusted to ensure the alignment accuracy of the welding ends. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 For the present invention Figure 1 Schematic diagram of the structure from another perspective;
[0027] Figure 3 This is a schematic structural diagram of the present invention after the second clamping member is deflected along the arc-shaped guide groove;
[0028] Figure 4 It is a schematic structural diagram of the second clamping member, the rotating assembly, the grinding assembly, the deflecting assembly and the expanding and contracting assembly of the present invention in an assembled state;
[0029] Figure 5 For the present invention Figure 4 Schematic diagram of the structure from another perspective;
[0030] Figure 6 This is a schematic diagram of the structure of the rotating assembly, the grinding assembly and the expansion and contraction assembly of the present invention in a combined state;
[0031] Figure 7 For the present invention Figure 6 A schematic diagram of the structure from another perspective;
[0032] Figure 8 This is a schematic structural diagram of the rotating assembly of the present invention in a disassembled state;
[0033] Figure 9 It is a structural schematic diagram of the polishing assembly of the present invention;
[0034] Figure 10 This is a schematic structural diagram of the second clamping member and the moving assembly of the present invention in a combined state;
[0035] Figure 11 It is a structural diagram of the adjustment component of the present invention.
[0036] In the figure: 1- workbench; 2- welding gun; 3- first clamping member;
[0037] 4- second clamping member; 41- first arc-shaped plate; 42- second arc-shaped plate; 43- first telescopic rod; 44- clamping seat; 45- connecting support plate;
[0038] 5-rotating assembly; 51-outer semicircular plate; 52-inner semicircular plate; 53-gear ring; 54-second motor; 55-gear; 56-arc groove; 57-arc bar;
[0039] 6-moving assembly; 61-third motor; 62-mounting slot; 63-bidirectional threaded screw; 64-screw nut seat;
[0040] 7-grinding assembly; 71-fixing bar; 72-L-shaped plate; 73-second telescopic rod; 74-concave plate; 75-fourth motor; 76-third telescopic rod; 77-grinding wheel; 78-guide groove; 79-guide bar;
[0041] 8-deflection assembly; 81-fifth motor; 82-driving gear; 83-passive gear; 84-connecting shaft; 85-swing bar;
[0042] 9-expansion and contraction assembly; 91-first hinge seat; 92-fourth telescopic rod; 93-second hinge seat; 94-support seat; 95-hinge rod;
[0043] 10-arc guide groove; 11-arc guide block; 12-mounting seat;
[0044] 13-Adjustment assembly; 131-Groove; 132-Guide wheel; 133-Sixth motor; 134-Industrial camera. DETAILED DESCRIPTION
[0045] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0046] Example 1: Please refer to Figures 1-10As shown, the present invention provides a technical solution: a galvanized round pipe welding device, comprising a workbench 1, a welding gun 2 and a PLC controller (not shown), the welding gun 2 can be installed using a robotic arm or a multi-directional drive structure, the multi-directional drive structure adopts an existing commonly used structure, and can move and rotate along the X, Y, and Z directions. Its specific structure is not repeated here, the welding gun 2 can also be a handheld welding gun, after the galvanized round pipe is fixed, the handheld welding gun 2 is used for welding, which is a prior art and also includes a first clamping member 3, a second clamping member 4, a rotating assembly 5, a grinding assembly 7, a deflection assembly 8 and an expansion and contraction assembly 9, the first clamping member 3 is a linear clamping member, and the first clamping member 3 can be moved close to or away from the second clamping member 4 by setting a telescopic structure, and the second clamping member 4 can be moved along a preset path to use the first clamping member 3 and the second clamping member 4 to clamp two galvanized steel pipes welded at a certain angle, which In the figure, an arc-shaped guide groove 10 is provided on the upper end surface of the workbench 1, and an arc-shaped guide block 11 is slidably connected in the arc-shaped guide groove 10. A mounting seat 12 is fixed to the top of the arc-shaped guide block 11. The second clamping member 4 can move along the arc-shaped guide groove 10 to adjust according to the angle of the two galvanized steel pipes to be welded. The deflection assembly 8 is used to drive the second clamping member 4 to move along a preset path; the grinding assembly 7 is used to grind the welding end of the galvanized steel pipe, and can grind again at the weld seam after the two galvanized steel pipes are welded; the rotating assembly 5 is provided on the deflection assembly 8, and the rotating assembly 5 is used for the passage of the galvanized steel pipe. Secondly, the rotating assembly 5 is located at the front side of the second clamping member 4 facing one end of the first clamping member 3, the grinding assembly 7 is installed on the rotating assembly 5, and the rotating assembly 5 consists of two parts, which can be separated or combined; the expansion and contraction assembly 9 is used to realize the separation or combination of the two parts that make up the rotating assembly 5.
[0047] In the specific implementation, see Figure 10 As shown, the second clamping member 4 includes a first curved plate 41 and a second curved plate 42 arranged opposite to each other, and a first telescopic rod 43 is installed through the first curved plate 41 and the second curved plate 42. The first telescopic rod 43 is preferably an electric telescopic rod, and a clamp seat 44 is installed at the inner end of the first telescopic rod 43, and the bottom ends of the first curved plate 41 and the second curved plate 42 are both connected with a connecting support plate 45. Start the first telescopic rod 43 and use the first telescopic rod 43 to drive the clamp seat 44 to move, so that the clamp seat 44 can be used to clamp and position the galvanized steel pipe to be welded. Among them, two first telescopic rods 43 and clamp seats 44 are preferably provided on the first curved plate 41 and the second curved plate 42.
[0048] See Figure 1 、 Figure 4 as well as Figure 5As shown, the deflection assembly 8 includes a fifth motor 81 installed inside the workbench 1. The fifth motor 81 can be supported and installed by a support plate. The output end of the fifth motor 81 is installed with a driving gear 82. The driving gear 82 is meshed and connected with a passive gear 83. The upper end face of the passive gear 83 is connected with a connecting shaft 84 extending to the upper end face of the workbench 1. The connecting shaft 84 passes through the table surface of the workbench 1 and is connected by a bearing. A pendulum bar 85 is installed at the top of the connecting shaft 84. The end of the pendulum bar 85 away from the connecting shaft 84 is connected to the side wall of the mounting seat 12. Start the fifth motor 81 and use the output end of the fifth motor 81 to drive the driving gear 82 to rotate, thereby driving the meshed passive gear 83 to rotate, which can drive the pendulum bar 85 installed on the top of the connecting shaft 84 to rotate, and then can drive the mounting seat 12 to change its position along the arc guide groove 10.
[0049] See Figure 10 As shown, the mounting base 12 is provided with a moving component 6 for moving the first curved plate 41 and the second curved plate 42 closer to or farther away from each other, wherein the moving component 6 includes a third motor 61 mounted on one side of the mounting base 12 and a mounting groove 62 opened on the upper end surface of the mounting base 12, the output end of the third motor 61 is connected to a bidirectional threaded screw 63 in the mounting groove 62, two screw nut seats 64 are symmetrically mounted on the outside of the bidirectional threaded screw 63, and a connecting support plate 45 is connected to the top of a screw nut seat 64. By starting the third motor 61 and utilizing the output end of the third motor 61 to drive the bidirectional threaded screw 63 to rotate, the two screw nut seats 64 can be moved closer to or farther away, so as to adjust the distance between the first curved plate 41 and the second curved plate 42.
[0050] See Figure 6-Figure 8 As shown, the rotating assembly 5 includes two outer semicircular plates 51 and two inner semicircular plates 52. The two outer semicircular plates 51 can be combined into an outer circular plate, and the two inner semicircular plates 52 can be combined into an inner circular plate. The two inner semicircular plates 52 are rotatably arranged in the two outer semicircular plates 51, and the side walls of the two inner semicircular plates 52 are fixed with semicircular gear rings 53. The outer wall of the outer semicircular plate 51 is installed with a second motor 54. The output end of the second motor 54 is installed with a gear 55. The gear 55 is meshed and connected to the gear ring 53. An arc-shaped strip 57 is fixed to the inner wall of the circular plate 51, and an arc-shaped groove 56 is opened on the outer wall of the inner semicircular plate 52 to match the arc-shaped strip 57, so that the two outer semicircular plates 51 are combined into an outer circular plate. Then, the second motor 54 is started, and the output end of the second motor 54 is used to drive the gear 55 to rotate, which can drive the meshing gear ring 53 to rotate, and thus drive the inner semicircular plate 52 to rotate in the outer semicircular plate 51. Among them, the arc-shaped strip 57 moves in the arc-shaped groove 56 to prevent the inner semicircular plate 52 from separating from the outer semicircular plate 51.
[0051] See Figure 9As shown, there are two grinding assemblies 7, one grinding assembly 7 is provided on the inner wall of each inner semicircular plate 52, and the grinding assembly 7 includes a fixing bar 71 fixed to the inner wall of the inner semicircular plate 52, and the outer wall of the fixing bar 71 is installed with a third telescopic rod 76, and the output end of the third telescopic rod 76 is installed with an L-shaped plate 72, and the L-shaped plate 72 is perpendicular to the direction of the third telescopic rod 76 and is penetrated by a second telescopic rod 73. The second telescopic rod 73 and the third telescopic rod 76 are preferably electric telescopic rods. The output of the second telescopic rod 73 is installed. A concave plate 74 is installed at the output end, and a fourth motor 75 is installed inside the concave plate 74. A grinding wheel 77 is installed at the output end of the fourth motor 75 through a shaft. A guide groove 78 is provided on the inner side wall of the fixed bar 71, and a guide bar 79 is connected to the concave plate 74. When the fourth motor 75 is started, the rotating grinding wheel 77 can be used to grind the galvanized steel pipe. The second telescopic rod 73 can be used to adjust the grinding wheel 77 to be close to or away from the outer wall of the galvanized steel pipe, and the third telescopic rod 76 can be used to extend or retract the grinding wheel 77.
[0052] See Figure 6-Figure 7 As shown, the expansion and contraction component 9 includes a bracket 94 fixed to the upper end surface of the swing bar 85 and a first hinge seat 91 installed on both sides of the swing bar 85. The outer walls of the two outer semicircular plates 51 are installed with a second hinge seat 93. A fourth telescopic rod 92 is hinged between the second hinge seat 93 and the first hinge seat 91 on the same side. The fourth telescopic rod 92 is an electric telescopic rod or a hydraulic rod. The top of the bracket 94 is symmetrically hinged to two hinge rods 95 through a connecting plate. One hinge rod 95 is connected to the lower end of the corresponding outer semicircular plate 51. When the fourth telescopic rod 92 retracts, the two hinged outer semicircular plates 51 can be pulled outward toward both sides, so that the top ends of the two outer semicircular plates 51 combined into the outer circular plate are opened, so as to facilitate the removal of the galvanized steel pipe after angle welding; when the fourth telescopic rod 92 is extended outward, the top ends of the two unfolded outer semicircular plates 51 can be brought close to each other to form an outer circular plate.
[0053] Through the above, in specific use, a galvanized steel pipe to be welded can be first passed through the first clamping member 3 to be fixed, and the welding end of the galvanized steel pipe to be welded can be polished by the grinding assembly 7, and then another galvanized steel pipe to be welded can be passed through the second clamping member 4, and the welding end can be polished by the grinding assembly 7, and then the other galvanized steel pipe to be welded can be pushed to make the welding ends of the two galvanized steel pipes to be welded relative to each other, wherein the deflection assembly 8 can be used to move the mounting seat 12 along the arc guide groove 10 to change the position, so that two galvanized steel pipes to be welded are formed between the second clamping member 4 and the first clamping member 3. The angle of angle welding, wherein an angle sensor can be provided to detect the deflection angle. The angle sensor is a prior art, and the specific structure and principle are not described in detail here. The angle sensor can be installed on the pendulum bar 85 or other structures that can monitor angle changes. After the two galvanized steel pipes are aligned and fixed at a certain angle, welding can be performed using a welding gun 2. After welding is completed, the welding point can be polished using a grinding wheel 77. The position of the grinding wheel 77 can be adjusted by using the cooperation of the rotating component 5, the second telescopic rod 73 and the third telescopic rod 76, so as to be flexibly adjusted according to the position of the weld.
[0054] After welding and polishing are completed, the two outer semicircular plates 51 can be separated by the expansion and contraction assembly 9, and the first arc plate 41 and the second arc plate 42 can be separated by the moving assembly 6 to form a channel for removing the galvanized steel pipe after welding.
[0055] Among them, if the welded steel pipe is long, the first clamping member 3 can also be set to a structure similar to the second clamping member 4, consisting of two separable parts, which is more convenient for cutting when removing the welded galvanized steel pipe.
[0056] Example 2: Please refer to Figure 1 、 Figure 6 as well as Figure 11 As shown, this embodiment is extended on the basis of embodiment 1: the galvanized round pipe welding equipment also includes an adjustment component 13, the galvanized round pipe welding equipment is arranged on the second clamping member 4, and the adjustment component 13 is used to automatically rotate and adjust the galvanized steel pipe before tightening the galvanized steel pipe passing through the second clamping member 4, so that the welding port of the galvanized steel pipe is aligned with the welding end of the galvanized steel pipe clamped on the first clamping member 3.
[0057] Among them, the adjustment component 13 includes a plurality of industrial cameras 134 installed on a side close to the first clamping member 3 and the outer semicircular plate 51, and the adjustment component 13 also includes a groove 131 opened at the end of the clamping seat 44, and an outwardly protruding guide wheel 132 is installed in the groove 131. The outer wall of the clamping seat 44 is installed with a sixth motor 133, and the output end of the sixth motor 133 is connected to the guide wheel 132 through a connecting rod. The outer wall of the guide wheel 132 is provided with anti-slip grooves to increase friction.
[0058] Through the above, when pushing another galvanized steel pipe along the second clamping member 4, the industrial camera 134 on the first clamping member 3 can be used to photograph the welding end of the galvanized steel pipe passing through the second clamping member 4, and the industrial camera 134 on the outer semicircular plate 51 can be used to photograph the welding end of the galvanized steel pipe passing through the first clamping member 3. In conjunction with the PLC controller, image recognition technology is used to analyze the edge, axis and other features of the pipeline, and the guide wheel 132 is driven to rotate by the sixth motor 133. The galvanized steel pipe passing through the second clamping member 4 can be automatically rotated and adjusted during the pushing process, so that the welding ends of the two galvanized steel pipes can be adaptively adjusted, which is more convenient and quick.
[0059] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0060] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions, and alterations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. A galvanized round pipe welding device, comprising a workbench (1) and a welding gun (2), characterized in that: Also included are: A first clamping member (3) and a second clamping member (4), wherein the second clamping member (4) can move along a preset path so as to clamp two galvanized steel pipes welded at a certain angle using the first clamping member (3) and the second clamping member (4); A deflection assembly (8) for driving the second clamping member (4) to move along a preset path; A grinding assembly (7), the grinding assembly (7) is used to grind the welding end of the galvanized steel pipe, and can also grind the weld seam after two galvanized steel pipes are welded; The rotating assembly (5) is provided on the deflection assembly (8) and is used for passing the galvanized steel pipe, and the rotating assembly (5) is located on the front side of the second clamping member (4) facing one end of the first clamping member (3), the grinding assembly (7) is installed on the rotating assembly (5), and the rotating assembly (5) is composed of two parts; An expansion and contraction assembly (9), wherein the expansion and contraction assembly (9) is used to separate or combine two parts constituting the rotating assembly (5); An adjustment component (13) is provided on the second clamping member (4), and the adjustment component (13) is used to automatically rotate and adjust the galvanized steel pipe before tightening the galvanized steel pipe passing through the second clamping member (4), so that the welding end of the galvanized steel pipe is aligned with the welding end of the galvanized steel pipe clamped by the first clamping member (3); The rotating assembly (5) includes two outer semicircular plates (51) and two inner semicircular plates (52), the two inner semicircular plates (52) are rotatably arranged in the two outer semicircular plates (51), and the side walls of the two inner semicircular plates (52) are fixed with semicircular gear rings (53), the outer walls of the outer semicircular plates (51) are mounted with a second motor (54), the output end of the second motor (54) is mounted with a gear (55), and the gear (55) is meshed with the gear ring (53); The adjustment assembly (13) includes a plurality of industrial cameras (134) installed on a side close to the first clamping member (3) and the outer semicircular plate (51), and the adjustment assembly (13) also includes a groove (131) opened at the end of the clamping seat (44), and an outwardly protruding guide wheel (132) is installed in the groove (131). A sixth motor (133) is installed on the outer wall of the clamping seat (44), and the output end of the sixth motor (133) is connected to the guide wheel (132) through a connecting rod.
2. The galvanized round pipe welding equipment according to claim 1, characterized in that: The second clamping member (4) comprises a first curved plate (41) and a second curved plate (42) arranged opposite to each other, wherein a first telescopic rod (43) is installed through the first curved plate (41) and the second curved plate (42), a clamping seat (44) is installed at the inner end of the first telescopic rod (43), and the bottom ends of the first curved plate (41) and the second curved plate (42) are connected to a connecting support plate (45).
3. The galvanized round pipe welding equipment according to claim 2, characterized in that: The deflection assembly (8) includes a fifth motor (81) installed inside the workbench (1), an output end of the fifth motor (81) is installed with a driving gear (82), the driving gear (82) is meshedly connected with a driven gear (83), the upper end surface of the driven gear (83) is connected to a connecting shaft (84) extending to the upper end surface of the workbench (1), and a pendulum bar (85) is installed at the top end of the connecting shaft (84).
4. The galvanized round pipe welding equipment according to claim 3, characterized in that: The upper end surface of the workbench (1) is provided with an arc guide groove (10), an arc guide block (11) is slidably connected in the arc guide groove (10), a mounting seat (12) is fixed to the top end of the arc guide block (11), the end of the swing bar (85) away from the connecting shaft (84) is connected to the side wall of the mounting seat (12), and a moving component (6) for moving the first arc plate (41) and the second arc plate (42) closer to or farther away is provided on the mounting seat (12).
5. The galvanized round pipe welding equipment according to claim 4, characterized in that: The moving assembly (6) includes a third motor (61) mounted on one side of the mounting seat (12) and a mounting slot (62) provided on the upper end surface of the mounting seat (12); the output end of the third motor (61) is connected to a bidirectional threaded screw (63) located in the mounting slot (62); two screw nut seats (64) are symmetrically mounted on the outside of the bidirectional threaded screw (63); and a top end of one of the screw nut seats (64) is connected to a connecting support plate (45).
6. The galvanized round pipe welding equipment according to claim 5, characterized in that: An arc strip (57) is fixed on the inner wall of the outer semicircular plate (51), and an arc groove (56) matching the arc strip (57) is opened on the outer wall of the inner semicircular plate (52).
7. The galvanized round pipe welding equipment according to claim 5, characterized in that: The grinding assemblies (7) are provided with two, and one grinding assembly (7) is provided on the inner wall of each inner semicircular plate (52). The grinding assembly (7) includes a fixing bar (71) fixed to the inner wall of the inner semicircular plate (52). The outer side wall of the fixing bar (71) is provided with a third telescopic rod (76). The output end of the third telescopic rod (76) is provided with an L-shaped plate (72). The second telescopic rod (73) is installed through the L-shaped plate (72) in a direction perpendicular to the third telescopic rod (76). The output end of the second telescopic rod (73) is provided with a concave plate (74). A fourth motor (75) is installed inside the concave plate (74). The output end of the fourth motor (75) is provided with a grinding wheel (77) through a shaft. The inner side wall of the fixing bar (71) is provided with a guide groove (78). The concave plate (74) is connected with a guide bar (79).
8. The galvanized round pipe welding equipment according to claim 5, characterized in that: The expansion and contraction assembly (9) includes a bracket (94) fixed to the upper end surface of the swing bar (85) and a first hinge seat (91) installed on both sides of the swing bar (85). The outer walls of the two outer semicircular plates (51) are both installed with a second hinge seat (93). A fourth telescopic rod (92) is hinged between the second hinge seat (93) and the first hinge seat (91) on the same side. The top of the bracket (94) is symmetrically hinged to two hinge rods (95) through a connecting plate, and one of the hinge rods (95) is connected to the lower end of the corresponding outer semicircular plate (51).
Citation Information
Patent Citations
Welding robot workbench turnover angle adjusting device based on visual system
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